ecm196 - embed · 2019. 11. 11. · microprocessor infineon tricore tc1793 clock speed 200/260mhz...

© New Eagle Consulting www.neweagle.net PH: 734.929.4557

ECM196Production Engine Control ModuleP/N: ECM-1793-196-1503

• MATLAB/Simulink Programmable

• Processor• Infineon Tricore TC1793

• 200/260MHz

• Memory• 4MB Flash

• 96KB EEPROM

• 256 KB Internal RAM

• ASIL B Capable

• 50 Inputs• 39 Analog Inputs

• 8 Digital Inputs

• 10 Frequency Inputs

• 1 Emergency Stop

• 84 Outputs• 48 Low Side Drivers

• 3 H-Bridges

• 1 High Side Driver

• 1 Main Power Relay Driver

• 6-16 V Operating Voltage

• Communication• 3 CAN 2.0B

• 1 LIN

• Environmental• -40°C to +105°C Operating Temp

• Mechanical Shock 500m/s2, 6 ms,half-sine wave 10x/axis• CISPR25(2002-08), ISO 11452-2(2004-11), 11452-4 (2005-04), 10605(2001-12), 7637-2 (2004-06), 7637-3(2007-07)

• IP6k9k Compliant

• Required Compiler• Hitech Compiler v3.4.5.11

• Aluminum Construction

As one of the fastest modules in our lineup due to its InfineonTricore processor, the ECM196 is up to an eight-cylinder enginecontrol module with 3 CAN buses and 1 LIN bus, and a large,diverse variety of I/O. A safety ASIC is designed into the modulemaking it capable of safety critical applications.

The ECM196 is one of the Raptor™ rugged production controllersthat use a software development process based uponMATLAB/Simulink and Raptor-Dev which significantly speeds upalgorithm development by using automatic integration and codegeneration. In addition, developers can quickly test applicationsoftware using simulation and automated testing.

ECM-1793-196-1503_DataSheet 1 August 30, 2019


CONTROL SYSTEM SOLUTIONS

What is a Raptor Control Module?

Nearly all complex electr0-mechincal systems—especially those in automotive applications—such as internal combustion engines, hydraulic systems, or hybrid electric powertrains require complex control algorithms. Hand-coding such complicated control logic in traditional programming languages like C, C++, or Java can amount to hundreds of thousands of lines of code. Writing and debugging code in this manner can be time consuming, tedious, and labor intensive.

New Eagle’s line of Raptor-compatible controllers and complimentary Raptor-Dev software offer an alternative approach to the traditional programming languages: These controllers allow developers to leverage the graphical programming environment of MATLAB Simulink to quickly and easily create, edit, and debug application software. But what exactly is Raptor-Dev software and how does it allow developers to create software in Simulink for control modules?

Raptor-Dev is a library of customizable Simulink blocks that allows developers to quickly create custom software for Raptor-compatible controllers. Developers work directly in the Simulink environment with Raptor-Dev blocks as well as native Simulink blocks and features. The Raptor-Dev library blocks facilitate interaction between Simulink and all of the input, outputs,

and communication channels of the control module hardware. For example, the Raptor-Dev library includes blocks to read analog inputs or actuate low side drive outputs. The Raptor-Dev library also contains other useful block-sets for many applications, such as OBD fault management and data logging. Even J1939 or Modbus Raptor library blocks are available. Common to all of the Raptor library blocks is that they are easy and intuitive to use. The Raptor-dev libraries vastly reduce software complexity, speed-up development, and they eliminate the need to understand low-level logic necessary to manage controller hardware.

Once an application is ready for programming, code can be directly compiled from Simulink into an application file which can then be programmed onto the Raptor-compatible module though the windows-based Raptor-Cal software and a USB-to-CAN hardware interface. Raptor-Cal also allows users to calibrate application parameters in real-time.



HardwareMicroprocessor Infineon Tricore TC1793

Clock Speed 200/260MHzEnvironmental IP6k9k Compliant

Operating Temp -40°C to +105°C

Memory SegmentsMemory Segment Size

FLASH CB 63 KBFLASH APP0 1919 KBFLASH APP1 1535 KBFLASH DATA 495 KB

FIXEDEE 2160 BEEPROM 69 KB

INTERNAL RAM1 128 KBINTERNAL RAM2 128 KB

Communication ChannelsChannel Functions Options

LIN1 LIN 1200240048009600

1040019200

CAN1 CAN 125k250k500k

1000kCAN2 CAN 125k

250k500k

1000kCAN3 CAN 125k

250k500k

1000kNote: CAN 1: 250k Baud Default. CAN 2: 250k Baud Default (internal 120 ohm termination). CAN 3: 250k Baud Default.



InputsResource Functions Voltage Ranges Pull-Downs/Ups Note

WAKE_INPUT1 digital_in 0 - 5 V 2.9k PD Key Switch, Pin K050

INPUT2 analog_in 0 - 5 V 2.15k PU Pin A016, Pullup to 5V


INPUT4 analog_in 0 - 5 V 422k PD Pin A018INPUT5 analog_in 0 - 5 V 681k PU Pin A019, Pullup to BATT

INPUT6 analog_in 0 - 5 V 681k PU Pin A037, Pullup to BATT






INPUT12 analog_in 0 - 5 V 422k PD Pin A059INPUT13 analog_in 0 - 5 V 2.15k PU, 31.6k PD Pin A062, Pullup to 5V


INPUT15 analog_in 0 - 5 V 2.15k PU, 31.6k PD Pin A084, Pullup to 5V


INPUT17 analog_in 0 - 5 V 422k PD Pin A102INPUT18 analog_in 0 - 5 V 422k PD Pin A103INPUT19 analog_in 0 - 5 V 2.15k PU Pin A105, Pullup to 5V

INPUT20 analog_in 0 - 5 V 681k PU Pin K011, Pullup to BATT

INPUT21 analog_in 0 - 5 V 2.15k PU Pin K013, Pullup to 5V




Inputs (continued)Resource Functions Voltage Ranges Pull-Downs/Ups Note

INPUT23 analog_in 0 - 5 V 56.7k PD Pin K034INPUT24 analog_in 0 - 5 V 56.7k PD Pin K035INPUT25 analog_in 0 - 5 V 2.15k PU Pin K042, Pullup to 5V

INPUT26 analog_in 0 - 5 V 681k PU Pin K045, Pullup to BATT



INPUT29 analog_in 0 - 5 V 215k PD Pin K065INPUT30 analog_in 0 - 5 V 215k PD Pin K082INPUT31 analog_in 0 - 5 V None Pin K041INPUT32 analog_in 0 - 5 V None Pin K075INPUT33 digital_in 1.3k PD Pin A057INPUT34 digital_in 1.3k PD Pin K047INPUT35 digital_in 1.3k PD Pin K049INPUT36 digital_in 2.6k PU Pin K014, Pullup to 5V

INPUT37 digital_in 1.3k PU Pin K016, Pullup to BATT

INPUT38 digital_in 1.18k PU Pin K017, Pullup to 5V



INPUT41 freq_in 2.6k PU Pin A035, Max Frequency300 Hz, Pullup to BATT

INPUT42 freq_in 1.47k PU Pin K018, Max Frequency33 kHz, Pullup to 5V

INPUT43 freq_in 1.3k PD Pin K029, Max Frequency300 Hz






ADC_MONITOR input_status Indicates the results ofLevel 3 ADC Monitoring

Irreversible errors are setIrreversible errors duringthe null load test pulse

Status Check activeIrreversible errors during

the test voltage checkDeactivation of the

no-load test (APP2 is nolonger grounded)

Null load test pulseactivated (APP2 is

grounded)

WDA_MONITOR input_status Indicates the results ofWatchdog Line Activation

ABE and WDA lines notactive

ABE line is active due toovervoltage detection

ABE or WDA line is activeWDA line is active due tofaulty inquiry/response

communicationABE line is active due toundervoltage detection




INPUT46 cam_ininput_status

3.16k PU Pin A013 (Camshaft -Intake 1)

General ErrorMounting ErrorShort to GroundShort to Battery


3.16k PU Pin A034 (Camshaft -Intake 2)



3.16k PU Pin A053 (Camshaft -Exhaust 2)



3.16k PU Pin A074 (Camshaft -Exhaust 1)


INPUT50 crank_ininput_status

1.07k PU Pin A095General Error

No Signal ErrorINPUT51 knock_in

input_statusPin A079, Knock 1A

Short to GroundShort to Battery

INPUT52 knock_ininput_status

Pin A100, Knock 1BShort to GroundShort to Battery


Pin A101, Knock 2AShort to GroundShort to Battery














INPUT59 wideband_o2_ininput_status

UEGO1 (Pin K010 [RE], PinK007 [APE], Pin K008 [IPN])

General ErrorGeneral ASIC ErrorGeneral SPI ErrorAPE Open CircuitIPE Open Circuit

MES Open CircuitRE Open CircuitShort to GroundShort to Battery




INPUT60 wideband_o2_ininput_status

UEGO2 (Pin K026 [RE], PinK027 [APE], Pin K025 [IPN])

General ErrorGeneral ASIC ErrorGeneral SPI ErrorAPE Open CircuitIPE Open Circuit

MES Open CircuitRE Open CircuitShort to GroundShort to Battery

Note: All analog inputs are 12 bit.

OutputsResource Functions Driver Types Note

OUTPUT1 digital_outpwm_out

output_status

Low Side Pin A010, 2.2A(4A) MaxOpen LoadOver Load

Short to Battery OR OvertempOvertemp



output_status

Low Side Pin A023, 3A(6A) MaxOpen LoadOver Load





Outputs (continued)Resource Functions Driver Types Note


output_status





output_status





output_status





output_status





output_status

Low Side Pin K084, 2.2A(4A) MaxOpen LoadOver Load







output_status





output_status

Low Side Pin A003, 4A(10A) Max,(O2Heater - WB Sensor 2) Fixed

Frequency @ 100 HzOpen LoadOver Load

Short to Battery OR OvertempOver Temp



output_status

Low Side Pin A045, 3A(6A) Max (O2 Heater)Open LoadOver Load




output_status

Low Side Pin K057, 3A(6A) Max (O2 Heater)Open LoadOver Load





Outputs (continued)Resource Functions Driver Types NoteOUTPUT12 digital_out

pwm_outoutput_status

Low Side Pin A022, 4A(10A) Max, (O2Heater - WB Sensor 1) Fixed

Frequency @ 100 HzOpen LoadOver Load

Short to Battery OR OvertempOver Temp


OUTPUT13 injector_outoutput_status

Low Side Pin K022, 4A(10A) MaxOpen Load












Low Side Pin K040, 2.2A(4A) MaxOpen Load






Low Side Pin A030, 2.2A(4A) MaxOpen Load




Outputs (continued)Resource Functions Driver Types NoteOUTPUT20 injector_out

output_statusLow Side Pin A032, 2.2A(4A) Max

Open LoadShort to GroundShort to Battery

OUTPUT21 digital_outoutput_status





Low Side Pin A031, 2.2A MaxOpen LoadOver Load















Open LoadOver Load























Open LoadOver Load
















Low Side Pin K019, 0.6A(1.4A) MaxOpen LoadOver Load






output_statusLow Side Pin K020, 2.2A(4A) Max

Open LoadOver Load




Low Side Pin K021, 0.5A MaxOpen LoadOver Load


















output_statusLow Side Pin K054, 0.6A(1.4A) Max

Open LoadOver Load






















output_statusLow Side Pin K070, 0.6A(1.4A) Max

Open LoadOver Load












High Side Pin K089, 0.4A(2A) MaxOpen LoadOver Load






output_statusHigh Side Pin K053, 0.4A(2A) Max, Activated

only w/ INPUT38 (K017) to GND.Open LoadOver Load



OUTPUT50_51 hbridge_outoutput_status

H-Bridge Pin A066 and A067, 2.5A(6.7A)Max, 300-25kHz

Open LoadShort to Ground (Neg)Short to Battery (Neg)Short to Ground (Pos)Short to Battery (Pos)


H-Bridge Pin A064 and A065, 2.5A(6.7A)Max, 300-25kHz



H-Bridge Pin A043 and A044, 2.5A(6.7A)Max


OUTPUT56 spark_outoutput_status

EST Pin A051, EST1 (TTL)Open Load







Outputs (continued)Resource Functions Driver Types NoteOUTPUT58 spark_out

output_statusEST Pin A052, EST3 (TTL)

Open LoadShort to GroundShort to Battery
















OUTPUT80 rpm_out Low Side Pin A014, 30mA(200mA) Max

MPRD output_status Low Side Pin K087, 0.35A(1.4A) MaxOpen Load


VSENS_SUPPLY1 output_status +V sensor supply pins - A015,A058, K067, K085

General ErrorOvervoltage

UndervoltageOvertemp

Short to Ground




VSENS_SUPPLY2 output_status +V sensor supply pins - A020,A021, K066

General ErrorOvervoltage


Short to GroundVSENS_SUPPLY3 output_status +V sensor supply pins - A083,

A104, K083General ErrorOvervoltage


Short to Ground

Internal MeasurementsName Units Note

IGNITION_COUNT Count Ignition countIGNITION_FADEOUTMASK Count Indicates fade out mask of ignition. 255 mean

no ignition.INJECTION_COUNT Count Injection count

ENGINE_SPEED RPM Engine Speed crank synchronousENGINE_SPEED_10ms RPM Engine Speed calculated every 10ms

ENGINE_SPEED_GRADIENT RPM Engine Speed gradient over crankshaftsegment

ENGINE_SPEED_GRADIENT_CYCLE RPM Engine Speed gradient calculated over oneworking cycle

ENCODER_CYLINDER_COUNT Count Software cylinder counterENCODER_STATUS Enum Indicates the status of the Engine Position

Monitoring driver.ENCODER_SYNC_STATE Enum Indicates the sync state of the Engine Position

Monitoring driver.ENCODER_CRANK_ANGLE Deg Current Crank AngleENCODER_CRANK_ERROR bool Indicates if there is a crank sensor error

present (limp home mode).BATTERY_VOLTAGE V Voltage measured at MPR ECU supply pins –

K003,K005,K006



Internal Measurements (continued)Name Units Note

VSENS_SUPPLY V Reference voltage (+V sensor supply pins) -A015, A058, K067, K085, A020, A021, K066,

A083, A104, K083LAST_RESET Enum Value indicating the cause of the last reset,

can be due to normal reasons (Power Off,Programming, etc)

RESET_CNT Enum Value indicating the number of resets sincelast power cycle.



Block Diagram

ECM196Input 2 Analog 2.15k P U

Input 3 Analog 2.15k P U

Input 4 Analog 422k PD (TPSa1)

Input 5 Analog 681k PU



Input 8 Analog 4.64k P U




Input 12 Analog 422k PD (TPSb2)

Input 13 Analog 2.15k PU 3 1.6k PD


Input 15 Analog 2.15k PU 3 1.6k PD

Input 16 Analog 4.64k PU

Input 17 Analog 422k PD

Input 18 Analog 422k PD





Input 23 Analog 56.7k PD

Input 24 Analog 56.7k PD





Input 29 Analog 215k PD (APP 2)

Input 30 Analog 215k PD (APP 1)

Input 31 Analog

Input 32 Analog

Input 33 Digital 1.3k PD



Input 36 Digital 2.6 k PU


Input 38 Digital 1.1 8k PU



Input 41 Freq 2.6k PU

Input 42 Freq 1.47k P U

Input 43 Freq 1.3k PD

Input 44 Freq 2.6k PU

Input 45 Freq 1.47k P U

Input 46 CAM 3.16k P U




Input 50 Crank

Input 51 Knock

Input 52 Knock

Input 53 Knock

Input 54 Knock

Input 55 Knock

Input 56 Knock

Input 57 Knock

Input 58 Knock

Sensor Supply 5V TPS1a

Sensor Supply 5V

Sensor Supply 5V

Sensor Supply 5V

Sensor Supply 5V

Sensor Supply 5V

Sensor Supply 5V APP2

Sensor Supply 5V TPS1b

Sensor Supply 5V

Sensor Supply 5V APP1

Sensor Return

Sensor Return TPSa2

Sensor Return

Sensor Return O2 Sensor Return

Sensor Return O2 Sensor Return

Sensor Return TPSa1

Sensor Return

Sensor Return

Sensor Return

Sensor Return

Sensor Return APP 2

Sensor Return

Sensor Return APP 1

Sensor Ground

Sensor Ground

Sensor Ground

Sensor Ground

Sensor Ground

Sensor Ground

Wake Input 1

MPRD

VBATT_SW1+

VBATT_SW2+

VBATT_SW3+

Ground 1

Ground 2

Ground 3

Output 1 Low Side 2.2/4.0 A








Output 9 Low Side 4.0/10 A



Output 12 Low Side 4.0/10 A

Output 13 (INJ1) Low Side 4.0/10 A

Output 14 (INJ2) Low Side 3.0/6.0 A







Output 21 Low Side 3.0/8 .0 A















Output 36 Low Side 0.5 A












Output 48 High Side 0.4/2.0 A

Output 49 High Side 0.4/2.0 A

Output 50 H-Bridge 2.5/ 6.7 A






Output 56 (EST1) Ign ition Coil






Output 62 (EST7) Ignition Coil


Output 80 (TACH) Low Side .03/.3 A

CAN1A_HI

CAN1A_LO

CAN1B_HI

CAN1B_LO

CAN2_HI

CAN2_LO

CAN3_HI

CAN3_LO

LIN

O2 Sensor Current Pump 1

O2 Sensor Current Pump 2

O2 Sensor Virtual G round 1

O2 Sensor Virtual G round 2

O2 Sensor Voltage Nernst 1

O2 Sensor Voltage Nernst 2

Module Power K005

K001

K006

K004

K002

A010

A024

A023

A054

A046

K084

A093

A003

K088

K057

A045

K022

A022

K023

K090

K040

K074

A030

K091

A004

A032

K037

A031

K073

A002

A001

A011

A009

A033

A025

A094

A075

K019

K012

K021

K020

K038

K036

K054

K039

K056

K055

K069

K059

K071

K070

K072

K089

K053

A067A066

A064

A043

A065

A044

A051

A072

A052

K087

K003

A073

A070

A049

K050

A050

A071

A014

A019

A016

A038

A037

A041A040

A055

A042

A062

A059

A084

A082

A102

A097

A105

A103

K013

K011

K034

K030

K042

K035

K051

K045

K065

K058

K041

K082

K075

A057

K049

K047

K016

K014

K028

K017

K033

A017

A018

K018A035

K048

K029

K052

A034A013

A074

A053

A100A079

A080

A101

A078

A099

A077

A098

A095

A058A015

K085

K067

A020

K066

A021

A083

K083

A104

A060

K031

A039

K043

A012

K076

A063

A061

A081

K044

A056

K064

K081

K046

K015

A076

A096

K032

A036

K062

K079

K063

K080

K060

K061

K078

K077

Output X Low Side Continuous/Inrush A

K007

K027K008

K025

K010

K026

K068



Programming Note: The ECU must be power cycled after programming to enable CAN 2 and CAN 3.

Note: CAN 1A and CAN 1B are internally connected; either can be used as the CAN 1 connection.

Note: INPUT36 (K014) must NOT be grounded during programming. The module has a boot control which can be

configured to make the ECU a master or a slave in a multi-ECU environment. After configuration, it double

checks with the input at pin K014. If nothing comes on the pin, it treats itself as master. If it is grounded, the

boot control treats it as slave. To flash a slave, the protocol used was KWP2000--which is not supported by our

Raptor tools.

Power Note: The ECU must be connected to Switched Battery Power (typically via a main power relay), Key Switch, and

Power Ground in order to establish communication. The CAN transceiver is powered off of Switched Battery

power, as are the outputs.

Note: The main power relay is not controllable from the application. It is low side and sinks 350 mA.

Note: The ECU is not protected against a load-dump-pulse on the battery lines. The customer has to guarantee

that in case of load dump pulses the voltages at the battery lines will be limited to ≤ 36 V (installation of

protective measures, e.g. compact generator with central load dump diode).

Note: The ECU is protected against reverse polarity supply voltage of U = 13.5 V for 5 min, if UBR (K03, K05, K06)

is connected to battery voltage via main relay and the load contact of the main relay is open. This requirement

ensures immunity to misconnected batteries when reverse voltage occurs on all supply lines simultaneously. No

additional error of any connector is allowed (e.g. shortcut at the main relay).

Switched Battery Power (Pin Name: VBATT_SW1+, VBATT_SW2+, VBATT_SW3+) Switched Battery Power is used for powering internal components, such as the microprocessor, logic circuitry,

CAN, RAM, etc.

Min Nom Max Units

Input Voltage: Normal Operation 6 16 V

Overvoltage Protection 38.5 V

Reverse Battery Protection 13.5 V

Current Draw: Off-State Current 8.42 mA

Key Switch (Pin Name: WAKE_INPUT1) To power up the module, the microprocessor must detect a voltage (on the WAKE_INPUT1 pin) greater than the

Power-on voltage threshold. Likewise, the module will power down once this voltage falls below the Power-

down voltage threshold.

Min Nom Max Units

High Switch Input 4.13 V

Low Switch Input 3.61 V

The Raptor-Dev application software template, which can be generated used the

raptor_create_project('ProjectName') command in the MATLAB Command Window, contains default shutdown

logic that stores non-volatile memory after the key switch signal goes low, but before the module actually

powers itself down. Note that this default shutdown logic can be modified to include the execution of any

additional shutdown routines once key switch goes low.



Typical Circuit Schematic

Wake Input 1 K050

VBATT_SW1+

VBATT_SW2+

VBATT_SW3+

MPRD

Ground 1

Ground 2

Ground 3

K087

K003

K005

K006

K001

K002

K004

ECM

Battery

-+

Key Switch

MPR

Source for

loads driven by

lowside driver

Sensor Power (Pin Name: SENSOR_SUPPLY+) Min Nom Max Units

Output Voltage 4.9 5 5.1 V

Total output current among Sensor Supply1 pins

(A015, A058, K067, K085)

150 mA


(A020, A021, K066)

150 mA


(A083, A104, K083)

150 mA

Sensor Return Sensor Returns are low current ground paths intended to be used for grounding analog sensors. Using

designated Sensor Returns reduce noise and improve accuracy on the analog measurements.

Sensor Ground Sensor Grounds (digital grounds) are low current ground paths intended to be used for grounding digital sensors

that are connected to digital inputs or frequency inputs.



Analog Inputs All analog inputs have the following properties:

Min Nom Max Units

Input voltage range 0 5 V

Resolution 12 bits

Overvoltage Vbatt V

C_EMI 3.76 5.64 nF

Analog Input Type I (INPUTS 4, 12, 17, 18, 23, 24, 29, 30)

Min Nom Max Units

Cutoff frequency, Input 4, 12, 17, 18, 30

166.41

Hz

Cutoff frequency, Input 23, 24

166.41

Hz

Cutoff frequency, Input 29

166.41

Hz

INPUTS 4, 12, 17, 18

Characteristics Conditions Rem. Minimum Maximum Unit

PD1 417 426 kOhm

RS 0.99 10.1 kOhm

V_OC 0 0.0517*Vs V

V_In 0 V Vs

Vs 4.9 5.1 V

Tau_In 0.788 1.218 ms

F_ADC_lin_U0 V_In = 0V -18.9 20 mV

F_ADC_lin_Ux V_In = V_In.max -20 23.2 mV

F_ADC_qu_U0 V_In = 0V -11.9 12.2 mV

F_ADC_qu_Ux V_In = V_In.max -12.2 12.6 mV

I_In_Leakage -650 650 nA



INPUTS 23, 24


PD1 55.63 57.76 kOhm

RS 14.55 14.84 kOhm

V_OC 0 0.00688*Vs V

V_In 0 V Vs

Vs 4.9 5.1 V

Tau_In 544 842 µs

F_ADC_lin_U0 V_In = 0V -21.7 23.8 mV

F_ADC_lin_Ux V_In = V_In.max -24.2 26 mV

F_ADC_qu_U0 V_In = 0V -13.6 14.1 mV



INPUTS 29, 30


PD1 212 217 kOhm

RS 45.93 46.86 kOhm

V_OC 0 0.0263*Vs V

V_In 0 V Vs

Vs 4.9 5.1 V

Tau_In 0.804 1.243 ms

F_ADC_lin_U0 V_In = 0V -41 46.2 mV

F_ADC_lin_Ux V_In = V_In.max -46.2 45.3 mV

F_ADC_qu_U0 V_In = 0V -30 32.4 mV



Analog Input Type II (Inputs 2, 3, 8, 16, 19, 21, 22, 25, 27, 28)

Min Nom Max Units

Cutoff frequency

240.91

Hz



INPUTS Type II


PU 2.12 2.17 kOhm

RS 14.55 14.87 kOhm

V_OC 1*Vs 1*Vs V

V_In 0 V Vs

Vs 4.9 5.1 V

Tau_In 544 842 µs

F_ADC_lin_U0 V_In = 0V -21.7 23.8 mV


F_ADC_qu_U0 V_In = 0V -13.6 14.1 mV



INPUTS Type 8, 16,


PU 2.12 2.17 kOhm

RS 14.55 14.87 kOhm

V_OC 0.999*Vs 1*Vs V

V_In 0 V Vs

Vs 4.9 5.1 V

Tau_In 544 842 µs

F_ADC_lin_U0 V_In = 0V -21.7 23.8 mV


F_ADC_qu_U0 V_In = 0V -13.6 14.1 mV



INPUTS Type 21, 22


PU 2.12 2.17 kOhm

RS 14.55 14.87 kOhm

V_OC 1 *Vs 1*Vs V

V_In 0 V Vs

Vs 4.9 5.1 V

Tau_In 544 842 µs



Analog Input Type III (Inputs 13, 15)

Min Nom Max Units

Cutoff frequency

240.91

Hz

INPUTS


RS

14.55 14.84 kOhm

V_In

0V V_OC

Vs

4.9 5.1 V

Tau_In

544 842 µs

F_ADC_lin_U0 V_In = 0V

-21.7 23.8 mV

F_ADC_lin_Ux V_In = V_In.max

-24.2 26 mV

F_ADC_qu_U0 V_In = 0V

-13.6 14.1 mV

F_ADC_qu_Ux V_In = V_In.max

-14.4 14.2 mV

I_In_Leakage

-674 650 nA

INPUT 13


PU1

2.12 2.17 kOhm

V_OC

1*Vs 1*Vs V

INPUT 15


PU1

2.12 2.15 kOhm

PD1

31.28 31.91 kOhm

V_OC

0.934*Vs 0.938*Vs V



Analog Input Type IV (Inputs 5, 6, 7, 9, 10, 11, 14, 20, 26)

Min Nom Max Units

Cutoff frequency

240.91

Hz


PU

674 687 kOhm

V_OC

1.42*Vs.min 1.43*Vs.max V

V_In

0V Vs

Vs

4.9 5.1 V

Tau_In

544 842 µs

F_ADC_lin_U0 V_In = 0V

-21.7 23.8 mV

F_ADC_lin_Ux V_In = V_In.max

-24.2 26 mV

F_ADC_qu_U0 V_In = 0V

-13.6 14.1 mV

F_ADC_qu_Ux V_In = V_In.max

-14.4 14.2 mV

I_In_Leakage

-674 650 nA

INPUTS 5, 7


RS

14.55 14.87 kOhm

INPUTS 6, 9, 10, 11, 14, 20, 26


RS

14.55 14.84 kOhm



Analog Input Type V (Inputs 31, 32)

Min Nom Max Units

Cutoff frequency

504.28

Hz

Open Circuit Voltage (Input 31) 0.18 V

Open Circuit Voltage (Input 32) 2.58 V

Gain 1.239e-3 V/count

Offset 0.007 V

Characteristic Condition Rem. Minimum Maximum Unit

C_EMI 3.76 5.64 nF

C_IO 30.2 45.2 nF

PU1 0.99 1.01 kOhm

PD1 0.47 0.48 kOhm

R1 45.93 46.86 kOhm

RS 9.9 10.1 kOhm

RO 5.56 5.67 kOhm

Tau_In 260 402 μs

V_Out_Low 163 186 mV

V_Out_High 4.53 4.74 V

Use the Raptor Set Input Option block to set the measurement to either “Analog” (0) or “Resistance” (1).

− “Analog” means use the input in its normal fashion for reading the sensor voltage (eg, of a switch-type O2 sensor).

− “Resistance” means engage the RO load for a voltage reading that will aid in a resistance calculation (eg, to measure the resistance of a switch-type O2 sensor for heater control).



Digital Inputs Digital Input Type I (Input 36)

Min Nom Max Units

Low logic threshold 1.76 V

High logic threshold 3.43 V

Cutoff frequency 210 265 kHz


C_EMI

3.76 5.64 nF

PU1

2.58 2.63 kOhm

RS

14.55 14.84 kOhm

V_OC

4.57 4.79 V

V_In_High

3.43

V

V_In_Low

1.76 V

Tau_In

3.78 4.76 µs

Digital Input Type II (Inputs 34, 35)


C_EMI

3.76 5.64 nF

PD1

1.29 1.31 kOhm

Rs

45.93 46.86 kOhm

PD2

45.93 46.86 kOhm

V_OC

0 0 V

Tau_In

0.859 1.328 ms



Input 34

Min Nom Max Units

Low logic threshold 2 V


Cutoff frequency .753 1.164 kHz


V_In_High

4.42

V

V_In_Low

2 V

Input 35

Min Nom Max Units





V_In_High

4.19

V

V_In_Low

2.22 V

Digital Input Type III (Inputs 37, 40)

Min Nom Max Units






INPUTS 37 & 40


C_EMI

3.76 5.64 nF

PU1

1.29 1.31 kOhm

RS

45.9 46.8 kOhm

PD1

45.9 46.8 kOhm

Vpu

9 16 V

V_In_High

4.17

V

V_In_Low

2.25 V

Tau_In

0.859 1.328 ms

INPUT 37


V_OC

0.97*Vpu +0.0986 0.97*Vpu +0.0983 V

INPUT 40


V_OC

0.97*Vpu +(-0.873) 0.97*Vpu +0.0983 V

Digital Input Type IV (Inputs 39)

Min Nom Max Units

Low logic threshold 2 V





INPUT 39


C_EMI

3.76 5.64 nF

PU1

1.29 1.31 kOhm

RS

45.9 46.8 kOhm

PD1

45.9 46.8 kOhm

V_OC

0.97*Vpu +0.0986 0.97*Vpu +0.0983 V

Vpu

9 16 V

V_In_High

4.42

V

V_In_Low

2 V

Tau_In

0.859 1.328 ms

Digital Input Type V (Inputs 33)

Min Nom Max Units




INPUT 33


C_EMI

3.76 5.64 nF

PD1

1.29 1.31 kOhm

RS

45.93 46.86 kOhm

PD2

45.93 46.86 kOhm

V_OC

0 0 V

V_In_High

4.17

V

V_In_Low

2.25 V

Tau_In

0.859 1.328 ms



Digital Input Type VI (Inputs 38)

Min Nom Max Units




INPUT 38


C_EMI

3.76 5.64 nF

Rpu1

2.58 2.63 kOh

Rpu2

2.12 2.17 kOhm

RS

45.93 46.86 kOhm

Rpd

45.93 46.86 kOhm

CS

37.6 56 nF

V_OC

0.97*Vpu +0.0986 0.97*Vpu +0.0983 V

U

9 16 V

V_In_High

4.17

V

V_In_Low

2.25 V

Tau_In

0.859 1.328 ms



Frequency Inputs Frequency Input Type I (Input 41)

Min Nom Max Units




PU1 2.58 2.63 kOhm

RS 45.93 46.86 kOhm

PD1 45.96 46.86 kOhm

INPUT 41


C_EMI

3.76 5.64 nF

PU1

3.12 3.19 kOhm

Rs

14.55 14.84 kOhm

PD1

23.46 23.93 kOhm

V_OC

4.52 4.72 V

V_In_High

3.35

V

V_In_Low

1.84 V

Tau_In

3.78 4.76 µs

Frequency Input Type II (Input 42, 45)



Min Nom Max Units




PU1 1.45 1.48 kOhm

RS 14.55 14.84 kOhm

INPUT 42


C_EMI

3.76 5.64 nF

C_IO

3.76 5.64 nF

I_Out

600 mA

I_Out_SC

1.4 A

I_Leak_Off

5 µA

I_Out_Diag

700 µA

V_Out_Low

1.45 V

R_ON

0.26 2.42 Ohm

E_Clamp

6.5 mJ

V_Out_Clamp

60 V

V_OC

3.13 3.87 V

R_Load_Diag

5.14 kOhm

INPUT 45


C_IO to case / Vbat- 1.76 2.64 nF

PU1 to Vs

1.45 1.48 kOhm

RS

14.55 14.84 kOhm

R_ON I_Out < 0.05A

2.52 Ohm

V_Out_Low

1.51 V

V_In_Low

1.15 V

V_In_High

2.04

V

Tau_In

1.3 1.64 µs



Frequency Input Type III (Input 44)

Min Nom Max Units




PU1 2.58 2.63 kOhm

RS 14.55 14.84 kOhm

PD1 23.46 23.93 kOhm


C_EMI

3.76 5.64 nF

PU1

2.58 2.63 kOhm

RS

14.55 14.84 kOhm

PD1

23.46 23.93 kOhm

V_OC

4.57 4.79 V

V_In_High

3.43

V

V_In_Low

1.76 V

Tau_In

3.78 4.76 µs

Frequency Input Type IV (Input 43)

Min Nom Max Units




PD1 1.29 1.31 kOhm

RS 45.9 46.8 kOhm

PD2 45.9 46.8 kOhm



INPUT 43


C_EMI

3.76 5.64 nF

PD1

1.29 1.31 kOhm

RS

45.9 46.8 kOhm

PD2

45.9 46.8 kOhm

V_OC

0 0 V

V_In_High

4.17

V

V_In_Low

2.25 V

Tau_In

0.859 1.328 ms

Injectors Injectors 1-8 fire sequentially and cylinder firing order is currently not configurable. Cylinder firing order should

be set through the proper wiring on the engine.

Ignition Coil The ignition coils outputs 1-8 are ESTs and fire sequentially. Cylinder firing order is currently not configurable.

Cylinder firing order should be set through the proper wiring on the engine.

Low Side Drives PWM-capable low side drives have a frequency range of 38Hz to 20kHz.

Low Side Drives (Outputs 1, 2, 3, 4, 5, 6, 9, 10, 11, 12, 21, 22, 24, 25, 26, 27, 28, 29, 30,

32, 35, 38, 39, 42)

OUTPUTS 1, 3, 4, 5, 22, 24, 24, 25, 26, 27, 28, 29, 30, 32, 35, 38, 39, 42

Min Nom Max Units

Output Current 0 2.2 A

Short Circuit Detection Current Threshold 4 A



OUTPUTS 9, 12, 21

Min Nom Max Units

Output Current 0 4 A


OUTPUTS 2, 6, 10, 11

Min Nom Max Units



OUTPUTS


C_EMI

3.76 5.64 nF

C_IO

3.76 5.64 nF

V_OC

3.13 3.87 V

V_THR

4.7 5.4 V

I_Out_Diag

700 µA

R_Load_Diag

5.14 kOhm

OUTPUT 1


I_Out

2.2 A

I_Out_SC

4 A

I_Leak_Off

20 µA

V_Out_Low

1.03 V

R_ON

470 mOhm

V_Out_Clamp

900 mV

OUTPUTS 2,6,10,11


I_Out

3 A

I_Out_SC

6 A

I_Leak_Off

30 µA

V_Out_Low

1.05 V

R_ON

350 mOhm

V_Out_Clamp

16.9 V



OUTPUTS 3,42


I_Out

2.2 A

I_Out_SC

4 A

I_Leak_Off

20 µA

V_Out_Low

1.58 V

R_ON

720 mOhm

V_Out_Clamp

900 mV

OUTPUTS 4,22,24,25,26,27,28,29,30,32,35,39


I_Out

2.2 A

I_Out_SC

4 A

I_Leak_Off

20 µA

V_Out_Low

1.58 V

R_ON

720 mOhm

V_Out_Clamp

16.9 V

OUTPUTS 5,38


I_Out

2.2 A

I_Out_SC

4 A

I_Leak_Off

20 µA

V_Out_Low

1.03 V

R_ON

470 mOhm

V_Out_Clamp

16.9 V

OUTPUTS 9,21


I_Out

4 A

I_Out_SC

10 A

I_Leak_Off

30 µA

V_Out_Low

800 mV

R_ON

200 mOhm

V_Out_Clamp

16.9 V

OUTPUT 12


I_Out

4 A

I_Out_SC

10 A

I_Leak_Off

30 µA

V_Out_Low

800 mV

R_ON

200 mOhm

V_Out_Clamp

900 mV



Low Side Drive (Output 31)

Min Nom Max Units



OUTPUT 31


C_EMI

3.76 5.64 nF

C_IO

3.76 5.64 nF

I_Out

2.2 A

I_Out_SC

4 A

I_Leak_Off

20 µA

I_Out_Diag

700 µA

V_OC

3.13 3.87 V

V_THR

4.7 5.4 V

V_Out_Low

1.6 V

R_ON

725 mOhm

V_Out_Clamp

16.9 V

R_Load_Diag

5.14 kOhm

Low Side Drive (Outputs 7, 8, 13, 14, 15, 16, 17, 18, 19, 20, 23, 33, 34, 37, 40, 41, 43,

44, 45, 46, 47)



OUTPUTS 7, 8, 17, 19, 20, 23, 33, 34, 37, 41, 46, 47

Min Nom Max Units

Output Current 0 2.2 A


OUTPUTS 40, 43, 44, 45

Min Nom Max Units

Output Current 0 600 mA

Short Circuit Detection Current Threshold 1.4 A

OUTPUTS 13, 15, 18

Min Nom Max Units



OUTPUT 14, 16

Min Nom Max Units



OUTPUTS


C_EMI

3.76 5.64 nF

C_IO

3.76 5.64 nF

V_OC

3.13 3.87 V

R_Load_Diag

5.14 kOhm

V_Out_Clamp

60 V

OUTPUTS 7,8,23,33,46


I_Out

2.2 A

I_Out_SC

4 A

I_Leak_Off

20 µA

I_Out_Diag

700 µA

V_THR

4.7 5.4 V

V_Out_Low

1.58 V

R_ON

720 mOhm

E_Clamp

9 mJ



OUTPUTS 13,15,18


I_Out

4 A

I_Out_SC

10 A

I_Leak_Off

30 µA

I_Out_Diag

700 µA

V_THR

4.7 5.4 V

V_Out_Low

800 mV

R_ON

200 mOhm

E_Clamp

18 mJ

OUTPUTS 14,16


I_Out

3 A

I_Out_SC

6 A

I_Leak_Off

30 µA

I_Out_Diag

700 µA

V_THR

4.7 5.4 V

V_Out_Low

1.05 V

R_ON

350 mOhm

E_Clamp

18 mJ

OUTPUTS 17,19,20


I_Out

2.2 A

I_Out_SC

4 A

I_Leak_Off

20 µA

I_Out_Diag

700 µA

V_THR

4.7 5.4 V

V_Out_Low

1.03 V

R_ON

470 mOhm

E_Clamp

18 mJ

OUTPUT 34


I_Out

600 mA

I_Out_SC

1.4 A

I_Leak_Off

5 µA

I_Out_Diag

700 µA

V_Out_Low

1.45 V

R_ON

0.26 2.42 Ohm

E_Clamp

6.5 mJ



OUTPUTS 37,41,47


I_Out

2.2 A

I_Out_SC

4 A

I_Leak_Off

20 µA

I_Out_Diag

700 µA

V_THR

4.7 5.4 V

V_Out_Low

1.58 V

R_ON

720 mOhm

E_Clamp

4 mJ

OUTPUTS 40,43,44,45


I_Out

600 mA

I_Out_SC

1.4 A

I_Leak_Off

5 µA

I_Out_Diag

700 µA

V_THR

4.7 5.4 V

V_Out_Low

1.44 V

R_ON

2.4 Ohm

E_Clamp

6.5 mJ

Low Side Drive (Output 36)

Min Nom Max Units





OUTPUT 36


C_EMI

3.76 5.64 nF

C_IO

3.76 5.64 nF

I_Out

477 mA

I_Out_SC

477 mA

I_Leak_Off

20 µA

I_Out_Diag

700 µA

V_OC

3.12 3.89 V

V_THR

4.7 5.4 V

V_Out_Low

16 V

R_ON

35.2 Ohm

E_Clamp

9 mJ

V_Out_Clamp

60 V

R_Load_Diag

5.11 kOhm

High Side Drives High Side Drive (Outputs 48 & 49)

Min Nom Max Units



OUTPUTS 48 & 49


C_EMI

3.76 5.64 nF

-I_Out

400

mA

-I_Out_SC

2 A

-I_Out_Leakage

12 µA

V_Out_High at -I_Out min , Vbatt=9V

8.7

V

V_Out_High1 at -I_Out min , Vbatt=16V

16 V

V_OC @ Vbat >= 6V, HSD in OFF State

>=3 16 V

E_Clamp Inductive Load Switch-off energy

dissipation, single pulse,

Tj=150°C;Vbb=13.5V;IL=0.3A

800 mJ

V_Clamp

41 63 V



Half Bridges (Outputs 50 & 51, 52 & 53, 54 & 55)

Min Nom Max Units

Output Current (RMS) -2.5 2.5 Arms

Output Current (DC) -7.6 7.6 A

Short Circuit Detection Current Threshold -11.1 11.1 A

Frequency 306 40,000 Hz

OUTPUTS 50,51,52,53,54,55


C_EMI referenced to GND

3.76 5.64 nF

C_IO

1.) 15.1 22.6 nF

R_Out to case / Vbat-, power

stage active

540 mOhm

I_Out

2.) -2.5 2.5 A

I_Out_Lim

3.) 5.6 7.6 A

I_Out_SC

3.) 6.7 11.1 A

I_Out_Leakage

-200 200 µA

V_Out to case / Vbat-

0 V Vbat+ V

INPUT 50&51

1.) between Pin A066 and Pin A067

2.) I_Out is the rms value

3.) absolute value, current can flow in both directions

INPUT 52&53




INPUT 54&55






Dimensions

Connections The connector is split into two chambers, 105 pins for connector A and 91 pins for connector K. Contact New

Eagle Distribution (NED) to purchase a connector kit [email protected]



Pinout Connector A

Pin Function Pin Function Pin Function

1 OUTPUT25 36 SENSOR GROUND 71 OUTPUT63 (EST8)

2 OUTPUT26 37 INPUT6 72 OUTPUT57 (EST2)

3 OUTPUT09 38 INPUT7 73 OUTPUT59 (EST4)

4 OUTPUT21 39 SENSOR RETURN 74 INPUT49 (CAM)

5 Not Connected (DI) 40 INPUT8 75 OUTPUT31

6 Not Connected (DI) 41 INPUT9 76 SENSOR GROUND

7 Not Connected (DI) 42 INPUT10 77 INPUT58 (KNOCK)

8 Not Connected (DI) 43 OUTPUT54 78 INPUT56 (KNOCK)

9 OUTPUT27 44 OUTPUT55 79 INPUT51 (KNOCK)


11 OUTPUT28 46 OUTPUT4 81 SENSOR RETURN

12 SENSOR RETURN 47 Not Connected (DI) 82 INPUT14

13 INPUT46 (CAM) 48 Not Connected (DI) 83 SENSOR SUPPLY

14 OUTPUT80 (TACH) 49 OUTPUT60 (EST5) 84 INPUT15

15 SENSOR SUPPLY 50 OUTPUT62 (EST6) 85 Not Connected (DI)

16 INPUT2 51 OUTPUT56 (EST1) 86 Not Connected (DI)

17 INPUT3 52 OUTPUT58 (EST3) 87 Not Connected (DI)

18 INPUT4 53 INPUT48 (CAM) 88 Not Connected (DI)

19 INPUT5 54 OUTPUT5 89 Not Connected (DI)

20 SENSOR SUPPLY 55 INPUT11 90 Not Connected (DI)

21 SENSOR SUPPLY 56 SENSOR RETURN 91 Not Connected (DI)

22 OUTPUT12 57 INPUT33 92 Not Connected (DI)

23 OUTPUT2 58 SENSOR SUPPLY 93 OUTPUT6

24 OUTPUT3 59 INPUT12 94 OUTPUT32

25 OUTPUT29 60 SENSOR RETURN 95 INPUT50 (CRANK)

26 Not Connected (DI) 61 SENSOR RETURN 96 SENSOR GROUND

27 Not Connected (DI) 62 INPUT13 97 INPUT16

28 Not Connected (DI) 63 SENSOR RETURN 98 INPUT57 (KNOCK)

29 Not Connected (DI) 64 OUTPUT52 99 INPUT55 (KNOCK)

30 OUTPUT19 (INJ7) 65 OUTPUT53 100 INPUT52 (KNOCK)


32 OUTPUT20 (INJ8) 67 OUTPUT51 102 INPUT17

33 OUTPUT30 68 Not Connected (DI) 103 INPUT18

34 INPUT47 (CAM) 69 Not Connected (DI) 104 SENSOR SUPPLY

35 INPUT41 70 OUTPUT61 (EST6) 105 INPUT19



Connector K


1 GND1 36 OUTPUT37 71 OUTPUT46

2 GND2 37 OUTPUT23 72 OUTPUT47

3 VBATT_SW1+ 38 OUTPUT38 73 OUTPUT24

4 GND3 39 OUTPUT39 74 OUTPUT16 (INJ4)

5 VBATT_SW2+ 40 OUTPUT17 75 INPUT32

6 VBATT_SW3+ 41 INPUT31 76 SENSOR RETURN

7 O2 Current Pump 1 42 INPUT25 77 CAN3_HI

8 O2 Virtual Ground 1 43 SENSOR RETURN 78 CAN3_LO

9 Not Connected 44 SENSOR RETURN 79 CAN1B_HI

10 O2 Voltage Nernst 1 45 INPUT26 80 CAN1B_LO

11 INPUT20 46 SENSOR GROUND 81 SENSOR RETURN

12 OUTPUT33 47 INPUT34 82 INPUT30

13 INPUT21 48 INPUT44 83 SENSOR SUPPLY

14 INPUT36 49 INPUT35 84 OUTPUT7

15 SENSOR GROUND 50 WAKE_INPUT1 85 SENSOR SUPPLY

16 INPUT37 51 INPUT27 86 Not Connected

17 INPUT38 52 INPUT45 87 MPRD

18 INPUT42 53 OUTPUT49 88 OUTPUT08

19 OUTPUT34 54 OUTPUT40 89 OUTPUT48

20 OUTPUT35 55 OUTPUT41 90 OUTPUT14 (INJ2)

21 OUTPUT36 56 OUTPUT42 91 OUTPUT18 (INJ6)

22 OUTPUT13 (INJ1) 57 OUTPUT11

23 OUTPUT15 (INJ3) 58 INPUT28

24 Not Connected 59 OUTPUT43

25 O2 Virtual Ground 2 60 CAN2_HI

26 O2 Voltage Nernst 2 61 CAN2_LO

27 O2 Current Pump 2 62 CAN1A_HI

28 INPUT39 63 CAN1A_LO

29 INPUT43 64 SENSOR RETURN

30 INPUT22 65 INPUT29

31 SENSOR RETURN 66 SENSOR SUPPLY

32 SENSOR GROUND 67 SENSOR SUPPLY

33 INPUT40 68 LIN

34 INPUT23 69 OUTPUT44

35 INPUT24 70 OUTPUT45



Minimum Programming Harness The table below shows the minimum harness necessary to power the unit for bench communication and

programming.

Connector K


1 GND1 62 CAN1A_HI

5 VBATT_SW2+ 63 CAN1A_LO

15 SENSOR_GND

50 WAKE_INPUT1

Recovery Procedure 1. Power down the ECU completely, wait 30 seconds to assure it is fully powered off. 2. Power and keyswitch on the module as normal, wait 30 seconds. 3. Open the Raptor-Cal application. 4. Select CAN 1 and set the baud rate to the baud rate of the last successfully programmed application. If you

don’t know this, then you can attempt recovery multiple times with different baud rates.

5. Click on Flash. The window will say “No Modules Found”. 6. Click on Recover. Select Other. 7. If your module is found, select it and choose an appropriate .RPG file.

If you don’t see your module, double check that it is powered and keyswitched and that your CAN to USB

device is connected properly.

8. Success! Your module has been recovered and will be flashed with the selected .RPG file. If this step fails, the software package may be to blame. Try a different .RPG file.

Related Products Part New Eagle Store Part Number

PIGTAIL HARNESS FOR ECM/GCM 196 HARN-P196-001

196 ECM/GCM MOUNTING BRACKET ASM-MOUN-196

196 ECM/GCM CONNECTOR KIT CON-KIT-196


ecm196 - embed · 2019. 11. 11. · microprocessor infineon tricore tc1793 clock speed 200/260mhz...

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