ehlebracht group and eic_presentation tools&plastics parts q2
TRANSCRIPT
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ELEKTRA INDUSTRIAL CHINA 1
WELCOME
Presentation of EHLEBRACHT Group
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ELEKTRA INDUSTRIAL CHINA 2
EHLEBRACHT Group
► Production facilities: in Germany (3x), in Slovakia (1x) and in China (4x) ► Business divisions: Moulds, Plastics technology and Lighting System
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ELEKTRA INDUSTRIAL CHINA 3
Ehlebracht Group Global Presence
Legend: Headquarter Ehlebracht AG
Production Site Enger
Germany
Berlin Germany Michalovce
Slowakia
Elektra Industrial China Co., Ltd. ; QingDao Branch
Elektra Industrial China Co., Ltd.
Ehlebracht Berlin GmbH & Co. KG
Ehlebracht Slowakei s.r.o.
Elektra GmbH
Ehlebracht GmbH & Co. KG
Ehlebracht AG
NanJing China
ShenZhen China
SuZhou, China
Elektra Industrial China Co., Ltd. ; SuZhou Branch
Elektra Industrial China Co., Ltd. ; NanJing Branch
QingDao China
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ELEKTRA INDUSTRIAL CHINA 4
EHLEBRACHT GmbH + Co. KG, Enger
► Plastic Injection Molding: 36 injection moulding machines: 20 – 300 tons, 1-2K ► Tool shop: New tool-making, maintenance & repair
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ELEKTRA INDUSTRIAL CHINA 5
EHLEBRACHT ENGER: products
Components for lighting systems
Varnished components for vacuum cleaner
Handle for vacuum cleaner
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ELEKTRA INDUSTRIAL CHINA 6
EHLEBRACHT BERLIN GmbH + Co. KG
► Plastic Injection Molding: 19 injection moulding machines: 100 – 1.300 tons ► Tool shop: tools maintenance & repair
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ELEKTRA INDUSTRIAL CHINA 7
EHLEBRACHT BERLIN: products
Housing for headlight
Single-rinse system washing machine
Washing machine door
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ELEKTRA INDUSTRIAL CHINA 8
EHLEBRACHT SLOWAKEI s.r.o., Michalovce
► Plastic Injection moulding: 29 injection moulding machines 30 –550 tons, 1-3K ► Metal processing: 8 – 160 tons ► Tool shop: New tool-making, Tools maintenance & repair
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ELEKTRA INDUSTRIAL CHINA 9
EHLEBRACHT SLOWAKEI: products
Housings for Power Tools
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ELEKTRA INDUSTRIAL CHINA 10
ELEKTRA GmbH, Enger
► Luminaries and Lighting-Systems for furniture, retail and shop fitting
► Customized industrial components ► Engineering and design for above listed business units
with the major focus on luminaries and lighting systems
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ELEKTRA INDUSTRIAL CHINA 11
ELEKTRA GmbH, Enger
Furniture Lighting system: Product samples
Kitchen Bathroom Retail & shop fitting
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ELEKTRA INDUSTRIAL CHINA 12
WELCOME
Presentation Elektra Industrial China Co.,Ltd.
A member of Ehlebracht Group
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ELEKTRA INDUSTRIAL CHINA 13
ELEKTRA Industrial China Co., Ltd.
Location
Shenzhen
Location
Suzhou
Location
Nanjing
Location
Qingdao
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ELEKTRA INDUSTRIAL CHINA 14
Elektra Industrial China Co., Ltd.
EIC Data + Facts:
Foundation in China: 2004 Location: Headquarter in Shenzhen; Branch in Suzhou, Nanjing and Qingdao China. Employees: 1200+ Production area: 45,000 square meters in Shenzhen 38,000 square meters in Suzhou 3,500 square meters in Nanjing 5,000 square meters in Qingdao Services: Plastic injection moulding: 42 injection machines include 1K, 2K and Vertical type which clamp force range from 40-650T in EIC Shenzhen 43 injection machines include 1K, 2K and Vertical type which clamp force range from 40-1000T in EIC Suzhou 9 injection which clamp force range from 470-700T in EIC Qingdao Assembly: Component assembly in EIC Shenzhen, Suzhou, Nanjing and Qingdao Tool manufacture: Tool-making in Shenzhen and Suzhou Certifications: TS16949; ISO 9001; ISO 14001; OHSAS18001; UL; VDE; TÜV; GS
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ELEKTRA INDUSTRIAL CHINA 15
EIC Main Customers (Examples)
Industrial
Appliances / Consumer
Medical
Automotive
Others
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ELEKTRA INDUSTRIAL CHINA 16
At our site in China (EIC) own tool shop: Tooling technologies successfully introduced contain of e.g. Stack Molds, Over-Molds, Insert-Molds, 2K-Molds and multi-cavity Molds. EIC tooling capacities are available for injection clamping forces up to 1000ton.
EIC Tooling Technologies:
Stack Mold For
customer: BOSCH-SIEMENS
Automotive Mold
For customer: Audi-C7
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ELEKTRA INDUSTRIAL CHINA 17
EIC Products for Industrial (Insert Mold examples)
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ELEKTRA INDUSTRIAL CHINA 18
EIC Products for Industrial (2K and Overmold examples)
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ELEKTRA INDUSTRIAL CHINA 19
EIC Products for Industrial (Electric tool examples)
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ELEKTRA INDUSTRIAL CHINA 20
EIC Products for Industrial (Examples)
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ELEKTRA INDUSTRIAL CHINA 21
EIC Products by Appliances/Consumer (Examples)
Detergent Dispenser
Condenser+Fan inlet
Window Door Kit
Control Panel
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ELEKTRA INDUSTRIAL CHINA 22
Dishwasher
Ice Maker
Refrigerator
EIC Products by Appliances/Consumer (Examples)
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ELEKTRA INDUSTRIAL CHINA 23
Others Router Printer Telephone Internal parts
EIC Products by Appliances/Consumer (Examples)
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ELEKTRA INDUSTRIAL CHINA 24
EIC Products by Appliances/Consumer (Examples)
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ELEKTRA INDUSTRIAL CHINA 25
EIC Products by Medical (Examples)
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ELEKTRA INDUSTRIAL CHINA 26
EIC Products by Automotive (Examples)
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ELEKTRA INDUSTRIAL CHINA 27
EIC Products by Automotive (Examples)
Guiding Rail | Bezel | Endcap Moulded, Assemblied, Painted
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ELEKTRA INDUSTRIAL CHINA 28
EIC Products by Automotive (Examples)
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ELEKTRA INDUSTRIAL CHINA 29
EIC Products by Automotive (Examples)
Cover Covering
Kennzeichenträger Pad Printing
Schieberiegel Drehgelenk
Kennzeichenleiste
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ELEKTRA INDUSTRIAL CHINA 30
EIC Products by Automotive (Examples)
Cabel Channel
Control Housing Arm Clip
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ELEKTRA INDUSTRIAL CHINA 31
EIC Products by Automotive (Examples)
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ELEKTRA INDUSTRIAL CHINA 32
EIC Products by Automotive (Examples)
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ELEKTRA INDUSTRIAL CHINA 33
Handle Cable Moulded, Zinc plated, Insert-moulded, Silk-printed
EIC Products by Automotive (Examples)
Adjust
Component
Row
Handle
Cable
Housing
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ELEKTRA INDUSTRIAL CHINA 34
EIC Products by Automotive (Examples)
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ELEKTRA INDUSTRIAL CHINA 35
EIC Products by Automotive (Examples)
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ELEKTRA INDUSTRIAL CHINA 36
EIC Factory Tour (ShenZhen)
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ELEKTRA INDUSTRIAL CHINA 37
EIC Factory Tour (ShenZhen)
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ELEKTRA INDUSTRIAL CHINA 38
CNC Room
MAKINO CNC
FANUC CNC
EIC Tooling Shop (ShenZhen)
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ELEKTRA INDUSTRIAL CHINA 39
EDM Room
EIC Tooling Shop (ShenZhen)
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ELEKTRA INDUSTRIAL CHINA 40
Wire Cutting Room Sodick Wirecutting
AgieCharmilles Wirecutting
EIC Tooling Shop (ShenZhen)
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ELEKTRA INDUSTRIAL CHINA 41
Depth Drill Gun Machine
Mold Quality Inspection area
Mold Fitting Machine
Mold Fitting area
EIC Tooling Shop (ShenZhen)
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ELEKTRA INDUSTRIAL CHINA 42
• 141 Molds in 2008 • 180 Molds in 2009 • 267 Molds in 2010 • 312 Molds in 2011 • 335 Molds in 2012 • 361 Molds in 2013 • 387 Molds in 2014 • 395 Molds in 2015 2015 New Molds Delivery Distribution • 10% Exported to USA • 38% Exported to Europe • 52% for Local Market and Internal production
EIC Yearly Molds Output in 2008 - 2015
EIC Tooling Shop (ShenZhen)
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ELEKTRA INDUSTRIAL CHINA 43
Mold Manufacturing Process
New Mold Kick-off Meeting
DFM: Product design review; Mold flow analysis; Mold Layout presentation
Detailed 2D&3D Mold layouts Approval by customer before cutting steel
Mold Manufacture Process report with pictures will be provided to Customer Weekly
High precision Mold manufacture process
1 2 3
4 5
EIC Tooling Shop (ShenZhen)
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ELEKTRA INDUSTRIAL CHINA 44
Mold Manufacturing Process
Mold Manufacture In process quality check
First Article Inspection report with 100% dimension check
Mold delivery with:
Mold trial shots and Sampling Process based on mass Production requests and Conditions 6 7 8
9
-2D and 3D Detailed Mold layout -Electrode drawing -BOM -Steel certification -Steel Heat Treating certification -Mold Trial Process Overview -First article inspection report -Video of mold trail production -Pictures of mold packaging --Other documents upon customer request
EIC Tooling Shop (ShenZhen)
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ELEKTRA INDUSTRIAL CHINA 45
42 sets of injection machines range from 40T to 650T
EIC Injection Shop (ShenZhen)
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ELEKTRA INDUSTRIAL CHINA 46
EIC Assembly Shop (ShenZhen)
(System and Component Assembly Area)
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ELEKTRA INDUSTRIAL CHINA 47
EIC Assembly Shop (ShenZhen)
Silk and Pad Printing Room Lathe Machine Room
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ELEKTRA INDUSTRIAL CHINA 48
EIC Suzhou Branch Factory
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ELEKTRA INDUSTRIAL CHINA 49
EIC Suzhou Branch Factory=>Injection Shop
43sets of injection machines range from 40T to 1000T
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ELEKTRA INDUSTRIAL CHINA 50
EIC Suzhou Branch Factory=>Injection Shop
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ELEKTRA INDUSTRIAL CHINA 51
EIC Suzhou Branch Factory=>Central Material Supply System
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ELEKTRA INDUSTRIAL CHINA 52
(System and Component Assembly Area: 4000 m²)
EIC Suzhou Branch Factory=>Assembly Shop
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EIC Suzhou Branch Factory=>Tooling Shop
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ELEKTRA INDUSTRIAL CHINA 54
EIC Suzhou Branch Factory=>Tooling Shop
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ELEKTRA INDUSTRIAL CHINA 55
(J.I.T. Delivery to B/S/H (BOSCH / SIEMENS) =>Production & Stock Area: 3500 m²)
EIC NanJing Branch Factory
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ELEKTRA INDUSTRIAL CHINA 56
EIC NanJing Branch Factory (Two Washing Machine Window Door Kit assembly production line)
Assembly line
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ELEKTRA INDUSTRIAL CHINA 57
EIC NanJing Branch Factory (100% Automatic Quality Control)
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EIC NanJing Branch Factory
J.I.T. Deliver directly to BOSCH / SIEMENS Assembly Line; Logistic: Supermarket Concept
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EIC QingDao Branch Factory
Production & Stock Area: 5000 m² (Injection and Components Assembly)
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EIC QingDao Branch Factory
Production & Stock Area: 5000 m² (Injection and Components Assembly)
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EIC Logistics
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EIC Quality Control
Projection Measuring Instrument 3D Measuring Instrument
Color Aberration Instrument
Melt Flow Index Tester
Glossy meter
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ELEKTRA INDUSTRIAL CHINA 63
EIC Quality Control
Moisture analyzer PH meter
High Voltage Tester
Salt Mist Test Machine
Frictionometer Standard light booth
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EIC Quality Control
Spectrometer ( RoHS measuring instrument) Metallographic Specimen Meter
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EIC Quality Control
Rockwell Hardness Tester
Height Gauge Leeb Hardness Tester Digital Torque Meter
TEST SYSTEMS FOR LIGHTING-Combined Spectrum Analysis System
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EIC Quality Control
ISO9001 Certification ISO14001 Certification
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EIC Quality Control
ISO/TS16949 Certification
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EIC Quality Control
VDE Certification GS Certification CE Certification UL Certification
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EIC Patent
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EIC Company Culture
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Contact us
You are interested in our products? You have questions regarding our company? Please let us know. We look forward to receive your message! Here you can find our contact details: Address: 中国广东省深圳市宝安区福永街道塘尾社区凤塘大道604号德仕主厂房 EIC Building, No.604, FengTang Avenue, FuYong Town, BaoAn District, ShenZhen City,
GuangDong Province, PRC. Postcode: 518103 Phone: +86 138 2367 9458 Fax: +86 755 27343340 Email: [email protected]
Website:http://www.eic-ltd.com.cn
Thank you!