efficiency of balers for processing secondary raw … · 4 055 (at flange hopper) 2 100 x 1 020 1...

EFFICIENCY OF BALERS FOR PROCESSING SECONDARY RAW MATERIALS

WWW.MACPRESSE.COM

Copyright © Macpresse Europa - P.IVA 04413130966

RECYCLING SECONDARY RAW MATERIAL

RENEWABLE ENERGY AND BIOMASS

PAPER INDUSTRY

MUNICIPAL SOLID WASTE PROCESSING

2

HEADQUARTER

MACPRESSE PRODUCTS,OUR DISTINCTIVE VALUES

SERVICE & MAINTENANCE

PRODUCTION EFFICIENCYCutting efficiency and production optimisation (m3/h),high output specific weight.

REMOTE SOFTWARE SUPPORTIntegrated troubleshooting modem.

ENERGY SAVINGFirst class Bosch-Rexroth hydraulic pumps.

MACPRESSE TYINGHigly customisable system using plastic wire, steel wire or double steel wire.

HIGH WEAR RESISTANCEPatented HARDOX steel liners.

HIGH EFFICIENCY MOTORSHigh efficiency IE3 motors, reduced electricity consumption compared with traditional motors.

3

MACPRESSE QUALITY PROCESS

LIFE CYCLE OF MACPRESSE PRODUCTS, FROM DESIGN TO ON-SITE ASSEMBLY

STEP 7DELIVERY

STEP 3

STEP 1DESIGN COMPUTER NUMERICAL

CONTROL (CNC)

STEP 2

STEP 6STORAGE

STEP 5TESTING

STEP 4PAINTING

STEP 8

ON-SITE ASSEMBLY

STEP 9 STEP 10 STEP 11

STRUCTURAL STEELCONSTRUCTION

COMMISSIONING/TRAINING

LOCAL TECHNICAL IN 40 COUNTRIES

SPARE PARTS INVENTORY

4

SOUNDPROOFED HYDRAULIC UNIT

MAC SERIES RECOVERY OF SECONDARY RAW MATERIALS

REMOTE CONTROL PANEL

FLUFFER

COUNTER-PRESSURE CYLINDER

BOLTED HARDOXLINERS

BALER EXTRUSION CHANNEL

NEEDLES

SIEMENS ELECTRICAL PANEL AND INDUSTRIAL PC

TYING UNIT

5

Mac 108/1 Mac 111/1

Mac 111AS/1

Mac 110/1

MATERIALS PROCESSED AND PERFORMANCE

PET CARDBOARD MIXED PAPER

INFEED DENSITY

USA

EUROPE

PET 8 TON/H

CARDBOARD 16 TON/H

MIX PAPER 25 TON/H

PET 8.8 TON (US)/H

CARDBOARD 17.6 TON (US)/H

MIX PAPER 27.6 TON (US)/H

USA

EUROPE

PET 14 TON/H

CARDBOARD 25 TON/H

MIX PAPER 40 TON/H

PET 15.4 TON (US)/H



EUROPE

USA

PET 10 TON/H

CARDBOARD 18TON/H

MIX PAPER 30 TON/H

PET 11 TON (US)/H

CARDBOARD 20 TON (US)/H


USA

EUROPE

Mac 112XL PET 16 TON/HCARDBOARD 27 TON/HMIX PAPER 44 TON/H

PET 17.6 TON (US)/H



EUROPE

USA

PET 12 TON/H

CARDBOARD 22 TON/H

MIX PAPER 35 TON/H

PET 13.2 TON (US)/H



USA

EUROPE

25/30 kg/m3 70/80 kg/m3 100/120 kg/m3

1.56/1.87 lb/ft3 4.37/4.99 lb/ft3 6.24/7.49 lb/ft3

6

MODEL MAC 108/1

7

LOADING VOLUME CYCLES PER MINUTE

USA 88 ft3 18 540 ft3/h 3.5 17 sec

EUROPE 2.5 m3 525 m3/h 3.5 17 sec

CYCLE TIME

GENERAL SPECIFICATIONS

TECHNICAL DATA

OVERALL LENGTH

OVERALL HEIGHT

PUMP FLOWCAPACITY364 I/min96 GPM

OPERATINGPRESSURE220-280 Bar (3200-4000 PSI)315 Bar (4500 PSI)

RAM FORCEPRESSURE11 kg/cm2155 PSI

OIL RESERVOIRCAPACITY3 100 Lt820 US Gal

MAIN MOTOR POWER75 kw

MAIN HYDRAULICPUMPOne ”REXROTH" variable flow pump with full regenative circuit

MAINCYLINDERbore 220 mm - 8’’2/3

120 000 kg264 500 lb

COOLING SYSTEMThermostatically controlled air to oil heat exchanger

OPERATINGCONTROLSiemens S7 300 programmable controller

100 HPMOTOR POWER

MODEL

MAC 108/1

NUMBERS OF WIRES

93 365 lb

43’4’’

USA

19’21’’

13’4’’

71’’x 37’’1/2

43’’ 1 /3 x 39’’ 1/2

85 208 lb

5

42 350 Kg (less oil)

EUROPE (MM)

13 220

5 835 (AT TIER STATION)

4 055 (AT FLANGE HOPPER)

1 800 x 950

1 100 x 1 000 (dimens. WxH)


5

CUTTING AND THRUST POWER

120 TON / 264 500

MAXIMUM WIDTH

NO LOAD PERFOMANCE

BALER WEIGHT WITH FLUFFER

FEED OPENING

BALER WEIGHT WITHOUT FLUFFER

RAMFORCE

5835 19'-2”

1800 5'-11”

640521'

9503'-1”

6200 20'-4"

7020 23'

13220 43'-4"

Mac 108/1

VOLUMETRIC PRODUCTION

BALE DIMENSIONSPET 8 TON/H

CARDBOARD 16 TON/H

MIX PAPER 25 TON/H

PET 8.8 TON (US)/H



USA

EUROPE

Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling.

8

MODEL MAC 110/1

9

EUROPE

USA

2.5 m3

88 ft3

LOADING VOLUME

600 m3/h

21 186 ft3/h

4

4

CYCLES PER MINUTE

15 sec

15 sec

CYCLE TIME


TECHNICAL DATA


OPERATINGPRESSURE220-280 Bar (3200-4000 PSI)315 Bar (4500 PSI)

RAM FORCEPRESSURE14 kg/ cm2200 PSI


MAIN MOTOR POWER90 kw

MAIN HYDRAULICPUMPOne ”REXROTH" variable flow pump with full regenative circuit


170 000 kg374 800 lb



120 HPMOTOR POWER

MODEL MAC 110/1


170 TON / 374 800 LBNO LOAD PERFOMANCE

98 767 lb

42’6’’

USA

19’6’’

13’4’’

71’’ x 40’’

43’’ 1/3 x 43’’ 1/3

90 169 lb

5


EUROPE (MM)

12 960



1 800 x 1 020

1 100 x 1 100 (dimens. WxH)


5

RAMFORCE

OVERALL LENGTH

OVERALL HEIGHT

NUMBERS OF WIRES

MAXIMUM WIDTH


FEED OPENING



BALE DIMENSIONSPET 10 TON/H

CARDBOARD 18TON/H

MIX PAPER 30 TON/H

PET 11 TON (US)/H

CARDBOARD 20 TON (US)/H


USA

EUROPE


5945 19'-6”

1800 5'-11”

640521'

1020 3'-4”

6200 20'-4"

6760 22'-2”

12960 42'-6"

10

MODEL MAC 111/1

11

EUROPE

USA

2.5 m3

88 ft3

LOADING VOLUME

750 m3/h

26 500 ft3/h

5

5

CYCLES PER MINUTE

12 sec

12 sec

CYCLE TIME


TECHNICAL DATA


OPERATINGPRESSURE220-280 Bar (3200-4000 PSI) 315 Bar (4500 PSI)

RAM FORCEPRESSURE14 kg/ cm2200 PSI


MAIN MOTOR POWER2x55 kw

MAIN HYDRAULICPUMPTwo ”REXROTH" variable flow pump with full regenative circuit


170 000 kg374 800 lb



2X75 HPMOTORS POWER

MODEL MAC 111/1



100 971 lb

42’6’’

USA

19’6’’

13’4’’

71’’ x 40’’

43’’ 1/3 x 43’’ 1/3

92 373 lb

5


EUROPE (MM)

12 960



1 800 x 1 020

1 100 x 1 100 (dimens. WxH)


5

RAMFORCE

OVERALL LENGTH

OVERALL HEIGHT

NUMBERS OF WIRES

MAXIMUM WIDTH


FEED OPENING



BALE DIMENSIONS PET 12 TON/HCARDBOARD 22 TON/H

MIX PAPER 35 TON/H

PET 13.2 TON (US)/H



USA

EUROPE


5945 19'-6”

1800 5'-11”

640521'

1020 3'-4”

6200 20'-4"

6760 22'-2”

12960 42'-6"

Mac 111/1

12

MODEL MAC 111AS/1

13

EUROPE

USA

3.2 m3

113 ft3

LOADING VOLUME

960 m3/h

33 900 ft3/h

5

5

CYCLES PER MINUTE

12 sec

12 sec

CYCLE TIME


TECHNICAL DATA



RAM FORCEPRESSURE14 kg/cm2200 PSI

OIL RESERVOIRCAPACITY3 100 L820 US Gal




170 000 kg374 800 lbs



2X100 HPMOTORS POWER

MODEL MAC 111AS/1



103 507 lb

45’10’’

USA

19’6’’

13’4’’

821/2’’ x 40’’

43’’ 1/3 x 43’’ 1/3

95 239 lb

5


EUROPE (MM)

13 970



2 100 x 1 020

1 100 x 1 100 (dimens. WxH)


5

RAMFORCE

OVERALL LENGTH

OVERALL HEIGHT

NUMBERS OF WIRES

MAXIMUM WIDTH


FEED OPENING




MIX PAPER 40 TON/H

PET 15.4 TON (US)/H



EUROPE

USA


5945 19'-6”

2100 6'-11”

640521'

1020 3'-4”

6800 22'-4"

7170 23'-6”

13970 45'-10"

14

MODEL MAC 112 XL

15

EUROPE

USA

2.6 m3

92 ft3

LOADING VOLUME

702 m3/h

24.791 ft3/h

4.5

4.5

CYCLES PER MINUTE

13.5 sec

13.5 sec

CYCLE TIME


TECHNICAL DATA

PUMP FLOWCAPACITY1 035 I/min273 GPM


RAM FORCEPRESSURE16,5 kg/cm2235 PSI

OIL RESERVOIRCAPACITY3 500 L925 US Gal



MAINCYLINDERbore 280 mm - 11’’

200 000 kg441 000 lbs



2X120 HPMOTOR POWER

MODEL MAC 112 XL



121 144 lb

45’9’’

USA

19’7’’

14’0’’

79’’ x 40’’

43’’ 1/3 x 43’’ 1/3

112 987 lb

5


EUROPE (MM)

13 970



2 000 x 1 020

1 100 x 1 100 (dimens. WxH)


5

RAMFORCE

OVERALL LENGTH

OVERALL HEIGHT

NUMBERS OF WIRES

MAXIMUM WIDTH


FEED OPENING




MIX PAPER 44 TON/H

PET 17.6 TON (US)/H



EUROPE

USA


5965 19'-7”

2000 6'-7”

661521'-8”

1020 3'-4”

6940 22'-9"

7010 23'

13950 45'-9"

16

WEAR RESISTANT CORE VALUE

LONGER LASTING THAN NORMAL STEEL

400%

LONGLASTING

EASYMAINTENANCE

ROBUSTNESSHARDOX STEEL LINERS

HARDOX STEEL LINERS REPLACEMENT

THIS WEAR RESISTANT SYSTEM PROTECTS THE BALER FROM ABRASION AND CORROSION.

Replaceable liners made of HARDOX wear-resistant steel alloy that extends working life of the equipment. The wear liners are bolted in the extrusion chamber and in the compaction box and can be easily replaced.

1. RESISTANCE TO WEAR AND CHEMICAL AGENTS 2. RAPID REPLACEMENT (PATENTED ATTACHMENT SYSTEM) 3. MINIMIZE BALER DOWNTIME

17

HIGH EFFICIENCY BLADE

CUTTING SYSTEM

COUNTER-PRESSURE SYSTEM

CORE VALUE

LOW ENERGY CONSUMPTION

FAST INTERCHANGEABILITY

LONGLASTING

BLADES DESIGNED BY MACPRESSE TO OPTIMISE CUTTING OF EXCESS MATERIAL IN HOPPER. THE BLADE ARE TEMPERED TO ENSURE A LONGER SERVICE LIFE.

HYDRAULIC QUICK RELEASE CIRCUIT FOR FAST ZERO-SETTING OF COUNTERPRESSURE SHOULD A FOREIGN OBJECT ACCIDENTALLY FALL IN THE HOPPER.

18

PUMPS POSITIONED OUTSIDE OF OIL TANK FOR A BETTER PERFORMANCE AND EASIER MAINTENANCE. THE INSTALLATION OF VARIABLE FLOW PUMPS PROVIDES A BETTER PERFORMANCE WITH REDUCED ELECTRICAL CONSUMPTION. HIGH EFFICIENCY IE3 MOTORS ARE USED WITH AN ENERGY SAVINGS OF 30% COMPARED WITH TRADITIONAL MOTORS.

SMART SYSTEM ADAPTABLE TO MATERIAL

HYDRAULICS CORE VALUE

ENERGY SAVINGS COMPARED WITH TRADITIONAL MOTORS

30%EASY

MAINTENANCE LOW ENERGY CONSUMPTION

HARSH ENVIRONMENTS

RexrothBosch Group

ElectricMotor

19

RAM SPEED CYCLE

TIME DIAGRAM

CART CYCLE TIME

CART CYCLE TIME

CONSUMPTIONCYCLE TIME

DIAGRAM

CART CYCLE TIME

PRESSURE CYCLE TIME

DIAGRAM

CONSUMPTIONTREND PRESS WITHPRE-COMPACTION

LIGHTMATERIAL

CONSUMPTIONTREND PRESS WITHOUT PRE-COMPACTION

CONSUMPTIONMEDIUM WITH PRE-COMPACTOR

HEAVYMATERIAL

MEDIUMMATERIAL

CONSUMPTIONMEDIUM WITHOUT PRE-COMPACTOR

CONSUMPTION - CYCLE TIME DIAGRAM PRESSURE - CYCLE TIME DIAGRAM RAM SPEED - CYCLE TIME DIAGRAM

CUFFIA INSONORIZZANTE PROTEZIONE DA POLVERESOUNDPROOFING AND DUST PROTECTION CABINE CLEANING AND MAINTENANCE INSPECTION DOOR OSCILLATING SUPPORT FOR MAIN CYLINDER

20

This system simplifies the cleaning process for the tying machine, guaranteeing greater safety for the operator. The maintenance and cleaning of the tying machine is carried out at floor level operations on the steel wire are not required beneath the machine.

ELECTROMECHANICAL HORIZONTAL TYING SYSTEM DESIGNED FOR TYING BOTH PLASTIC AND STEEL WIRES

TYING METHOD

FLEXIBILITY OF USE AND OPTIMISATION OF COSTS

TYING UNIT CORE VALUE

5 WIRES

MOBILE TYING MACHINE (OPTIONAL)

STEEL WIRE REELS

PLASTIC WIRE

TYING MACHINE MAINTENANCE

PLASTIC WIRE REELS

EASYMAINTENANCE

ROBUSTNESSRELIABILITY FLEXIBILITY

5+3 WIRES 5 WIRES 4 WIRES

21

Connections using SCART leads and electrical cables protected by rodent-proof and fire-resistant sheaths

CONNECTION OF ELECTRICAL COMPONENTS

CORE VALUE

EASYMAINTENANCE

HIGH CABLE RESISTANCE

OPERATORSAFETY

ELECTRICAL COMPONENTS

SHEATHS FOR ELECTRIC CABLES PROTECTION

SCART PLUGSMAIN ELECTRIC PANNEL CONTROL

22

DESIGN AND MANUFACTURE INTEGRATED WITH THE PRESS

STEEL PLATE CONVEYOR OPTIONAL

HEAVY CONSTRUCTION

LOW COST HIGHPRODUCTION

EASYMAINTENANCE

RDF - RECYCLABLES

P MODEL 4-5,5-7,5 KWMOTOR POWER

200 MMCHAIN PITCH

Conveyor belts are designed and manufactured to match hourly productions rates for each baler model optimizing operating costs.

23

PRE-CONDITIONERS FOR WASTE PAPER OPTIONAL

OPERATORSAFETY

EASYMAINTENANCE

SHREDDERSELECTRICAL SINGLE SHAFT WITH BOLTED HAMMERS.ALLOWS HIGH DENSITY, COATED, FIBROUS MATERIALS TO BE PRE-CONDITIONED.

ALLOWS APPROPRIATE MIXING OF DIFFERENT QUALITIES OF WASTE AND REDUCES WEAR OF PRESS.HIGH PRODUCTIVITY EVEN WITH MATERIALS IN PACKS.

MACPRESSE PRODUCES SPECIAL MACHINES FOR THE PAPER INDUSTRY, AUTOMATIC PRESSES WITH AN HOURLY OUTPUT OF BETWEEN 3 AND 60 TONS PER HOUR AS WELL AS OTHER ANCILLARY EQUIPMENTS

CONDITIONER FOR WASTE PAPERMECHANICAL DEVICE FOR PROCESSING PAPER MATERIALS, TO REDUCE DENSITY PRIOR TO COMPACTION, OBTAINING:- INTEGRITY OF IDEAL BALES - REDUCED ELECTRICAL CONSUMPTION- GREATER DENSITY- EASY HANDLING

OUTPUT OPTIMISATION

24

MAC SUPERVISOR SYSTEMMSS1 & MSS2

OPTIONAL

OPTIMISATION OF PRODUCT OUPUT AND REDUCTION OF MACHINE STOPPAGE DOWNTIMES AND COSTS

FUNCTIONS:A. Setting of machine parameters according to material to be baled (combined with MDC MAC Dencity Control) B. Alarms managementC. Remote assistanceD. 5 languages

+ +

MSS1- 20 SETTINGS- REAL TIME PRODUCTION REPORT- PHOTOGRAPHIC FAULT DISPLAY

MSS2- 5 SETTINGS- FAULT SIGNALLING

REAL TIME CONTROL

OPERATORPANEL

PROGRAMMABLE LOGIC CONTROLLER

SOFTWARE

REDUCTIONDOWNTIME

INTERNET CONNECTIVITY

OUTPUTOPTIMIZATION

REPORT DI PRODUZIONEPRODUCTION REPORT

SENSORS CONTROL

25

PROCESSING ADVANTAGES:OPTIMISED BALES WEIGHT ACCORDING TO MATERIAL TO BE BALED

PROPORTIONAL VALVE OPTIONAL

LOW COSTOUTPUT OPTIMISATION

AUTOMATIC CONFIGURATION OF BALING PARAMETERS ACCORDING ON SELECTED INFEED MATERIALS, TO ACHIEVE MAXIMUM BALE DENSITY, REDUCTION OF TRANSPORT COSTS

IMMEDIATE RECONFIGURATION OF MACHINE PARAMETERS FOR MULTI-MATERIAL PROCESSING

26

TITOLO DELLA IMG

KEY LOCK & MICROSWITCH

MACPRESSE SAFETY BELT (MSB)

SAFETY COMPONENTS OPTIONAL

MACPRESSE SAFETY BELT (MSB)

SAFETY OF OPERATORS

THIS SPECIAL INNOVATION PROTECTS EMPLOYEES SHOULD THEY FALL ONTO THE CONVEYOR. THE EQUIPMENT IS IMMEDIATELY STOPPED AND AN ALARM IS SOUNDED TO ALERT OTHERS OF AN ACCIDENT. THE EQUIPMENT CANNOT BE RESTARTED UNTIL THE EMPLOYEE IS REMOVED FROM THE DANGER ZONE.

MSB (MAC SAFETY BELT) IS A MACPRESSE PATENT

OPERATOR SAFETY SYSTEM

KEY-LOCK LOCK BLOCK

MSK MAC SAFETY KEYS INSTALLED ON ALL EQUIPMENT ACCESS DOORS.

27

PLASTIC MATERIALS

PLASTIC FILM PET

TETRAPACK CAR BUMPERS HDPE

WRAPPING PLASTIC BALES

EASYMAINTENANCE

HIGH DENSITYBALES

PLASTIC BALES & STORAGE

28

BALES INTEGRITY

SRF MIXED PAPER CARDBOARD

ALUMINIUM HIGH GRADE NEWSPAPERS

MULTI-MATERIAL BALES

29

RAIL AND ROAD TRANSPORT

TRANSPORT EFFICIENCY

MARTIMETRANSPORT

ROADTRANSPORT

RAILTRANSPORT

30

BALING PRESS AND SHREDDER

31

BALING PRESS AND FLUFFER CONDITIONER

32

For futher information visit www.macpresse.com or contact us:e-mail [email protected]. +39 02 905 24 20

CONTACTS SOLUTION FEATURES

HIGH DENSITY BALES

EASILY TRANSPORTABLE

OPTIMUMSTOWAGE

SEATRANSPORT

IMPERMEABLE RAILTRANSPORT

ROADTRANSPORT

MACPRESSE IN NUMBERS

1500+BALERS

INSTALLED

45+COUNTRIES WITH

INSTALLED BALERS

200+COLLABORATION

AROUND THE WORLD

50+BALERS PER YEAR

PRODUCED

15+PROPRIETARY

PATENTS

50+COUNTRIES WITH

PARTNERS

WORLDWIDE

ASSISTANCE

50+YEARS IN THE

MARKET

40+COUNTRIES WITH

SPARE PARTS STORES

*Macpresse reserves the right to change specifications without notice.

efficiency of balers for processing secondary raw … · 4 055 (at flange hopper) 2 100 x 1 020 1...

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