egyptian company for solid waste recycling...

Capability Statements

Egyptian Company for Solid Waste Recycling (Ecaru)

Egyptian Company For Solid Waste Recycling (Ecaru)

Capability Statement 2016

1. Who We Are

The Egyptian Company for Solid Waste Recycling “ECARU” is the most innovative

& experienced company in the Middle East specialized in solid waste management,

landfill, MRF (operation, upgrade, maintenance and technical support).

ECARU makes engineering tasks include the following:

EIA study and reports. Geotechnical investigations. Site survey. Preparation of preliminary and final design report for the landfill and

infrastructure (i.e. administration buildings, workshop, weighing scale, roads,…etc) and also the design details for the landfill cell, lining system, leachate collection and removal system, evaporation ponds, landscape, site security. Also recycling and sorting facility, composting plant, internal roads.

Developed the specification, quality control, quality assurance, construction method statements and carried out all civil and construction works.

Supply all the necessary equipment and requirements required for operation & management.

ECARU operate and manage the landfill by open area method which facilitated the

mission of receiving huge quantities of wastes, In addition to the operation of the

landfill, operation and maintenance of MRF including sorting, recycling and

composting.

COMPANY PROFILE



Picture no. (1): 15th may sanitary landfill- Cairo



Picture no. (2): cont. of 15th may sanitary landfill- Cairo

Picture no. (3): Beni-suef - sanitary landfill - Egypt



Ecaru collects and treats more than 500,000 tons of agriculture waste per year in four

Egyptian governorates and is steadily expanding. Through this project Ecaru produce

compost, pellets, animal feed and alternative fuel to cement plants.

ECARU operate and manage the landfill by open area method which facilitated the

mission of receiving huge quantities of wastes, In addition to the operation of the

landfill operation and maintenance of MRF including sorting, recycling and

composting.

Picture no. (4): Trim fruit trees wastes in Wady El Mulak

Picture no. (5): Spotter man-15th may sanitary landfill- Cairo



In 1996, Ecaru began with its first owned and operated composting facility in Menia

Governorate. This facility receives approximately 30,000 tons annually of sugar beet

baggasse, producing 10,000 tons of its highest quality Nile Compost.

In 2000, Ecaru operate MSW sorting, recycling and composting plant in Katamiya 1, 2, 3 with

capacity 480 ton/day.

In 2000, Ecaru operate El Obour Composting Plant with capacity 200 ton/day where El Obour

market is the largest wholesale market for vegetables and fruits in Egypt

In 2001, Ecaru began with its first work in Libya, El Sawany municipal solid waste treatment

facility (operation and maintenance), this facility receives approximately 500 ton/ day of

M.S.W.

In 2004, Ecaru developed the first privately owned municipal solid waste treatment and

landfill facility for 15 May City in Egypt. At this facility, the incoming waste goes through

four main phases: receiving and presorting, sorting of recyclables and baling, treatment of

organic material by biological aerobic processing (composting) and preparation of final

product. Finished compost is screened to 10 mm (about a half inch), with the bulk of the

product going to large farming operations.

Picture no. (6): 15 May Sorting, Composting and Landfill Facility



In 2004, Ecaru operate EL Arabia Organic Composting Plant for animal production is

considered the biggest company in this field with capacity 150 ton/day.

In 2005, Ecaru developed the second private composting facility in El Nubaria for agriculture

and animal residues; the plant receives 100 tons/day of animal wastes, tree trimming and other

organic waste and produces 10,000 tons of compost per year.

In 2005, Ecaru Processing of Southern sector for collection, transportation and treatment

services of agriculture residues in Bani Sweef with capacity 25,000 -20,000 ton/year.

In 2007, Ecaru awarded a contract with EEAA for 10 years to Dakahlia governorate and for 5

years subject to renewal to Sharkia, Gharbia and Kalubia governorates objective to receive

526,000 ton/year of agriculture waste, rice straw, cotton stalks and corn Stover

In addition to the conventional products produced from agricultural waste such as

compost and animal feed, Ecaru is now producing and selling large amounts of

compacted biomass as an alternative fuel for the cement industry in Egypt. This is the

first contract of its kind in Egypt and opens the door for numerous opportunities to

utilize the organic waste for production of energy in Egypt and abroad.

New production technologies such as pelleting and briquetting are currently produced

by Ecaru, and will soon reach a large commercial scale.

Picture no. (7): Agriculture project

Picture no. (8): Klapsho biofuel processing unit



In 2008, “ECARU” operated composting facility in Bani-suief. This facility receives

approximately 50,000 tons annually of aromatic plants and producing of a highest

quality from organic compost "Nile Compost".

In 2010, Ecaru awarded a contract with Seder Group Trading & Contracting company

for operating municipal solid waste sorting and recycling facility at Jeddah, kingdom

of Saudi Arabia.

At January 2011 Ecaru started investing in producing alternative fuel from trim fruit

trees wastes in Wady El Mulak, Beni sweef and Nubaria sites.

At August 2011, ECARU had signed a contract with Cemex Company to Supplying of

biomass derived fuel (BDF) 300,000 ton/ year and alternative Solid Fuel as refused

derived fuel (RDF) 50,000 ton/year.

Picture no. (9): Wady El Mulak Project

Picture no. (10): Alternative fuel to cement plant



2012, “ECARU” awarded a contract with Dakahlia governorate for supplying

Municipal solid waste treatment and disposal services (3500 ton/day) to produce

alternative fuel and compost, including the upgrade service and rehabilitation of

existing facilities.

At August 2013, ECARU awarded a contract with Italcementi to Supplying of

Alternative Solid Fuel as refused derived fuel (RDF) and biomass derived fuel (BDF)

(135,000 ton/year) to Helwan and Suez cement plants.

At August 2014, ECARU awarded a contract with Ministry of interior of Republic of

Cyprus in cooperation with NEMESIS Company for the Landfill closure for four

landfills with capacity 184,000 m2 for each site.

Picture no. (11): Classification unit - Dakahlia governorate - Egypt

Picture no. (12): Solid waste alternative fuel (RDF Bales) - Italcementi Group - Egypt



At June 2015, ECARU awarded a contract with Arbian Cement Company for

Supplying of 100 ton/day - 30,000 ton/year of Supplying of Alternative Solid Fuel as

refused derived fuel (RDF Class B).

At July 2015, ECARU awarded a contract with Suze Cement Company Group for

Supplying of 100 ton/day - 30,000 ton/year of Alternative Solid Fuel as refused

derived fuel (RDF Class A).

At February 2016, ECARU awarded a contract with Messbo Cement Plant –, Mekelle-

Republic of Ethiopia for Supplying of 260 ton/day - 80,000 ton/year Alternative

Solid Fuel as Refused Derived Fuel and biomass drived fuel (RDF &BDF ).

2. Company Associates ECARU's team contains all the specializations required in order to provide an

integrated service for any project include studies, design, plants establishment and

operation.

The Company is a member of a group of sister companies:

Engineering Tasks Group (ENTAG):

ENTAG is a company specialized in the design of machines and equipments for

processing and recycling agricultural, solid waste and the preparation of engineering

documents, design drawings and technology packages for waste treatment and

recycling plants.

Chemonics Egypt (Ahmed Gaber and his partners):

Picture no. (9): The head office for ENTAG & ECARU



Is a company specialized in preparation of technical studies in the fields of

environmental systems, health and local development and information systems,

management and development of small industries and to provide advice and technical

assistance in the engineering fields .

Environics:

Is a company specialized in providing investment and preparation of studies design

and implement training programs for all fields related to environment and

environmental management.

3. Company Approach

A. Maximize the return of recycling and restrict the sanitary landfill to non-recyclable

materials, this objective would be achieved with good efficiency that leads to improve

operation economics and extend the sanitary landfill life to the maximum possible life time.

B. Dealing with the site as one unit with a single entry and a single management,

providing an internal effective system to direct and transport the sorted materials.

C. Developing the sorting and recycling technologies along with safe and economic

handling of solid waste (e.g. pressing the rejects in bales before directing it to the

landfill).

D. Establishing an administrative structure based on continuous follow up for

performance indicators as referred to the principles of best practices.

E. Reducing the mobilization period to start the work in any new project to the least

possible limit by transferring a distinguished group of the company’s workers from its

working sites.

F. Developing of new advanced technologies to deal with agricultural and solid waste.

ECARU's technical design integrates all the services to construct a practical, safe disposal

center for the different solid waste and realizing an uninterrupted flow from the receiving

zone to the other steps of sorting, recycling, and treatment, then to the safe disposal in

sanitary engineered landfill.



4. Products and Specifications Ecaru produce 8 types of organic fertilizers as brand names, with defined

specifications for each product:

a) Nile Compost

Produced through composting agricultural residues (e.g. beets and sugar canes)

without any other additives; characterized by the highest content of organic

material and other fertilizing elements; vitamins and natural anti-oxidants and free

of weed seeds and fungal pathogens, bacteria and especially Nematodes. Used

widely in fertilizing horticultural crops, fruit trees and ornamental plants.

b) Qatameya Organic Compost

Produced through composting the organic fraction of MSW. Characterized by

high organic content as a result of variety of wastes, increase the ability of

water retention of the land, especially sandy lands and free of weed seeds and

fungal pathogens, bacteria and specially Nematodes.

c) Obour Organic Compost

Produced through composting whole market wastes (e.g. fruits and vegetables

from Obour Market).Characterized by high content of organic material, increase

the ability of water retention of the land, especially sandy lands and contains

Nitrogen, Phosphorus and Potassium in addition to group micro-nutrient

elements.

d) Humic Acid

Liquid compost, especially humic acid, in addition to other fertilizing elements

dissolved in the compost. Chemical components can be modified by adding

other fertilizing elements according to crops needs. Can be easily added to soil

through sprinkler irrigation system. Humic acid also works as a trap for other

fertilizing elements dissolved in the ground solution.

e) Small Packages

Picture no. (10): Nile Compost

Picture no. (11): Qatameya Organic Compost

Picture no. (12): Obour Organic Compost

Picture no. (13): Humic Acid Production Unit



This is the latest product launched by ECARU, a 2 kg packaged

compost. Made from the best quality of agriculture compost, and with added

fragrance plants. This product is made especially for use indoors, and in small

gardens.

f) Animal Feed A healthy and safe feed produced from improved rice straw, used to feed

all kinds of animals and contains high quality protein and vitamins.

g) Alternative Fuel to Cement Plants Egyptian company for solid waste recycling “Ecaru” supplies

alternative fuel to cement plants whether from agricultural waste

(Biomass) or from solid waste (RDF).

h) Agro-Pellets

Production of agro pellets from rice straw at agro pellets unit

production in kalabsho.

5. ECARU Researches

Within the framework of developing production and enhancing quality of compost, the

research and development section was established in ECARU and supported with

specialized consultants to achieve the company objectives.

Following is a brief on its activities:

Usage of catalysts for composting process, and the effect of adding effective

Microorganism (EM and Comp-Max-1) to Katameya Compost (produced from

MSW) on the aerobic composting process and product quality.

Picture no. (15): Rice straw as alternative fuel

Picture no. (16): Agro-Pellets

Picture no. (14): Animal feed



The use of various rates of organic Katameya fertilizer on organic growing of

zucchini. The study aims at use compost without chemical fertilizers.

The effect of using humic acid on zucchini.

The effect of adding EM to develop organic Obour fertilizer on growth of

cucumber.

The use of Nile Compost (produced from agricultural residue) on growth of

onion.

The effect on compost from wastes on onion growth without chemical

fertilizer.

The effect of Nile compost on potatoes, and define addition rates.

The response of potato and sweet pepper to organic acid (humic acid).

The effect of using various compost types on vegetables and define addition

rates.

6. Product Certificates

ECARU conducts periodic analyses on its products by highest scientific and laboratory

entities in Egypt, all compost types have certificates from Agricultural Research Center

(affiliated to Ministry of agriculture), testifying to the high quality and approve the

product analysis.

Egyptian Company for Solid Waste Recycling

PROJECT DESCRIPTION SHEET

Project sheet 2016

PROJECT NAME Supplying of Alternative Solid Fuel (RDF&BDF)

CLIENT Messbo Cement Plant – Mekelle Ethiopia

PROJECT LOCATION Messbo Cement Plant –, Ethiopia

PROJECT CAPACITY 260 ton/day ~ 80,000 ton/year

PROJECT DURATION Feb2016- Feb2020

PROJECT

DESCRIPTION Supplying of Alternative Solid Fuel as Refused Derived Fuel and biomass drived fuel (RDF &BDF )

Picture no. (1): Solid waste alternative fuel (BDF Bales) Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Supplying of Alternative Solid Fuel (RDF)

CLIENT Suez Cement Company Group

PROJECT LOCATION Suez Cement Plant – Sokhna Road Wadi Hagol , Suze governorate


PROJECT DURATION July2015- July 2016

PROJECT

DESCRIPTION Supplying of Alternative Solid Fuel as refused derived fuel (RDF Class A)

Picture no. (2): Solid waste alternative fuel (RDF Bales) Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Supplying of Alternative Solid Fuel (RDF)

CLIENT Arabian Cement Company

PROJECT LOCATION Arabian Cement Plant –Sokhna Road Wadi Hagol ,Suze governorate


PROJECT DURATION june. 2015- june. 2016

PROJECT

DESCRIPTION Supplying of Alternative Solid Fuel as refused derived fuel (RDF Class B)




Project sheet 2016

PROJECT NAME Design, Construction for the Restoration of Non-Compliant Landfill Sites for the Districts of Larnaca/Ammochostos

CLIENT Ministry of interior of Republic of Cyprus

PROJECT LOCATION Republic of Cyprus

PROJECT CAPACITY 184,000 m2 for each site

PROJECT DURATION Aug. 2014- Aug. 2015

PROJECT

DESCRIPTION ECARU signed a contract with Ministry of interior of Republic of Cyprus in cooperation with NEMESIS Company for the Landfill closure for four landfills as follows:

AGIA NAPA

PARALIMNI

FRENAROS

XYLOFAGOU

Picture no. (4): Landfill closure



Project sheet 2016

PROJECT NAME Supplying of Alternative Solid Fuel (Biomass – RDF)

CLIENT Italcementi Group

PROJECT LOCATION Helwan Cement Plant - Cairo governorate

PROJECT CAPACITY 85,000 ton/year


PROJECT

DESCRIPTION Supplying of Alternative Solid Fuel as refused derived fuel (RDF) and biomass derived fuel (BDF)




Project sheet 2016


CLIENT Italcementi Group

PROJECT LOCATION Suez Cement Plant -Suez governorate



PROJECT

DESCRIPTION

Supplying of Alternative Solid Fuel as refused derived fuel (RDF) and biomass derived fuel (BDF)

Picture no. (6): Solid waste alternative fuel (RDF Bales) - Italcementi Group - Egypt



Project sheet 2016

PROJECT NAME Municipal solid waste treatment and disposal project

PROJECT LOCATION Dakahlia governorate.

PROJECT CAPACITY 3,500 ton/day

PROJECT DURATION Nov. 2012- Nov. 2017

REQUIRED

EXPERTISE Operation, maintenance of MSW treatment and disposal facilities

PROJECT

DESCRIPTION

Supplying of Municipal solid waste treatment and disposal services (3500 ton/day).

Upgrading and rehabilitation of existing facilities at Dakahlia governorate.

Producing compost and alternative fuel.

Picture no. (7): Classification unit Operated by ECARU – Egypt



Project sheet 2016

Picture no. (8): Mobile trommel screen for separation of MSW- Sandob



Project sheet 2016

Picture no. (9): Mobile trammel screen for separation of MSW- met ghamr



Project sheet 2016

Picture no. (10): Mobile trommel screen for separation of MSW and sorting and recycling facility - Aga



Project sheet 2016


CLIENT Cemex Company

PROJECT CAPACITY Providing 300,000 ton/year of Biomass, 50,000 ton/ year for solid waste reject.

PROJECT DURATION August. 2011- August. 2021

PROJECT

DESCRIPTION

ECARU signed a contract with Cemex Company for Supplying of Alternative Solid Fuel as refused derived fuel (RDF) from August. 2011- August. 2021

and signed another contract for supplying biomass derived fuel (BDF) from August. 2011- August. 2016

Picture no. (11): Alternative fuel to cement plant Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Design, construction and operation of an agro-pellets pilot project

PROJECT LOCATION Dakahlia governorate-Klapsho.

PROJECT CAPACITY 1-2 ton/hr.

PROJECT DURATION Aprill 2011

REQUIRED

EXPERTISE Production of pellets from rice straw and other crop residues

PROJECT

DESCRIPTION

Activities realated to project:

Grinding of agriculture waste

Pelletizing

Cooling

Packing of final product

Number of labors 6 ( one shift )

Picture no. (12): Agro-pellets Unit Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Grinding residues of trim citrus and fruit trees in Wady El Mulak

PROJECT LOCATION Sharkia governorate.


PROJECT DURATION Jan.2011

REQUIRED

EXPERTISE Grinding of biomass

PROJECT

DESCRIPTION


Collection of biomass

Grinding of biomass to be used as alternative fuel in cement plants.

Provide all equipments for collection, transportation and grinding

Provide area for collection and operation

Picture no. (13): Wady El Mulak Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Operation of A sanitary landfill in Beni-suef, Egypt.

CLIENT ENgineering TAsks Group (ENTAG)

PROJECT LOCATION Beni-suef

Egypt

PROJECT CAPACITY 100 ton/year

PROJECT DURATION April 2010-Jan.2013

REQUIRED

EXPERTISE Operation and management of landfill

PROJECT

DESCRIPTION ECARU signed a contract with ENTAG for operation and management of landfill where entag has awarded a contract with Abo Keir Company for manufacture engineerning for:

- Estabishement of landfill for solid waste

- Design and operation of landfill

The landfill was constructed in Ghayata village in El sharqueya in the desert, The landfill cell age is one year and its capacity is 100ton/ day the site was chosen to enable future extension behind the existing cell and using the same buildings ( administration- weighbridge ) the site is surrounded with barbed wire the total area of the project is 6.18 acres

Picture no. (14): sanitary landfill in Beni-suef, Egypt Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Collection, transportation and treatment services of agriculture residues in Sharkia governorate.

PROJECT LOCATION Sharkia governorate - Egypt


PROJECT DURATION 2009- 2014

PROJECT

DESCRIPTION

The surface area cultivated of rice straw in Sharkia governorate is 49,052 fadden. The labor number is about 306 in addition to temporary labor in collection season up to 200 person.



Transportation of biomass to the collection and treatment area

Treatment af biomass and transform it to products for marketing

Provide all equipments for collection, transportation and treatment process


Provide workforces for project

Coordination with the agriculture institute, the governorate and environmental ministry to prevent the burning inside the extent of service

The number of sites is 20

Picture no. (15): Collection, transportation and treatment services of agriculture residues operated by ECARU – Egypt



Project sheet 2016

PROHJECT NAME Technical support for operation of MSW plant in Jeddah

PROJECT LOCATION Jeddah - Kingdom of Saudi Arabia .

PROJECT CAPACITY 4200 Tons / day.

PROJECT DURATION Oct. 2009 – Apr. 2010

REQUIRED

EXPERTISE

Operation, maintenance of treatment plant capacities

PROJECT

DESCRIPTION ECARU had signed a contract with Seder Group Trading & Contracting Company for operation & maintenance of MSW treatment plant as a turnkey project.

ECARU is providing the following services: Operation & maintenance of MSW treatment plant for one year.

Picture no. (16): Seder plant for treatment and recycling of M.S.W operated by ECARU – KSA



Project sheet 2016

PROJECT NAME Collection and grinding of aromatic plants residues in Bani Sweef

PROJECT LOCATION Bani Sweef governorate.


PROJECT DURATION 2008-2010

REQUIRED

EXPERTISE Grinding of biomass

PROJECT

DESCRIPTION


Collection, transportation and of Grinding perfume plants residues.

Picture no. (17): Grinding of perfume plants residues Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Collection, transportation and treatment services of agriculture residues in Gharbiya governorate.

PROJECT LOCATION Gharbiya governorate.


PROJECT DURATION May 2008- May 2013

REQUIRED

EXPERTISE Collection , transportation and treatment of biomass

PROJECT

DESCRIPTION

The surface area cultivated of rice straw in Gharbia governorate is 128,756 fadden. The labor number is about 306 in addition to temporary labor in collection season up to 200 person.










Picture no. (18): Collection, transportation and treatment services of agriculture residues project-operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Collection, transportation and treatment services of agriculture residues in Kalubia governorate.

PROJECT LOCATION Kalubia governorate- Egypt.


PROJECT DURATION May 2008- May 2013

REQUIRED


PROJECT

DESCRIPTION

The surface area cultivated of rice straw in Kalubia governorate is 26,394 fadden. The labor number is about 124 in addition to temporary labor in collection season up to 100 persons.









The number of sites is 10.

Picture no. (19): Grinding agricultural residues - Collection, transportation and

treatment services of agriculture residues project Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Collection, transportation and treatment services of agriculture residues - Dakahlia governorate

PROJECT LOCATION Belkas- Dakahlia governorate – Egypt



PROJECT

DESCRIPTION

The surface area cultivated of rice straw in Belkas is 162,000 fadden.


Collection of biomass from Belkas







The numbe rof sites is 21

The investement reach in the first year for this project over 15 million EGP .

Picture no. (20): Collection, transportation and treatment services of agriculture residues project

Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Collection, transportation and treatment services of agriculture residues in Mit Ghamer and Aga

PROJECT LOCATION Mit ghamer and aga – Egypt



REQUIRED

EXPERTISE Collection , transportation and treatment of all biomass

PROJECT

DESCRIPTION

The surface area cultivated of rice straw in Mit Ghamer and Aga is 37,000 fadden.


Collection of biomass from Mit Ghamer and Aga








Picture no. (21): Collection, transportation and treatment services of agriculture residues project-operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME collection, Processing of Southern sector fortransportation and treatment services of agriculture residues in Bani Sweef

PROJECT LOCATION Bani Sweef - Egypt

PROJECT CAPACITY 25000 -20000 ton/year

PROJECT DURATION Jun. 2005- till now

REQUIRED


PROJECT

DESCRIPTION

ECARU is providing the following services: Operation & maintenance of biomass treatment plant








Picture no. (22): Grinding agricultural waste - Collection, transportation and treatment services of agriculture residues -operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME

EL Nobaria Composting Plant

PROJECT LOCATION El Nobaria- Alex.Cairo desert road

PROJECT CAPACITY 200 ton/day

PROJECT DURATION Jan. 2005- till now

REQUIRED

EXPERTISE Collecting, operation, maintenance and marketing of compost

PROJECT

DESCRIPTION

The plant receives from 50 to 100 ton/day of biomass and animal waste over 20 fadden there have been a plant for production of organic compost at alex . Cairo desert road . Producing compost for landscaping, organic farming , and any crops in new cultivated and reclaimed lands, activities related are collection , transportation, shredding, composting, refining, bagging,and marketing.

Picture no. (23): El Nobaria composting plant Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Construction and operation EL Arabia Organic Composting Plant

PROJECT LOCATION Ismailia.Cairo desert road – Egypt

PROJECT CAPACITY 100 - 150 ton/day

PROJECT DURATION Jan. 2004 – Nov. 2007

REQUIRED

EXPERTISE Collecting, operation, maintenance and marketing of compost

PROJECT

DESCRIPTION

The Egyptian company for animal production is considered the biggest company in this field, the most environmental problem of the company are the animal waste produced so the company contracting with the egyptian company of recycling the waste in there farm of manure t to high quality of compost. The plant receives from 50 to 100 ton/day of agriculture and animal waste . Producing compost for landscaping, organic farming , and any crops in new cultivated and reclaimed lands, activities related are collection , transportation, shredding, composting, refining, bagging,and marketing.

Picture no. (24): El Arabia organic composting plant Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Landfilling and Processing Services for Southern Zone in Cairo

PROJECT LOCATION 15th May city Cairo, Egypt

PROJECT CAPACITY 112,000 ton / year from Katamia compost

PROJECT DURATION 2004 - 2014

REQUIREDEXPERTISE Operation, maintenance, marketing and establish landfills

PROJECT

DESCRIPTION Ecaru awarded a contract for Cairo Southern zone processing & landfilling services through a public tender.

The project objective is receiving 2000 up to 3000 ton/day of Municipal, Debris and industerial ( non hazardous ) solid waste are collected to conduct the following process:

Sorting, Composting, Refining, Landfilling, Recycling.

The client handed over sorting & composting plants to contractor (Ecaru) As well as an area of 100 feddan to create a landfill, where ECARU operated the plants by 1500 tons / day and start to create the first cells of landfill and landfill rejects in the temporary landfills and the project is now working successfully and the labor number is 285 persons .

Activities related to project:

- EIA study and reports. - Geotechnical investigations. - Site survey. - Preparation of preliminary and final design report for the

landfill and infrastructure (i.e. administration buildings, workshop, weighing scale, roads,…etc) and also the design details for the landfill cell, lining system, leachate collection and

- removal system, evaporation ponds, landscape, site security. Also recycling and sorting facility, composting plant, internal roads.

- Developed the specification, quality control, quality assurance, construction method statements and carried out all civil and construction works.

Picture no. (25): Land filling and Processing Services for Southern Zone – 15 May Operated by ECARU – Egypt



Project sheet 2016

PROJECT NAME Operation and maintenance for El- SAWANY MSW treatment plant - Tripoli.

CLIENT Environmental Protection Agency - Tripoli

PROJECT CAPACITY 500 ton/day, (One shift, 8 hr)

PROJECT DURATION Nov. 2001-2004

REQUIRED

EXPERTISE Operation & maintenance of treatment plants capacities

PROJECT

DESCRIPTION

In November 2001, The client contracted with ECARU for a year to operate, maintain and update the plant to suit the nature of household waste in that period where the plant is designed based on specifications of the waste is different from what is the reality The work began with one line needs rehabilitation and the another line didn’t operate from a dry run test at 1985, and the reject incinerator burned as a fire once, fire accident. ECARU's staff has taken this challenging job and within 2 months all lines were working efficienctly and receive 500 ton/day, include 150 (engineering, technician & worker). The main items in the plant are:

1. Crushers . 2. Disc screens for sorting 3. Digester towers 4. Rotary final products screens 5. Glass grinder 6. Bagging units 7. Scrap pressing unit. The client renewed the contract for another years.

Picture no. (26): El Swany MSW composting plant

Operated by ECARU –Tripoli / Libya



Project sheet 2016

PROJECT NAME Desgin,construction and operation of El Obour Composting Plant

PROJECT LOCATION El Obour Market for vegitables and fruits, Cairo

CAPACITY 200 ton/day

PROJECT DURATION Nov. 2000 – Mar. 2007

REQUIRED

EXPERTISE Operation, maintenance and marketing of compost

PROJECT

DPESCRIPTION

El Obour market is the largest wholesale market for vegetables and fruits in Egypt

The Execution agency of Obour Market sign a contract with ECARU for concession of Obour composting plant

ECARU recieves all waste produced from the market (100 ton/day) turnning it into high quality compost, through earobic fermentation, maturation and refining processes, has good reputation in the Egyptian market and the labor number is 45 persons.

Picture no. (27): El Obour composting plant Operated by ECARU –Egypt



Project sheet 2016

PROJECT NAME Design,construction and operationMSW sorting,recycling and composting plant in Katamiya

PROJECT LOCATION Katamiya 1, 2,3 ( Cairo).

PROJECT CAPACITY 480 ton / day

PROJECT DURATION Mar. 2000 – Mar. 2004

REQUIRED

EXPERTISE Collecting, operation, maintenance and marketing

PROJECT

DESCRIPTION

Cairo governorate has given the concession of operating 3 of M.S.W. sorting and composting plants to ECARU through authority of cleaning and beautification of Cairo

ECARU is receiving 480 ton/day of MSW turning organic fraction into compost, sorting of recyclables, and transferring rejects to landfill for:

Operation.

Maintenance .

Management.

Marketing.

Recycling.

Picture no. (28): Katamiya MSW composting plant Operated by ECARU –Egypt



Project sheet 2016

PROJECT NAME Design,sorting,construcion and operation El Menia agriculture residues composting plant

PROJECT LOCATION Industrial zone, City of Menya – Egypt

PROJECT CAPACITY 200 ton/day

PROJECT DURATION Jan. 1996 – ongoing

REQUIRED

EXPERTISE Collection, operation, maintenance and marketing of compost

PROJECT

DESCRIPTION

That investment in the recycling of biomass of the biggest challenges undertaken by the ECARU where the first private company to established a plant for the production of compost from agricultural waste and the first organic fertilizer (compost) to the Egyptian market and this plant until now is the largest plant for the production of organic compost “ Obour compost” The facility now receives average 100-200 ton/day from sugar peat residues (coming from sugar industry), banana trees, maize stalks ……etc. The labor number is 40 persons

Produced compost is used for landscaping, organic farming , and any crops in new cultivated and reclaimed lands, activities related are collection , transportation, shredding, composting, refining, bagging,and marketing.

Picture no. (29): Windrows in Menia composting plant Operated by ECARU – Egypt

egyptian company for solid waste recycling...

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