EE and SE InstallationWolfgang Funk - CERN CMS11/9/20021

1.) Introduction2.) Installation scenario3.) SE schedule, manpower, cost estimates 4.) EE schedule, manpower, cost estimates 5.) Conclusion

Introduction:Wolfgang Funk - CERN CMS11/9/20022

SE (preShower Endcap) Each SE is a donut-shaped disk of 2.5 tons SEs have to be installed before beampipe in 06 according to V33 SEs arrive fully tested at SX5 Preliminary installation of SE on EE Dummies to debug

EE (Ecal Endcap) Each EE consists of 2 Dees Each Dee is a half-disk of 12 tons (incl. frame), installation after beampipe possible Dees arrive fully tested and in up-right position at SX5 after test mounting at assembly areaHE = HCAL Endcap, HF = HCAL Forward

EE and SE:Wolfgang Funk - CERN CMS11/9/20023EESE

EE Dummy Mounting Wolfgang Funk - CERN CMS11/9/20024RaisersEE platform

EE Platform Wolfgang Funk - CERN CMS11/9/20025SE table

SE and its Support FrameWolfgang Funk - CERN CMS11/9/20026

SE Preliminary InstallationParking positionof SEWolfgang Funk - CERN CMS11/9/20027Dummy EE

EE+ LoweringWolfgang Funk - CERN CMS11/9/20028Second shaft

EE Final InstallationWolfgang Funk - CERN CMS11/9/20029SE in parking position

SE Final InstallationWolfgang Funk - CERN CMS11/9/200210EESE

Wolfgang Funk - CERN CMS11/9/200211

Dates: Jun. 06 (12 working days) for SE+ and SE- Mechanical installation: 1day/SE Electrical installation and testing: ~week/SE Manpower: point 5 Support Team, technicians, engineers and physicists from collaboration institutes (3+3) (no hired manpower needed) Installation tools: 2 frames and 1 lifting gear

Wolfgang Funk - CERN CMS11/9/200212

Services from patch panels onwards: cabling link person cooling link person 40 patch panels /SE per patch panel: 2 LV cables, 1 HV cable, 1 DCS cable inside cooled cable trays cable trays used as well for EE services 10 fiber cables/SE, 4 cooling pipes/SE

Manpower for cabling from CMS cabling team Cabling already done in 2004/2005Schedule, Manpower andCost Estimates (SE)(2):

Wolfgang Funk - CERN CMS11/9/200213

Dates: Jan. 07 (2 months) for EE+ and EE- Mechanical, electrical installation including testing: 2 weeks/EE Flying test system: (used for EB, as well) with cooling, HV, LV and fibers connected to patch panels (2/Dee) Manpower: point 5 Support Team, technicians, engineers and physicists from collaboration institutes (3+3) (no hired manpower needed) Installation tools: 4 Dummy Dees: ~100K (study underway) EE platform(s): (2X) 100K (drawings existing) HF raisers, Airpads are standard CMS If Dees are late: SE stays on Dummy EE, LHC shutdown period (2 months summer 07) could be used to install EE- or both (EE+, EE-) Schedule, Manpower and Cost Estimates (EE):

Wolfgang Funk - CERN CMS11/9/200214

Services from patch panels onwards: cabling link person cooling link person 4 patch panels /Dee per patch panel: 1 cooling pipe, 34 LV cables, 4 HV cables, 3 fiber cables, DCS cables inside cooled cable trays cable trays used as well for SE services

Manpower for cabling from CMS cabling team Cabling already done in 2004/2005Schedule, Manpower andCost Estimates (EE)(2):

Conclusion:Wolfgang Funk - CERN CMS11/9/200215

Costs are accounted in costbook Installation is using only point 5 Support Team and institutional manpower (no hired manpower needed) Contingency plan exists Production drawings of installation tools have to be made Start of tooling production 2003 after EDR All tooling submitted for approval to TIS

EE Platform (2)Wolfgang Funk - CERN CMS11/9/200216

Manpower and Project Costs for Installation in SX5/UX5Costs for cables and cabling in costbook, cabling done by general cabling teamWolfgang Funk - CERN CMS11/9/200217

ManpowerInstallation CostsEBpoint 5 Support Team, technicians, engineers and physicists from collaboration institutes (3+3) (no hired manpower needed)500kTransport frames and rotation cageEE200 (300)kDummy EEs and platform(s)SE