ecp 11-0651 ion7650 power quality meter commissioning...

Document Number: ECP 11-0651

Version: 2.0

Date: 26/09/2018

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ENGINEERING COMMISSIONING PROCEDURE

ECP 11-0651

ION7650 POWER QUALITY METER COMMISSIONING PROCEDURE

Network(s): EPN, LPN, SPN

Summary: This procedure details the installation, testing, and commissioning of the Schneider ION7650 power quality meter.

Author: Richard Newman Date: 26/09/2018

Approved By: Sotiris Georgiopoulos Approved Date: 15/10/2018

This document forms part of the Company’s Integrated Business System and its requirements are mandatory throughout UK Power Networks. Departure from these requirements may only be taken with the written approval of the Director of Asset Management. If you have any queries about this document please contact the author or owner of the current issue.

Applicable To

UK Power Networks External

☒ Asset Management ☒ UK Power Networks Services

☒ Capital Programme ☐ Contractors

☒ Connections ☒ ICPs/IDNOs

☐ Health & Safety ☐ Meter Operators

☐ Legal ☒ G81 Website

☐ Network Operations

☐ Procurement

☐ Strategy & Regulation

☐ Technical Training

ION7650 Power Quality Meter Commissioning Procedure Document Number: ECP 11-0651

Version: 2.0

Date: 26/09/2018

© UK Power Networks 2018 All rights reserved 2 of 21

Revision Record

Version 2.0 Review Date 15/10/2023

Date 26/09/2018 Author Richard Newman

Reason for update: Periodic review, Updated to include PQM installation procedure for an 11kV metered connection

What has changed: Appendix D added

Version 1.0 Review Date 30/01/2018

Date 30/01/2017 Author Richard Newman

A new procedure produced to detail the commissioning of the ION7650 power quality meter


Version: 2.0

Date: 26/09/2018


Contents

1 Introduction ............................................................................................................. 4

2 Scope ....................................................................................................................... 4

3 References ............................................................................................................... 4

4 Glossary and Abbreviations ................................................................................... 5

5 Description............................................................................................................... 6

6 Equipment ................................................................................................................ 9

7 Installation ............................................................................................................. 10

8 Commissioning ..................................................................................................... 10

9 Device Registration ............................................................................................... 15

Appendix A – Reference Material ..................................................................................... 16

Appendix B – Templates, Firmware and ION Setup Software ........................................ 16

Appendix C – Laptop Setup ............................................................................................. 17

Appendix D – Installation Procedure for an 11kV Metered Connection ........................ 19

D.1 Materials .................................................................................................................. 19

D.2 Drawings ................................................................................................................. 19

D.3 Installation Procedure .............................................................................................. 19

Figures Figure 5-1 – ION7650 Front and Rear View .......................................................................... 7

Figure 5-2 – Communication Route for Power Quality Data .................................................. 8

Figure 5-3 – Key Components of the ION Architecture .......................................................... 9

Figure 7-1 – View of SCADA Outstation Layout Showing Ethernet Cable Connection ........ 10

Figure 8-1 – PQM Basic Setup ............................................................................................ 11

Figure D-1 – PQM Wallbox in a GRP Enclosure ................................................................. 20


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1 Introduction

1.1 This procedure details the installation, testing, and commissioning of the Schneider ION7650 power quality meter. The tests shall be satisfied before the equipment can be accepted as fit for service and energisation.

1.2 This procedure shall be carried out by the Commissioning Engineer or their appointed representative, who shall be an Authorised Person having appropriate training and experience.

1.3 This procedure shall be carried out in accordance with the requirements of the UK Power Networks Distribution Safety Rules.

1.4 This procedure shall be carried out having regard to the requirements and recommendations of the manufacturer. If conflict exists between the requirements of the manufacturer and those of UK Power Networks the matter shall be referred to Asset Management (or your UK Power Networks nominated contact).

1.5 The results of all observations, tests, adjustments and all relevant remarks shall be recorded on the associated test form (ECP 11-0651a).

2 Scope

2.1 This procedure applies to the Schneider ION7650 power quality meter.

2.2 This procedure is intended for use by UK Power Networks field staff, contractors and external connection providers.

3 References

3.1 This procedure should be read in conjunction with the following references:

Schneider ION7650 User Guide (Appendix A).

Schneider ION7650 Installation Guide (Appendix A).

Distribution Safety Rules.

3.2 This procedure should be used with the following test form:

ECP 11-0651a ION7650 Power Quality Meter Test Form.


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4 Glossary and Abbreviations

4.1 The following abbreviations are used throughout this procedure.

Term Definition

Authorised Person

A Competent Person over 18 years of age who has been appointed in writing by UK Power Networks to carry out specified duties which may include authority to issue and cancel limitations of access and/or to receive sanctions for test

CT Current Transformer

DNO Distribution Network Operator

ENA EREC G5/4-1

Planning Levels for Harmonic Voltage Distortion and the Connection of Non-Linear Equipment to Transmission Systems and Distribution Networks in the United Kingdom

ENA EREC P28 Planning Limits for Voltage Fluctuations Caused by Industrial, Commercial and Domestic Equipment in the United Kingdom

ENA EREC P29 Planning Limits for Voltage Unbalance in the United Kingdom

GRP Glass Reinforced Plastic

MCB Miniature Circuit Breaker

NVD Neutral Voltage Displacement

PowerOn The Integrated Network Management and Control System used to manage and control the distribution networks across EPN, SPN and LPN

PVC Polyvinyl Chloride

PQM Power Quality Meter

VT/PT Voltage Transformer/Potential Transformer

UK Power Networks

UK Power Networks (Operations) Ltd consists of three electricity distribution networks:

Eastern Power Networks plc (EPN)

London Power Network plc (LPN)

South Eastern Power Networks plc (SPN)


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5 Description

5.1 The part number of the Schneider ION7650 PQM which is approved for use by UK Power Networks is M7650B1E0B5E0A0E, the specification is detailed below.

M7650 Model

B1 Form Factor, integrated display with front optical port, 10 MB logging memory and 1024 samples/cycle resolution

E Current Input, 1A nominal, 10A full scale current input

Note: in instances where the PQM is being installed as a retrofit, it might be easier to use current probe inputs instead of hard-wiring the device in. In this case, G should be substituted for E

0 Voltage Input, 57 to 347V AC line-to-neutral / 100 to 600V AC line-to-line

B Power Supply, standard power supply (85-240V AC, ±10% / 47-63Hz / 110-300V DC, ±10%)

5 System Frequency, calibrated for 50Hz systems

E0 Communications, standard communications plus 10Base-T/100Base-TX (RJ45). Ethernet gateway function uses a serial communications port

A I/O, standard I/O (8 digital inputs, 3 Form C relays, 4 Form A solid-state outputs)

0 Security, password protected, no hardware lock

E Other Options, EN50160 compliance monitoring, IEC61000-4-30 Class A measurements

5.2 Front and rear views of the ION7650 are shown in Figure 5-1. These should be referred to when following the installation and commissioning notes in Sections 7 and 8.

5.3 A user guide for the ION7650 is available (Appendix A).


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Figure 5-1 – ION7650 Front and Rear View

5.4 The PQM communicates with the database using the SCADA infrastructure. The

substation SCADA RTU (T5502) has two Ethernet ports called Eth1 and Eth2. Eth1 is used for the main route from PowerOn which is satellite and Eth2 is used for the standby route, mobile. The power quality data is transmitted to the PQM server via Eth2 as non-prioritised communication traffic. The substation RTU must have the new Cherry & White Multiconnect R Cell 500 router installed, as this contains quality of supply functionality that enables the SCADA communication traffic to be prioritised over the power quality monitoring traffic. Figure 5-2 shows how the PQM data is transmitted back to the server.


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Figure 5-2 – Communication Route for Power Quality Data

5.5 Internal communications between the PQM and the RTU uses Ethernet. The

Ethernet connection between the PQM and the RTU is via a category 5e or 6 UTP cable. The cable connects to the RJ45 port on the back of the PQM and to an Ethernet switch in the RTU, as shown in Figure 7-1.

5.6 The ION7650 is supplied installed with a pre-configured default template. This template contains various frameworks which provide all the power measuring and analysing functionality of the meter. The key components of the ION architecture are shown in Figure 5-5. UK Power Networks has two standard templates which have been designed to capture data in accordance with the requirements of G5/4, P28 and P29.


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Figure 5-3 – Key Components of the ION Architecture

6 Equipment

6.1 The following equipment is required to carry out the work detailed in this procedure:

A laptop.

An Ethernet cable.

The appropriate access/administration rights to specify the laptops IP Address (Appendix C).

The Schneider Electric ‘ION Setup’ version 3.0 or above (Appendix B).

The appropriate UK Power Networks template (Appendix B).

The appropriate firmware upgrade (Appendix B).


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7 Installation

7.1 Confirm that the PQM has been installed in accordance with the manufacturer’s instructions (References). An installation procedure for an 11kV metered connection using a PQM in a wall box is included in Appendix D.

7.2 Check that the substation RTU has the new Cherry & White Multiconnect R Cell 500 router installed. UK Power Networks’ Operational Telecoms should be consulted if this isn’t the case.

7.3 Connect an Ethernet cable between the RJ45 port on the back of the PQM and to the Ethernet switch in the RTU as shown in Figure 7-1.

Figure 7-1 – View of SCADA Outstation Layout Showing Ethernet Cable Connection

8 Commissioning

The following sections describe the basic setup of the PQM and how to upload the UK Power Networks standard template and firmware upgrade.

8.1 Basic Setup

8.1.1 The PQM cannot operate properly until the Volts Mode and VT and CT ratios are set. A basic setup of the PQM allows the user to program the ratio of the CTs and VTs (PTs) to which the device is connected. Figure 8-1 shows how to navigate through the menus to program the CT and VT ratios and also select the appropriate Volts Mode which defines the VT connection arrangement.

8.1.2 There is no password set on the PQM, press the PROG/SELECT button to accept the changes.

ETH 1

ETH 2 Multitech Router

T5502 RTU

PQM Ethernet Cable


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Figure 8-1 – PQM Basic Setup

8.2 Ethernet Communications Setup

8.2.1 Ethernet settings for the PQM are located in the Network Setup menu. Navigate to this from the ION7650 Setup screen shown in Figure 8-1.

Press PROG/SELECT.

Use the arrow buttons to navigate to GENERAL.

Press PROG/SELECT.

Press the appropriate ‘softkeys’ to select and programme the network settings as follows:

o IP Address: 192.168.1.51 o Subnet Mask: 255.255.255.0 o Gateway: 192.168.1.1 o The MAC address is factory set and should not be changed.

8.2.2 Press the PROG/SELECT button to accept the changes.

Note: If there is more than one PQM on a site, the IP Address for each device must be unique. To this end, for a second PQM, the final digit of the IP Address should be increased by one, i.e. 192.168.1.52 and repeat this for additional devices. At present, allowance has been made for the connection of up to six PQMs per site only.

8.3 UK Power Networks’ Standard Templates

8.3.1 The two standard templates are as follows:

UKPN PQM template.dcf – this template has a 10 minute average data sample and is to be used for UK Power Networks sites.

UKPN PQM TFL template.dcf – this template has a 1 minute average data sample and is to be used for Transport for London sites.


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8.3.2 The standard templates are available as detailed in Appendix B.

8.3.3 The ION7650’s operating system is known as firmware. In order to ensure compatibility between the firmware and the UK Power Networks’ standard template, the firmware will need to be changed at the same time as the template. Two firmware upgrade options are available and the choice is dependent upon the serial number of the device:

Devices with a serial number ending in ‘-04’ and lower require firmware upgrade ion7650v374.upg.

Devices with a serial number ending in ‘-05’ and higher require firmware upgrade ion7650v401.upg.

8.3.4 The firmware upgrades are available as detailed in Appendix B.

8.4 Laptop Setup

8.4.1 Ensure the Schneider ION Setup software is installed (Appendix B) and the laptop Ethernet port is configured (Appendix C) before proceeding.

8.4.2 Ensure the UK Power Networks Standard Templates are available on the laptop (Appendix B).

8.4.3 Ensure the firmware upgrades are available on the laptop (Appendix B).

8.5 Uploading a UK Power Networks Standard Template

8.5.1 Connect an Ethernet cable between the RJ45 port on the laptop and the RJ45 port on the device.

8.5.2 Open the ION Setup software and the Log On screen shown below will appear.

8.5.3 Enter the details below and click OK.

Username: supervisor

Password: 0

Single ION device configuration mode: Selected


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8.5.4 The Connection Type screen shown below will appear to enable the appropriate connection type to be selected.

8.5.5 Select Ethernet, enter the IP Address as appropriate and click OK.

8.5.6 The Setup Assistant should open automatically, as shown below.

8.5.7 Select the Template screen, the Firmware Upgrade tab and click Upgrade.

8.5.8 Enter the Meter’s Password (the Password is 0) and click OK.

8.5.9 Select a firmware file to be uploaded to the device. Navigate to the location of the firmware file required.

8.5.10 Select the file and click Open.


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8.5.11 The Modification Warning screen shown below will appear. Click OK.

8.5.12 Select a Template to be uploaded to the device. Navigate to the file location of the UK Power Networks standard template required.

8.5.13 Select the file and click Open.

8.5.14 The Template Paste Options screen shown below appears. Select the check boxes for the settings you want to retain i.e. PT/CT Settings, otherwise these will be reset to default values. Click OK.

8.5.15 The UK Power Networks standard template and firmware upgrade will now be uploaded to the device.


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8.5.16 Once the new template and firmware have been uploaded, a message will be displayed. Click Exit.

8.5.17 A message will now be displayed showing that the new template was uploaded successfully. Click OK.

8.5.18 At the next screen, you will be asked if you want to connect to a different device. If the response to this screen is No the software will prompt you to log off from the ION software.

9 Device Registration

9.1.1 Once the device has been configured with the new template, an email should be sent to [email protected] advising that the device has been connected. The following details should be submitted at this time:

Name of site.

Voltage level of connection.

IP address.

Number of devices connected.

Date of PQM Commissioning.

PQM serial number.

9.1.2 In addition, the following information should be recorded from the device:

Order number.

Calibration date.

MAC address.

mailto:[email protected]


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Appendix A – Reference Material

Download ION7650 reference material from the intranet:

Intranet > Policies, Procedures & Forms > Engineering > Reference Library > Manufacturers > Schneider.

Appendix B – Templates, Firmware and ION Setup Software

Download the UK Power Networks’ standard templates, firmware upgrades and ION setup software from the intranet:

Intranet > Policies, Procedures & Forms > Engineering > Reference Library > Relay and RTU Software.


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Appendix C – Laptop Setup

The IP Address on the laptop has to be configured to talk to the device (you may need to have permission from the IT provider to do this):

1. From the Windows Start button select Control Panel.

2. Click Network and Internet and then Network and Sharing Center.

3. Click Network Connect Adapter

4. Click Properties.

5. Select Internet Protocol Version 4 (TCP/IPv4) and click Properties and select Alternate Configuration tab.


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6. Select User configured and enter the following:

o IP address: 192.168.1.60. o Subnet mask: 255.255.255.0.

7. Click OK twice.


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Appendix D – Installation Procedure for an 11kV Metered Connection

The following sections describe the materials and procedure for the installation of an ION7650 PQM for an 11kV connection. A HV metering unit is required to facilitate this connection.

D.1 Materials

The following equipment is required to carry out the work detailed in this Appendix:

Description Material Code

ION7650 pre-wired in wallbox TBA

7c 2.5mm2 steel wire armour cable and glands 05972V (cable), 01651D (BW20 glands)

4c 2.5mm2 steel wire armour cable and glands 05971L (cable), 03601T (BW20S glands)

Belden 8777SB 3pr cable and glands No codes available

70mm2 PVC earth cable and lugs 05865J (cable), 01372H (lugs)

Shallow slotted channel and fixings 01489S (channel)

Wallbox to channel fixings:

13286H (short spring channel nut M12)

13249C (flat washer 12mm)

13173M (roofing bolt M12 x 20mm)

Channel to wall fixings:

13716K (wall plug)

13730T (coach screw M10 x 75mm)

13774S (flat washer M10)

75mm cable tray No code available

6A miniature circuit breaker No code available

CAT 5 cable with RJ45 connectors No code available

20mm flexible steel conduit and glands No codes available

Cable markers No code available

D.2 Drawings

This procedure should be read in conjunction with the following drawings:

HQ-2000-4822: PQM installation for 11kV metering connection – single line diagram (Appendix A).

HQ-2000-4823: PQM installation for 11kV metering connection – multicore schedule and schematic (Appendix A).

D.3 Installation Procedure

1. Isolate equipment and issue safety documentation in accordance with the Distribution Safety Rules.


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2. Check that the substation RTU has the new Cherry & White Multiconnect R Cell 500 router installed which has been configured for power quality traffic. UK Power Networks’ Operational Telecoms should be consulted if this isn’t the case.

3. Mount the PQM wallbox using the shallow slotted channel. An installation within a GRP enclosure is shown in Figure D-1.

Figure D-1 – PQM Wallbox in a GRP Enclosure

4. Install cable tray as necessary to manage the cables around the PQM wallbox.

5. Install and terminate a minimum 16mm2 earth cable between the PQM wallbox and the earth bar.

6. Install and terminate a 4c 2.5mm2 SWA cable between the PQM wallbox and the distribution board. Note, a new 6A MCB is required in the distribution board to provide an LV supply to the PQM wallbox.

7. Install and terminate a 7c 2.5mm2 SWA cable between the PQM wallbox and the metering VT to provide the voltage measurement (this connection could be made at the NVD panel (if fitted) or the metering panel terminal box). Note, additional terminals may be required to facilitate the cable termination.

8. Install and terminate a 3pr cable between the PQM wallbox and the metering CT to provide the current measurement (this connection could be made at the NVD panel (if fitted) or the metering panel terminal box). Note, additional terminals may be required to facilitate the cable termination. This cable shall need to be installed within flexible steel conduit for mechanical protection.


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9. Install and connect a CAT 5 Ethernet cable with RJ45 connectors between the PQM wallbox and Ethernet port 2 on the router in the RTU. Note, this cable shall be installed within flexible steel conduit for mechanical protection.

10. Commission the PQM in accordance with Section 8 of this procedure. Note, the UK Power Networks standard template and firmware will already have been installed on the PQM by Schneider.

ecp 11-0651 ion7650 power quality meter commissioning...

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