effect of relative humidity and co2 concentration on the ... · yaroslav bilan master of applied...
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Effect of Relative Humidity and CO2 Concentration on the Properties of Carbonated
Reactive MgO Cement Based Materials
by
Yaroslav Bilan
A thesis submitted in conformity with the requirements
for the degree of Master of Science
Graduate Department of Civil Engineering
University of Toronto
© Copyright by Yaroslav Bilan (2014)
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Effect of Relative Humidity and CO2 Concentration on the Properties of Reactive MgO Cement
Based Materials
Yaroslav Bilan
Master of Applied Science
Graduate Department of Civil Engineering
University of Toronto
2014
Abstract
Sustainability of modern concrete industry recently has become an important topic of scientific
discussion, and consequently there is an effort to study the potential of the emerging new
supplementary materials. This study has a purpose to investigate the effect of reactive magnesia
(reactive MgO) as a replacement for general use (GU) Portland Cements and the effect of
environmental factors (CO2 concentrations and relative humidity) on accelerated carbonation
curing results, The findings of this study revealed that improvement of physical properties is
related directly to the increase in CO2 concentrations and inversely to the increase in relative
humidity and also depend much on %MgO in the mixture. The conclusions of this study helped
to clarify the effect of variable environmental factors and the material replacement range on
carbonation of reactive magnesia concrete materials, as well as providing an assessment of the
optimal conditions for the effective usage of the material.
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Acknowledgments
This important study would have not be possible without the financial support provided by
Ministry of Economic Development and Innovation for support by Professor Daman Panesar's
Early Researcher Award (ERA) which provided the funding for this research.
In addition to this, the author of this study wants to express his most sincere appreciation to the
support, advice and guidance of Professor Daman Panesar, who was a research supervisor for
this study. The council of other Concrete Material Group Professors, namely Prof. Doug
Hooton, and Karl Peterson has been also immensely important for the successful outcome of
this research.
The support of the whole Concrete Materials Group was surely significant and is much
appreciated. Finally the author wants to thank deeply from his heart to the selfless and
dedicated support and care from Olga Perebatova. Without a doubt, this study would not be
possible without her critical help during the long and hard work in a laboratories when
conducting the tests for this study.
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Table of Contents
Effect of Relative Humidity and CO2 Concentration on the Properties of Reactive MgO Cement
Based Materials i
Abstract ii
Acknowledgements iii
Table of contents iv
List of Figures vii
List of Tables ix
1.Introduction 1
1.1 Motivation for Study 2
1.2 Research Objectives 4
2. Literature Review 6
2.1 Conventional Cement-Based Materials and Carbonation 6
2.2 Reactive Magnesia Cements 12
2.2.1 Hydration, Chemical Composition and Physical Properties 12
2.2.2 Mechanics of Carbonation of Reactive MgO as Cement Replacement and the Effect on
Compressive Strength, Porosity and Durability Properties of the Material 14
2.3 Competition Between Hydration, Carbonation and Influence of Environmental and Material
Conditions 15
3.Experimental Program 18
3.1 Materials and Mix Design 18
3.2 Sample Preparation and Curing 18
3.3 Testing Procedure 20
3.3.1 Sample Preparation and Drying Procedures 20
3.3.2 Carbonation Front 21
3.3.3 Compressive Strength 21
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3.3.4 Chemical Composition Tests 21
3.3.5. Mercury Intrusion Porosimetry (MIP) 21
4. Results and Discussion 22
4.1 Chemical Analysis – XRD, DT and TGA 22
4.1.1 Carbonation Front 22
4.1.2 X-ray Diffraction Results 25
4.1.3 DTA/TG Results 36
4.2 Mechanical Properties 41
4.2.1 Effect of Reactive MgO on Compressive Strength 41
4.2.2 Strength-Porosity Correlation 48
4.2.3 Effect of CO2 on Compressive Strength 51
4.2.4 Effect of Relative Humidity on Compressive Strength 56
4.3 Porosity 56
5. Interplay between Chemical Analysis and Mechanical Properties 61
5.1 Interplay between Chemical and Physical properties and the Effect of CO2 Concentration
61
5.1.1 Compressive strength 61
5.1.2 Porosity 64
5.1.3 Carbonation front 65
5.2 Interplay between Chemical and Physical properties and the Effect of Relative Humidity
65
5.2.1 Compressive Strength 65
5.2.2 Carbonation and Chemistry of the Carbonation Zone 66
5.2.3 Carbonation and Porosity 67
6. Conclusions 79
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7. Recommendation for Future Research 82
8. Appendix 84
9. References 96
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List of Figures
Figure 2.1: Compressive Strength- Total Porosity Relationship for Conventional Concrete
9
Figure 2.2: Compressive Strength- Total Porosity Relationship for Conventional Paste and
Mortar 10
Figure 2.3: Compressive Strength- Permeability Relationship for Conventional Concrete
10
Figure 2.4: Compressive Strength- Total Porosity Relationship for Carbonated
Concrete 11
Figure 4.1: Condition [75%RH, 50%CO2] XRD Pattern of Mortar a) 3d, b) 28d 32
Figure 4.2: Condition [75%RH, 50%CO2] XRD Pattern of Paste a) 3d, b) 28d 33
Figure 4.3: Condition [75%RH, 75%CO2] XRD Pattern of Paste a) 3d, b) 28d 34
Figure 4.4: Condition [75%RH, 99%CO2] XRD Pattern of Paste a) 3d, b) 28d 35
Figure 4.5: Condition: [75%RH, 99%CO2] Influence of MgO on DT at Day 3 38
Figure 4.6: Condition: [75%RH, 99%CO2] Influence of MgO on DT at Day 28 39
Figure 4.7: Condition: [75%RH, 99%CO2] Influence of MgO on TGA at Day 3 39
Figure 4.8: Condition: [75%RH, 99%CO2] Influence of MgO on TGA at Day 28 40
Figure 4.9: Condition: [75%RH, 50%CO2] Effect of MgO on 3, 7, and 28d compressive
strength 45
Figure 4.10: Condition: [75%RH, 75%CO2] Effect of MgO on 3, 7, and 28d compressive
strength 45
Figure 4.11: Condition: [75%RH, 99%CO2] Effect of MgO on 3, 7, and 28d compressive
strength 46
Figure 4.12: Condition: [50%RH, 50%CO2] Effect of MgO on 3, 7, and 28d compressive
strength 46
Figure 4.13: Condition: [50%RH, 75%CO2] Effect of MgO on 3, 7, and 28d compressive
strength 47
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Figure 4.14: Condition: [50%RH, 99%CO2] Effect of MgO on 3, 7, and 28d compressive
strength 47
Figure 4.19: Correlation between Compressive Strength and Total Porosity for 0%MgO mortar
49
Figure 4.20: Correlation between Compressive Strength and Total Porosity for 20%MgO
mortar 51
Figure 4.21: Correlation between Compressive Strength and Total Porosity for 40%MgO
mortar 52
Figure 4.22: Correlation between Compressive Strength and Total Porosity for 60%MgO
mortar 52
Figure 4.23: Effect of CO2 Concentration on Compressive Strength Development of 0%MgO
mortar, a) Relative Humidity - 75%, b) Relative Humidity - 50% 52
Figure 4.24: Effect of CO2 Concentration on Compressive Strength Development of 20%MgO
mortar, a) Relative Humidity - 75%, b) Relative Humidity - 50% 53
Figure 4.25: Effect of CO2 Concentration on Compressive Strength Development of 40%MgO
mortar, a) Relative Humidity - 75%, b) Relative Humidity - 50% 54
Figure 4.26: Effect of CO2 Concentration on Compressive Strength Development of 60%MgO
mortar, a) Relative Humidity - 75%, b) Relative Humidity - 50% 55
Figure 5.1: Correlation between Compressive Strength and Carbonated Area for 0%MgO
mortar 62
Figure 5.2: Correlation between Compressive Strength and Carbonated Area for 20%MgO
mortar 63
Figure 5.3: Correlation between Compressive Strength and Carbonated Area for 40%MgO
mortar 63
Figure 5.4: Correlation between Compressive Strength and Carbonated Area for 60%MgO
mortar 64
Figure B.1: Condition: [75%RH, 50%CO2] Effect of MgO on 3, 7, and 28d carbonated area
76
Figure B.2: Condition: [75%RH, 75%CO2] Effect of MgO on 3, 7, and 28d carbonated area
76
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Figure B.3: Condition: [75%RH, 99%CO2] Effect of MgO on 3, 7, and 28d carbonated area
77
Figure B.4: Condition: [50%RH, 50%CO2] Effect of MgO on 3, 7, and 28d carbonated area
77
Figure B.5: Condition: [50%RH, 75%CO2] Effect of MgO on 3, 7, and 28d carbonated area
78
Figure B.6: Condition: [50%RH, 99%CO2] Effect of MgO on 3, 7, and 28d carbonated area
78
Figure C.1: Condition: [75%RH, 50%CO2] Effect of MgO on 3, 7, and 28d total porosity
79
Figure C.2: Condition: [75%RH, 75%CO2] Effect of MgO on 3, 7, and 28d total porosity
79
Figure C.3: Condition: [75%RH, 99%CO2] Effect of MgO on 3, 7, and 28d total porosity
80
Figure C.4: Condition: [50%RH, 50%CO2] Effect of MgO on 3, 7, and 28d total porosity
80
Figure C.5: Condition: [50%RH, 75%CO2] Effect of MgO on 3, 7, and 28d total
porosity 81
Figure C.6: Condition: [50%RH, 99%CO2] Effect of MgO on 3, 7, and 28d total
porosity 81
Figure D.1: Condition [50%RH, 50%CO2] XRD Pattern of Paste a) 3d, b) 28d 84
Figure D.2: Condition [50%RH, 75%CO2] XRD Pattern of Paste a) 3d, b) 28d 85
Figure D.3: Condition [50%RH, 99%CO2] XRD Pattern of Paste a) 3d, b) 28d 86
Figure D.4: Condition: [50%RH, 50%CO2] Influence of MgO on TGA at a) Day 3, b) Day 28
87
Figure D.5: Condition: [50%RH, 75%CO2] Influence of MgO on TGA at a) Day 3, b) Day 28
88
Figure D.6: Condition: [50%RH, 99%CO2] Influence of MgO on TGA at a) Day 3, b) Day 28
89
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Figure E.1: Effect of Relative Humidity on Compressive for Mixture with 0% of MgO a) 50%
CO2, b) 75% CO2, c) 99% CO2 91
Figure E.2: Effect of Relative Humidity on Compressive for Mixture with 20% of MgO a) 50%
CO2, b) 75% CO2, c) 99% CO2 92
Figure E.3: Effect of Relative Humidity on Compressive for Mixture with 40% of MgO a) 50%
CO2, b) 75% CO2, c) 99% CO2 94
Figure E.4: Effect of Relative Humidity on Compressive for Mixture with 60% of MgO a) 50%
CO2, b) 75% CO2, c) 99% CO2 95
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List of Tables
Table 3.1: Chemical Composition of Cementitious Materials ...................................................18
Table 3.2: Mortar and Paste Mixture Design Proportions ........................................................19
Table 3.3: Carbonation Curing Scenarios ............................................................................20
Table 4.1: Carbonated Area of Specimens cured in 75%RH ..................................................23
Table 4.2: Carbonated Area of Specomes cured in 50%RH .....................................................24
Table 4.3: X-ray Diffraction Main Peaks Data .....................................................................26
Table 4.4: Influence of Age, Percentage of MgO and CO2 Concentration on X-ray Diffraction
Results ............................................................................................................................27
Table 4.5: DTA/TG data for Separate Peaks, Condition [75%RH, 99%CO2] .........................38
Table 4.6: Mean Compressive Strength (f'c) and Coefficient of Variation (COV) for 75% RH
.........................................................................................................................................42
Table 4.7: Mean Compressive Strength (f'c) and Coefficient of Variation (COV) for 50% RH
.......................................................................................................................................43
Table 4.8: Percentage Change in Compressive Strength Due to MgO used as Cement
Replacement ....................................................................................................................44
Table 4.9: Percentage Change in Compressive Strength Due to MgO used as Cement
Replacement .......................................................................................................................57
Table 4.10: Total Paste Intruded Porosity ...........................................................................58
Table 4.11: Percentage Change in Total Mortar Porosity Due to MgO used as Cement
Replacement .....................................................................................................................59
Table 4.12: Percentage Change in Total Paste Porosity Due to MgO used as Cement
Replacement ...................................................................................................................60
Table A.1: Percentage Change in Compressive Strength Due to MgO used as Cement
Replacement Compared to 0%MgO Mixes ...........................................................................74
Table A.2: Percentage Change in Compressive Strength Due to MgO used as Cement
Replacement (Incremental) ..................................................................................................75
Table C.1: Percentage Change in Total Mortar Porosity Due to MgO used as Cement
Replacement (Incremental) .................................................................................................82
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Table C.2: Percentage Change in Total Paste Porosity Due to MgO used as Cement
Replacement (Incremental) ................................................................................................83
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1. Introduction
Reactive magnesia (r-MgO) is a relatively new binder type that has cementitious properties,
similarly to Portland Cement (PC) under certain conditions. This new binder can potentially
partially replace ordinary PC cements, which are known for their significant carbon dioxide
(CO2) emissions during production. This material is not to be confused with ordinary magnesia
(also known as periclase) that can be found in low-quality PC and is known for its low
reactivity that leads to material's dimensional instability.
Reactive MgO has a relatively smaller (~120 microns, and less) particle size compared to
conventional magnesia and resultantly a larger surface area. Hence, the reactivity of reactive
magnesia is improved drastically compared to periclase and is also whilst lower is still
relatively comparable to that of PC. This process is discussed more in depth in section 2.1.1
The binder is produced at lower (650-750°C) temperature, and it means that CO2 emissions for
a mass unit are reduced. (Thomas et al, 2007). Reactive magnesia-based materials do not just
have lower carbon dioxide emission costs, but can also be used to sequester CO2 inside its
structure more effectively, thus sealing and removing this major greenhouse gas from the
atmosphere. While the overall emissions during the production of ordinary magnesia are around
1.4 t for 1 t of material produced (almost double of 0.85 t PC production emissions), new
production technologies together with sequestration can potentially decrease the emissions. The
environmental benefits from such solutions should not be underestimated (Liska and Al-Tabbaa
2008; Taylor 1990).
Sequestration of CO2 inside concrete material is possible through carbonation reactions. This in
turn changes concrete's properties such as compressive strength, density, permeability but also
its alkalinity. As the carbonation reaction is exothermic, it also affects hydration kinetics, and
consequently strength gain of the material. It is possible to use these features of the reaction to
cure the concrete. This curing regime is known as accelerated carbonation curing. Using higher
than normal atmospheric (~400 ppm) carbon dioxide environment, controlling relative humidity
and temperature, the carbonation is facilitated significantly. However, it should be noted that
several researchers who have examined carbonation curing of reactive MgO, have used various
CO2 concentrations, relative humidity and temperatures. Mo and Panesar (2012, 2013) studied
reactive MgO pastes in conditions of 99% CO2, and 98% relative humidity. Vanderper and Al-
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Tabbaa (2007) used carbonation environments of 0.04, 5, and 20% CO2, and 65 and 95%
relative humidity for reactive MgO pastes. Liska and Al-Tabbaa (2008) studied masonry
concrete containing up to 10% reactive MgO and cured samples at 40°C, 98% relative humidity
and 20% CO2. Very recently, Unluer and Al-Tabbaa (2014) reported on reactive MgO concrete
blends with fly ash and they cured the specimens in CO2 ranging from 5 to 20%, and a relative
humidity ranging from 55 to 98%. Therefore, to date there is no consensus on the most
desirable curing conditions in terms of CO2 concentration and relative humidity in order to
achieve optimum material mechanical and transport properties. This is currently a recognized
gap in the knowledge reported in published literature.
Reactive magnesia materials are specifically interesting in this regard, as the carbonation
reaction has a number of features that are significantly different from ordinary PC-based
materials. These features affect resulting properties such as amount of CO2 sequestrated,
carbonation speed, porosity and the resulting strength and in generally may have a greater
practical usefulness.
A potential of such practical application largely depends not just on the properties of reactive
MgO, but also on different environmental variables in accelerated carbonation process. While
the carbonation of ordinary PC materials has been a subject of very many different research
publications, reactive MgO material's carbonation and especially the effect of the
aforementioned variables remains being covered very lightly.
1.1 Motivation for study
The environmental effect of CO2 emissions on the atmosphere temperature and ocean acidity
has been and is a very important subject in many spheres of science (Scott and Levine 2006).
The concerns of global warming and ocean acidification were brought back again as a new
serious warning has been received when in May 2013 the atmospheric CO2 concentration have
passed the 400 ppm (parts per million) point, and became the highest in the whole 55 years
history of measurement, and possibly even more than 3 to 20 million years. (Tans 2013). Being
a major greenhouse gas, CO2 content increase is believed to be a main reason of recent
temperature increase, commonly known as global warming. As this correlates with both human-
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made CO2 emission increase and glaciers retreat, it is indicated by many analyses that a climate
change on a global scale is indeed a possible scenario (Stocker, 2013).
It is now widely accepted that the driver of such sudden change are carbon fossil fuel, cement
production and also deforestation. Thus, there is an international initiative to reduce man-made
carbon dioxide impact through various means. Emission control is the primary solution to
mitigate the impact. However, as industry is without a doubt remains a vital part of civilization,
and as the industry currently largely depends on fossil fuels, this reduction has a negative
impact on economy, especially in developing countries (Ghosh and Kanjilal, 2014). This
means that if any other emission process, such as cement production, can be controlled, the
pressure on the industry, and thus on economy of developing countries may be reduced
significantly. Apart of that, sustainability doctrines almost inevitably lead to the more effective
use of available resources that may in its turn improves the stability of economical
development.
The cement industry, as mentioned, is responsible for at least 5% of global man-made CO2
emissions (Mukherjee and Cass. 2012). The amount of Portland cement produced today
exceeds 2.5 billion tonnes per year (Taylor 1990) It is estimated that for each ton of cement
produced there is 0.85 t of CO2 emitted (Taylor 1990). As sustainability becomes one of the
most important tasks that lies before the scientific community in this century, a concrete in the
environmental perspective has become the subject of major discussions around the world. One
of the solutions to this problem was found in reducing the amount of conventional Portland
cement concrete used by replacing it with the so-called supplementary cementitious materials -
mostly byproducts of different industries. These products include pulverized fly ash (PFA),
ground-granulated blast furnace slag (GBFS) and silica fumes (Johari et al. 2011). In addition to
these, there are other binders that can potentially replace a part of PC in use, thus further
reducing CO2 output. One of such binders is reactive magnesia that as many other current and
potential supplementary materials may actually improve the physical properties of the concrete
in addition to being more sustainable alternative to conventional Portland cement concretes.
As mentioned above in section 1.0, accelerated carbonation curing is another potential solution
towards more sustainable construction materials. It allows to rationally use the available CO2
to facilitate carbonation, hydration of the concrete, but also to seal a gas inside its structure.
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This essentially removes this greenhouse gas from the atmosphere and outer environment. The
effectiveness of this process would largely depend on the amount of CO2 being captured (Shao
et al., 2014; Caijun and Yanzhong, 2009). This leads to the conclusion, that it is possible to
effectively combine both material replacement and accelerated carbonation, and, possibly,
reaching truly effective sustainability results.
1.2 Research Objectives
The overall purpose of this research is to investigate the effect of carbonation curing conditions
(relative humidity and carbon dioxide concentration) on the chemistry (formation of
carbonation and hydration products); and physical properties (microstructure and compressive
strength) of cement based materials containing up to 60% of reactive MgO. Outcomes of this
study will reveal optimum carbonation curing conditions for reactive MgO products and the
sensitivity of the carbonation curing conditions on the reactive MgO materials properties
In order to achieve these research goals the following sub-tasks are identified:
1) Create a controlled curing chamber with appropriate curing conditions in which
concrete materials can be subjected to the specified environment necessary for
accelerated environment;
2) Examine the effect of six different curing conditions based on relative humidity and
carbon dioxide concentration on sequestration efficiency, chemical and physical
properties;
3) Study the chemical composition of a carbonated material and assess the hydration and
carbonation reactions products using X-ray diffraction and DT\TGA techniques;
4) Establish the most optimal environmental conditions and material replacement ranges
for the practical use. In addition the optimal size and shape of concrete elements can be
assessed based on carbonation depth achieved.
The conclusions on the most effective setup are essential to facilitate the integration of reactive
MgO products as a construction building material such as in industries that are dealing with
precast concrete elements - porous masonry blocks, bricks and other similar products.
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2. Literature review
The subject of carbonation of conventional Portland Cement based materials, and those blended
with Supplementary Cementitious Materials (commonly known as SCMs) are well published in
scientific publications (Johari et al, 2011). In contrast carbonation of cement materials
containing reactive magnesia remains less understood, since relatively few studies have been
conducted on the subject.
When comparing Portland cement and reactive magnesia in terms of their carbonation
processes one must identify the key differences in the carbonation reaction mechanics.
Furthermore, it is necessary to understand the implications of carbonation on other properties,
such as hydration kinetics, initial porosity and chemical composition, and also how do all those
properties affect and compete with each other in the process must be studied extensively.
2.1 Conventional Cement-Based Materials and Carbonation
A topic of concrete carbonation is known to be a recurring theme of many building materials-
related studies. Today, the outcomes and conclusions of these studies are taken into account in
building materials development. However, carbonation of concrete is deemed to be such an
important topic because of its degrading effect on a steel reinforcement. As the bulk material
carbonates a major drop in alkalinity occurs, leading to depassivation of oxide protective film
on the steel reinforcement. As it is established, pH level drops from around 13 down to 9 and
less as a result of CaCO3 formation and further oxidation occurs, degrading the metal rebar.
The resulting corrosion leads to the loss of mechanical properties of the reinforcement, but also
to the formation of rust that induces local stresses and consequently damages the concrete. Such
a loss of predesigned properties that can potentially occur because of carbonation process was a
reason why for most of the time carbonation studies were concentrated on its negative
tendencies.
Carbonation processes have been well researched and it is well recognized that they have
potential to alter the microstructure of hydrated OPC (Johannesson and Utgenannt 2001). The
extent to which carbonation alters the microstructure is significant largely because of the well
recognized implications it could have on mechanical and durability properties. The general
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strength-porosity relationship of solids is very well established. For basic homogeneous
materials it is commonly expressed as (Mehta and Montiero 2006):
S=Soe-kp
Where, S = strength of the material which has a given porosity, p
So = intrinsic strength at zero porosity
k = constant
For cement based materials, several decades ago, Powers (1958) found that the 28-day
compressive strength was related to the ratio between the solid hydration products (gel) and the
total space in the system (space) (gel/space ratio). Certainly, the exact compressive strength to
porosity relationship when plotted for paste, mortar, or concrete of different mix proportions,
materials, curing regime etc. will vary, however the general trend of increasing compressive
strength with decreasing porosity holds. This is apparent in Figure 2.1, which presented the
concrete compressive strength to total porosity as measured by mercury intrusion porosimetry
(MIP) by Das et al (2012), Kumar and Bhaltacharjee (2003), and Poon et al (2006). Figure 2.2
shows the compressive strength vs total porosity relationship for pasted and mortars using
Portland cement (Guneyisi et al 2008, Chindaprasirt et al 2005, Rossler and Odler 1985, Li et al
2006, and Kuo et al 2006). In all cases it is apparent that strength increases with reduced
porosity. Recognizing that durability performance is largely controlled by permeability and not
total porosity, many researchers also evaluate permeability and incontext with its relationship to
compressive strength it is generally recognized that the less connected the capillary pores, the
lower the strength and this is apparent in Figure 2.3 based on the study by Das et al (2012).
However, it should be noted that the relationship is not linear.
Carbonation processes alter the microstructure of hydrated OPC as a result of the reaction of
CO2 with the Ca(OH)2 present in hydrated paste or mortar (Johannesson and Utgenannt 2001).
The formation of CaCO3 product results in a densification of the paste’s microstructure, a
decrease in capillary pore volume and a decrease in total porosity. Several studies have
validated this observation as a result of various types of tests to measure changes in the
microstructural form such as: scanning electron microscopy images, mercury intrusion
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7
porosimetry measurements, desorption isotherm determinations and chloride penetration tests
(Johannesson and Utgenannt 2001, Tumidajski and Chan 1996, Kropp and Hilsdorf 1995).
Figure 2.4 presented the compressive strength vs. total porosity relationship for carbonated
ordinary Portland cement concrete based on (Chang and Chen, 2005 and Liska and Al-Tabbaa
2008). In general it is observed that the strength-porosity relationship holds.
The ability of carbonation processes to occur and the implications of these process is influenced
by the type of cementing material used and its chemical composition. For example, considering
the surface layer of concrete containing GGBFS, the occurrence of carbonation reactions yields
an increase in capillary porosity in particular, the volume of very large capillary pores (>100
nm). The increase in porosity has been identified to be due to the formation of soluble
metastable calcium carbonates (Stark and Ludwig 1997, Tumidajski and Chan 1996).
Beyond the vulnerability of reinforced concrete elements to be subjected to higher likelihood of
corrosion due to the effect on the pH of the pore solution, other durability mechanisms can also
be affected such as freeze-thaw and de-icer salt scaling damage (Stark and Ludwig 1997,
Tumidajski and Chan 1996). Carbonation of ordinary Portland cement paste is expected to
decrease the amount of freezable capillary pore water owing to the more refined microstructure
whereas mixtures containing GGBFS will permit a greater amount of freezable pore water in
comparison to a non-carbonated specimen (Stark and Ludwig 1997).
The details of the chemistry of the carbonation processes are described. One of hydration
products that is affected by CO2 in the concrete material is 𝐶𝑎(𝑂𝐻)2, which comprises 25 to
50% wt of the total hydrated product (Muntean et al. 2008). In its simplest, the reaction can be
written as the following:
𝐶𝑎(𝑂𝐻)2 + 𝐶𝑂2 → 𝐶𝑎𝐶𝑂3 + 𝐻2𝑂
The nature of this physiochemical reaction is more complicated. First, CO2 dissolves in water,
forming carbonic acid - 𝐻𝐶𝑂3 :
𝐻2𝑂 + 𝐶𝑂2= 𝐻𝐶𝑂3− + H+
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8
The resulting acid can react with calcium hydroxide alkali, and the following neutralization
reaction occurs:
𝐶𝑎(𝑂𝐻)2 + 2H+ + 𝐶𝑂32−
= 𝐶𝑎𝐶𝑂3 + 2𝐻2𝑂
The reaction’s main product is calcite. Since neutralization reactions are exothermic in nature
the standard free energy Gor and volume expansion of solid V are:
Gor = -64.62 kJ.mol-1
V = 3.22 moles
The reaction is highly energy intensive, and results in densification of the hydrated paste (Guo
et al. 2013) It must be taken into account although that this reaction effectively removes water,
and while this facilitates further carbonation, it also results in carbonation shrinkage (Garcia-
Gonzales et al. 2006).
In addition to this the primary carbonation reaction, CSH and unreacted cement also react with
CO2 to form carbonate compounds:
(3𝐶𝑎𝑂 ∗ 2𝑆𝑖𝑂2 ∗ 3𝐻2𝑂) + 3𝐶𝑂2 -> (3𝐶𝑎𝐶𝑂3*2𝑆𝑖𝑂2*3𝐻2𝑂)
and
(x 𝐶𝑎𝑂 *𝑆𝑖𝑂2) +2𝐶𝑂2 +n𝐻2𝑂 -> (𝑆𝑖𝑂2*n𝐻2𝑂) +2𝐶𝑎𝐶𝑂3
where x is number of moles (2 and 3 for 𝐶2𝑆 and 𝐶3𝑆 respectively), and n is a variable molar
content of the water. These reactions contribute to around 30% of CO2 sequestrated during the
carbonation and have much smaller impact compared to the primary reaction (Muntean et al.
2008).
In general, the carbonation process follows a pattern:
1) Calcium bearing compounds undergo decalcination during which they are gradually
dissoluted, and Ca+ ions start to fill the water in pore solution;
2) 𝐶𝑂2 is absorbed into water and both carbonate (𝐶𝑂32−
and bicarbonate(𝐻𝐶𝑂3−) ions form;
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3) As these ions form a supersaturated solution of 𝐶𝑎𝐶𝑂3, calcite starts precipitating, filling the
pore space gradually;
As mentioned earlier, as the 𝐶𝑂2 penetration front forms calcite layers, the resulting
densification of microstructure gradually obstructs the intake and in turn slows the carbonation
reaction (Rostami et al, 2012).
Total Porosity (%)
0 2 4 6 8 10 12 14 16 18
Concr
ete
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
120
Das (2012)
Kumar (2008)
Poon (2006)
Trend Line
Figure 2.1: Compressive Strength- Total Porosity Relationship for Conventional Concrete
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10
Total Porosity (%)
0 5 10 15 20 25 30 35 40
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
120
140
Guneyisi (2008)
Chindaprasirt (2005)
Rossler (1984)
Li (2006)
Kuo (2006)
Trend Line
Figures 2.2: Compressive Strength- Total Porosity Relationship for Conventional Paste and Mortar
Permeability (index)
0.0 0.2 0.4 0.6 0.8 1.0 1.2
Concr
ete
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
10
20
30
40
50
60Das (2012)
Figure 2.3: Compressive Strength- Permeability Relationship for Conventional Concrete
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Total Porosity (%)
0 2 4 6 8 10 12 14 16 18
Concr
ete
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
10
20
30
40
50
60
70ACI-102-M36
Liska (2008)
Trendline
Figure 2.4: Compressive Strength- Total Porosity Relationship for Carbonated Concrete
2.2 Reactive magnesia cements
2.2.1 Hydration, Chemical Composition and Physical Properties.
Reactive magnesia is known to react with water and harden into a solid bulk material. When
magnesia reacts with water, the following reaction occurs:
𝑀𝑔𝑂 + 𝐻2𝑂 ->𝑀𝑔(𝑂𝐻)2
While brucite is the only product of this reaction, it has been reported that a formation of
brucite hydrate (Mg(OH)2 ∗ nH2O ) may occur if a sufficiently high amount of water is
available for the reaction (Harrison, 2003). In addition to these reactions, if magnesia is used in
conjunction with Portland Cements the formation of M-S-H gel can happen, however it is
influenced by alkalinity of the material (Zhang et al. 2011). The overall effect of brucite on
strength development was found to be negative, both because of bigger water-to-cement ration
needed for the reaction to occur (that in its turn increases the amount of water needed for a
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specific workability), and also because of slower hydration rate of magnesia (Cwirzen and
Habermehl-Cwirzen, 2013).
Various crack-producing dimensional instabilities are traditionally linked with brucite
formation in concrete. Indeed, the presence of dead-burn magnesia in cement, also known as
periclase has been found to affect mechanical properties of concrete in a degrading way
(Nokken 2010). This primarily occurs because of very low reactivity of periclase, that means
that most of reaction-produced expansion happens at later ages. This expansion induces tensile
stresses in the concrete material, which may lead to uncontrolled cracking and overall material
deterioration. On the other hand, reactive magnesia has a hydration rate similar to that of PC,
and thus the mentioned instabilities can be avoided.
The topic of reactivity of various reactive magnesia products and the extent of various factors
influencing that has been a subject of major debates and discussion in the literature due to its
importance in refractory applications (Salomao et al, 2007). It has been defined that the
hydration of magnesia is crucially dependent on surface area of a particle that is undergoing
solvation when contacting with water molecules (Salomao and Pandolfelli, 2007; Harrison,
2010; Pera and Soudee, 2001). Therefore, in a bulk hydrating material the degree of saturation
and thus the speed of a reaction is also dependent on how quickly various magnesia particles
react with water. The effort has been done to define the effect of surface area, and thus specific
surface area or SSA has been used to explain the process (Stumm, 1992). SSA takes into
account the available surface for the dissolution and is affected not just by the size of a particle
but also structural defects and disorderly packing of the molecules in the crystalline structure.
Other factors, such as pH have also been identified to influence both rate and mechanism of the
reaction (Souza et al, 2014; Filippou et al, 1999).
Various factors affecting the initial SSA have been defined in the research. Most important of
these are the calcining temperature (e.g. a temperature at which magnesite is decomposed
during the production process) and grinding size (Suvorov and Nazmiev, 2007). The relevance
and importance of these factors was a subject of several scientific studies. It was found that the
effect of calcining temperature is a dominant in this regard. That is primarily because of a
different entropy and enthalpy energy induced into a forming magnesia crystal (Harrison, 2010;
Salomao et al, 2007; Rocha et al, 2004). Higher temperatures are giving in excess energy, and
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13
this allows more orderly crystalline lattice to form. Since a highly ordered lattice of periclase
crystal has high (>3795 Kj*mol-1) lattice energy this kinetic barrier is is significantly harder to
overcome by the energy of solvation. Several studies have underlined the importance of low
calcining temperatures, and how is this factor more relevant in comparison to grind size
(Harrison, 2010; Blaha 1997).
2.2.2 Mechanics of carbonation of reactive MgO as Cement Replacement and the effect
on compressive strength, porosity and durability properties of the material.
Carbonation in r-MgO based mixtures is more complex and depends on several of variables.
The primary carbonation reaction in materials containing only r-MgO yields nesquehonite:
𝑀𝑔(𝑂𝐻)2 + 𝐶𝑂2 ->𝑀𝑔𝐶𝑂3 ∗3𝐻2𝑂
Same as with PC analogue, the reaction requires water to be present for the reaction to occur. In
contrast though it directly binds water molecules, instead of just removing them from solid
phases. This directly means that the reaction is considerably more water demanding
(Vandeperre and Al-Tabbaa, 2007). The reaction is much different in comparison to its PC
counterpart in other aspects as well. It is much less energy intensive. In addition the solid
volume change is significantly larger:
Gor = -38.73 kJ.mol-1
V = 50.47 moles
Apart from nesquehonite, many other compounds can form. They include landsfordite
( 𝑀𝑔𝐶𝑂3*5𝐻2𝑂), hydromagnesite (𝑀𝑔2𝐶𝑂3(𝑂𝐻)2*3𝐻2𝑂) and others (Harrison, 2003). These
numerous compounds may only form in certain specific relative humidity, temperature, partial
CO2 pressure among them. The carbonation proceeds in a similar to PC pattern, when brucite
(Mg(OH)2) dissolves and yields Mg2+ ions to the solution, which then reacts with CO2 based
ions in the water. However, magnesium hydroxide is considerably less soluble (0.009/100 ml
compared to CH 0.185/100 ml) in water, so in normal conditions the amount of material
carbonated will most likely be comparatively low (Mo and Panesar 2012). This itself is also
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14
influenced by acidity of the pore solution, that may also regulate the overall speed of the
reaction (De Silva at al, 2009).
A special case is represented by Ca-Mg carbonates that readily form in r-MgO-PC mixes. Main
product of such reaction is magnesium calcite:
𝐶𝑎(𝑂𝐻)2 + 𝑀𝑔(𝑂𝐻)2 + 𝐶𝑂2 → (𝐶𝑎,𝑀𝑔)𝐶𝑂3
Because of low solubility of brucite means that under normal conditions only a fraction of
magnesium ions will precipitate in the solution, similarly as in nesquehonite formation.
However as the amount of MgO increases, this changes considerably (Mo and Panesar 2013,
Liska and Al-Tabbaa 2008). This compound is often taking most of Mg2+ ions from the
solution, and it may explain why very small amount of nesquehonite forms in calcium bearing
mixes. Moreover, because of uneven solubility of brucite and portlandite the ratio of Mg2+ and
Ca2+ ions in the precipitated and also because of nucleation and separation of both ion's
enriched zones, solid material is heterogeneous. This in its turn affects the impact of bulk
magnesium calcite on the physical properties of a carbonated material (De Silva et al, 2009, Mo
and Panesar, 2012).
While the carbonation process is varying under many different factors, it itself affects physical
properties of the material where it occurs. As discussed in 2.1, the subject has been well
covered in a literature for ordinary PC materials. On the other hand, several studies has assessed
the changes in microstructure due to carbonation in reactive magnesia containing materials (Mo
and Panesar, 2012, Vandeperre and Al-Tabbaa, 2007) . This effect of carbonation on
microstructure can at first be summarized by reviewing the change in molar volume of solid
phases that occur due to carbonation. If the sole formation of nesquehonite is considered, there
is a change of 24.3 g/l-1
to around 75 g/l-1
which results in ~400% expasion. This is a
significant increase compared to ~3% expansion of 33 g/l-1
to 36.9 g/l-1
when calcite forms from
portlandite. When Mg-PC blends are considered, the amount of nesquehonite product is very
variable, and depends highly on the mix composition and curing conditions. Instead a formation
of magnesium calcite was reported to be prevalent. In its turn magnesium calcite has a different
molar volume due to varying Ca:Mg ratio in the forming product, that depends on several
factors (Mo and Panesar, 2013). Thus, the effect of carbonation cannot be estimated accurately
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by empirical means. Studies of porosity using different techniques, such as MIP and SEM have
been conducted, and the decrease of porosity was found to be generally consistent with
presence of carbonated phases(Mo and Panesar, 2012, Shi and Wu, 2009, Liska and Al-Tabba,
2009 and others). It has not been entirely clear though what input each particular carbonate
phase has on such densification on microstructure.
Only small fraction of reactive magnesia studies have made an effort to cover a durability
aspects and properties. In general, an increase in early shrinkage resistance has been reported
for magnesia containing products, while the freeze-thaw resistance was found to be decreasing
due to %MgO (Choi et al 2014, Cwirzen and Habermehl-Cwirzen, 2013 and Choi et al, 2014).
2.3 Competition between hydration, carbonation and influence of environmental and
material conditions
Irrespective of if Portland cement is used alone or in the presence of reactive MgO or other
cement replacement materials, there are several competing processes involved when the
cement-based material is being subjected to carbonation. First and the foremost, the cement
hydrates, yielding more and more hydrated products that quickly fill the gaps in the initial pore
structure. Second, a parallel process is a carbonation of a material, first hydrated and then non-
hydrated if conditions allow them to be included in the process. Carbonation in its turn
densifies the pore structure of a material, when molecules of carbonate compounds precipitate
at walls inside the pores. Both reactions are exothermic, and both increase the speed at which
cement hydrates and further fills the pores. Considering these factors, as the path for
becomes more and more obstructed so the absorption slows, and so carbonation gradually
decrease its intensity (Shi and Wu, 2009). Furthemore, the obstruction of pore network due to
both carbonation and hydration leads to another phenomena. As more and more [Mg2+
] and
[Ca2+
] dissolves into the pore solution, and more carbonates precipitate on the sides, the flow
of each ion is becoming more and more restricted, and thus several zones start to occur where
the ratio of each ion is more prevalent. In its turn this leads to formation of nesquehonite, and
high-Mg magnesium calcite, both of which have different morphology and impact on the
material properties (De Silva et al, 2009, Mo and Panesar, 2012).
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Moreover, there is an increased water demand for both hydration and carbonation reactions to
occur, but even more so in case of magnesium containing mixes (He et al, 2003). Although CH
releases water, and magnesia compounds consume them, there is still need for the water
solution to be present in order for the reaction to occur. As the relative humidity changes, so
does the amount of water in the solution. However if there is too much water, it will block the
pore system thus only allowing the much slower diffusion to take place of absorption .
All these factors indicate that the single most important period for the efficient carbonation is
early age. The governing condition in this case would be initial porosity - a porosity at the
moment of a beginning of accelerated carbonation curing. The properties such as density of the
material, degree of compaction, amount of free water in the pore network, and finally speed of
early hydration and carbonation - would all affect early age carbonation considerably (Mo and
Panesar, 2013).
The optimal ranges for relative humidity needed for an effective accelerated carbonation of
conventional concretes were extensively studied. Some reports indicate that optimal conditions
lie in the range of 60 to 75% (Shi, and Wu, 2009, Sulapha et al, 2003), while others reported
broader ranges from 40 to 80% (Sisomphon and Lutz, 2007). In some researches, ranges of 65
to 70% were successfully used to carbonate specimens based on plain Portland cements.
However, the more complicated chemistry of brucite carbonation means that these values might
not be sufficiently accurate for cements containing larger amount of r-MgO.
Since the penetration of a carbonating material by CO2 is primarily governed by permeability, it
is justified to mention the effect of pores other than the capillary. It is known that there is a
negative effect of entrapped air pores on durability that may occur during the mixing process if
inadequate compaction has been achieved (Lomboy and Wang, 2009). These entrapped air
voids that have a size greater than 1000µm are frequently penetrated by a capillary system thus
increasing the interconnectivity of pores and consequently permeability of the concrete
(Scherer, 2008; Kim et al, 2007, Balaguru and Ramakrishan, 1989). Thus, when high water
demand of magnesia mixes comes into play, it is possible that the amount of these voids that
occur during the mixing will be relatively greater with increasing %MgO.
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As mentioned before, both hydration and carbonation processes in these concrete materials
have considerably larger water demand. Therefore while lower humidity values may allow a
better ingress of CO2 deeper inside the material's structure, higher amount of water in pores
may facilitate the onset of a reaction. CO2 concentration is also known to have a considerable
effect on efficiency of carbonation curing. Typically the concentrations of 20-30% and higher
are to be used for the carbonation curing to be accelerated (Liska and Al-Tabba, 2009,
Vandeperre and Al-Tabbaa, 2007). However in many studies concentrations have been close to
maximum - 90-99% (Mo and Panesar, 2012, Monkman and Shao, 2006). It is, however, not
entirely clear, what overall effect do intermediate concentration ranges have on the subject. In
addition to that, no study has been conducted to examine possible interplay between different
humidity and CO2 concentration, which is as pointed out even more important with the r-MgO
case.
The effect of cement composition is also known to have a significant influence on the rate
mechanism and also on the effect of carbonation. The reactivity of magnesia or conventional
cement, SCM replacement effect and other have been studied extensively (Mo and Panesar,
2013, Borges et al, 2012). It was indicated in several studies that chemical composition is
affected by ratio between PC and r-MgO. For instance nesquehonite formation was found to
increase dramatically when this ratio is around 1:1 and higher (Vandeperre and Al-Tabbaa,
2007). The possibility of formation of other compounds such as landsfordite was also been
found to relate to the cement composition (De Silva et al, 2009).
Therefore it is evident that more extensive approach towards the examination of effect of these
material and environmental variables. The replacement ratios up to 60% of MgO were chosen
in this research to further see its role on the carbonation and also its dependency over different
environmental conditions that must be replicated to cover the gaps in the existing research.
Early age must be more carefully examined, and this means the effect of the variables in this
period must be related to time needed to fully carbonate the concrete specimen. In this way it
might be possible to narrow the choice of both optimal conditions and more effective r-MgO
replacement ratios for the most effective CO2 sequestration without compromising physical
properties and microstructure.
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3.Experimental program
3.1 Materials and Mix Design
For this study, general use (GU) Portland cement was supplied by Holcim Canada. Reactive
magnesia cement from Liyang Special Materials Company, China, that was prepared by
calcining of magnesite under the temperature of 800°C. The chemical composition of
cementitious materials can be viewed in Table 3.1
Table 3.1: Chemical composition of cementitious materials
Oxide General Use (GU) Reactive
Composition Portland Cement Magnesia
MgO (%) 2.33 89.67
CaO (%) 61.48 1.65
SiO2 (%) 19.19 0.36
Al2O3 (%) 5.35 0.23
Fe2O3 (%) 2.38 0.34
Na2O (%) 0.23 0.23
K2O (%) 1.14 0.06
SO3 (%) 4.07 –
LOI (%) 2.46 7.15
3.2 Sample preparation and curing
Four mortar mixes were tested with the same water-to-binder (w/b) of 0.57. Sand-to-cement
ratio of 2 was also identical in all mortar mixes. These mixtures were containing 0% MgO, 20%
MgO, 40% MgO, and 60% MgO, as a Portland Cement replacement in a mixture, and
designated as M-0, M-20, M-40 and M-60. For each mix a set of twelve 50mm cubes was
prepared, and it was cured in an environment with relative humidity of 90% and temperature of
23±2 °C for two days. After that they were demoulded and immediately placed into an
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environmental chamber with a variable relative humidity (RH) and CO2 concentration and a
temperature of 23±2 °C and atmospheric pressure. Additionally, six paste 50 mm cubes were
casted for each magnesia replacement level with the same w/b, designated similarly to mortar
(M-0p, M-20p, M-40p and M-60p).
CO2 concentration was monitored using DCS inc. M400 CO2 sensor and controlled manually.
By adjusting CO2 concentration each day (or more often at early curing ages, when CO2
consumption is more rapid) specific concentration of 50, 75 or 99% has been achieved. Relative
humidity and temperature was monitored using two different hygrometers. In order to maintain
uniform CO2 concentration in the chamber, a ventilating fan was used to create air circulation,
and therefore maintain uniformity in CO2 distribution. Salt solutions were used keep the
humidity inside the chamber constant. More specifically, NaCl was used for ~75% RH, and a
combination of CaCO3 and LiCl2 were used to establish ~50% RH.
Table 3.2: Mortar and Paste Mixture Design Proportions
Mixture designation General Use (GU) Reactive Fine Water
Portland Cement (g) Magnesia (g) Aggregate (g) (g)
Mortar
M-0 1700 0 3400 969
M-20 1574 426 3400 969
M-40 1174 826 3400 969
M-60 761 1239 3400 969
Paste
M-0p 2000 0 0 1140
M-20p 1852 502 0 1140
M-40p 1381 972 0 1140
M-60p 895 1458 0 1140
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Table 3.3: Carbonation Curing Scenarios
Environmental Condition CO2 Concentration (%) Relative Humidity (%) Temperature (°C)
50%RH, 50%CO2 50±5 50±5 23±3
50%RH, 75%CO2 75±5 50±5 23±3
50%RH, 99%CO2 95-99 50±5 23±3
50%RH, 50%CO2 50±5 75±5 23±3
50%RH, 75%CO2 75±5 75±5 23±3
50%RH, 99%CO2 95-99 75±5 23±3
3.3 Testing procedure
The 3, 7 and 28 day testing was conducted on both mortar and paste specimens. Pore structure
analysis on mortar and paste specimens was done using Mercury Intrusion Porosimetry. Paste
specimens were used for X-ray diffraction (XRD) and DTA testing for the purpose of chemical
composition analysis. In addition, the carbonation front was examined using 1%
phenolphthalein alcohol solution pH-indicator on a fresh-split specimen surface. Additionally,
compressive strength tests were conducted only on mortar specimens.
3.3.1 Sample preparation and drying procedures
Following the splitting procedure material from the specimens was prepared for the chemical
and porosimetry testing. First, material was taken from a carbonated area, or the area being as
close as possible to it. It was then crushed to a size of between 1.50 to 1.25 mm. A material was
then immersed in isopropyl alcohol for 24 hours, then vacuum dried for 24 hours, then put in a
desiccators with 20% RH for an additional period of 24 hours. The half of the material was used
for MIP testing, the other half was further grounded to powder with size of no larger than 35
microns and used in DT\TGA and XRD tests.
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3.3.2 Carbonation front
After the designated accelerated carbonation curing time, specimens were taken out of the
curing chamber. Phenolphthalein solution in alcohol of 1% was then applied to fresh split
surface of the corresponding mortar and paste cube specimens.
3.3.3 Compressive strength
The mortar cube specimens were tested on compressive strength on the corresponding testing
dates. For each testing day and mix tested a set of 5 cubes was used. Average compressive
strength values and coefficients of variation were then calculated.
3.3.4 Chemical composition tests
X-ray analysis was performed using Analytical X-Ray Powder Diffractometer with Cu Kα
radiation (λ=1.5418 Å), 2θ range of 5°–80°, and a step size of 0.02° to investigate crystalline
phases in the powdered samples. Same powder was used in DTA\TG test using NETZSCH
STA 409, with a temperature range of 25 to 1050°C, a heating rate of 10°C/minute and nitrogen
flow rate of 50 ml/minute.
3.3.5. Mercury Intrusion Porosimetry (MIP)
Autoscan 60 mercury intrusion porosimeter was used to perform a test. Specimens to be tested
were crushed with particle size being in a range from 1.5 to 2 mm. The average mass of a tested
sample was 2.5 g. Pore-size distributions, apparent densities and threshold values were
collected for each sample tested.
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Results and Discussion
4.1 Chemical Analysis – XRD, DT and TGA
4.1.1 Carbonation front
Tables 4.1 and 4.2 show the results of carbonation front tests for the conditions with 75% and
50% relative humidity respectively, both mortar and paste. The visible difference in the rate of
carbonation of each mixture can be observed.
The only mixture to consistently carbonate completely is M-60. This mixture is regularly
penetrated almost completely as early as at 7d. In contrast, mix M-0 is consistently the least
carbonated at all ages. Other mixes, irrespective of CO2 concentration show the increase in zone
carbonated with time. CO2 concentration was found to improve the rate of carbonation in many
cases, however on the contrary the rate was reduced for 75% RH cured mixtures M-20 and M-
40. The reasons for this are unclear.
In general, most of the mixtures have carbonated more readily in the environments with 50%
RH compared to those cured in 75%RH. As CO2 concentration increased, all the specimens
carbonated more, same as with the case of 75% RH environments. The difference in
carbonation due to CO2 concentration was smaller, mostly because of much higher carbonation
rates of [50%RH, 50%CO2] compared to that of [75%RH, 50%CO2]. Mix M-0 has achieved
markedly quick and high carbonation rate in 50% RH conditions. Even though its complete
carbonation achieved in [50%RH, 50%CO2] has not been repeated at elevated CO2
concentrations, it has still carbonated more than both M-20 and M-40, in contrast to 75% RH
environments where it was consistently the least carbonated mix.
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Table 4.1: Carbonated Area of Specimens cured in 75%RH
[75%RH, 50%CO2]
Mortar carbonated area, % Paste carbonated area, %
%MgO 3d 7d 28d 3d 7d 28d
0 8% 12% 26% 4% 23% 28%
20 8% 13% 42% 51% 80% 87%
40 15% 51% 84% 10% 54% 93%
60 50% 84% 100% 57% 71% 100%
[75%RH, 75%CO2]
Mortar carbonated area, % Paste carbonated area, %
%MgO 3d 7d 28d 3d 7d 28d
0 21% 25% 31% 25% 30% 77%
20 4% 9% 29% 23% 33% 51%
40 14% 42% 65% 26% 42% 52%
60 98% 100% 100% 51% 64% 100%
[75%RH, 99%CO2]
Mortar carbonated area, % Paste carbonated area, %
%MgO 3d 7d 28d 3d 7d 28d
0 24% 30% 66% 24% 50% 69%
20 6% 19% 26% 14% 28% 63%
40 5% 17% 46% 42% 59% 80%
60 74% 96% 100% 66% 94% 96%
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Table 4.2: Carbonated Area of Specimens cured in 50%RH
[50%RH, 50%CO2]
Mortar carbonated area, % Paste carbonated area, %
%MgO 3d 7d 28d 3d 7d 28d
0 29% 51% 100% 21% 26% 66%
20 14% 19% 28% 15% 42% 50%
40 6% 15% 58% 32% 39% 66%
60 74% 88% 100% 36% 74% 94%
[50%RH, 75%CO2]
Mortar carbonated area, % Paste carbonated area, %
%MgO 3d 7d 28d 3d 7d 28d
0 24% 30% 66% 25% 30% 77%
20 6% 19% 26% 23% 33% 51%
40 5% 17% 46% 26% 42% 52%
60 74% 96% 100% 51% 64% 100%
[50%RH, 99%CO2]
Mortar carbonated area, % Paste carbonated area, %
%MgO 3d 7d 28d 3d 7d 28d
0 23% 33% 75% 34% 39% 88%
20 13% 22% 42% 23% 32% 47%
40 11% 24% 77% 39% 48% 71%
60 73% 90% 100% 66% 79% 86%
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4.1.2 X-ray Diffraction results
Figures 4.1, 4.2, 4.3 and 4.4 show the example of XRD patterns of a carbonated paste material
after 3d and 28d of accelerated carbonation curing. For the curing condition of 75%RH and
50% CO2, Figure 4.1 and 4.2 shows the influence of percentage of MgO on the XRD pattern of
carbonated mortar and paste, respectively. The key compounds have been identified based on
matching their characteristic peaks as shown in Table 4.3. Although XRD is a proven
technique since it provides accurate phase identification, interpreting the results of cement-
based constituents does pose some challenges. Peak overlaps and a masking effect generated
by the presence of both coarse and fine aggregate has been reported by various researchers
(Sarkar and Cheng 1994; Beaudoin and Ramachandran 2001; Glasser and Sagoe-Crentsil,
1989). Even if some aggregates are removed during the sample prepartation stage (a technique
used by some researchers), some finer rock fragments tend to remain together with the fine
aggregates such as quartz and feldspar. This creates a permanent unavoidable masking effect in
the diffraction pattern. These observations also apply to the results reported in this study where
both mortars and pastes were examined. Consequently, the reminder of the curing condition
scenarios beyond 75%RH and 50% CO2, all XRD and chemical analysis was conducted on
pastes alone. In all mixes, irrespective of age and amount of MgO, calcite was the main
carbonate compound. It should be noted though that it was expected that magnesian calcite
would form through [Mg 2+
] precipitation in the pore solution. Calcite and magnesian calcite
have similar 2θ values, and thus are hard to be distinguished from each other in XRD patterns.
In addition to Calcite, peaks of uncarbonated calcium silicate hydrate, portlandite and Brucite
were found, along with ettringite and unreacted cement - calcium silicate and MgO.
Nesquehonite has been also found in mixes with 40% and 60% of r-MgO content.
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Table 4.3: X-ray Diffraction Main Peaks Data (Catti et al. 1995)
Chemical compound X-Ray Diffraction Pattern Identity (2θ)
Calcite 29.285 47.142 39.413 43.215
Portlandite 34.089 18.089 47.124 54.337
Magnesia 42.867 62.233 78.532
Ettringite 9.091 15.784 22.944 25.614
Calcium Silicate 31.995 32.607 41.226 37.329
Brucite 37.976 18.586 58.564 68.214
CSH 30.750 37.353 22.011
Nesquehonite 13.612 23.022 34.331 47.306 50.978
Quartzite 26.624 20.848 50.109 36.527
Figure 4.2, 4.3, and 4.4 present the XRD patterns for the paste mix designs for the curing
conditions of [75%RH and 50%CO2], [75%RH and 75%CO2 ], and [75%RH and 99%CO2],
respectively. There are several influencing variables such as age (3d and 28d), percentage of
reactive MgO (0 to 60%) and the CO2 concentration which ranges from 50% to 99%. Some
general observations for all three curing scenarios are that, irrespective of age and amount of
MgO, calcite was the main carbonate compound In addition to calcite, peaks of uncarbonated
calcium silicate hydrate, portlandite and brucite were found, along with ettringite and unreacted
cement - calcium silicate and MgO. Nesquehonite has been also found in mixes with 40% and
60% of r-MgO content . Although it is recognized that there are some similarities in the
predominant compounds that are present in all mixtures, the chemistry of the carbonated
material is influenced by age (3 d to 28d), the percentage of reactive MgO which ranges from
20 to 60%, and the differences in curing condition (CO2 increases from 50 to 99%). In order to
understand the effect of all these variables on the formation of the various compounds, namely
calciute, portlandite, magnesia, ettringite, calcium silicate, brucite, calcium silicate hydrate, and
nesquehonite,
Table 4.4 summarizes the general trends observed for each variable (age, %MgO, CO2
concentration and relative humidity) in XRD results conducted in this study, and the effect of
age, r-MgO replacement and CO2 concentration on peaks intensity.
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Table 4.4: Influence of Age, Percentage of MgO and CO2 Concentration on X-ray Diffraction Results
Chemical Compound Age % MgO CO2 Concentration Relative Humidity
3d to 28d 20 to 60% 50 to 99% 50 to 75%
Calcite Increases Similar Similar Decreases
Portlandite Decreases Decreases Similar Increases
Magnesia Decreases Increases Similar Decreases
Ettringite Decreases Decreases Similar Increases
Calcium Silicate Decreases Decreases Similar Increases
Brucite Decreases Increases Similar Increases
CSH Decreases Decreases Similar Increases
Nesquehonite* Increases Increases* Similar Increases
* only apparent in mixtures with 40 or 60% MgO and relative humidities of 75%
All peaks that correspond to the non-carbonated material in the carbonation zone show a visible
decrease in their intensity with age. The substantial reduction of CSH, portlandite and brucite,
along with simultaneous increase for carbonates may indicate the continuing carbonation
reaction, even though the material has already been penetrated by CO2. As the amount of
reactive magnesia in the mix increases, the reduction of Calcium bearing phases has been
observed. This can be attributed to overall reduction in Portland Cement content as it is
replaced by magnesia. Magnesia bearing phases, such as unreacted r-MgO, brucite and
nesquehonite in turn increase their intensity. Finally, no apparent effect of CO2 concentration
has been observed, as all phases remain relatively the same irrespective of changes in CO2
concentration. The indepth analysis of each particular phase is described below.
There is marked difference in chemical composition of the material when relative humidity
decreases from 75% to 50%. First of all, the intensities of calcite/magnesium calcite peaks
increase. In addition to this, an overall decrease in all hydration products, such as portlandite
and brucite is also visible. The intensity of reactive MgO increases significantly, while calcium
silicate peaks show small decrease. Finally, nesquehonite has not been found in any sample
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which may indicate that it has not formed or only formed in the negligent quantities. The
detailed discussion on each group of phases is below.
Calcite/Magnesium Calcite
Table 4.4 indicates that the calcite peaks intensity increase through 3d to 28d for all
mixtures irrespective of the curing condition and magnesia content. It was expected that
more hydrated material in a zone where CO2 has penetrated the pore network will
carbonate. It is observed that the intensity of calcite peak is similar irrespective of if the
percentage of MgO increases even though it is expected that as reactive MgO
percentage increases, calcite would decrease due to lesser amount of Ca-bearing
reactants. The calcite peak appears to be unaffected by the concentration of CO2. One of
the reasons for that might be a negligible effect of CO2 concentration on chemical
structure of the carbonation zone (in contrast to its influence over the size of this zone in
a bulk material). As discussed earlier in the section, magnesium calcite has 2θ values
very similar to calcite, and these two phases cannot be distinguished from each other on
XRD pattern.
Calcite\magnesium calcite are also the main phase in 50%RH conditions. Same as in
conditions with 75%RH, even though there is the increase in intensity of this phase, it
cannot be reliably correlated with CO2 concentration rise cause of the small
significance. On the other hand there is a marked, visible increase in calcite's intensity
related to change in humidity (from 75% to 50%).
Portlandite
With age the intensity of the Portlandite peak decreases which is expected because as a
result of hydration processes portlandite or CH is consumed during hydration and
carbonation reactions. Similarly, as the percentage of reactive MgO increases in the
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mixtures, the portlandite peak decreases because the cement content becomes diluted
which reduces the formation of portlandite. The portlandite appears to be unaffected by
the concentration of CO2 in a similar manner to calcite.
In specimens cured in 50% RH environments the intensities of portlandite have declined
greatly. For instance, almost no portlandite has been found in mix M-0 under the
conditions [50%RH,75% CO2] and [50%RH,99% CO2].
Magnesia
From 3d to 28d the peaks associated with magnesia reduce as a result of ongoing
hydration reaction. As the reactive MgO content increases in the mixtures, the magnesia
peaks increase owing to the increasing presence of unreacted material. The formation of
zones in the material with a higher than normal MgO concentration during the mixing,
which was observed to increase consistently with % of MgO may also be attributed to
this effect. Similar to the other compounds discussed the intensity of the magnesia peaks
are not affected by the CO2 concentration.
Unreacted magnesia is also present in low-humidity environments. The intensity of this
phase is severely greater under these conditions. While it also undergoes the decrease
over time, and increase over %MgO it still remains a major phase even at later ages.
Ettringite
With age from 3d to 28d ettringite intensity decreases as it is consumed in hydration
reactions. In addition to that, with increasing reactive MgO content ettringite also
decreases because less [Ca2+
] -bearing cementitious materials are present for its
formation to occur.
In contrast to 75% RH environments, ettringite has not been found in those with
50%RH. This can be related to both quicker hydration and reduced free water content in
pore network.
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Calcium Silicate
The change in intensities of calcium silicate phases were observed to be decrease with
age, similarly to another unreacted cementitious compound, magnesia. Under the
accelerated carbonation conditions, the decrease is owing to hydration reactions that
occurred during that time. Although unaffected by the CO2 concentration, the increasing
presenece of reactive MgO tends to decrease the intensity of calcium silicate as a result
of cement content being dilluted by reactive magnesia. Almost no visible change in
calcium silicate intensity has occurred due to decrease in relative humidity.
Brucite
Brucite's intensity was found to decrease with age, which can be explained by the fact
that this compound is used in carbonation reaction. Less dramatic (compared to that of
portlandite) decrease is because of lower solubility of brucite compared to portlandite
(Mo and Panesar, 2012). As reactive magnesia content increases, brucite was found to
also increase. Brucite being the main product of magnesia hydration is a reason for such
increase. Under lower relative humidity brucite's intensity has declined, same as that of
other non-carbonated phases.
Calcium Silicate Hydrate
Calcium silicate hydrate is another hydration production of calcium silicate (with the
other being portlandite). Small wide peaks of amorphous CSH can be observed on most
patterns. Sharp peaks of crystalline material have also been identified. CSH intensities
decreased with age, and it may mean that the compound was consumed in carbonation
reaction. It also decreases with %MgO increase, due to the same reasons as with other
compounds described above. CSH has also decreased in lower humidity, however this
decrease is less significant than that of brucite.
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Nesquehonite
Nesquehonite , also known as magnesium hydrocarbonate (MgCO3*3H2O), is the only
pure magnesium carbonate that has been found in the carbonated material. The amount
of this carbonated phase was markedly low compared to other carbonates -
calcite/magnesian calcite. Generally nesquehonite only occurred in mixes with high r-
MgO% (40 and 60%) and only at later ages (28d). While there has not been a visible
variability in nesquehonite intensities based on CO2 concentration, main peaks of this
compound were different and it is hard to accurately estimate the difference in
nesquehonite content based on %CO2. Another probable influencing factor were zones
in a material with higher than normal reactive magnesia concentration, that occur
regularly during the mixing procedure in high r-MgO containing mixtures and that occur
as more often as more magnesia there is in a mix. As discussed in section 2.3.7,
nesquehonite regularly forms in places where precipitating carbonates have blocked the
outflow of Mg2+ ions, and so the nucleation of this compound occurs in high-Mg2+
zones.Nesquehonite has not been found in any mixture cured under 50%RH. This is
attributed to the insufficient water content for the formation to occur. Based on this it
can be concluded that the formation of this particular phase is indeed extremely
dependent on water supply.
Quartzite
As already mentioned in this section, quartzite peaks have been present in XRD patterns
of mortar samples tested only for condition [75%RH,50% CO2]. These peaks occured in
the range of other important phases, such as nesquehonite, which can be seen on Figure
4.1. This way these compounds are effectively masked by quartzite presence, and make
it harder to establish a more accurate picture of chemical composition of a carbonated
material. Thus the testing of all other mixes was conducted on paste only.
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a) Degrees (2)
Degrees (2)
b)
Figure 4.1: Condition [75%RH, 50%CO2] XRD Pattern of Mortar a) 3d, b) 28d
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Degrees (2)
a)
b) Degrees (2)
Figure 4.2: Condition [75%RH, 50%CO2] XRD Pattern of Paste a) 3d, b) 28d
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Degrees (2)
a)
b) Degrees (2)
Figure 4.3: Condition [75%RH, 75%CO2] XRD Pattern of Paste a) 3d, b) 28d
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Degrees (2)
a)
Degrees (2)
b)
Figure 4.4: Condition [75%RH, 99%CO2] XRD Pattern of Paste a) 3d, b) 28d
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4.1.3 DTA/TG results
Figures 4.5 and 4.6 presents respectively 3d and 28d DTA analysis of carbonated paste material
of [75% RH, 99% CO2] respectively. Three clear peaks are observed in mix M-0, first peak -
which can be related to decomposition of brucite (440º C), second peak - portlandite (~ 480º C)
and third peak - crystalline calcite (~840º C). First two peaks diminish over time and are only
slightly visible at 28d. All reactive magnesia mixes incorporate another clear peak around 450-
460º C, that can be attributed to both brucite and magnesian calcite decomposition. As r-MgO
content increases all peaks except that of calcite merge together making the difference between
them indistinguishable.
Closer look at DTA results show that there is a clear difference in peak shape, intensity and
mass loss over these peaks has been observed based on age and reactive magnesia replacement.
First of all, as magnesia content increases, second peak (at ~480º C ) increases significantly and
merges with first peak (440º C) starting from 40% of MgO, overshadowing it. Third peak
(~840º C) indicates decrease in intensity instead as magnesia content increases. This change
can be explained by increase of magnesian calcite compared to calcite in magnesia mixes. In
addition to this, as CO2 concentration decreases the intensity of first peak is increasing, that
may be attributed to greater amount of uncarbonated brucite. Finally, first and second peaks
reduced with age, which is consistent with portlandite and brucite decline reported in XRD
results. On the other hand almost no change has been observed in third peak intensity over age,
compared to calcite increase from XRD results.
Figures 4.7 and 4.8 show TG results for carbonated paste material at 3d and 28d respectively.
Generally, the results are consistent with DTA observations. On figures the small mass loss in
the area of second peak can be observed, along with the increasing mass loss between the area
that corresponds to second and third peak.
Table 4.5, presents the data of mass loss results from TG analysis over each particular peak. It
can be clearly seen from this table that mass loss in the area of each peak correlates with change
in DTA intensities. For instance third peak that relates to calcite decomposition has a decrease
of intensity as reactive magnesia content increases. This correlates with decrease in this peak
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mass loss as can be inferred from the table. In addition to these changes, a rather consistent
shift of first peak intensity to the higher temperature (~405 to 440º C) and third peak to the
lower temperature (820 to 780º C). The shift in the first peak may be related to higher relevance
of magnesium calcite that occurs with increase in reactive MgO in the mix. Third peak's shift
on the other hand may be related to the decomposition of some particular CaCO3 phases
(Thiery et al, 2007).
In addition to those clear peaks, the clear weight loss is observed between 500º C and 800º C.
This is attributed to the decarbonation of both amorphous calcite and magnesium calcite.
Nesquehonite decomposition is believed to be also included in this range, as it first dehydrates
around 440º C to MgCO3 and then further decarbonates around 550ºC (Lanas et al, 2004). Due
to overlapping peaks it is not possible to distinguish each phase.
Another set of tests was conducted on specimens cured in 50%RH environments. Similarly to
75%RH scenario the position, intensities and the shift of main peaks related to decomposition
of various phases as well as the shape of mass loss curves were all practically identical to all
other conditions. Thus the effect of both % CO2 and %RH on phases' intensities gathered in
DTA/TG was found to be insignificant
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Table 4.5: DTA/TG data for separate peaks, condition [75%RH, 99%CO2]
1st Peak 1st Peak
3d T (°C) Mass Loss (%) DTA(uV/mg) 28d T (°C) Mass Loss (%) DTA(uV/mg)
M-0 M-0
M-20 404.8 -3.97 0.112 M-20 405.6 -4.68 0.143
M-40 429.8 -9.3 0.084 M-40 431.8 -10.79 0.065
M-60 440.5 -14.64 -0.105 M-60 439.3 -14.72 -0.012
2nd Peak 2nd Peak
T (°C) Mass Loss (%) DTA(uV/mg) T (°C) Mass Loss (%) DTA(uV/mg)
M-0 461.5 -1.55 0.165 M-0 508.9 -1.77 0.316
M-20 470.2 -1.3 0.167 M-20 445 -2.13 0.205
M-40 M-40
M-60 M-60
3rd Peak 3rd Peak
T (°C) Mass Loss (%) DTA(uV/mg) T (°C) Mass Loss (%) DTA(uV/mg)
M-0 818.5 -9.95 0.133 M-0 825.6 -12.34 0.164
M-20 804.6 -7.05 0.151 M-20 801.6 -7.3 0.183
M-40 798.8 -6.24 0.17 M-40 797.3 -6.74 0.152
M-60 783.7 -4.47 0.128 M-60 783.9 -4.44 0.221
RH=75%- CO2 = 99%
Temperature (degrees C)
0 200 400 600 800 1000 1200
DT
A (
V/m
g)
-0.2
-0.1
0.0
0.1
0.2
0.3
0.4
0%MgO
20%MgO
40%MgO
60%MgO
Figure 4.5: Condition: [75%RH, 99%CO2] Influence of MgO on DT at Day 3
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RH=75%- CO2 = 99%
Temperature (degrees C)
0 200 400 600 800 1000 1200
DT
A (
V/m
g)
-0.2
-0.1
0.0
0.1
0.2
0.3
0.4
0%MgO
20%MgO
40%MgO
60%MgO
Figure 4.6: Condition: [75%RH, 99%CO2] Influence of MgO on DT at Day 28
RH=75%- CO2 = 99%
Temperature (degrees C)
0 200 400 600 800 1000 1200
Mas
s L
oss
(%
)
60
70
80
90
100 0%MgO
20%MgO
40%MgO
60%MgO
Figure 4.7: Condition: [75%RH, 99%CO2] Influence of MgO on TGA at Day 3
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Figure 4.8: Condition: [75%RH, 99%CO2] Influence of MgO on TGA at Day 28
RH=75%- CO2 = 99%
Temperature (degrees C)
0 200 400 600 800 1000 1200
Mas
s L
oss
(%
)
60
70
80
90
100 0%MgO
20%MgO
40%MgO
60%MgO
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4.2 Mechanical Properties
4.2.1 Effect of Reactive MgO on Compressive Strength
Figures 4.9-4.14 present the effect of incorporating up to 60% MgO on the compressive
strength of mortar cubes at 3, 7 and 28d. Tables 4.6 and 4.7 present a summary of compressive
strength data as well as coefficients of variation for each particular strength value.
In general, the results irrespective of the increasing CO2 concentration from 50% to 99%
indicate that the compressive strength increases with age from 3d to 28d. This observation
holds for mixtures without MgO and with 20, 40 and 60% MgO. Closer examination of the
effect of MgO on the compressive strength development reveals that compared to the 0% MgO
mixture, the mixtures with 20% MgO exhibit an early age (3d, 7d) and later age (28d)
reduction in compressive strength as presented in Table 4.8. At day 3 and 7, the percentage
change in compressive strength from 0% MgO mixtures to 20% MgO varies markedly from -
31% to +4% depending on the CO2 concentration. It should be noted that the largest reductions
in compressive strength occur at day 3 and 7 for the condition with the lowest concentration of
CO2, 50%. But in general, it should be noted that there is no clear correlation between changes
in compressive strength and the concentration of CO2 at early ages (3d and 7d). In contrast, by
28 days, irrespective of the curing conditions (50-99% CO2) at a 75% RH, the reduction of
compressive strength for the 20% MgO mixtures (compared to the 0% MgO mixtures) fall
within a narrow range of 10-13%.
Table 4.8 compares the influence of mortars containing 40% MgO on the compressive strength
development to the 0% MgO mortars. The addition of 40% MgO largely reduces the
compressive strength by 50-91% at day 3, 41-78% at day 7, and by 34 to 42% by day 28 for all
of the three CO2 conditions (50, 75 and 99%). Based on the ranges in reductions it is apparent,
that age tends to improve the properties of the 40% MgO mixtures. From Table 4.8 it should
also be noted that by far the largest reductions, 91 and 78% occurred at early ages 3 and 7d,
respectively for the scenario where the specimens were cured at the lowest CO2 concentration
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42
(50%). At later ages, however, this reduction is much smaller, which is specifically evident in
environmental conditions with 50% RH.
Table 4.8 also presents the change in compressive strength between the 0 and 60% MgO
mortars. In general, some similar observations as reported for the 20 and 40% MgO mixes are
also true for the 60% MgO case. Firstly, the early age (3 and 7d) drop in compressive strength
compared to the 0% MgO mix, is greater than that at 28d, (except the 75% CO2 curing
condition). Secondly, at early ages (3 and 7d), mixtures exposed to the lowest CO2
concentration (50%), exhibited the greatest reductions in compressive strength compared to the
75 and 99% CO2 curing conditions. By 28 days, in contrast to the mixtures containing 20 and
40% MgO, the 60% MgO mortar exhibited a markedly less severe reduction in compressive
strength and infact had a 5% compressive strength increase compared to the 0% MgO mix. By
far the highest increase compared to M-0, mixture M-60 has achieved in condition with 50%
RH and 50% CO2. This is not to be confused with the highest strength achieved, as M-60
continued to improve with CO2 concentration increasing, however M-0 also increase its gain
over the same period, which leads to a smaller gap between the two.
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Table 4.6: Mean Compressive Strength (f'c) and Coefficient of Variation (COV) for 75%RH
Condition Age 0% MgO 20% MgO 40% MgO 60% MgO
RH (%) [CO2] (days)
75% 50% 3d f'c (MPa) 49.6 38.4 26.0 32.9
COV (%) 2.7% 1.4% 4.9% 6.9%
7d f'c (MPa) 56.4 43.2 31.6 45.2
COV (%) 3.2% 6.5% 4.9% 7.8%
28d f'c (MPa) 68.0 60.0 48.0 66.0
COV (%) 2.7% 2.5% 6.4% 4.3%
75% 75% 3d f'c (MPa) 51.5 53.1 34.4 45.0
COV (%) 3.9% 5.1% 3.6% 4.8%
7d f'c (MPa) 60.2 59.0 42.7 55.8
COV (%) 3.6% 1.8% 4.5% 5.9%
28d f'c (MPa) 75.4 67.7 56.2 65.8
COV (%) 3.7% 4.1% 5.9% 6.9%
75% 99% 3d f'c (MPa) 48.6 50.9 32.5 45.0
COV (%) 6.2% 1.3% 2.4% 4.8%
7d f'c (MPa) 64.3 56.0 42.2 63.2
COV (%) 6.7% 4.7% 3.9% 5.0%
28d f'c (MPa) 73.5 67.0 52.0 77.5
COV (%) 4.7% 3.7% 5.0% 7.0%
Table 4.7: Mean Compressive Strength (f'c) and Coefficient of Variation (COV) for 50%RH
Condition Age 0% MgO 20% MgO 40% MgO 60% MgO
RH (%) [CO2] (days)
50% 50% 3d f'c (MPa) 42.9 43.1 37.4 51.5
COV (%) 2.8% 2.7% 4.6% 2.1%
7d f'c (MPa) 50.4 54.1 48.0 61.3
COV (%) 2.2% 4.8% 2.4% 2.0%
28d f'c (MPa) 66.2 66.9 70.6 84.2
COV (%) 2.0% 4.1% 1.9% 5.4%
50% 75% 3d f'c (MPa) 47.7 48.1 33.6 52.4
COV (%) 3.8% 1.3% 3.5% 2.6%
7d f'c (MPa) 59.8 59.1 42.2 60.9
COV (%) 2.0% 3.6% 8.7% 1.5%
28d f'c (MPa) 78.3 78.2 71.0 85.12
COV (%) 2.6% 1.4% 6.6% 5.0%
50% 99% 3d f'c (MPa) 50.72 42 39.68 49.44
COV (%) 2.9% 3.8% 3.3% 3.5%
7d f'c (MPa) 64.72 53.84 52.32 63.12
COV (%) 1.8% 4.4% 1.3% 1.0%
28d f'c (MPa) 79.0 72.3 83.7 84.2
COV (%) 6.6% 5.1% 4.7% 2.8%
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Table 4.8: Percentage Change in Compressive Strength Due to MgO used as Cement Replacement
Condition Age % Change in Compressive Strength Due to % Change in MgO
RH (%) [CO2] (days) 0 to 20% MgO 0 to 40% MgO 0 to 60% MgO
75% 50% 3d -29% -91% -51%
75% 50% 7d -31% -78% -25%
75% 50% 28d -13% -42% -3%
75% 75% 3d 3% -50% -14%
75% 75% 7d -2% -41% -8%
75% 75% 28d -11% -34% -15%
75% 99% 3d 4% -50% -8%
75% 99% 7d -15% -52% -2%
75% 99% 28d -10% -41% 5%
50% 50% 3d 1% -15% 17%
50% 50% 7d 7% -5% 18%
50% 50% 28d 1% 6% 21%
50% 75% 3d 1% -42% 9%
50% 75% 7d -1% -42% 2%
50% 75% 28d 0% -10% 8%
50% 99% 3d -21% -28% -3%
50% 99% 7d -20% -24% -3%
50% 99% 28d -9% 6% 6%
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75RH- 50%CO2
% MgO
0 20 40 60
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
3d
7d
28d
Figure 4.9: Condition: [75%RH, 50%CO2] Effect of MgO on 3, 7, and 28d compressive strength
75%RH-75%CO2
% MgO
0 20 40 60
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
3d
7d
28d
Figure 4.10: Condition: [75%RH, 75%CO2] Effect of MgO on 3, 7, and 28d compressive strength
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75%RH-99%CO2
% MgO
0 20 40 60
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
3d
7d
28d
Figure 4.11: Condition: [75%RH, 99%CO2] Effect of MgO on 3, 7, and 28d compressive strength
50%RH- 50%CO2
% MgO
0 20 40 60
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
3d
7d
28d
Figure 4.12: Condition: [50%RH, 50%CO2] Effect of MgO on 3, 7, and 28d compressive strength
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50%RH-75%CO2
% MgO
0 20 40 60
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
3d
7d
28d
Figure 4.13: Condition: [50%RH, 75%CO2] Effect of MgO on 3, 7, and 28d compressive strength
50%RH-99%CO2
% MgO
0 20 40 60
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
3d
7d
28d
Figure 4.14: Condition: [50%RH, 99%CO2] Effect of MgO on 3, 7, and 28d compressive strength
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4.2.2 Strength-Porosity Correlation
For conventional concrete and cement based mortars, there is a general consensus that the
compressive strength increases as the porosity decreases. The change in porosity is influenced
by physical microstructure and chemical hydration processes and in turn can affect the
compressive strength may be controlled by the water to binder ratio, incorporation of SCMs,
use of air entraining agents, age and degree of hydration (Yusuf et al, 2014; Cook and Hover,
1999).
Figures 2.1-2.4 show the work by several authors which generally shows a relationship
whereby increasing porosity is correlated to decreasing compressive strength. Furthermore,
research related to carbonation studies of conventional concrete reveals a similar relationship.
Non-carbonated concrete exhibits a relatively higher compressive strength and relatively lower
porosity as shown in Figure 2.1.
When the concrete is subjected to higher CO2 conditions, it becomes carbonated and exhibits a
lower porosity and higher compressive strength in comparison to the uncarbonated concrete.
The reason for this is a densification of a microstructure, that occurs when precipitated reaction
products have higher molar volume compared to the solid reagents.
Few studies have reported this correlation for mortars containing reactive MgO. The results
from this study are shown in Figure 4.19, 4.20, 4.21 and 4.22 show the effect of 0, 20, 40 and
60% MgO on porosity under six carbonation conditions. As it can be seen, the degree of such
densification is relatively larger depending on %MgO. The reason for that is primarily a greater
volume expansion and densification of a pore structure due to formation of magnesian calcite
and especially nesquehonite (De Silva et al, 2007).
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Compressive Strength (MPa)
20 30 40 50 60 70 80
Tota
l P
oro
sity
(%
)
0
2
4
6
8
10
3d
7d
28d
Mix = 0%MgO and Condition RH=75%, CO2=50,75,99%
Figure 4.19: Correlation between compressive strength and total porosity for 0%MgO mortar
Compressive Strength (MPa)
20 30 40 50 60 70 80
Tota
l P
oro
sity
(%
)
0
2
4
6
8
10
3d
7d
28d
Mix = 20%MgO and Condition RH=75%, CO2=50,75,99%
Figure 4.20: Correlation between compressive strength and total porosity for 20%MgO mortar
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50
Compressive Strength (MPa)
20 30 40 50 60 70 80
Tota
l P
oro
sity
(%
)
0
2
4
6
8
10
3d
7d
28d
Mix = 40%MgO and Condition RH=75%, CO2=50,75,99%
Figure 4.21: Correlation between compressive strength and total porosity for 40%MgO mortar
Compressive Strength (MPa)
20 30 40 50 60 70 80
Tota
l P
oro
sity
(%
)
0
2
4
6
8
10
3d
7d
28d
Mix = 60%MgO and Condition RH=75%, CO2=50,75,99%
Figure 4.22: Correlation between compressive strength and total porosity for 60%MgO mortar
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4.2.3 Effect of CO2 on Compressive Strength
Figures 4.23-4.26 present the effect of increasing the CO2 concentration from 50%, 75%, and
99% for curing conditions where the relative humidity is constant at 50% (a) and 75% (b) for
mixtures made with 0, 20, 40, and 60% MgO.
Figure 4.23 reveals that at early ages (3d and 7d), there is no statistically significant difference
in compressive strength in context with the various curing conditions. By 28 days, the mixtures
cured at 75 and 99% have statistically similar compressive strengths that are statistically
significantly greater than the specimens cured at 50% CO2.
For mixtures containing 20 and 40% MgO shown in Figure 4.24 and 4.25, the results indicate
that curing the specimens at 50% CO2 is statistically significantly lower to a 95% confidence
level, then those cured at 75 and 99% CO2 for all ages (3, 7, and 28d) with the exception of
40% MgO at 28 d (and 60% MgO) at 28d (Figure 4.26). In contrast, for mixes cured at lowered
50% relative humidity (Figures 4.23-4.26 (b) ) such difference due to CO2 concentration is less
stronger.
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Mix Design = 0% MgO and Condition RH=75%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% CO2
75% CO2
99% CO2
a)
Mix Design = 0% MgO and Condition RH=50%
Age (days)
0 5 10 15 20 25 30
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% CO2
75% CO2
99% CO2
b)
Figure 4.23: Effect of CO2 concentration on compressive strength development of 0%MgO
mortar, a) Relative humidity - 75%, b) Relative humidity - 50%
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a)
Mix Design = 20% MgO and Condition RH=75%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% CO2
75% CO2
99% CO2
b)
Mix Design = 20% MgO and Condition RH=50%
Age (days)
0 5 10 15 20 25 30
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% CO2
75% CO2
99% CO2
Figure 4.24: Effect of CO2 concentration on compressive strength development of 20%MgO
mortar, a) Relative humidity - 75%, b) Relative humidity - 50%
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Mix Design = 40% MgO and Condition RH=75%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% CO2
75% CO2
99% CO2
a)
Mix Design = 40% MgO and Condition RH=50%
Age (days)
0 5 10 15 20 25 30
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% CO2
75% CO2
99% CO2
b)
Figure 4.25: Effect of CO2 concentration on compressive strength development of 40%MgO
mortar, a) Relative humidity - 75%, b) Relative humidity - 50%
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a)
Mix Design = 60% MgO and Condition RH=50%
Age (days)
0 5 10 15 20 25 30
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% CO2
75% CO2
99% CO2
b)
Figure 4.26: Effect of CO2 concentration on compressive strength development of 60%MgO
mortar, a) Relative humidity - 75%, b) Relative humidity - 50%
Mix Design = 60% MgO and Condition RH=75%
Age (days)
0 5 10 15 20 25 30
Com
pre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% CO2
75% CO2
99% CO2
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4.2.4 Effect of Relative Humidity on Compressive Strength
Data from Table 4.7 also shows the comparison of compressive strength results of samples
cured under constant CO2 concentrations but varying relative humidities. The effect of relative
humidity can be also seen on Figures 4.9-4.14. Several important trends can be underlined.
Decrease of RH has affected all mixes differently. As the magnesia content in the mixture
increased, the change due to lower %RH is observed to be larger. This is especially evident for
mix M-40, which had the lowest strength results for all 75% RH conditions, and has increased
substantially in 50% RH environment. Second, the existing strength trend observed in 75%RH
conditions has changed, and this change is the most clear at later ages, where almost linear
increase in strength due to %MgO can be observed. Third, there is significant increase of
compressive strength for MgO mixes, with mix M-60 reaching mean values of more than 80
MPa. On the other hand almost no change of compressive strength has been observed in M-0
which contains more magnesia. These trends indicate that the impact of relative humidity, and
the subsequent impact on the strength development is much more important for magnesia
mixes. In general, mixes cured in 50%RH environments have all achieved higher compressive
strengths, especially at later ages.
4.3 Porosity
Tables 4.9 and 4.10 show the total porosity from MIP tests for all environmental conditions for
mortar and paste specimens respectively. While there is a relatively large degree of a variability
in a data that hampers the ability to accurately distinguish the differences between the samples,
there are few patterns that repeat consistently through the whole bulk of data, and that allow to
make certain conclusions on pore development of the materials.
The first distinct pattern is a change in porosity of paste samples, based on %MgO. Mixes with
higher MgO content have considerably higher early porosity, reaching as high as 8% for M-60.
In contrast, late age porosity is reduced with increase of %MgO, with M-60 now reaching the
lowest porosities up to 3%.
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Second trend shows that while the porosities of mixture M-0 do not refine much with age
irrespective to the environmental condition, magnesia mixes experience a significant
densification, which directly shows that there is a continuing process going in mixes containing
MgO that refines the pore network structure.
In general, almost no difference due to %RH has been observed for mortar samples. In all
conditions the total porosity was almost exactly same for M-0, while it has decreased with
%MgO increase. On the other hand, paste samples have reached much higher early porosities,
especially for mixes M-0 and M-20. Still ,it is observed that there is the same trend of porosity
reduction being dependent on %MgO and that the lowest porosity was achieved by late age for
mixes with the highest magnesia content, as in the conditions of 75% RH.
Tables 4.11 and 4.12 show the changes in porosity due to MgO replacement for mortar and
paste respectively. Again, it is evident that there is a major densification for magnesia mixes,
especially cured in 75% RH environments. Mix M-60 has the biggest late age difference due to
reaching the lowest porosity consistently.
Table 4.9: Total Mortar Intruded Porosity
Condition Age 0% MgO 20% MgO 40% MgO 60% MgO
RH (%) [CO2] (days)
75% 50% 3d 4% 6% 5% 4%
7d 4% 5% 4% 3%
28d 4% 4% 4% 2%
75% 75% 3d 4% 4% 5% 3%
7d 4% 4% 3% 3%
28d 4% 3% 3% 2%
75% 99% 3d 3% 3% 3% 4%
7d 3% 3% 3% 2%
28d 3% 2% 2% 2%
Condition Age 0% MgO 20% MgO 40% MgO 60% MgO
RH (%) [CO2] (days)
50% 50% 3d 5% 4% 5% 4%
7d 5% 5% 4% 3%
28d 5% 4% 3% 2%
50% 75% 3d 4% 4% 5% 3%
7d 4% 4% 3% 3%
28d 4% 3% 3% 2%
50% 99% 3d 4% 3% 3% 3%
7d 4% 3% 3% 2%
28d 4% 3% 2% 2%
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Table 4.10: Total Paste Intruded Porosity
Condition Age 0% MgO 20% MgO 40% MgO 60% MgO
RH (%) [CO2] (days)
75% 50% 3d 4% 5% 6% 8%
7d 4% 5% 6% 6%
28d 4% 6% 6% 5%
75% 75% 3d 4% 5% 5% 6%
7d 4% 5% 5% 5%
28d 4% 5% 5% 4%
75% 99% 3d 4% 6% 4% 5%
7d 4% 6% 5% 4%
28d 4% 4% 5% 3%
Condition Age 0% MgO 20% MgO 40% MgO 60% MgO
RH (%) [CO2] (days)
50% 50% 3d 9% 9% 8% 7%
7d 9% 8% 6% 6%
28d 8% 8% 6% 5%
50% 75% 3d 10% 9% 8% 6%
7d 9% 7% 6% 4%
28d 8% 7% 5% 4%
50% 99% 3d 9% 8% 8% 6%
7d 9% 6% 6% 4%
28d 8% 6% 5% 3%
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Table 4.11: Percentage Change in Total Mortar Porosity Due to MgO used as Cement Replacement
Condition Age % Change in Total Porosity Due to % Change in MgO
RH (%) [CO2] (days) 0 to 20% MgO 0 to 40% MgO 0 to 60% MgO
75% 50% 3d 26% 21% -1%
75% 50% 7d 10% 3% -41%
75% 50% 28d 7% -2% -131%
75% 75% 3d 4% 11% -42%
75% 75% 7d -18% -32% -40%
75% 75% 28d -34% -52% -102%
75% 99% 3d 5% 3% 12%
75% 99% 7d -18% -37% -89%
75% 99% 28d -67% -58% -87%
50% 50% 3d -16% 13% -27%
50% 50% 7d -11% -20% -85%
50% 50% 28d -32% -53% -136%
50% 75% 3d -10% -22% -55%
50% 75% 7d -3% -31% -73%
50% 75% 28d -33% -33% -100%
50% 99% 3d 99% -56% -68%
50% 99% 7d -39% -48% -79%
50% 99% 28d -33% -100% -100%
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Table 4.12: Percentage Change in Total Paste Porosity Due to MgO used as Cement Replacement
Condition Age % Change in Total Porosity Due to % Change in MgO
RH (%) [CO2] (days) 0 to 20% MgO 0 to 40% MgO 0 to 60% MgO
75% 50% 3d 21% 33% 47%
75% 50% 7d 19% 26% 29%
75% 50% 28d 34% 31% 20%
75% 75% 3d 12% 19% 16%
75% 75% 7d 13% 9% 30%
75% 75% 28d 15% 12% 5%
75% 99% 3d 26% -3% 93%
75% 99% 7d 22% 19% -2%
75% 99% 28d 0% 8% -24%
50% 50% 3d 0% -6% -24%
50% 50% 7d -8% -40% -55%
50% 50% 28d 3% -67% -35%
50% 75% 3d -21% -1% -63%
50% 75% 7d -19% -47% -105%
50% 75% 28d -14% -60% -100%
50% 99% 3d -9% -16% -57%
50% 99% 7d -47% -62% -169%
50% 99% 28d -60% -60% -204%
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5. Interplay between Chemical Analysis and Mechanical Properties
The mechanical properties are influenced by the reactive MgO content, age and CO2
concentration as discussed in Section 2.2.2. In addition, the chemical analysis based on XRD,
DTA and TGA also revealed that the formation of chemical compounds as a result of the
combined effect of hydration and carbonation yield differences in material composition
between the mixtures as discussed in Section 4.2.1.1. This discussion is aimed to highlight the
interplay and the implications of changes to the chemistry of the material and the effect on the
mechanical and microstructural properties.
5.1 Interplay between Chemical and Physical properties and the Effect of CO2
Concentration
5.1.1 Compressive strength.
As shown in earlier studies as magnesia hydrates it is producing a porous brucite solid, and it is
generally adversely affects strength development of a concrete material. XRD results show that
brucite increases significantly with MgO increase, and that the decrease in strength can be
correlated to this. However, mix with the highest magnesia content, M-60, has disproportionate
strength while the highest brucite amount in a carbonated zone. On the other hand this may be
overshadowed by the facts that M-60 carbonated more than any other mix, and that in any
carbonated material brucite quantity is low in comparison with the carbonated phases. It should
be noted however, that the actual carbonation depth was reported to be bigger than that shown
by phenolphthalein indicator, and in some cases being double of color change depth (Chang and
Chen, 2004). Such a discrepancy may explain some inconsistencies in carbonated area to
compressive strength relationships observed in this study.
The increase in strength for M-60 which is not consistent with linear decrease for all other
magnesia mixes (as can be seen on figures 4.9 to 4.14) may also be explained by nesquehonite
formation, observed in this particular mixture. While relatively little nesquehonite has formed
in general (compared to primary phase - calcite\magnesium calcite), much larger volume
expansion of its formation may affect strength development at later ages. Nesqehonite
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formation in M-40 is much smaller than in M-60, and it has not affected the strength
development apparently. It has been reported that one of the most dominant factors in strength
development of carbonated materials is the morphology of the carbonation zone. As it was
shown in several studies, the impact of Mg incorporation in the calcite structure leads to the
more dense packing and aggregation of crystalline carbonated phases. Mixes that contain more
magnesia were found to have much higher magnesium calcite content, and thus this factor may
explain higher compressive strength of M-60.
Figures 6.1-6.4 show the relationship between compressive strength and carbonated area. It can
be noted, that for all mixtures there is relatively clear linear relationship between the two.
Furthermore, magnesia mixes, especially M-60 express somewhat bigger impact of the
carbonation on strength, which is consistent with all the factors discussed in this section.
Mix = 0%MgO and Condition RH=50,75%, CO2=50,75,99%
Compressive Strength (MPa)
20 30 40 50 60 70 80 90
Car
bonat
ed A
rea
(%)
0
20
40
60
80
100 3d
7d
28d
Figure 5.1: Correlation between compressive strength and carbonated area for 0%MgO mortar
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Compressive Strength (MPa)
20 40 60 80
Car
bonat
ed A
rea
(%)
0
20
40
60
80
100 3d
7d
28d
Mix = 20%MgO and Condition RH=50,75%, CO2=50,75,99%
Figure 5.2: Correlation between compressive strength and carbonated area for 20%MgO mortar
Compressive Strength (MPa)
20 30 40 50 60 70 80 90
Car
bo
nat
ed A
rea
(%)
0
20
40
60
80
100 3d
7d
28d
Mix = 0%MgO and Condition RH=75%, CO2=50,75,99%
Mix = 40%MgO and Condition RH=50,75%, CO2=50,75,99%
Figure 5.3: Correlation between compressive strength and carbonated area for 40%MgO mortar
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Compressive Strength (MPa)
20 40 60 80
Car
bonat
ed A
rea
(%)
0
20
40
60
80
100
3d
7d
28d
Mix = 60%MgO and Condition RH=50,75%, CO2=50,75,99%
Figure 5.4: Correlation between compressive strength and carbonated area for 60%MgO mortar
5.1.2 Porosity
It is generally accepted that a carbonation of ordinary Portland cement concrete densifies the
microstructure. The porosity of such material should then decrease in comparison to
uncarbonated state (You et al. 2014). While MIP tests were conducted on a material that has
already carbonated, some decrease in porosity was observed for magnesia mixes, and this
decrease was largely dependent on MgO%. Larger initial porosities were also reported for
mixes with higher magnesia content. This is consistent with XRD data that presents larger
amount of brucite in magnesia mixes, and that decrease in brucite intensity with time matches
with porosity reduction. Such reduction may mean that there is further densification of a pore
structure with time as brucite continues to carbonate.
Mix M-0 has experienced almost no porosity change over time. If most of material in the
carbonated zone has reacted early on, or the pores sealed quickly by combined effect of
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carbonation and accelerated hydration, the absence of such change can be attributed to that.
Nevertheless, XRD results were showing a distinct decrease in uncarbonated phases' intensities
that may mean that the reaction was still occurring after 3d, yet no such change has been
captured by MIP tests. The densification of a paste due to magnesium calcite formation also
refined the microstructure leading to more significant densifications for later age high magnesia
mixes.
5.1.3 Carbonation Front
As noted above in Section 4.1.2, nesquehonite has formed only in mixes with the higher
magnesia content, and only at latter ages. Mixture M-60 was the only one that carbonated
completely, and this means that there was a greater relative amount of nesquehonite in a bulk
material, or in other words, larger chance to find the compound in it. In addition to that, the
material has been penetrated by CO2 relatively rapidly in these mixes, thus giving more time for
nesquehonite to form before the material has dried out.
5.2 Interplay between Chemical and Physical Properties and the Effect of Relative
Humidity
5.2.1 Compressive Strength.
The highest compressive strengths, and early strength gain was observed for all mixes, cured in
50%RH environments. Furthermore, the highest compressive strength for all materials, 85MPa
for 28d of mix M-60, has been observed in [50%RH, 75% CO2]. In addition to that, a change in
strength development pattern has been identified. It has been noted in section 4.2.3, that
improvement in early age strength gain of magnesia mixes can be related to CO2 concentration,
as on higher concentrations early strength reduction due to %MgO became markedly lower. In
comparison, such improvement in early strength is becoming evident even in [50%RH, 50%
CO2]. This change means that the effect of CO2 concentration is much higher in lower
humidity. Furthermore, even more distinct change is observed at later (28d) age, as all mixtures,
especially M-20 and M-40, increase their strength substantially. While M-40 still remains the
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weakest mixture in most 50%RH conditions, there is much smaller incremental difference
between 20% and 40% of MgO in these environments.
The reduction in internal humidity of the specimens, and subsequently smaller water content in
pores is a main reason for this pattern change. As CO2 flow through the pores becomes less
obstructed, more material can be penetrated early on. This in its turn promotes quick
carbonation and the increase in strength. In other words, the effect of increased CO2
concentrations is inhibited at higher humidity. Therefore at lower humidity the effect of CO2
concentration can be observed and assessed more accurately.
The increase in strength is also supported by carbonation front data. All mortar specimens
showed an increase in zone carbonated, and this change correlates with strength improvement.
5.2.2 Carbonation and Chemistry of the Carbonation zone
As noted in section 4.1.1, mortar specimens carbonated more in 50% RH. On the other hand the
effect on paste is not that clear, and in some cases (mixture M-40) the reduction has been
observed. Otherwise, total area carbonated at early age is almost identical for both 50% and
75% RH.
The process of a carbonation reaction in magnesia, and the nature of the forming carbonate
phases has been adequately explained and assessed before. It is described in detail in sections
2.1, 2.2.2 and 2.3. One of the marked effect of reduced humidity was an absence of
nesquehonite in the carbonation zone. Under 75% RH condition this compound has formed in
mixes containing at least 40% of reactive MgO, and only at 28d in M-60 the amount of
nesquehonite became comparatively significant in relation to other secondary phases. No
nesquehonite has been found in specimens cured under 50% RH. This can be attributed to the
high water demand of the reaction. Since at lower humidity the amount of pore water is
considerably smaller and due to the fact that increased carbonation rate blocks the access of
water to high-magnesia areas more quickly the precipitating Mg ions are used in the formation
of magnesium calcite instead. On the other hand no apparent effect of humidity on the quantity
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of magnesium calcite has been found, as mass loss of crystalline calcite that can be related to
the overall calcite\magnesium calcite does not change significantly.
The improvement in CO2 diffusion due to lower humidity also affected the overall amount of
material carbonated. Even though nesquehonite was not present at lower humidity, there was
more calcite\magnesium calcite relatively to non-carbonated phases. The sudden increase in
unreacted magnesia intensity can be also explained by the lack of water available for the
continuing reaction.
5.2.3 Carbonation and Porosity
While most mortar specimens have shown porosities being close to that cured in 75% RH
environments, paste specimens had much higher porosities especially early on. Such high
porosities can be explained by the higher pore water content in the specimens cured under 75%
RH, and thus the drying being less efficient for these specimens. On the other hand, at later ages
most mixes have achieved low porosities consistent to those of specimens cured at 75%. This
means that at least for later age paste porosity, and also the porosity of mortar specimens is
more or less an accurate estimate. In addition to that since the overall reduction of late age
porosity was not very significant, it cannot be fully related to a supposedly better degree of
carbonation achieved under 50% RH.
Mix M-0 has shown markedly high carbonation, which correlates with much more major
change in porosities observed. This may mean that the drying that occurred in 50% RH
environment eased the access of CO2 inside the material, and that the actual early porosity
observed at early ages in 75%RH environment might not be accurate due to excess water
content in pores.
It has been mentioned that the occurrence of entrapped air during the mixing procedure is not
uncommon, especially when reaching a certain degree of compaction is a challenging task.
Since the fresh properties of the mixture were expected and found to be very variable
depending much on the ratio of reactive magnesia in the mixture, it is possible that those
mixture that have larger %MgO may have their entrapped air content increased. The effect of
entrapped air has been already discussed in section 2.1. While no air content tests has been
conducted in this study, the highest and evidently greater degree of carbonation of M-60 can be
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explained by this factor. It is possible that due to drastic loss of workability at the point of
60%MgO some air remains entrapped even with the most thorough compaction and mixing
procedure. On the other hand, this effect would then be expected to be more evident for M-40
as well at lower humidity, but as the degree of carbonation for this mixture was not markedly
different it may mean that either the effect of air content is not very significant or that it can
only be associated with more water demanding M-60.
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6. Conclusions
The efficiency of the reactive magnesia based concrete materials, their sustainability prospects
along with the effect of this new binder type on physical and chemical properties have been
evaluated in this study. It has been done from the perspective of accelerated carbonation curing,
as the main measure to sequestrate CO2 quickly and efficiently, and to gain improved
compressive strength, strength gain and porosity. Based on the conclusions of the study optimal
and practical environmental conditions for accelerated carbonation curing can be established. In
addition, the most effective MgO replacement level can also be chosen relying on this study.
Optimal material replacement range
o Mix M-60, containing 60% of reactive magnesia has usually achieved the
highest compressive strength (up to 85MPa), early strength gain and the lowest
porosity of all magnesia mixes, very often exceeding control mix M-0,
especially at later ages. Since it has achieved the highest carbonation level it
sequestrated more CO2 than any other material
o Mix M-20 has achieved properties similar to mix M-0, while in some cases
slightly overcoming it. In contrast mix M-40 has the lowest compressive strength
in almost all environmental conditions, that was related to the combination of
smaller degree of carbonation and greater ratio of brucite in uncarbonated bulk
material.
o Even without any reactive magnesia, mix M-0 has achieved very high results
that are compared to M-60, showing the potential of an accelerated carbonation
curing to improve early age properties of concrete materials.
Optimal CO2 concentrations:
o The greatest results were achieved at the highest, 99% CO2 concentration. All
mixes have achieved their highest compressive strengths and CO2 sequestrations
at this level.
o On the other hand, the difference in efficiency between 75% and 99% CO2 has
been far less significant than that between 50% and 75%.
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Optimal relative humidity:
o Specimens cured in environments with 50% relative humidity have achieved the
greatest improvements in desirable properties. By far, the effect of relative
humidity was found to be much stronger than that of CO2 concentration.
o Nevertheless, the reduced humidity has influenced the chemistry of carbonated
material, and if higher MgO replacement will be used than those used in this
study, this factor might influence the properties of the material.
The effect of environmental conditions on chemical properties of a carbonated zone:
o Calcite\magnesium calcite has been identified as the dominant phase in all tested
mixtures. While it was difficult to accurately distinguish the two, it was
estimated that up to 50% of the carbonated material may include magnesium
calcite, although the actual Ca:Mg ratio of the resulting compound is not known.
o Nesquehonite has only formed in mixtures with 40% and 60% of MgO, and only
at later ages. It has also only occurred in the environments with elevated (75%)
relative humidity, and thus was found to be very dependent on the available
water for the reaction to occur.
o The densification of a microstructure was found to correlate with the increase in
Mg-bearing carbonate phases, and the densification of up to 40% in comparison
to control mixture along with a denser packing of a crystalline structure has been
attributed to a significant (up to 20%) compressive strength improvement.
Optimal element size for carbonation
o For the materials with 60% MgO replacement level the whole material was
effectively penetrated by CO2 at 7d in most conditions. This means that concrete
elements with sizes of >50mm can be used to maximize the sequestration of
CO2
o For other magnesia materials, namely mixtures M-20 and M-40, the carbonation
depth rarely exceeded 30mm, and thus they are less optimal for the sequestration
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o In 75%RH environments mixture M-0 has achieved very low carbonation depth
of about 10-20mm. Greater depth of 30mm and more has been achieved in
50%RH environments, however this material remains the least effective in terms
of carbonation depth achieved.
o Porous blocks with wall size smaller than 50mm are the most practical for
mixtures containing 40% of MgO and less, however greater width can be used
for materials containing 60% of MgO.
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7. Recommendation for Future Research
While reactive magnesia, accelerated carbonation and the related topics has been started to gain
much needed attention in the concrete research sphere, there are still many blind-spots that are
in the need of a special study. These questions and topics include:
- While the effect of varying CO2 concentration on MgO based material properties has been
studied under different relative humidity, there is no clear picture on higher levels of humidity
(95% and more). The formation of several important carbonate phases has been found to be
highly dependent on water content, and thus the chemistry of carbonation for magnesia
materials in these conditions remains unknown.
-Several different studies have dealt with magnesia replacement ranges higher than 60%. There
has not been though a consistent all-sided study of chemical and physical properties of such
materials, yet alone cured in different environments.
-The importance of nesquehonite, magnesium calcite and its Ca:Mg ratio has been already
highlighted, and studied before. On the other hand it was not very often been directly related to
the physical properties of the materials, especially when these phases are clearly identified to be
significant enough to influence compressive strength and other.
-This study have shown a feature of magnesia cements, where there is a drastic difference
between mixtures containing 40% and 60% of MgO. While largely assessed to be relying on
available Mg2+ content during the carbonation , it has not been entirely clear why such clear
threshold exists, and at what exact percentage it becomes the most clear.
-It is established that the increase in entrapped air content affects permeability. The degree with
which this factor affects carbonation of the concrete is, however, not entirely clear. It is also not
known how the entrapped air content is affected by %MgO content and the consequent
workability issues at specific water contents in the mixture.
-Optimization of curing conditions in this study was limited by the actual environmental
conditions in the curing chamber itself. Preconditioning techniques remain being vaguely
covered in the literature, and are an important next step to understand the most efficient
practical use of the magnesia material.
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-It is known that carbonation is mostly a harmful process to the concrete reinforcement. Albeit
the effect of long term carbonation has been covered extensively, almost no study has actually
studied the severity of this process if it occurs as a part of the accelerated curing. In addition to
that, it has been claimed that magnesia materials induce much smaller pH drop during the
carbonation, and this claim is still to be studied and assessed, and its effect on concrete
reinforcement understood.
Reactive magnesia in general remains being only very lightly covered in the field of concrete
research. Its importance as a highly potent and a very sustainable alternative to conventional
materials is a central reason why more extensive research efforts must be relocated to study this
truly interesting cementitious material.
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Appendix A: Compressive strength
Table A.1: Percentage Change in Compressive Strength Due to MgO used as Cement Replacement Compared to 0%MgO Mixes)
Condition Age % Change in Compressive Strength Due to % Change in MgO
RH (%) [CO2] (days) 0 to 20% MgO 0 to 40% MgO 0 to 60% MgO
50% 50% 3d 1% -15% 27%
50% 50% 7d 7% -13% 18%
50% 50% 28d 1% 6% 21%
50% 75% 3d 1% -42% 9%
50% 75% 7d 1% -42% 2%
50% 75% 28d 0% -10% 8%
50% 99% 3d -21% -28% -3%
50% 99% 7d -20% -24% -3%
50% 99% 28d -9% 6% 6%
75% 50% 3d -29% -91% -51%
75% 50% 7d -31% -78% -25%
75% 50% 28d -13% -42% -3%
75% 75% 3d 3% -50% 14%
75% 75% 7d -2% -41% -8%
75% 75% 28d -11% -34% -15%
75% 99% 3d 4% -50% -8%
75% 99% 7d -15% -52% 2%
75% 99% 28d -10% -41% 5%
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Table A.2: Percentage Change in Compressive Strength Due to MgO used as Cement Replacement (Incremental)
Condition Age % Change in Compressive Strength Due to % Change in MgO
RH (%) [CO2] (days) 0 to 20% MgO 20 to 40% MgO 40 to 60% MgO
50% 50% 3d 1% -15% 27%
50% 50% 7d 7% -13% 30%
50% 50% 28d 1% 5% 16%
50% 75% 3d 1% 43% 36%
50% 75% 7d -1% -40% 31%
50% 75% 28d 0% -10% 17%
50% 99% 3d -21% -6% 20%
50% 99% 7d -20% -3% 17%
50% 99% 28d -9% 14% 1%
75% 50% 3d -29% -48% 21%
75% 50% 7d -31% -37% 30%
75% 50% 28d -13% -25% 27%
75% 75% 3d 3% -54% 24%
75% 75% 7d -2% -38% 23%
75% 75% 28d -11% -21% 15%
75% 99% 3d 4% -57% 28%
75% 99% 7d -15% -33% 33%
75% 99% 28d -10% -29% 33%
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Appendix B: Carbonation Area
75RH- 50%CO2
% MgO
0 20 40 60
Car
bonat
ed A
rea
(cm
2)
0
5
10
15
20
25
30
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure B.1: Condition: [75%RH, 50%CO2] Effect of MgO on 3, 7, and 28d carbonated area
75RH- 75%CO2
% MgO
0 20 40 60
Car
bonat
ed A
rea
(cm
2)
0
5
10
15
20
25
30
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure B.2: Condition: [75%RH, 75%CO2] Effect of MgO on 3, 7, and 28d carbonated area
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75RH- 99%CO2
% MgO
0 20 40 60
Car
bonat
ed A
rea
(cm
2)
0
5
10
15
20
25
30
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure B.3: Condition: [75%RH, 99%CO2] Effect of MgO on 3, 7, and 28d carbonated area
50RH- 50%CO2
% MgO
0 20 40 60
Car
bonat
ed A
rea
(cm
2)
0
5
10
15
20
25
30
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure B.4: Condition: [50%RH, 50%CO2] Effect of MgO on 3, 7, and 28d carbonated area
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50RH- 75%CO2
% MgO
0 20 40 60
Car
bonat
ed A
rea
(cm
2)
0
5
10
15
20
25
30
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure B.5: Condition: [50%RH, 75%CO2] Effect of MgO on 3, 7, and 28d carbonated area
50RH- 99%CO2
% MgO
0 20 40 60
Car
bo
nat
ed A
rea
(cm
2)
0
5
10
15
20
25
30
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure B.6: Condition: [50%RH, 99%CO2] Effect of MgO on 3, 7, and 28d carbonated area
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Appendix C: Porosity
75RH- 50%CO2
% MgO
0 20 40 60
Tota
l P
oro
sity
(%
)
0
2
4
6
8
10
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure C.1: Condition: [75%RH, 50%CO2] Effect of MgO on 3, 7, and 28d total porosity
75RH- 75%CO2
% MgO
0 20 40 60
Tota
l P
oro
sity
(%
)
0
2
4
6
8
10
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure C.2: Condition: [75%RH, 75%CO2] Effect of MgO on 3, 7, and 28d total porosity
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75RH- 99%CO2
% MgO
0 20 40 60
To
tal
Po
rosi
ty (
%)
0
2
4
6
8
10
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure C.3: Condition: [75%RH, 99%CO2] Effect of MgO on 3, 7, and 28d total porosity
50RH- 50%CO2
% MgO
0 20 40 60
Tota
l P
oro
sity
(%
)
-4
-2
0
2
4
6
8
10
12
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure C.4: Condition: [50%RH, 50%CO2] Effect of MgO on 3, 7, and 28d total porosity
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50RH- 75%CO2
% MgO
0 20 40 60
Tota
l P
oro
sity
(%
)
-4
-2
0
2
4
6
8
10
12
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure C.5: Condition: [50%RH, 75%CO2] Effect of MgO on 3, 7, and 28d total porosity
50RH- 99%CO2
% MgO
0 20 40 60
Tota
l P
oro
sity
(%
)
-4
-2
0
2
4
6
8
10
12
3d mortar
7d mortar
28d mortar
3d paste
7d paste
28d paste
Figure C.6: Condition: [50%RH, 99%CO2] Effect of MgO on 3, 7, and 28d total porosity
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Table C.1: Percentage Change in Total Mortar Porosity Due to MgO used as Cement Replacement (Incremental)
Condition Age % Change in Total Porosity Due to % Change in MgO
RH (%) [CO2] (days) 0 to 20% MgO 20 to 40% MgO 40 to 60% MgO
75% 50% 3d 26% -6% -29%
75% 50% 7d 10% -7% -45%
75% 50% 28d 7% -10% -126%
75% 75% 3d 4% 8% -59%
75% 75% 7d -18% -12% -6%
75% 75% 28d -34% -14% -33%
75% 99% 3d 5% -2% 9%
75% 99% 7d -18% -17% -38%
75% 99% 28d -67% 5% 18%
50% 50% 3d -16% 24% -46%
50% 50% 7d -11% -7% -55%
50% 50% 28d -32% -16% -55%
50% 75% 3d -10% -11% -28%
50% 75% 7d -3% -28% -32%
50% 75% 28d -33% 0% -50%
50% 99% 3d 33% -50% 20%
50% 99% 7d 33% -20% -25%
50% 99% 28d 25% -5% -63%
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Table C.2: Percentage Change in Total Paste Porosity Due to MgO used as Cement Replacement (Incremental)
Condition Age % Change in Total Porosity Due to % Change in MgO
RH (%) [CO2] (days) 0 to 20% MgO 20 to 40% MgO 40 to 60% MgO
75% 50% 3d 21% 14% 22%
75% 50% 7d 19% 8% 4%
75% 50% 28d 34% -4% -16%
75% 75% 3d 12% 8% -3%
75% 75% 7d 13% -4% 24%
75% 75% 28d 15% -4% -8%
75% 99% 3d 26% -40% 93%
75% 99% 7d 22% -5% -26%
75% 99% 28d 0% 8% -34%
50% 50% 3d 0% -6% -17%
50% 50% 7d -8% -29% -11%
50% 50% 28d 3% -72% 20%
50% 75% 3d -21% 17% -61%
50% 75% 7d -19% -23% -40%
50% 75% 28d -14% -40% -25%
50% 99% 3d -13% 0% -33%
50% 99% 7d -50% 0% -50%
50% 99% 28d -20% -5% -50%
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Appendix D: X-ray Diffraction and Thermogravimetric analysis
Degrees (2)
a)
b) Degrees (2)
Figure D.1: Condition [50%RH, 50%CO2] XRD Pattern of Paste a) 3d, b) 28d
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Degrees (2)
a)
b) Degrees (2)
Figure D.2: Condition [50%RH, 75%CO2] XRD Pattern of Paste a) 3d, b) 28d
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Degrees (2)
a)
b) Degrees (2)
Figure D.3: Condition [50%RH, 99%CO2] XRD Pattern of Paste a) 3d, b) 28d
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RH=50%- CO2 = 50%
Temperature (degrees C)
0 200 400 600 800 1000 1200
Mas
s L
oss
(%
)
60
70
80
90
100 0%MgO
20%MgO
40%MgO
60%MgO
a)
RH=50%- CO2 = 50%
Temperature (degrees C)
0 200 400 600 800 1000 1200
Mas
s L
oss
(%
)
60
70
80
90
100 0%MgO
20%MgO
40%MgO
60%MgO
b)
Figure D.4: Condition: [50%RH, 50%CO2] Influence of MgO on TGA at a) Day 3, b) Day 28
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88
RH=50%- CO2 = 75%
Temperature (degrees C)
0 200 400 600 800 1000 1200
Mas
s L
oss
(%
)
60
70
80
90
100 0%MgO
20%MgO
40%MgO
60%MgO
a)
Temperature (degrees C)
0 200 400 600 800 1000 1200
Mas
s L
oss
(%
)
60
70
80
90
100 0%MgO
20%MgO
40%MgO
60%MgO
b)
Figure D.5: Condition: [50%RH, 75%CO2] Influence of MgO on TGA at a) Day 3, b) Day 28
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89
Temperature (degrees C)
0 200 400 600 800 1000 1200
Mas
s L
oss
(%
)
60
70
80
90
100 0%MgO
20%MgO
40%MgO
60%MgO
a)
Temperature (degrees C)
0 200 400 600 800 1000 1200
Mas
s L
oss
(%
)
60
70
80
90
100 0%MgO
20%MgO
40%MgO
60%MgO
b)
Figure D.6: Condition: [50%RH, 99%CO2] Influence of MgO on TGA at a) Day 3, b) Day 28
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Appendix E: Relative Humidity and Compressive Strength Relationships
Mix Design = 0% MgO and Conditions СО2=50%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
a)
Mix Design = 0% MgO and Conditions СО2=75%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
b)
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Mix Design = 0% MgO and Conditions СО2=99%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
c)
Figure E.1: Effect of Relative Humidity on Compressive Strength for Mixture with 0% of MgO a) 50%
CO2, b) 75% CO2, c) 99% CO2
Mix Design = 20% MgO and Conditions СО2=50%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
a)
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Mix Design = 20% MgO and Conditions СО2=75%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
b)
Mix Design = 20% MgO and Conditions СО2=99%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
c)
Figure E.2: Effect of Relative Humidity on Compressive Strength for Mixture with 20% of MgO a)
50% CO2, b) 75% CO2, c) 99% CO2
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Mix Design = 40% MgO and Conditions СО2=50%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
a)
Mix Design = 40% MgO and Conditions СО2=75%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
b)
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94
Mix Design = 40% MgO and Conditions СО2=99%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
c)
Figure E.3: Effect of Relative Humidity on Compressive Strength for Mixture with 40% of MgO a)
50% CO2, b) 75% CO2, c) 99% CO2
Mix Design = 60% MgO and Conditions СО2=50%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
a)
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95
Mix Design = 60% MgO and Conditions СО2=75%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
b)
Mix Design = 60% MgO and Conditions СО2=99%
Age (days)
0 5 10 15 20 25 30
Co
mpre
ssiv
e S
tren
gth
(M
Pa)
0
20
40
60
80
100
50% RH
75% RH
c)
Figure E.4: Effect of Relative Humidity on Compressive Strength for Mixture with 60% of MgO a)
50% CO2, b) 75% CO2, c) 99% CO2
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96
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