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EGG GRADING SYSTEMS

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Page 1: EGG GRADING SYSTEMS - · PDF fileEGG GRADING SYSTEMS Diamond will help design an egg grading ... 21. 30 EGG TRAY STACKER 22. DENESTER 23. SIDE DATER ... eggs per hour. Plastic Tray

E G G

G R A D I N G

S Y S T E M S

Page 2: EGG GRADING SYSTEMS - · PDF fileEGG GRADING SYSTEMS Diamond will help design an egg grading ... 21. 30 EGG TRAY STACKER 22. DENESTER 23. SIDE DATER ... eggs per hour. Plastic Tray

Diamond Systems combines its

70 years of experience with

innovative new ideas to serve

the egg industry.

Knowledge of the industry,

machine systems and services

provide the partnership egg

producers and processors need

and appreciate.

E G G G R A D I N G S Y S T E M S Diamond will help design an egg gradingoperation for inline production units or an offline grading station. We can plan a well organizedflow of product and packaging material tomaximize the efficiency of the grading,packaging, and storage of shell eggs. Wecan also design a products plant for furtherprocessed eggs. This can be integratedinto the grading station or designed for aseparate location.

Serving the industry since 1934, Diamondcontinues to be the leader in new innovativeideas, machine systems, training, and services.We will provide equipment designed to meetindividual customer and egg market needs forany region of the world.

Machine models and configurations areavailable from 10,000 to 150,000 eggs perhour, from hand packing to total automation.Diamond graders are stainless steel and meetall government sanitary requirements. Theentire system includes preloader-loaders,accumulators, plastic tray washers, egg washersand dryers. State-of-the-art crack, dirt, bloodand leak detection is available along with theability to reject and pack each second qualitycategory. The new wash down electronic scalesare standard on all Diamond graders.Automatic packing and automatic casepacking are also available. All of this is fromone company, with one integrated design, withone company responsibility: Diamond Systems.

An entire series of egg washers are alsoavailable that meet HACCP food safetyrequirements with an E-3A design, USDAapproved. The washers maximize the safe,gentle and thorough cleaning of incomingeggs. Our software controls the flow andgrading of eggs and is an important componentin managing an efficient egg grading operation.Traceability software tracks each flock of eggsfrom the production unit to the consumer andback through the distribution to the point oforigin. The Diamond software uses WindowsXP™ operating system which makes it easy tonetwork with other computers. Our DiamondRMS is a wireless Remote ManagementSystem to monitor the grading from a pocket PC.

The quality of the final egg pack and highstandards in the industry are a direct result ofDiamond’s innovative leadership. The egggrader’s machine efficiency, reliability, laborsavings, and stainless steel construction, combinedwith the help that Diamond provides itscustomers confirms that our graders are thebest investment.

Page 3: EGG GRADING SYSTEMS - · PDF fileEGG GRADING SYSTEMS Diamond will help design an egg grading ... 21. 30 EGG TRAY STACKER 22. DENESTER 23. SIDE DATER ... eggs per hour. Plastic Tray

Diamond Systems is the innovator of the mostadvanced egg loading, washing and packing machines inthe industry. The creator of high capacity systems withall the options that have set the industry standards inmachine speeds, features, and quality of finishedproduct. Diamond has the highest resale value with theirstainless steel, easy to clean design. We will help youdesign and build a new egg grading plant inline fromproduction units or offline. Customer service withinstallations, plant personnel training, service schools,telephone help and prompt spare parts availabilitycomes from employees who know, understand andwant to help their customers and the industry throughoutthe world.

Diamond graders are modular in design; they can be expanded as a business grows.

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DDiiaammoonndd 22110000Loads, washes, candles, weighs and packs 10,000 to 36,000 eggs per hour.

IInnnnoovvaa 220000Grades and packs 36,000 to 72,000 eggs per hourdirectly from egg production or with automatic loading.The Innova is available with optional egg washing andfull automatic candling.

Page 4: EGG GRADING SYSTEMS - · PDF fileEGG GRADING SYSTEMS Diamond will help design an egg grading ... 21. 30 EGG TRAY STACKER 22. DENESTER 23. SIDE DATER ... eggs per hour. Plastic Tray

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DDiiaammoonndd 88440000Grades up to 145,000 eggs per hour with loading, washing, total automaticcandling, packing and box and case packing. Advanced Windows XP™ software with optional dirt and crack rejection to farmpacker or directly into a Diamond egg breaker.

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EUROPEAN INFEED SYSTEMwithout egg washer

Page 5: EGG GRADING SYSTEMS - · PDF fileEGG GRADING SYSTEMS Diamond will help design an egg grading ... 21. 30 EGG TRAY STACKER 22. DENESTER 23. SIDE DATER ... eggs per hour. Plastic Tray

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SSaanniittaarryy RRoolllleerrss Stainless spring rollers keepthe incoming conveyor cleanfor unwashed egg markets.

RRMMSSWireless Remote ManagementSystem to monitor the perform-ance of the grader from pocketPC sending information tomaintenance and managementpersonnel.

MMeessssaaggee CCeenntteerr The touch screen controls thegrading operation. Traceabilitysoftware tracks each flock ofeggs. This allows customers toisolate egg quality. Specialsoftware is available to feedegg breakers. Modem servicesoftware helps to keep thesystem operating efficiently.

SSeerrvvoo PPaacckkeerr Gentle, variable speed, servopacker with superior air cellend alignment, denesting,dating and carton closing.

DDiiaammoonndd EEgggg WWaasshheerrThe standard in the industrywith patented side to sidebrush motion and high watervolume for gentle cleaning. Sixdifferent models are available.High velocity egg dryers andoptional egg oiler.

1. ACCUMULATOR2. PRELOADER-LOADER3. STUCK EGG CONVEYOR4. PLASTIC TRAY WASHER5. TRAY STACKER6. DIAMOND EGG WASHER7. DRYER8. EGG OILER9. CRACK DETECTOR

10. LEAK DETECTOR11. LEAK REMOVAL12. DIRT DETECTOR13. COLOR SORTING14. WASHDOWN EGG SCALES15. BLOOD DETECTOR16. DIRTY EGG RETURN17. COMPUTER MODEM18. JET INK PRINTER19. CONVEYOR TO EGG BREAKER20. REMOTE MANAGEMENT SYSTEM21. 30 EGG TRAY STACKER22. DENESTER23. SIDE DATER24. AIR CELL END ALIGNMENT25. EGG PRINTER26. CARTON CLOSER27. RESERVOIR28. CARTON CONVEYOR29. MULTICASER™30. CASE CONVEYOR31. STAINLESS WIRE ROLLER CONVEYOR32. UNDERGRADE PACKER

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DIAMOND EGG BREAKER

Page 6: EGG GRADING SYSTEMS - · PDF fileEGG GRADING SYSTEMS Diamond will help design an egg grading ... 21. 30 EGG TRAY STACKER 22. DENESTER 23. SIDE DATER ... eggs per hour. Plastic Tray

email : [email protected]

Telephone ....+34.94.432.9252Fax................+34.94.433.6734

Telephone ....+60.3.5631.4991Fax................+60.3.5631.5991

Telephone +248.476.7100Fax........... +248.476.0849

© 2005

USAAsia EuropeTelephone ....+954.384.4828Fax................+954.747.2929

Latin America

EEggggsspprreessss PPaarrttss SSttoorree offers parts ordering online 24hours a day, with over 10,000 parts available atwwwwww..ddiiaammoonnddeeggggsspprreessss..ccoomm Part numbers, picturesand descriptions are all available. The store offers orderreview, tracking and confirmation for fast, efficient deliveryto all of its customers.

DDiiaammoonndd SSyysstteemmss has been the innovator of the mostadvanced egg graders in the industry. The options have setthe standards in machine speeds, features, and quality ofthe finished product. We have the best customer service,plant personnel training, service schools, prompt telephonehelp and spare parts. It all comes from employees whoknow, understand and want to help their customers and theindustry.

DDeessttaacckkeerr LLooaaddeerr transfers 60 eggs at a time from paper orplastic trays onto the infeed roller conveyor up to 72,000eggs per hour.

PPllaassttiicc TTrraayy WWaasshheerr.. Inline plastic tray washer and stackeris fed directly from the Diamond loader up to 400 casesper hour.

PPllaassttiicc TTrraayy WWaasshheerr//DDrryyeerr washes and dries 2,000 trays perhour as a separate operation.

PPrreeLLooaaddeerr--LLooaaddeerr transfers 120 eggs with spreading headsonto infeed rollers up to 400 cases per hour. Designed foroptional inline-off line configurations.

visit us on the web: wwwwww..ddiiaammoonnddssyysstteemm..ccoomm