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RIVA / VORTECH STX-15FSUPERCHARGER KIT

Our race bred Supercharger System for the Kawasaki STX-15F contains allnecessary engine components to produce the ultimate 80mph closedcourse race craft. Kit contains the same specifications that Team Kawasakiwon two 2004 Pro Runabout World Titles with. System produces over300hp using VP MS109 race fuel (Jet X). Kit includes VortechSupercharger & Intercooler Forged Racing Pistons, Free flow Exhaust Kit,Race programmed ECU, High volume Injectors & Fuel Pump along with allnecessary hardware and detailed installation instructions.

Riva/Vortech Supercharged STX-15F Engine(Team Kiwi Spec)

PERFORMANCE DATAStock 61 MPH @ 7,600 RPMSupercharged80+ MPH @ 8,300 RPM

RIVA STX-15F OFFSHORE RACE KIT Our Offshore Racing Kit for the Kawasaki STX-15F contains the samecomponents and specifications that Team Kawasaki developed to dominatethe international racing circuit. This modification delivers over 200hp pro-ducing awesome acceleration and a top speed of over 700mph using VPMS109 race fuel (Jet X). Kit includes high compression racing pistons, per-formance intake & exhaust cam shafts, Race programmed ECU along withall necessary gaskets and detailed installation instructions.

PERFORMANCE DATAStock 61 MPH @ 7,600 RPMSupercharged71 MPH @ 8,100

Kawasaki Part No.STX-15F Supercharger Kit RK1785STX-15F Pro Service Power Filter Kit RK13086for Super Charger

Kawasaki Part No.STX-15F Offshore Kit RK1000-15F

Sea Doo Part No.B Kit for RXP 4-Tec +50hp includes: EBS-4011

EASY-RIDER SEA DOO RACING PARTSEngineered and designed by Franco Dettori

A Kit Includes:• ECU Ignition/Injection Control• Cylinder Head Gasket• Cylinder Head Oil Pressure Jet• Drive Shaft Seal• Thermostat Housing 70 degree• Additional Intercooler• Compressor Impeller Light

Plus these items:• A Kit Items (EBS-4001)+• Cylinder Head Assembly• 3 x Piston With Ring + Piston Pin + Circlip• Camshaft Light• Top Chain Timing Gear Light • Camshaft Chain Tensioner + Plug Screw

2006 WORLD FINALS

LAKE HAVASU, AZPHOTO COURTESY OF

JIN OMURA

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FREESTYLE& 800SXR

FOURSTROKE

RIVA/VORTECHRXP/RXT/GTX-SCSUPERCHARGER

IMPELLER

RIVA RXP/RXTPOWER

COOLER KITThis high performance replacementimpeller delivers more horsepowerand torque throughout the entireRPM range.

Dramatically more efficient thanstock intercooler system deliveringan increase of 15 peak horsepowerwith exit temperatures averaging50°F cooler than stock.

Sea Doo Part No.RXP/RXT/GTX-SC RS1750-001A

Sea Doo Part No.RXP/RXT RS1750-PC

RACETEMP® SAVINGMOTORS EVERYWHERE!

Detect overheating and monitor engine components with the Racetemps®

temperature monitoring device. Racetemps® is a small visible strip thatenables machine operators to quickly and accurately determine thetemperature of vital components such as: radiator, cylinder, rear shockbody, clutch housings and more. This product aids in vehicle maintenance,monitoring and troubleshooting.

Description Part No.Race Engine Thermometer RT138-248Pack of three + decal

Temperature ranges of 107-217& 138-248 degrees FAccurate within 1-2 degrees

Reversible thermometer with long lasting adhesiveAids in maintenance and diagnosis

Know it before you blow it

Our cool running Thermostat Kit reduces the operating temperature ofyour modified 4-Tec® engine by 30°F for maximum reliability andperformance. Kit includes replacement thermostat, billet coolant inletflange, stock thermostat removal tool, Oetiker® clamps, Oetiker® pliers anddetailed installation instructions. NOTE: Thermostat housing (shown above)not included.

Sea Doo Part No.Thermostat Kit, SD RXP/RXT/GTX RS1015

R&D SEA-DOO RXPCRANKCASE BREATHER KIT

The R&D Crankcase Breather Kit will add a high performance look to theRXP’s engine compartment! The R&D Crankcase Breather Kit eliminatespower-robbing crankcase fumes from the engines main air intake. Cleanermass air equals more power!

Description Part No.Sea-Doo RXP Crankcase Breather Kit 203-00216

Improves supercharger reliability and performance by relieving unwantedpressure during off-throttle operation.

RIVA RXP/RXT/GTX-SCBLOW-OFF VALVE KIT

RIVA RXP/RXT/GTX THERMOSTAT KIT

Sea Doo Part No. RXP/RXT/GTX-SC RS1750-BV

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A complete line of motor mounts designed specifically for heavy duty watercraft applications.Monkey Grip Motor Mounts are designed to be stronger than OEM mounts, yet able to dampenand isolate vibration far better than performance mounts currently available. This combinationof durability and performance make Monkey Grip the right choice. Monkey Grip Motor Mountsare available for all popular watercraft.

Sea Doo Part No.580/650/720 All 57-1182

Yamaha Part No.500 All, 650 VXR 91-95, 650LX 90-93 57-1152650 Wave Runner III 90-96701 Wave Raider 94-97, 701 VXR 93-94701 Wave Runner 93-00, 701 W. Venture 98701 XL 99-01, 800XL 00-01, 1200 XL 98800 GP 98-00, 1200 GP 97-99701 Wave Runner III 97, WR III GP 84-95701 Pro VXR 93-94

Yamaha Part No.701 FX-1 94-95, 701 Wave Venture 95-96 57-1172Wave Blaster 93-96, Wave Blaster II 96-97760 Raider 96, 760 XL 98-991100 Wave Raider 95-96, 1200 SUV 99-011100 Wave Venture 96-97

Sea Doo Part No.800/951 Front (1 required) 57-1183F

Sea Doo Part No.800/951 Rear (2 required) 57-1183R

Yamaha Part No.650/701 Super Jet All 57-1162

Yamaha Part No.XL/XLL 1200 99-01 57-1174

Yamaha Part No.GP1200R 00-01 57-1173

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FOURSTROKE

Kawasaki Part No.450/550 All 57-1122

Kawasaki Part No.650/750 (Except ZXI) 57-1142

Kawasaki Part No.750/900/1100 ZXI,Ultra 150 Rear (2 required) 57-1143

Kawasaki Part No.Ultra 150 Front 57-1144

Polaris Part No.SL650 94-95, SL750 94 57-1197

Tiger Shark Part No.All Models 93-95, Montego 96 57-1175Monte Carlo 640/900 96

PolarisSL650 92-93, SL700, SLT700,SLT750, SLT750 93, SL780,SLT780, SLX780, SLX785/Pro,SL900, SL1050, Hurricane, SLTX

Part No.57-1196

Tired of expensive and excessive motor mount failure? This keeper retains the engine in place, while still allowing normal-use movement of factory oraftermarket engine mount. Keeps drive couplers from separating and shearing.

Description Part No.Yamaha SJ 96t YASJAC146Kawasaki 750SXI/800SXR 01-07-511

ENGINE KEEPERS JOE KENNEY DESIGN

2006 WORLD FINALS

LAKE HAVASU, AZPHOTO COURTESY OF

JIN OMURA

Yamaha Part No.701 Limited/Recreational 35cc 412-70035701/760 O-Ring set of 2 080-76000

Yamaha 701 Ltd

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R&D Pro Series Cast CNC Machined heads are an economical alternative to the remachining of the Stock OEM Head, which many times crack anddon’t seal or cool properly after being modified. Pro Series Heads incorporate larger water volumes, improved circulation for superb cooling and O-Ringdesign for maximum sealing.

Sea Doo Part No.800 Modified Race gas spec. 40cc 413-80040800 Limited/Recreational pump gas spec. 43cc 413-80043

Sea Doo Head Kit Repl. Dome O-Ring951 Limited 46cc 413-90046 413-90146 080-95000951 Recreational 49cc413-90049 413-90149 080-95000

Sea Doo 800

Yamaha Part No.GP1300R Stage 1(C1=47.5, C2=46.5, C3=49cc)Variable Chamber Head 412-13001GP1300R Stage 2(C1=46, C2=45, C3=46.5cc)Variable Chamber Head 412-13002GP1300R Girdle Kit 412-13000GP1200R/XLL1200 41cc 412-20041GPR Head Girdle Hardware Kit 412-12000*Girdle kit is optional

Yamaha GP1300R

Sea Doo 951

Kawasaki Part No.750/800 24cc 411-75024750/800 25cc 411-75025750/800 26cc 411-75026750/800 27cc 411-75027750 O-Ring Set of 2 080-75000800 SXR 28cc 411-80028800 SXR 29cc 411-80029800 O-Ring Set of 2 080-80000750/800 Girdle Hardware Kit 411-75000

Kawasaki Part No.Ultra 150/STX-R 1200 Recreational 42cc 411-15042Ultra Head Girdle Hardware Kit 411-15000

*Girdle kit is optional

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FOURSTROKE

KawasakiSX-R Head withGirdleKit

TBM107-G

Head withoutGirdleTBM107

This head utilizes a three-piece design that has water flow controlnot possible with a one-piece head. No gaskets or messy siliconeneeded as it’s completely sealed by o-rings. Other key featuresare an integrated rear pipe mount for the Factory Pipe and agirdle design that eliminates the need to machine your cylinder.

Domes are manufactured from 7057 aluminum alloy and hardanodized for even heat dissipation and corrosion protection.Domes feature a unique bowl design that is not your typicalspherical configuration. Team Kawasaki has proved this designfor the past two seasons.

Description Part No.Kawasaki SX-R Head Kit with Girdle TBM107-GKawasaki SX-R Head Kit without Girdle TBM107Replacement O-Rings for Head Kit TBM107-ODome 19cc Super Stock 225 psi+ TBM019Dome 22cc Super Stock 220 psi+ TBM022Dome 24cc Limited Super Stock 215 psi+ TBM024Dome 26cc Limited Super Stock 210 psi+ TBM026Dome 27cc Limited Super Stock 195 psi+ TBM027* Domes Sold Individually

When the 2005 IJSBA rulebook allowed the use of up to a .060” basegasket in the limited class we went right to work designing a dome thatwill accommodate this change.The difference between these domes isthe increased step in the squish band. a .050” step optimizes thepiston clearance when using a .060” base gasket. If a thinner gasket isused the dome will require machining to avoid piston to head contact.

Description Part No.Limited Spec. Dome 22cc (+.050”) TBM022-LLimited Spec. Dome 24cc (+.050”) TBM024-LLimited Spec. Dome 26cc (+.050”) TBM026-LLimited Spec. Dome 27cc (+.050”) TBM027-L.060” (1.5mm) Base Gasket 7040F* Domes Sold Individually

TBM LIMITED SPEC DOME

MISCELLANEOUS DOMES ONLY*We have limited quantities on these items at a discounted price.Once these items are sold, they will be discontinued.

DOMES SETS ONLY FOR WESTCOAST PERFORMANCE HEADSDome P/No Dome Size Compression Head P/No

Yamaha 650 Head (reference only)YEP6524 24cc 220Lbs YEP7000YEP6526 26cc 210Lbs YEP7000YEP6527 27cc 205Lbs YEP7000YEP6528 28cc 195Lbs YEP7000YEP6529 29cc 185Lbs YEP7000YEP6530 30cc 180Lbs YEP7000

Kawasaki 550 82-90 HeadEP5017 17cc EP4400EP5021 21cc EP4400

Kawasaki 550 91+ HeadEP5517 17cc EP5500

Yamaha700 HeadYEP7024 24cc 215 lbs YEP7000

Kawasaki 750 HeadEP75 Blank EP7500

TBM RACING KAWASAKI 800SXR BILLET HEAD

DOMES ONLY FOR BUCKSHOT HEAD

Sea Doo Head50-5019-47 47.2cc

DOMES ONLY FOR PRO-DESIGN HEAD

Yamaha1100 Head50-5037-37 37cc50-5037-39 39cc

Yamaha1200 Head50-5043-42 42cc50-5043-44 44cc

DOMES ONLY FOR MRC (MEL MILLER) HEAD

AP1200R Head *3pcs/set50-5110-38 38cc Dome set (Race Gas)50-5110-39 39cc Dome set (Race Gas)

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ADA INDIVIDUAL O-RINGDescriptions Part No.A. O-Ring, Dome Top Around Spark Plug Hole OR020B. O-Ring Head Shell to Dome OR024C. Compression O-Ring Ultra 150, All Yamaha OR043D. Compression O-Ring SD 951 OR044E. Outer Water O-Ring Ultra 150 (3 req.) OR049F. Outer Water O-Ring Y701/760 ORYA701Compression O-Ring K750/800 OR042

A. B.C.

D.E. F.

ADA SD720 AND 800 BILLET HEADSea Doo Part No.Sea Doo 720 Billet Head Shell SD720Sea Doo 720 34cc Dome (190 Lbs 105 oct.) SD7234Sea Doo 720 36cc Dome (175 Lbs 100 oct.) SD7236Sea Doo 800 Billet Head Shell SD800Sea Doo 800 39cc Dome (205 Lbs 105 oct.) SD8039Sea Doo 800 41cc Dome (190 Lbs 98 oct.) SD8041Sea Doo 800 43cc Dome (175 Lbs 91 oct.) SD8043***All ADA Domes are sold individually

ADA SD951 BILLET HEADSea Doo Part No.Sea Doo 951 Billet Head Shell SD951Sea Doo 951 46cc Dome (183 lbs-105 oct.) SD9546Sea Doo 951 48cc Dome (1.75 lbs-98 oct.) SD9548Sea Doo 951 50cc Dome (165 lbs-91 oct.) SD9550O-Ring Kit ORKIT-SD951***All ADA Domes are sold individually

Sea Doo720/800

Sea Doo951

ADA YAMAHA 701/760 BILLET HEADYamaha Part No.Y701/760 Girdle Billet Head Shell** YA701M** Girdle Kit is not included in Head KitGirdle Kit (6 pcs.) for Girdle Head ** YA701G6Y701/760 Non-Girdle Billet Head Shell YA701L701-81mm 33cc (200Lbs/105 Octane) YA2133L701-81mm 35cc (185Lbs/92 Octane) * YA2135L* 35cc Dome for 100 Octane with Dry Pipe701-81mm 37cc (170Lbs/92 Octane) YA2137L760-84mm 33cc (215Lbs/110 Octane) YA7633L760-84mm 31cc (230Lbs/115 Octane) YA7631L760-84mm 35cc (200Lbs/105 Octane) YA7635L760-84mm 38cc (180Lbs/98 Octane) YA7638L760-84mm 40cc (165Lbs/91 Octane) YA7640LFlat Top Dome – 4˚ w/.015" Relief@86mm 30cc YAK8630L15Flat Top Dome – 4˚ w/.015" Relief@86mm 28cc YAK8628L15Flat Top Dome – 4˚ w/.015" Relief@86mm 26cc YAK8626L15Flat Top Dome – 4˚ w/.015" Relief@86mm 24cc YAK8624L15Flat Top Dome – 4˚ w/.015" Relief@86mm 22cc YAK8622L15Dome for Flat Top Kawasaki Piston@82mm 24cc KD1224Exhaust Pipe Mount Bracket YEXBRKT-2MO-Ring Kit ORKIT-YA701M

***All ADA Domes are sold individually

Yamaha701/760

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ADA KAWASAKI ULTRA 150/STX-RBILLET GIRDLE HEAD KITKawasaki Part No.Ultra 150/STX-R Billet Head Shell KU15044cc Dome +10 Lbs 91 Oct. KU154442cc Dome +20 lbs 91 Oct. KU154240cc Dome +30 lbs 98 Oct. KU154038cc Dome +40 lbs 105 Oct. KU1538Ultra 150/STX-R O-Ring Kit ORKIT-KU150***All ADA Domes are sold individually

ADA KAWASAKI 800SXR BILLET GIRDLE HEADThis head uses the stock head bolts and is completely sealed by O-rings, no headgasket required. Dual water outlets for additional cooling. This head will work withFactory Pipe’s 800 dry pipe.

Kawasaki Part No.ADA 800SXR/750 Girdle Head Shell** KA800MADA 800SXR Girdle Kit KA800GADA 800SXR Dome 22cc (225 lbs.-114 Octane) KA8022ADA 800SXR Dome 24cc (216 lbs.-110 Octane) KA8024ADA 800SXR Dome 26cc (208 lbs.-105 Octane) KA8026ADA 800SXR Dome 28cc (200 lbs.-98 Octane) KA8028ADA 800SXR Dome 30cc (190 lbs.-95 Octane) KA8030ADA 800SXR Dome 32cc (180 lbs.-91 Octane) KA8032ADA 800SXR Cable Bracket KA800BRK-CARBto use with stock carburetorsADA 800SXR O-Ring Kit ORKIT750***All ADA Domes are sold individually

KAWASAKI 800SXRGIRDLE HEAD SHELL

ADA KAWASAKI 750 BILLET HEADKawasaki Part No.ADA 800SXR/750 Girdle Head Shell** KA800MADA 800SXR Girdle Kit KA800GK750 Non-Girdle Billet Head Shell KA750K750 24cc Dome (195 lbs.-100 Octane) KA7524K750 26cc Dome (180 lbs.-92 Octane) KA7526K750 28cc Dome (165 lbs.-91 Octane) KA7528K750 30cc Dome (150 lbs.-89 Octane) KA7530**ADA 800SXR Girdle Head Shell also fits Kawasaki 750 but must

use the ADA 750 Domes.***All ADA Domes are sold individually

RIVA RACING HEAD O-RING KITHead O-Ring Kit2 Cylinder (701/760)3 Cylinder (63M/65U)GP800 (66E)GP1200R (For RY100288B/100289A1)

Part No.RY10026-ORY10028-O

RY100277-ORY100288-O

KA800G

KAWASAKI 750KA750

KA800M

KAWASAKI ULTRA 150/STX-R

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L.A. Sleeve Co.L.A. Sleeve produces a complete watercraft line of two stroke centrifugally spun ironcylinder sleeves. LASCO sleeves with exact port specifications, chrome-moly iron alloy,high tensile strength material provide the rebuilder with ease if installation, trouble freeboring and a lasting long life engine.

PERSONAL WATERCRAFT KITSAll pistons are high quality forged alloy and includerings, taper wall wrist pins and circlips.

The ★ column, next to the sleeve part number, will help the rebuilder identify the cylinder that is to be sleeved.The ★ column designation will also help the rebuilder to determine the proper installation procedure.

★ Column Code Explanations:AC – Original cylinder bore is alloy-chrome plated, Nikasil, or electrofused. The cylinder must be bored to accept

the new cylinder sleeve.CS – Original block has a cast-in sleeve liner in the cylinder. The cylinder must be bored out to accept the new

cylinder sleeve. The cast-in liner will be bored completely out of the cylinder. Do not try to push out thecast-in liner, cylinder damage may be the result.

CI – Original block has a cast-in liner in the cylinder. The cylinder must be bored to accept the new cylindersleeve. When using a CI style sleeve the cast-in liner will not be completely removed. The sleeve isdesigned to insert into the iron lined cylinder.

RS – Original block has a replacement sleeve. Heat the cylinder to remove the sleeve. Reheat the cylinder toinstall the new cylinder sleeve.

CC – Original barrel is cast-iron. The cylinder must be bored to accept the new cylinder sleeve.

STD0.501.001.50

STD0.501.001.50

580588595602

650658666674

PistonStyle

ECoated

Sea-Doo 580 1988(Long Finger Port)

Sea-Doo 580 1989-96(Short Finger Port)

XP, SPI, GTX, SPX-650(657cc) 1993-95

Model SEA-DOO Cyl. I.D. ★

L.A.SLEEVE

PistonKit

WristPin

734M07600734M07650734M07700734M07750

663M07800663M07850663M07900663M08000

2992TD3012TD3032TD3051TD

3071LK3091LK3110LK3150LK

50-4185 0131976mm RS

76mm RS

78mm RS

BoreSizemm CC

76.0076.5077.0077.50

78.0078.5079.0080.00

CW18 S477

50-4184(1993)

50-4182(94-95)

01319CW20 S512

OverSizemm

FL-5102

FL-5125

FL-5244

Ring Set Circlip

WristPin

Bearing

BigEnd

Bearings

L RingSTOCK STYLE

STD0.501.001.502.00

718726735744754

XP, GTI, HX, SPX, GTS, GS, GSI-750(718cc) 1995-97

775M08200775M08250775M08300775M08350775M08400

8200LF8250LF8300LF8350LF8400LF

82mm RS 82.0082.5083.0083.5084.00

50-4184 01321CW20 S461FL-5268 L RingIJSBALtd.ClassLegal

STD0.100.500.961.001.502.00

780782791800801810820

XP, SPX, GSX, GTX-785 RaveGTX RFI, GSX RFI-785 Rave

1995-00

779M08200779M08210779M08250779M08296779M08300779M08350779M08400

8200LF8210LF8250LF

*8300LF8300LF8350LF8400LF

82mm RS 82.0082.1082.5082.9683.0083.5084.00

50-4184 01323CW20 S461FL-5290 L RingIJSBALtd.ClassLegal

STD0.501.001.402.003.00

9519609719829931017

GSX LTD, XPLTD, GTX LTD-951LRV, RX 1997-00

716M08800716M08850716M08900 716M08940 716M09000 716M09100

3464KD3484KD3503KD3520KD3544KD3584KD

88mm RS 88.0088.5089.0089.4090.0091.00

01242CW21 S568FL-5322

* Must gap rings

* Cylinder Sleeving and Crankcasecleanup required for 91mm bore.

B1065

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Model YAMAHA Cyl. I.D. ★

L.A.SLEEVE

STD0.501.001.50

STD0.501.001.502.00

496503509517

633641649658667

Piston Style

WaveJammer, WaveRunner(496cc) 1987-92

WaveBlaster, WaveBLaster IIWaveRaider, WaveRunner GP760WaveVenture, XL760 1996-00

(754cc) Twin

Super Jet 1990-93, WaveRunner III1996, WaveRunner VXR 1992-95 (from

817001)

(633cc) Twin

PistonKit

WristPin

586M07200586M07250 586M07300 586M07350

602M07700 602M07750 602M07800 602M07850 602M07900

2835CD2854CD2874CD2894CD

3032TD3051TD3071TD3091TD3110TD

50-4184 0132572mm RS

77mm RS

BoreSizemm CC

72.0072.5073.0073.50

77.0077.5078.0078.5079.00

CW20 S478

50-3302 01325CW20 S423

OverSizemm

YA-5025

STD0.501.00

784WaveRunner GP800 1998-00WaveRunner XL800 2000

(784cc) Twin

758M08000758M08050758M08100

3150KD3169KD3189KD

0134380mm AC 80.0080.5081.00

CW22 S640YA-5356

STD0.501.001.502.00

10511064107710901104

WaveRaider 1100 1995-97WaveVenture 1100

(1051cc) Triple

791M08100791M08150791M08200791M08250791M08300

3189KD3209KD3228KD3248KD3268KD

50-3483 0132581mm RS 81.0081.5082.0082.5083.00

CW20 S512YA-5282

STD0.501.001.502.00

11311142115611691184

WaveRunner GP1200 1997-99SUV1200 1999-00XL1200 1998

(1131cc) Triple

757M08400757M08450757M08500757M08550757M08600

3307KD3327KD3347KD3366KD3386KD

50-3483 0132584mm RS 84.0084.5085.0085.5086.00

CW20 S631YA-5349

YA-5139

Ring Set Circlip

WristPin

Bearing

BigEnd

Bearings

WaveRunner 91-92, WaveRunner LX 93WaveRunner III 1990-95WaveRunner VXR (from 816999) 91-92

(633cc) Twin

77mm RS YA-5176

STD0.501.001.502.003.00

701710718726735753

Super Jet, WaveRunner III GPWaveBlaster, WaveRunner IIWaveRunner Pro VXR, FX700WaveRaider

(701cc) Twin

790M08100790M08150 790M08200 790M08250 790M08300 790M08400

3189KD3209KD3228KD3248KD3268KD3307KD

81mm RS 81.0081.5082.0082.5083.0084.00

50-3483 01325CW20 S512YA-5187

STD0.501.001.502.00

754763771780789

757M08400757M08450757M08500757M08550757M08600

3307KD3327KD3347KD3368KD3386KD

84.0084.5085.0085.5086.00

50-3483 01325CW20 S512

STD0.501.00

1176XL 1200 LTD 1998-00GP1200R 2000

(1176cc) Triple

758M08000758M08050759M08100

3150KD3169KD3189KD

0134380mm AC 80.0080.5081.00

CW22 S640YA-5469

WaveRaiderWaveRaider DX, WaveVentureWave Venture XL700

(701cc)Twin

81mm RS YA-5284

YA-5304

84mm

84mm RS

YA-5187B

} 93-00

1996-97

}1994-95

95-00

Super Jet, WaveRunner III GPWaveBlaster, WaveRunner IIWaveRunner Pro VXR, FX700WaveRaider

Big Bore to 789cc Twin

} 93-00

1996-97

Model TIGERSHARK Cyl. I.D. ★

L.A.SLEEVE

0.310.811.31

639652661

PistonStyle

Tigershark 640 1993-99

Daytona, Monte Carlo 770, 1996-99TS770, TS770L, TS770R

PistonKit

WristPin

632M07600632M07650632M07700

2992TD3012TD3032TD

B102475.7mm CI

83mm

BoreSizemm CC

76.0076.5077.00

CW20 S461

OverSizemm

FL-5237

FL-5298

Ring Set Circlip

WristPin

Bearing

BigEnd

Bearings

Tigershark 900 1995-96TS 900L 1999

76.5mm FL-5281

Daytona, Monte Carlo 1000 1997-98TS-1000R, TS-1000L 1999

81mm FL-5343

TS1100R, TS1100Li 1999 85mm FL-5418

General Rules for Sleeve Installation:These tips are intended to be a guide for installing sleeves into cylinders. There are always exceptions to the rule and care must be taken on special applications.

ALWAYS WAIT UNTIL THE SLEEVE ARRIVES BEFORE BEGINNING ANY MACHINE WORK. NEVER ASSUME THAT THE STATED MODELAND YEAR OF THE CYLINDER IS CORRECT. ALWAYS CHECK TO SEE IF THE SLEEVE PORTS MATCH THE CYLINDER PORTS.

1. Interference fit for cylinder sleeve to aluminum bore is .004.2. Interference fit for cylinder sleeve to a cast iron bore is .002 to .003.3. Installation of flanged type sleeves follow the same rules, but the top of the cylinder must have a countersink to the correct depth to accept

the flanged sleeve. .000 to .001 interference fit on the flange diameter is recommended.4. Heating the cylinder for 45 minutes to one hour at 350 degrees to 450 degrees is preferable.5. The sleeve should slide in very easily when the cylinder is properly heated. Freeze shrinking the sleeve is not necessary. (Some machinists

believe this assists installation of the sleeve.)6. REMEMBER: Rap or press the sleeve down while the cylinder is cooling down. Use a hydraulic press for this procedure.7. Milling the top deck of the cylinder always adds a quality touch. A caution here, some cylinders may not be able to have the top surfacedecked.8. For two-stroke cylinders, blending or matching the aluminum cylinder to the sleeve ports is recommended for proper fuel flow.

* Cylinder Sleeving Required for85.5mm and 86mm bore.

Ceramic Composite Bore

STD4.00

896998

2349M076502349M08050

3012TDW3169TD

B102476.5080.50

CW20 S512

STD4.00

10001100

2394M08100718M08500

3189KD3347KD

B102481.0085.00

CW22 S539* Nikasil Bore – Cylinder sleeving required for 85mm bore.

44

FUEL

SYST

EMS

ENGI

NE/

GASK

ETS

EXHA

UST

DRIV

E LIN

EHA

NDLIN

GEL

ECTR

ICAL

WAT

ERLIN

E/B

ILGE

STEE

RING

& CO

NTRO

LSBO

DYAC

CESS

ORIES

SERV

ICE TO

OLS

/HAR

DWAR

ECH

EMIC

ALFR

EEST

YLE

& 80

0SXR

FOUR

STRO

KE

SL-650 1992-95

Hurricane 700 1996-97SL, SLT-700 1996-97SLH, SLTH-700, Virage (95 HP)

(700cc) twin 1998-02Freedom 2002

SL, SLT-750 1993-95

Special Heavy O.D. 80.60mm

SL, SLT, SLX-780triple cylinder 1995-97

65mm

81mm81mm

69.75mm

69.75mm

71.5mm

CI

RS

CI

cs

624M06500624M06550 624M06600 624M06650 624M06700 700M08100700M08150 700M08200 700M08250 700M08300 633M06975633M07025 633M07075633M07125 633M07150 633M07200633M07150633M07200

65.0065.5066.0066.5067.0081.0081.5082.0082.5083.0069.7570.2570.7571.2571.5072.0071.5072.00

STD0.501.001.502.00STD0.501.001.502.00STD0.501.001.501.752.25.0.200.71

647656665675685700710718726734744755766777783795783794

2559CD2579CD2598CD2618CD2638CD3189TD3209TD3228TD3248TD3268TD2746CD2766CD2786CD2805CD2815CD2835CD2815CD2835CD

CW18

CW20

CW18

CW18

S280

S512

S343

S343

50-3496

50-4182

50-3496

50-3496

01329

01329

01329

01315

01317

B1065

B1065

B1065

01317

01317

01317

50-3122

50-3122

50-3272

50-3302

50-3304

50-3304

50-3304

50-3302

50-3304

50-3304

50-4186

S259

S259

S513

S650(20mm)

S662(22mm)

S640

S662

S512

S662

S662

S598

CW16

CW16

CW18

CW20

CW22

CW22

CW22

CW20

CW22

CW22

CW24

2953TC2973TC2992TC2953TD2973TD2992TD2992TD3012TD3032TD3150KD3169KD3189KD3209KD3228KD3268KD3347KD3367KD3150KD3169KD3189KD3209KD3228KD3268KD3307KD3327KD8250KB8300KB

3228KD3248KD3268KD2874CD2894CD2913CD2933TD3150KD3169KD3189KD3209KD3228KD3268KD3307KD3327KD3150TD3169TD3189TD

531537544531537544635643657743752760771779496840849743752760771779795820830791800

78279180089190391592810711083109711061125115111791193117611911205

STD0.501.00STD0.501.00STD.030.040STD0.501.001.502.003.005.005.50STD0.501.001.502.003.004.004.502.502.96

STD0.502.96STD0.501.001.50STD0.501.001.502.003.004.004.50STD0.501.00

75.0075.5076.0075.0075.5076.0076.0076.5077.0080.0080.5081.0081.5082.0083.0085.0085.5080.0080.5081.0081.5082.0083.0084.0084.5082.5082.96

82.0082.5082.9673.0073.5074.0074.50 80.0080.5081.0081.5082.0083.0084.0084.5080.0080.5081.00

516M07500516M07550 516M07600 608M07500608M07550 608M07600 549M07600549M07650 549M07700 813M08000813M08050 813M08100 813M08150 813M08200 813M08300813M08500813M08550809M08000809M08050 809M08100 809M08150 809M08200 809M08300809M08400809M08450810M08250810M08296

837M08200837M08250837M08296659M07300659M07350 659M07400 659M07450 809M08000 809M08050 809M08100 809M08150 809M08200 809M08300 809M08400 809M08450 749M08000 749M08050 749M08100

E

Coated

CC

CI

CS

CI

CS

CI

CS

CS

AC

75mm

75mm

76mm

80mm

80mm

80mm

80mm

80mm

82mm

73mm

80mm

83mm

80mm

JS-550 Iron Cylinder1986-90

JS-55OSX Reed1991-95

JS, JL, JF-6501986-96

JS-750SX, SS, ST, XiR1992-95

Supersport Xi1993-95

Special Heavy O.D. Sleeve 3.600”

* Crankcase cleanup and cylindersleeving required for 83mm thru85.5mm bore.

JS-750 SXi, ZXi 1995-00STX, STS, SXi Pro, Xi SportSupersport Xi 1996-97Special Heavy O.D. Sleeve 3.600”

JS-750 SXi, SXi pro1996-02SX800R 2003

Kawasaki factory race part

SX800R 2003

JH-900 ZXi, JT-900 STX(891cc) 1995-00

triple cylinder

JH-1100 ZXi, JT-1100 STX(1071cc) 1996-00

triple cylinderNot for 1100DI

JH-1100 ZXi, JT-1100 STX

Big Bore to 1180cc 1996-00

Ultra 150 1999-00

(1176cc) triple cylinder

PistonStyleModel KAWASAKI Cyl. I.D. ★

L.A.SLEEVE

PistonKit

WristPin

BoreSizemm CC

OverSizemm Ring Set Circlip

WristPin

Bearing

BigEnd

Bearings

KA-5033

KA-5135

KA-999

KA-5166

KA-5166H

KA-5280

KA-5280H

KA-5496

KA-5283

KA-5303

KA-5303B

KA-5415

PistonStyleModel POLARIS Cyl. I.D. ★

L.A.SLEEVE

PistonKit

WristPin

BoreSizemm CC

OverSize Ring Set Circlip

WristPin

Bearing

BigEnd

Bearings

FL-5191

FL-5300FL-5341

FL-5239

FL-5239H

FL-5302

* Crankcase cleanup and cylindersleeving required for 83mm thru84.5mm bore.

* These racing pistons feature a cutaway skirt,boost port feed hole,and thinner rings.

* Replaces 733 series with KDrings, stronger forging and

stronger 22mm pin.

* Replaces 623 series with KDrings, stronger forging and

stronger 20mm pin.

85.0 mm for SJ 771CC85.5 mm for SJ 780CC

Piston skirt must be modified to match sleeve

SJ Flat Top Piston

FUELSYSTEM

SENGINE/GASKETS

EXHAUSTDRIVE LINEHANDLING

ELECTRICALW

ATERLINE/BILGE

STEERING& CONTROLS

BODYACCESSORIES

SERVICE TOOLS/HARDWARE

CHEMICAL

FREESTYLE& 800SXR

FOURSTROKE

45

SLX Pro 785 1997-00(779cc) triple cylinder

* Nikasil Bore – Cylinder Sleeving orReplating Required for Oversizes.

Octane 777 2002Virage I 2002

Low Dome Race Part. (Flat Top)Head Modifications required.SL-900 1996-97

triple cylinder

SL, SLX, SLTC, SLXH-1050(1051cc) 1996-99triple cylinder

Pro1200, Virage TXVirage TXI, SLX 2000-01Genesis all Models 99-02X45 1999Pro1200, Virage TXVirage TXI 2001-02Low Dome Race Part. (Flat Top)Head Modifications required.

69.72mm

84mm

74.5mm

81mm

84mm

RS

XPSE-Coated

E-Coated

722M06970

811M08400811M08450811M08500811M08525812M08500812M08525 687M07450687M07500 687M07550 687M07600 687M07650 781M08100781M08150781M08200781M08250781M08300811M08400811M08450811M08500811M08525812M08500812M08525

69.70

84.0084.5085.0085.2585.0085.2574.5075.0075.5076.0076.5081.0081.5082.0082.5083.0084.0084.5085.0085.2585.0085.25

STD

STD.0501.001.251.001.25STD0.501.001.502.00STD0.501.001.502.00STD0.501.001.251.001.25

799

775.8785.1794.4779.1794.4749.1889901913925937

10511064107710901102775.8785.1794.4799.1794.4799.1

2746CD

8400KB8450KB8500KB8520KB8500KB8525KB2933TD2953TD2973TD2992TD3012TD8100LF8150LF8200LF8250LF8300LF8400KB8450KB8500KB8525KB8500KB8525KB

CW18

CW22

CW22

CW20

CW20

CW22

CW22

S343

S662

S662

S512

S512

S662

S662

50-4182

50-4182

PistonStyleModel POLARIS Cyl. I.D. ★

L.A.SLEEVE

PistonKit

WristPin

BoreSizemm CC

OverSizemm Ring Set Circlip

WristPin

Bearing

BigEnd

Bearings

FL-5342

FL-5416

FL-5305

FL-5297

FL-5416

MODEL L.A. SLEEVE CUBIC DISPLACEMENT CYLINDER I.D. CODE PART NO.

Sea Doo 580 (Long Finger Port) 1988 580cc 76mm RS FL-5102 580 (Short Finger Port)1989-96 580cc 76mm RS FL-5125 XP/SPI, GTX, SPX 1993-95 650cc 78mm RS FL-5244 GTI, HX, SPX, XP, GTS, GS, GSI 718cc 82mm RS FL-5268 XP/SPX/GTX RFI-785 Rave 1995-02 782cc 82mm RS FL-5290 GSX/XP/GTX-951 LTD RX 1997-02 951cc 88mm RS FL-5322

PolarisSL-650 1992-95 647cc 65mm CI FL-5191 Hurricane 700 1996-97 700cc 81mm FL-5300 SLT/SLH/SLTH-700 1996-98 700cc 81mm RS FL-5341 SL-750 1993-95 744cc 69.7mm CI FL-5239 SL, SLT, SLX-780 1995-97 783cc 71.5mm FL-5302SLX Pro 785 1997-01 69.72mm AC FL-5342 SL-900 1996-97 889cc 74.5mm RS FL-5305 SLTX/SLXH-1051 1996-99 1051cc 81mm FL-5297 Virage, Octane 777 2002 777cc 84mm RS FL-5416 Genesis 1200 (99-02), SLX, X-45 1200, 1165cc 84mm RS FL-5416Pro 1200, Virage TX & TXI1999-02

YamahaWvJammer, WvRunner 1987-92 496cc 72mm RS YA-5025 WvRunner, Super Jet thru 1993 633cc 77mm RS YA-5139 WvRunner LXII VXR 1991-96 633cc 77mm RS YA-5176 61X WvBlaster, WRIII, FX, Pro VXR, 701cc 81mm RS YA-5187Superjet (93-02) Super Jet, Wave Blaster Big Bore to 789cc 84mm YA-5187B 62T 701 WvRaider (94-95), WvVenture 701cc 81mm RS YA-5284 XL 700 (95-02) WvRaider, WBII , GP 760/WvBlaster (96-00) 754cc 84mm RS YA-5304 WvRnr GP-800 (98-02), XL/XLT 800 (00-02) 784cc 80mm AC YA-5356 1100WvRaider (95-96), WvVenture (96-97) 1051cc 81mm RS YA-5282 GP1200( 97-99)/XL 1200 (98) 1131cc 84mm RS YA-5349

KawasakiJS-550 Iron Cylinder1986-90 531cc 75mm CC KA-5033 JS-550 SX Reed 1991-95 531cc 75mm CI KA-5135 JS, JF-650 1986-96 635cc 76mm CS KA-999 JS-750 SX/SS (92-95) 743cc 80mm CI KA-5166 JS-750 SX/SS (92-95) Special Heavy 743cc 80mm CS KA-5166HOD Sleeve 3. 600”JS-750 SXI, ZXI (96-97), ST (94-95) SXI Pro 743cc 80mm CI KA-5280 JS-750 SX, ZXI (95-97), ST (94-95), 743cc 80mm CS KA-5280HSXI Pro Special Heavy OD Sleeve 3.600”JS-900 ZXI (95-02) 891cc 73mm CS KA-5283 JS1100ZXI, STX (96-02) 1071cc 80mm CI KA-5303JS-1100 ZXI, STX (96-02) Big Bore to 1180cc 83mm KA-5303B 800 SXR 2003-05 82mm KA-5496 Ultra 150 1999-00 1176cc 80mm AC KA-5415

TOP ENDBEARINGS

TOP ENDBEARINGS

TOP ENDBEARINGS

46

FUEL

SY

STEM

SEN

GINE

/ GA

SKET

SEX

HAUS

TDR

IVE L

INE

HAND

LING

ELEC

TRIC

ALW

ATER

LINE

/BILG

EST

EERI

NG

& CO

NTRO

LSBO

DYAC

CESS

ORIES

SERV

ICE TO

OLS

/HAR

DWAR

ECH

EMIC

ALFR

EEST

YLE

RACI

NGFO

URST

ROKE

STD

NIKS/PRO-X PISTON KITSNiks/Pro-X Piston Kits are manufactured in Japan and aredesigned to be an O.E.M. replacement. The aluminum alloyused in the manufacturing of Pro-X pistons maintains orexceeds the factory specifications. Additional oversizes areavailable in .010 incrementsup to .080 (2.00 mm).

* - Rings are available for all pistons. For Rings Part Number,put “R” after piston part number.

.010 .020 .030 .040 .050 .060 .070 .080

.25mm .50mm .75mm 1mm 1.25mm 1.5mm 1.75mm 2mm

.010 .020 .030 .040 .050 .060 .070 .080

.25mm .50mm .75mm 1mm 1.25mm 1.5mm 1.75mm 2mm

Std. BoreSEA DOO580 All thru 1996

720 HX, XP, GTS, GS

SPX, GTI, GSI ‘1995-02

800 XP

GSX, GTX, RFI

SPX 1995-02

951 XPL, GSXL, GTXL,

RX, LRV 1997-02

76.00

82.00

82.00

88.00

8020

8040

8050

8060

8021

8041

8051

8061

8022

8042

8052

8062

8023

8043

8053

8063

8024

8044

8054

8064

8026

8046

8056

650 All Thru 1996

701 All Thru 1997

760 All Thru 1998

1100 Wave Raider ‘95-97

Wave Venture 1996-97

1200/GP1200All thru ‘98

800 All thru 2002

GP1200 R 2000-02

XL1200 LTD 1998-00

XLT1200 2001-02

GP1300 R

77.00

81.00

84.00

81.00

84.00

79.90

79.91

79.92

83.90

83.91

83.92

7090

7110

7090

7110

7170A

7170B

7170C

7190A

7190B

7190C

7101

7091

7111

7091

7111

7092

7112

7092

7112

7103

7093

7113

7093

7113

7094

7114

7094

7114

7105 7106

7096

7116

7096

7116

7098

7118

7098

7118

JS-440 1976-90

JS-550 1982-90

JS, JF-650 1986-96

JS-750 SS, XS, Xi 1993-97

JS-750 ZXi, SXi ‘95-98

800SX-R 2003-04

JS-900 ZXi 1997-98

JS-1100 ZXi 1996-98

Ultra 180 99-05

STX-R1200 2002-05

68.00

75.00

76.00

80.00

80.00

82.00

80.00

80.00

79.87

79.88

79.89

4450

4460

4470

4480

4490

4510

4500

4490

4520A

4520B

4520C

4451

4461

4471

4481

4491

4511

4501

4491

4452

4462

4472

4482

4492

4512

4502

4492

4453

4463

4473

4483

4493

4513

4503

4493

4454

4464

4474

4484

4494

4514

4504

4494

4455

4465

4475

4485

4495

4505

4495

4456

4466

4476

4486

4496

4506

4496

4457

4467

4477

4487

4458

4468

4478

4488

.010 .020 .030 .040 .050 .060 .070 .080

.25mm .50mm .75mm 1mm 1.25mm 1.5mm 1.75mm 2mmStd. Bore

Std. Bore

YAMAHA

KAWASAKI

STD

STDSTD

STDSTD

50-4185

50-4184

50-4184

01343

50-3302

50-3483

50-3483

50-3483

50-3483

01343

50-3102

50-3122

50-3272

50-3302

50-3304

50-3304

50-3302

50-3304

50-4186

47

FUELSYSTEM

SENGINE/GASKETS

EXHAUSTDRIVE LINEHANDLING

ELECTRICALW

ATERLINE/BILGE

STEERING& CONTROLS

BODYACCESSORIES

SERVICE TOOLS/HARDWARE

CHEMICAL

FREESTYLE& 800SXR

FOURSTROKE

Sea Doo OEM No. Size Part No.580 1988-96 290.832.320 18x22x22 50-4185650 1993 290.832.440 20x24x23 50-4184650 1994-95 20x25x21.7 50-4182720 1995-02 290.832.420 20x24x23 50-4184785 1995-02 290.832.420 20x24x23 50-4184951 1997-02 290.832.550 21x25x24 01242

Yamaha OEM No. Size Part No.500 1987-92 20x24x23 50-4184650 thru 1996 933310-320U200 20x25x25 50-3302701, 760 thru 2002 20x25x24 50-34831100 1995-97 20x25x24 50-34831200 (65U) 1997-02 20x25x24 50-3483800 1998-02 22x27x23 013431200 (66V) 1998-02 22x27x23 01343

TOP END (WRIST PIN) BEARINGSKawasaki OEM No. Size Part No.300 1986-93 13033-1010 18x22x24 50-3272440 1977-92 13033-3005 16x20x22.5 50-3122550 1982-95 13033-3005 16x20x22.5 50-3122650 SX,X2,TS,SC

1986-96 13033-1010 18x22x24 50-3272750 ST,SX,SS,XiR,Supersport Xi

1992-95 13033-3702 20x25x25 50-3302900 ZXI,STX 1995-02 13033-3702 20x25x25 50-3302750 ZXI,STX,SXi,STS,Xi Sport,SXi Pro.Supersport Xi

1996-02 13033-3703 22x27x24.7 50-3304800 SXR 2003-05 22x27x24.7 50-33041100 ZXi,STX1996-02 13033-3703 22x27x24.7 50-3304Ultra 150,STX-R 13033-3704 24x29x25 50-4186

Polaris OEM No. Size Part No.650 1987-92 3083216 18x23x21.5 50-3496750 1987-92 3083216 18x23x21.5 50-3496780 1987-92 3083216 18x23x21.5 50-3496700 1995-97 3584001 20x25x21.7 50-4182900 1997-02 3584001 20x25x21.7 50-41821050 1998-02 3584001 20x25x21.7 50-4182

BIG END (CRANK PIN) BEARINGSSea Doo Size Part No.580, 650 24 x 30 x 16.75 01319720 26 x 33 x 18 01321785 28 x 35 x 18 01323951 28 x 36 x 20 B1065

Yamaha Size Part No.650, 701, 760, 1100 25 x 32 x 20 01325

Kawasaki Size Part No.JS/JF-650 24 x 32 x 20 01315JS750 93-95 26 x 34 x 20 01317JS750 96-02 28 x 36 x 20 B1065JS900ZXI 24 x 34 x 20 01317JS1100ZXI 24 x 34 x 20 01317

Polaris Size Part No.650, 750, 780 24 x 32 x 16 01329

Tiger Shark Size Part No.640/900/1000 1993-99 20X26X24 B1024

THRUST WASHERSDetermine part number by size. Refer to DimensionChart on Page 46.

ID Size Thickness Part No.24mm X 1mm (coated) TW494225mm X 1mm TW496826mm X 1mm TW1574

SLEEVES FOR FLAT TOP PISTONS

R&D Superjet Dominator Base Gasket Part No..020” 070-00020.040” 070-00040.060” 070-00060

Description Part No.Superjet Big Bore 86mm Sleeve 432-80000

Available Sleeves Only

48

FUEL

SYST

EMS

ENGI

NE/

GASK

ETS

EXHA

UST

DRIV

E LIN

EHA

NDLIN

GEL

ECTR

ICAL

WAT

ERLIN

E/B

ILGE

STEE

RING

& CO

NTRO

LSBO

DYAC

CESS

ORIES

SERV

ICE TO

OLS

/HAR

DWAR

ECH

EMIC

ALFR

EEST

YLE

& 80

0SXR

FOUR

STRO

KE

HOT PRODUCTS CONNECTING RODSHeavy duty replacement rods are used in many racing applications because of proven reliability.Kits are complete with top and bottom roller bearings, pin and shims. Made in Japan.

Kawasaki450/550 All650 All750 1992-95, 900ZXI750ZXI/SXI/STS/STX/SS/XI 1996-991100 ZXI/STX 1995-98

Part No.50-312050-327050-328050-328150-3282

Yamaha500650/701/760/1100/1200 (97-98)GP800R/XL800/GP1200R/XL1200

Part No.50-348050-3490 50-3495

Sea Doo580650720 (PTO)720 (MAG)785951

Part No.50-352050-352150-352250-352350-352450-3525

Polaris650/750/780 (Middle; Rear)650/750/780 (Front-PTO)

Part No.50-3530 50-3531

IMS PRO SERIES CONNECTING RODSIMS Pro Series Rods are forged from SCM 415 Chromoly Steel, then deburred with adouble vibrating, double honing process and then polished to perfection to insure continuedperformance at high RPM. NRB Bearings are double silver coated to displace excessive heat.

Sea Doo580650720 Long Pin720 Short Pin800951

Yamaha650/701/1100/1200 (97-98)

Part No.420501420502

420503-L420503-S

420504420505

Part No.427304

Polaris750 Long Pin (PTO)

750 Short Pin (Mag. Middle)

Kawasaki440/550650750 93-94750ZXI/SXI 95-97

Part No.42101-L42101-S

423104423105423106423111

PERSONAL WATERCRAFT CONNECTING ROD DIMENSIONS

JS 440/550JS/JF 650JS 750 (93-96) 20mm wrist pin

JS 750 (95-00) 22mm wrist pin

JS 900 ZXIJS 1100 ZXI, SXI (95-00)Ultra 150

650/750/780 SL MAG/center650/750/780 SL PTO700/900/1050

580 thru (96)650 thru (97)720 XP, HX MAG (95-00)720 XP, HX PTO (95-00)785 XP RAVE (all)951 RAVE (98-00)

650/901/760/1100 (all)GP800, GP1200R

110133133133133135140

120120136

125125125125140140

125135

20222527252729

232325

222524242425

2527

30.6323436343440

32.332.335

313133333536

3234

18222222222222

161616

171718181820

2021

15202020202020

161616

171718181820

2021

24.6242628262632

24.324.328

242426262828

2527

49595958595962

515460

525253555557

6069

16X20X2318X22X2420X25X2522X27X2520X25X2522X27X2524X29x25

18X23X2218X23X2220X25X22

18X22X2220X25X2220X24X2220X24X2420X24X2321X25X24

20X25X2422x27x23

24.6X30.6X1524X32X2026X34X2028X36X2026X34X2026X34X2032x40x20

24.3X32.3X1624.3X32.3X1628X35X16

24X31X1724X31X1726X33X1826X33X1828X35X1828X36X20

25X32X2029x34x21

1111111

111

111111

11.5

Centerto

centermm

Model Smallendboremm

Bigendboremm

Smallend

Widthmm

Bigend

Widthmm

Pindia.mm

pin length

mm

Small endbearing mm

Big endbearing mm

WasherThickness

mm

KAWASAKI

POLARIS

SEA-DOO

YAMAHA

49

FUELSYSTEM

SENGINE/GASKETS

EXHAUSTDRIVE LINEHANDLING

ELECTRICALW

ATERLINE/BILGE

STEERING& CONTROLS

BODYACCESSORIES

SERVICE TOOLS/HARDWARE

CHEMICAL

FREESTYLE& 800SXR

FOURSTROKE

HOT ROD CONNECTING RODSHot Rods are double forged to improve grain flow and maintain dimensional consistency.

CRANK SHAFT REPLACEMENT BEARINGS

Sea Doo580 87-94580 95-96650 93650 94-96720 all800 all951 all

6206NR6206NC46206NR6206NC46206NC46207NC46208NC4

6206NR6206NC46206NR

6206NC46206NC46207NC46208NC4

6305NR6305NR6206NC46206NC46206NC46207NC46306NC4

6206NR6206NR6206NC46206NC46206NC46207NC46208NC4

6207NC46207NC46207NC46207NC46207NC4

6306N6208NC4

6207NC46207NC46207NC46207NC46207NC46207NC46208NC4

FRONTMAG. #1

FRONTMAG. #2 INNER #1 INNER #2

REARPTO#1

REARPTO#2

Yamaha650/701/7601100/1200

6207YR6207YR

6207YR6207YR

Kawasaki440/550650/750900/1100/Ultra

6206N6306C3

5207-1LT

6305N6306C3

6207NLT

6305N6306NR

83A844A (3)

6206N6306C383A948

Polaris650/701/780700/900/1050

6207NC46207NC4

6207NC46207NC4

6207NC4(2)6207NC4

6307NR6207NC4 6207NC4 6207NC4

Descriptions Models OEM No. Part No.Distance Ring 720 Mag side – 1.5mm thick 290-827-447 010-474Distance Ring 580/650 Mag side – 2mm thick 290-827-440 010-472Distance Ring 580/650/720 Pto side

800 Mat & Pto – 2mm thick 290-827-760 010-473Flat Bearing Washer 580/650 (Small) 420-827-715 010-475Retainer Shim 720 (Small) 420-827-050 010-476Retainer Shim 720 (Medium) 420-827-050 010-477PTO Seal Retaining Ring 580/650/720/800 (Large) 420-827-715 010-479Thrust Washer 951 010-470Crank Center Gear 580 010-471-01Crank Center Gear 650/720/800 010-471Flywheel Nut All Models 420-842-230 010-480

CRANKSHAFT PARTS FOR SEA DOO

A.B.C.

D.E.F.G.H.I.J.K.

A. B. C. D.

E. F. G.

H. I.J.

K.

Yamaha Part No.650/701/760/1100/1200 (97-98)HR8169GP800/GP1200R HR8606

Kawasaki Part No.1100ZXI 95-00,STX HR8138Ultra 150 99-05, STX R02-05 HR8607

Sea Doo Part No.580 1990-96 HR8166650 1997 HR8117720 1995-02 MAG HR8116720 1995-02 PTO HR8168785 HR8123951 1998-05 HR8601951 Direct Injection HR8628

Polaris Part No.700/900/1050 HR8122

FUEL

SYST

EMS

ENGI

NE/

GASK

ETS

EXHA

UST

DRIV

E LIN

EHA

NDLIN

GEL

ECTR

ICAL

WAT

ERLIN

E/B

ILGE

STEE

RING

& CO

NTRO

LSBO

DYAC

CESS

ORIES

SERV

ICE TO

OLS

/HAR

DWAR

ECH

EMIC

ALFR

EEST

YLE

& 80

0SXR

FOUR

STRO

KE

50

HOT RODS NEW COMPLETE CRANKSHAFT ASSEMBLIES

All new assembly. Crankshafts are sold complete with Hot RodsConnecting rods, main bearings and inner crankshaft webs.Trued to within .001. Crankshafts are completely rebuildable.

Sea Doo580 All720 All785 1996-04 (will not fit fuel injection models)951 All Carburetor Models951 All Injection Models

Yamaha650/701/760 All1100 Triple (63M)1200 Triple (65U) (No mag end bearing)

Crank Assy.HR4008HR4009HR4010HR4051HR4052

HR4003HR4104HR4004CRANKSHAFT WEBS

OEM Kawasaki 650/750 and Yamaha cranks are non-rebuildable. Inorder to rebuild these crankshafts the crankshaft webs must bereplaced.

Yamaha650/701/760/1100/1200

Kawasaki750 93-94 (26mm Crank Pin)650750ZXI/SXI (28mm Crank Pin)900 All, 1100 97-98

Part No.HR201

HR202HR203HR205HR206

*Web Kit contains 2 webs without crank pin.

CRANKSHAFT OIL SEAL KITWe have gone to great lengths to insure the quality of these seals.

Kawasaki440 73-80 (Full Circle)440 81-91/550 ALL650/750 ALL900/1100

Part No.51-001451-001551-002751-0029

Yamaha500 87-90650/701/760/1100/1200800GP1200R

Part No.51-004851-005451-005751-0058

Sea Doo580650/720785950

Part No.51-006851-006951-007251-0073

Polaris650/750/780/785

Part No.51-0074

2006 WORLD FINALS • LAKE HAVASU, AZPHOTO COURTESY OF JIN OMURA

51

FUELSYSTEM

SENGINE/GASKETS

EXHAUSTDRIVE LINEHANDLING

ELECTRICALW

ATERLINE/BILGE

STEERING& CONTROLS

BODYACCESSORIES

SERVICE TOOLS/HARDWARE

CHEMICAL

FREESTYLE& 800SXR

FOURSTROKE

Kawasaki440 77-80440 81-92550 82-85550 86-90550SX 91-95650 All650 X2, TS750 All/800SXR750 SX/SXI/SXI Pro750 SS/XI750 SS 92-93750 XIR750 95 STS750 ZXI 95+800 SXR 03-06900 ZXI 95+1100 ZXI 96-98Ultra 150 99+

Complete51-120351-1503

55605580

51-240359405960

-7210722072407230722572457310752076807835

YamahaWJ/WR500SJ/WRIII/VXR650 (90-93)LX650 (90-93)701SJ-95, BLST-95, 701W/Raider 96+701SJ 96+, BLST 96+701W/RDR 94-95/Venture 95+760W/RDR 96+/BLST II 96+/XL760800 GP 98+1100Raider/Venture1200 GP, XL1200GP1200R, XL1200LTDGP1300R

Complete51-4803

265051-5703

275025552980299235304530468537403810

Sea Doo580 -91 Yellow Eng.SP/XP/GT580 92+ White Eng.SP/SPI/XP/GTS650 GTX/XP/XPI/SPX720 SPX/GTI/HX785 XP/GSX/GTX800 DI951 97 GSX LTD White Eng.951 98 XP LTD, GSX LTD Silver Eng951 DI.

Complete642564656500661066406860683068426880

Polaris650750700 HurricaneOctane 777780785/Pro90010501200 Genesis

Complete421042304378486042404260438343904395

HOT PRODUCTS GASKET SETSFull top end and complete sets. Made in the USA.

Top--

55505570

---

7200------

7300750076707830

Top-

2600-

270025502950299035204520468037303800

Top640064406480660066206855682568406875

Top420042204375

42354250438043854394

Tiger Shark639644

Complete31103120

Top31003100

INDIVIDUAL GASKETS FOR SEA DOO580 PRE ‘92 SP/XP/GP

YELLOW ENGINETop KitComplete KitHead Cover O-RingSpark Plug O-RingCylinder O-RingWater Jacket O-RingBase GasketCarb Gasket 38mmExhaust GasketHeadpipe GasketStarter GasketWater DistWater Mani O-RingFlywheel HousingRotary Valve Shaft O-RingRotary Valve Cover O-RingManifold O-Ring (2 carb)Manifold O-Ring (1 carb)Flywheel Cover O-Ring

Part No.6400642562006220617062306000610060506140612061106240612562606250627062756280

OEM No.Yellow EngineYellow Engine290-950-050290-430-782290-850-540290-850-040290-931-160290-842-040290-850-630290-950-250290-950-905290-831-612290-430-460290-850-600290-831-500290-831-360290-831-705290-850-160290-950-130

580 ‘92+ SP/SPI/XP/GTSWHITE ENGINETop KitComplete KitHead Cover O-RingSpark Plug O-RingCylinder O-RingWater Jacket O-RingBase GasketCarb Gasket 38mmCarb Gasket 39mmExhaust GasketHeadpipe GasketStarter O-RingFlywheel HousingRotary Valve Shaft O-RingRotary Valve Cover O-RingManifold O-Ring (2 carb)Flywheel Cover O-Ring

Part No.644064656205622061706230

6020.36100610560606150615261306250626062706278

OEM No.White EngineWhite Engine290-950-360290-430-782293-300-026290-850-040290-931-161290-850-373270-000-114290-850-635290-950-251278-000-694290-850-605293-300-023293-300-024290-831-705290-831-555

FUEL

SYST

EMS

ENGI

NE/

GASK

ETS

EXHA

UST

DRIV

E LIN

EHA

NDLIN

GEL

ECTR

ICAL

WAT

ERLIN

E/B

ILGE

STEE

RING

& CO

NTRO

LSBO

DYAC

CESS

ORIES

SERV

ICE TO

OLS

/HAR

DWAR

ECH

EMIC

ALFR

EEST

YLE

& 80

0SXR

FOUR

STRO

KE

52

720 SPX/GTI/HX

Top KitComplete KitHead Cover O-RingSpark Plug O-RingCylinder O-RingWater Jacket O-RingBase Gasket (.012/0.3mm)Base Gasket (.017/0.4mm)Base Gasket (.020/0.5mm)Base Gasket (.024/0.6mm)Base Gasket (.030/0.8mm)Carb Gasket 41mmExhaust GasketHeadpipe GasketStarter O-RingFlywheel HousingRotary Valve Cover O-RingRotary Valve Shaft O-RingFlywheel Cover O-Ring

Part No.660066106205622061856235

6025.36025.46025.56025.66025.8

61076080615061526130625062606278

OEM No.

290-950-360290-430-782290-931-410290-850-045290-931-400290-931-401290-931-402290-931-403290-931-404293-250-042290-850-637290-950-251278-000-694290-850-605293-300-023293-300-024290-831-555

Top KitComplete KitHead Cover O-RingSpark Plug O-RingCylinder O-RingWater Jacket O-RingBase Gasket (.012/0.3mm)Base Gasket (.017/0.4mm)Base Gasket (.020/0.5mm)Base Gasket (.024/0.6mm)Base Gasket (.030/0.8mm)Carb Gasket 38mmExhaust GasketHeadpipe GasketStarter O-RingFlywheel HousingRotary Valve Cover O-RingRotary Valve O-RingManifold O-Ring (2 carb)Flywheel Cover O-Ring

650 GTX/XP/XPI/SPXPart No.

648065006210622061806235

6020.36020.46020.56020.66020.8

610060806150615261306250626062706278

OEM No.

290-950-320290-430-782290-931-220290-850-045290-931-161290-931-162290-931-163290-931-164290-931-165290-850-373290-850-637290-950-251278-000-694290-850-605293-300-023293-300-024290-831-705290-831-555

785 XP/GSX/GTX

Top KitComplete KitHead Cover O-RingSpark Plug O-RingCylinder O-RingWater Jacket O-RingBase Gasket (.012/0.3mm)Base Gasket (.017/0.4mm)Base Gasket (.020/0.5mm)Base Gasket (.024/0.6mm)Base Gasket (.030/0.8mm)Carb Gasket 41mmPower Valve GasketPower Valve O-RingExhaust GasketHead Pipe GasketBalance Shaft O-RingManifold O-RingRotary Valve Shaft O-RingStarter O-RingFlywheel Housing GasketFlywheel Cover O-RingOil Pump O-RingP.T.O. O-Ring

Part No.662066406612622061856614

6035.36035.46035.56035.66035.8

6107661866226082615566246628626061526045663262556220

OEM No.

290-831-550290-430-782290-931-410290-931-420290-931-720290-931-721270-931-722290-931-723290-931-724293-250-042290-931-540290-430-110290-931-480290-931-500290-230-300290-831-765293-300-024278-000-694290-931-470290-950-360293-300-018290430-782

951 97+ GSX LTD, XP LTD

Top Kit 951 ‘97Complete Kit 951 ‘97Top Kit 951 ‘98Complete Kit 951 ‘98Head GasketBase Gasket ‘97Base Gasket ‘97Base Gasket ‘97Base Gasket ‘98Base Gasket ‘98Base Gasket ‘98Carb Gasket 48mmPower Valve O-RingPower Valve Housing O-RingExhaust GasketHeadpipe GasketStud O-RingBalance Shaft O-RingStarter O-RingFlywheel HousingOil Pump O-Ring

Part No.68256830684068426700

6730.36730.46730.66732.56732.66732.8

6740662267506760677067806624679067956255

OEM No.

290-931-700290-931-680290-931-681290-931-682

290-931-685.5290-931-686.6290-931-687.8270-500-384290-430-110290-931-670293-250-081290-931-487290-850-460290-230-300278-001-159290-931-690293-300-018

SEA DOO 800 DI

800 DI Top Kit800 DI Complete KitHead Cover O-Ring Spark Plug O-Ring (2 Req’d)Cylinder O-Ring (2 Req’d)Water Jacket O-Ring (2 Req’d)Base (3 Hole 0.12)Base (4 Hole 0.16)Base (6 Hole 0.24)Power Valve O-Ring (2 Req’d)Power Valve Housing O-RingExhaustHeadpipeBalance Shaft O-RingManifold O-RingRotary Valve Shaft O-RingStarter O-RingFlywheel Housing GasketFlywheel Cover O-RingOil Pump O-RingCase Plug O-RingIntake Manifold O-RingRectifier Cover O-RingBearing Cover O-RingSump Cover O-Ring

Part No.685568606612622061856614

6035.36035.46035.6

6622675060826155662466286260615260456632625566506655678466246205

OEM No.*

ALL420-831-550420-430-782420-931-410420-931-420420-931-728420-931-728420-931-728290-931-765290-931-670290-931-481420-931-503290-230-300290-831-767293-300-024278-000-694290-931-470290-950-360293-300-018290-250-890420-850-520420-850-390420-230-300420-950-360

SEA DOO 950 DI

950 DI Top Kit950 DI Complete KitHead Base (3 Hole 0.12)Base (4 Hole 0.16)Base (6 Hole 0.24)Reed (Not Req’d w/Stock Reeds)Power Valve O-Ring (2 Req’d)Power Valve Housing O-RingExhaust (2 Req’d)HeadpipeBalance Shaft O-RingStarter O-RingFlywheel CoverOil Pump O-RingEngine Bottom Cover O-RingRectifier Cover O-RingCompressorCompressor GasketO-RingO-RingO-Ring

Part No.687568806705

6734.36734.46734.6

6745662267506760687066246790679562556782678466246850686268656868

OEM No.2000+2000+

420-931-706420-931-905.3420-931-905.4420-931-9053.6

290-850-460290-931-670293-250-081420-931-990290-230-300278-001-159290-931-690293-300-018420-931-880420-850-390420-230-300420-931-870293-300-054293-300-076293-300-070

INDIVIDUAL GASKETS FOR SEA DOO

Top KitComplete KitHead 82mm .050BaseCarbTop ManifoldLower ManifoldReedExhaust GreenOil PumpFlame ArresterFlywheel CoverSilencer (aka Head Pipe)Outer CoverDamperExhaust PipeHead Cover

OEM No.

61X-11181A6M6-113516M6-1355661X-1356361X-1356661X-1362161X-146136R8-131166M6-136746M6-813656R7-147556R7-411146R7-147496M6-147396M6-11193

701 SJ 94-95, BLSTR 93-95 W/Rdr 96, WRIII 94-95

Part No.27002750221522202230225022702290233023402350236023702380239024002410

53

FUELSYSTEM

SENGINE/GASKETS

EXHAUSTDRIVE LINEHANDLING

ELECTRICALW

ATERLINE/BILGE

STEERING& CONTROLS

BODYACCESSORIES

SERVICE TOOLS/HARDWARE

CHEMICAL

FREESTYLE& 800SXR

FOURSTROKE

701 SJ 96-98, W/BLSTR 96

Top KitComplete KitHead 82mmBaseReedCarb ManifoldCarb BaseExhaust GreenOil PumpArrestorFlywheel CoverHead PipeOuter CoverDamperExhaust Pipe

Part No.255025552215222028302820546023302340282523602370238023902400

OEM No.

62T-111816M61135162T-1356662T13556

-61X-146136R8-1311662T-136746M6-813656R7-174556R7411146R7-147496M6-14739

701 W/Rdr 94-95, W/Vtr 96+

Top KitComplete KitHead GreenBaseCarb BaseCarb ManifoldAir CoverFlywheel CoverReedExhaust GreenMuffler Damper 1Head PipeExhaust Outer Cover #1Exhaust Inner CoverExhaust Outer Cover #2Oil Pump

Part No.2950298028102220503028202825236028302850286028702880289029002340

OEM No.

62T-111816M6-1135162T-1439862T-1355662T-136746M6-8136562T-1356662T-1461362T-1473962T-1474962T-4111462T-4112262T-411246R8-13116

760 W/Rdr 96+, Blstr II 96+

Top KitComplete KitHead .025 StainlessHead .050 86mmBaseCarb BaseCarb ManifoldArrestorReedExhaust GreenFlywheel CoverHead PipeExhaust Outer Cover #1Exhaust Inner CoverOuter Cover ExhaustOil Pump

Part No.2990299232003210320554603220323028302850236028702880324032502340

OEM No.

64X-11181Ultimate

6M6-11351-A262T-1439864X-1355664X-1367462T-1356662T-146136M6-8136564X-1474962T-4111462T-4112262T-411246R8-13116

GP800 98+

Top KitComplete KitHead .025 StainlessHead .050 82mmBaseCarb BaseCarb ManifoldExhaust GreenHead PipePower ValveExhaust SectionFlywheel Cover O-RingOil Pump

Part No.3520353034003410342054603430345034603470348034952340

OEM No.

Ultimate

WAVE JAMMER, W/ RUNNER 500

Complete KitHeadCarbThermostat CoverReedOil Seal HousingFlywheel CoverFlame ArrestorExhaust Cover #1Exhaust Cover #2Exhaust Cover InnerExhaust Cover OuterMuffler Damper #1Muffler Damper #2SilencerUpper Case

Part No.51-4803

200020102020203020402050206020702080209021002110212021302140

OEM No.

6K8-11816K8-13556655-124146K8-136216K8-153696K8-813656K8-136746K8-411246K8-411226K8-411126K8-411146K8-147396K8-147496K8-147556K8-45113

650 S/ JET 90-93, WRIII 90-93

Top KitComplete KitHead 77mm .050BaseCarbTop ManifoldLower ManifoldReedExhaustOil PumpAir CleanerFlywheel CoverHead PipeOuter CoverDamperExhaust PipeHead Cover

Part No.26002650220522202230224022602280231023402350236023702380239024002410

OEM No.

6R7-111816M6-113516M6-135566M6-135636M6-135666M6-136216M6-146136R8-131166M6-136746M6-813656R7-147556R7-411146R7-147496M6-147396M6-11193

INDIVIDUAL GASKETSFOR YAMAHA

54

FUEL

SYST

EMS

ENGI

NE/

GASK

ETS

EXHA

UST

DRIV

E LIN

EHA

NDLIN

GEL

ECTR

ICAL

WAT

ERLIN

E/B

ILGE

STEE

RING

& CO

NTRO

LSBO

DYAC

CESS

ORIES

SERV

ICE TO

OLS

/HAR

DWAR

ECH

EMIC

ALFR

EEST

YLE

& 80

0SXR

FOUR

STRO

KE

YAMAHA GP 1200R, XL 1200LTD

Top KitComplete KitHead .025 Stainless SteelBase (3 Required)Carb Base (3 Required)Carb ManifoldReedReed CenterPower Valve (3 Required)Exhaust GreenHead PipeChamberOuter Cover #1Outer Cover #2Tail ConeStarter O-RingOil PumpHead Cover

Part No.373037403600342034253620343534403470365036603670368036903700349023403610

OEM No.

66V-1118166E-11351 66E-1439866V-13558

--

66E-1131B-066V-1461366V-1473966V-1474966V-4111466V-4112466V-146231FK-8184763M-1311666V-11193

440 ALL

Complete Kit 77-80Complete Kit 81-92HeadBaseIntakeCarb Base 38mmHousing Pre 82ExhaustHeadpipe GreenArrester 38mm

Part No.51-120351-1503

52005240525050305270528052905080

OEM No.

11004-370711009-505

11009-378511009-378692065-515

11009-377911060-371011060-3702

550 1982-85, 1986-90

Top Kit 1982-85Complete Kit 1982-85Top Kit 1986-90Complete Kit 1986-90Head AllBaseIntakeCarb Base 38mm Pre 86Carb Base 44mm 86-90ExhaustHeadpipe Pre-86Conn Pipe Lower Pre 86HeadpipeConn Pipe 86-90Chamber 86-90Arrestor 38mm Pre 86Arrestor 44mm 86-90

Part No.55505560557055805400543052505030546052805480549055005510552050805540

OEM No.

11004-370911009-378211009-378511009-378611060-374311009-377911009-305111060-373011060-372611060-372711060-327811060-370211060-3744

INDIVIDUAL GASKETSFOR KAWASAKI

YAMAHA GP 1200, XL 1200 98+

Top KitComplete KitHead .025 86mmHead .050 86mm GreenBaseCarb Base XL 1200 WCarb ManifoldSpark ArresterReedExhaustMuffler Damper 1Head PipeExhaust Outer CoverExhaust Inner CoverHead CoverFlywheel CoverOil Pump

Part No.46804685460046104615546046204630443046504455446044704480450045054510

OEM No.

65U-11181Ultimate

65U-1135165U-1355664X-14162

-65U-1356665U-1461363M-1473963M-1474963M-4114

63M-4112263M-1119363M-8136563M-13116

1100W/Venture/Raider

Top KitComplete KitHead .050 82mmBaseCarb BaseCarb ManifoldCarb CoverReedExhaustMuffler Damper 1Muffler Damper 2Exhaust Outer CoverExhaust Inner CoverHead CoverFlywheel CoverOil Pump

Part No.4520453044004415503044205080443044504455446044704480450045054510

OEM No.

63M-1118163M-1135163M-1439863M-13556

-63M-1356663M-1461363M-1473963M-1474963M-4111463M-4112263M-1119363M-8136563M-13116

INDIVIDUAL GASKETSFOR YAMAHA YAMAHA 1300 GPR

1300 Top Kit1300 Complete KitHead .025 Stainless SteelBase (3 Req’d)ManifoldReedReed CenterPower Valve (3 Req’d)ExhaustHead PipeChamberOuter Cover #1Outer Cover #2Tail ConeStarter O-RingOil Pump

Part No.3800381036053420362034353440347036503660367036803690370034902340

OEM No.

66V-1118166E-11351

NOENOE

66E-1131B-0166V-1461366V-1473966V-1474966V-4111466V-4112466V-146231FK-8184763M-13116

55

FUELSYSTEM

SENGINE/GASKETS

EXHAUSTDRIVE LINEHANDLING

ELECTRICALW

ATERLINE/BILGE

STEERING& CONTROLS

BODYACCESSORIES

SERVICE TOOLS/HARDWARE

CHEMICAL

FREESTYLE& 800SXR

FOURSTROKE

KAWASAKI 650, X2/TS/SC

650 Complete650 X2, TS CompleteHead .010 StainlessHead .040 FiberHead .040 GreenBaseReedKeihin 28mm Carb BaseKeihin 38mm Carb BaseExhaustHead PipeHead Pipe 46mm ID GreenMuffler TSX-2 Conn PipeControl Valve All

Part No.594059605800582058305850586058705660588058905900712059107150

OEM No.

11004-3710

Ultimate11009-377511009-373111009-374711060-371611009-372211009-375211009-375211060-371811009-372411060-3723

750SX, SXI, SXI Pro, 800SXR*

Top KitComplete KitHead .010 StainlessHead .020 Head Copper BaseReed A SX(4pcs) SXI(2pcs)Reed B SXI(2pcs)40mm Carb40mm Carb SXI 96+ExhaustHead Pipe SX, SXIUpper Muffler SX, SXIMuffler SX, SXIControl Valve All

Part No.72007210700070107040705074307060706570707080709071407150

OEM No.All

SX/SXI11004-3714

Copper11060-371111060-371711060-375711060-371611060-376111060-375911060-371211060-371311060-371411060-3723

750 SS, XI, XIR

Complete KitComplete KitComplete KitHead .010 StainlessBase AllReed (4pcs) SS92+, XI93-95, XIReed A XI 96(2 pcs)Reed B XI 96(2 pcs)40mm Carb SS, XI, XIR40mm Carb XI 96Exhaust AllHead Pipe SS 92-93Head Pipe SS 94+, ST, XI 93+Head Pipe (XIR)Muffler XI, SSControl Valve All

Part No.7220724072307000704070507050743070607060707071007110590071207150

OEM No.SS/XI

SS 92-93XIR

11004-371411060-271111060-371711060-371711060-375711060-371611060-375811060-372111060-372011060-373211009-375211060-371811060-3723

550sx 1991-95

Complete KitHead .010 StainlessHead .040 FiberBase .010 StainlessBase .020 FiberReedIntakeKeihin 38mmExhaustHeadpipeConn PipeChamber

Part No.51-240351-240951-2406

563056355640565056605280550055105520

OEM No.

11004-3706

11009-3780

11009-378711009-378811060-371611009-377911060-372611060-372711009-2446

750 STS, ZXI

750 Complete750 CompleteHead .010 StainlessBase AllReed A ZXI, STS (2), ST (4)Reed B ZXI, STS (2)40mm Carb ZXI, STSExhaust STS 95-96, ZXIHeadpipe 95 STSHeadpipe 96 STSHeadpipe ZXI 95-96Muffler 1 95 STSExhaust Joint STS 96Muffler 1 96 STSMuffler 2 96 STSMuffler ZXI 95-96Control Valve All

Part No.72257245700070407050743070657070711071157470712071257135714574807150

OEM No.95 STSZXI 95+

11004-371411060-371111060-371711060-375711060-375811060-372111060-373211060-377111060-375411060-371811060-376311060-376611060-377011060-375511060-3723

KAWASAKI 900 ZXI 95+

Top KitComplete KitHead .010 StainlessHead .040 FiberBaseReed EngineReed CarbExhaustCarb BaseHeadpipeMuffler

Part No.75007520740074107420705074307450746074707480

OEM No.

11004-3713

11060-375211060-371711060-375711060-375611060-375311060-375411060-3755

INDIVIDUAL GASKETSFOR KAWASAKI

*OEM Replacement Only

KAWASAKI 800 SXR

800 Top Kit800 Complete Kit Head Stainless Steel .010Base SXRReed SXR (2 Req’d) Reed SXR (2 Req’d) 40mm Carb SXR (4 Req’d)Exhaust SXR (2 Req’d)Headpipe SXRUpper Muffler SXRMuffler SXR

Part No.73007310700070407050743070677075708070907140

OEM No.

11004-372011060-371111060-371711060-375711060-376111060-375911060-371211060-371311060-3714

56

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ALFR

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& 80

0SXR

FOUR

STRO

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POLARIS 900/1050

Top Kit 900Complete Kit 900Top Kit 1050Complete Kit 1050Head O-Ring900 Cylinder O-Ring1050 Cylinder O-RingSpark Plug O-RingBaseReedCarbArrestorExhaustHeadpipeFlywheel CoverWater ManifoldOil Pump O-RingThermostat HousingCrank O-RingStarter O-Ring

Part No.43804383438543904300430343054310431543184320432543304335433743394340435343564359

OEM No.

54109315411044541093254109175811057

5830043583006258110455830051581114558300615411056541086054106133240114

TIGER SHARK 639, 644

Part No.310031103120300030103030304054603060307030803090

OEM No.

3008-174Ultimate3008-0503008-0763008-0573008-0803008-0813008-0823008-058

INDIVIDUAL GASKETSFOR TIGER SHARK

Top Kit 639/644639 Complete Kit644 Complete KitHeadHead 639,644 77MM .040BaseReed (4 required)Carb Base 44mmExhaust (2 required)Head PipeConnector Pipe 644 onlyAir Cleaner

KAWASAKI 1100ZXI 96-98

Top KitComplete KitHead .010 StainlessHead .040 FiberBaseReed EngineReed CarbExhaustCarbCarbHeadpipeMuffler

Part No.767076807600760576157050763076507652765576607665

OEM No.

11004-3715

11060-376011060-371711060-375711060-376711060-377511060-377611060-376811060-3769

KAWASAKI ULTRA 150 99+

Top KitComplete KitHead Stainless Steel .010*BaseWater PipeReed (3 Req’d)Reed Carb (3 Req’d)Exhaust (3 Req’d)Carb (3 Req’d)Head PipeExhaust BodyFlywheel Cover

Part No.783078357700771577207050763077507760777077807790

OEM No.

11004-371711060-378311060-378511060-371711060-375711060-3785 11060-3788 11060-378611060-378711060-3803

700 HURRICANE

Top KitComplete KitHead O-RingCylinder O-RingSpark Plug O-RingBaseReed Engine SideReed Carb SideCarbArrestorExhaustHeadpipeFlywheel CoverWater ManifoldOil Pump O-RingThermostat HousingCrank O-RingStarter O-Ring

Part No.437543784300430543104315431743194320432543304335433743394340435343564359

OEM No.

5410931541093254109175811057

5830043583006258110455830051581114558300615411056541086054106133240114

POLARIS 650/750

650 Top Kit650 Complete Kit750 Top Kit750 Complete KitHead 650 .010 StainlessHead 750 .040 StainlessHead 650 .040 FiberBase .020ReedCarbArrestorExhaustHeadpipeWater ManifoldThermostat HousingOil Pump O-RingStarter O-Ring

Part No.42004210422042304000401040204040405050304065407040804100411041124359

OEM No.

32400573240213Ultimate3240055308414832401285830013521148958300383082937541078130831273240114

POLARIS 780, 785 PRO

Head 780 StainlessHead 785 StainlessBaseReedCarbCarb 785ArrestorArrestor 785ExhaustExhaust 785Exhaust 785 O-RingHead PipePower Valve 785Water ManifoldOil Pump O-RingThermostat HousingStarter O-Ring

Part No.40354037404040505030924040655540407740784079408040854100411241104359

OEM No.32402513240305324024930841483240128

5830013

52116235211725

5830038

3082937308312754107813240114

INDIVIDUAL GASKETSFOR POLARIS

FUELSYSTEM

SENGINE/GASKETS

EXHAUSTDRIVE LINEHANDLING

ELECTRICALW

ATERLINE/BILGE

STEERING& CONTROLS

BODYACCESSORIES

SERVICE TOOLS/HARDWARE

CHEMICAL

FREESTYLE& 800SXR

FOURSTROKE

INDIVIDUAL GASKETS BY SECTIONHEAD GASKETS

Head gaskets for all applications including high performance racing applica-tions. All gaskets meet or exceed the OEM manufacturers specifications.

Head gaskets are available in Metal, Copper, and “Ultimate” Green fiber.

Kawasaki440 77-80440 81-92550 82-90550 91-95650 All750 All900 ZXI1100 ZXI550 91-650 All750 All900 ZXI1100 ZXI550 91-750 All

Thickness0.0400.0400.0400.0400.0400.0400.0400.0400.0100.0100.0100.0100.0100.0200.020

TypeFiberFiberFiberFiberGreenGreenGreenGreenMetalMetalMetalMetalMetalCopperCopper

Part No.51-1206

52005400

51-24065830702074107605

51-24095800700074007600

51-24107010

Yamaha500 All500 All650 All 77mm701 All 82mm701 W/Raider760 86mmGP8001100 82mm1200 86mm760 86mmGP8001200 86mmGP1200R,XL1200LTD

Thickness0.0400.0500.0500.0500.0500.0500.0500.0500.0500.0250.0500.0250.025

TypeFiberGreenGreenGreenGreenGreenGreenGreenGreenMetalMetalMetalMetal

Part No.2000200522052215281032103410440046103200340046003600

Sea Doo CylinderO ring set 580 92+O ring set 650O ring set 720/785

TypeO-Ring O-Ring O-Ring

Part No.617061806185

Polaris650750650750780785

Thickness0.0400.0400.0100.0100.0100.010

TypeGreenGreenMetalMetalMetalMetal

Part No.402040304000401040354037

(3 Required)(3 Required)(3 Required)(3 Required)(3 Required)(3 Required)

Sea Doo Head CoverO ring 580 Yellow EngineO-Ring 580 White Engine/720O ring 650O ring 785

TypeO-RingO-RingO-RingO-Ring

Part No.6200620562106612

Polaris Head O-Ring700 Hurricane/900/1050

Part No.4300

Polaris Cylinder O-Ring700 Hurricane/1050900

Part No.43054303

1211 (White)

THREE BOND SILICON GASKET

1207 D (Silver)

#1211 (White) Silicon Liquid GasketHigh grade silicon liquid gasket used by many OEM’s inaluminum case assembly. 1211 is tack free in 90 minutes andfully cured in 24 hours.#1207D (Silver) Quick Dry Silicon GasketCrankcase sealer for large gaps, sheet metal, tough to sealareas, and vertical applications. 1207D is tack free in 5 minutesand fully cured in 24 hours.Descriptions Part No.Silicon Liquid Gasket (White) 1211AT100Quick Dry Silicon Liquid Gasket (Silver) 1207B100G

57

58

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ENGI

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ETS

EXHA

UST

DRIV

E LIN

EHA

NDLIN

GEL

ECTR

ICAL

WAT

ERLIN

E/B

ILGE

STEE

RING

& CO

NTRO

LSBO

DYAC

CESS

ORIES

SERV

ICE TO

OLS

/HAR

DWAR

ECH

EMIC

ALFR

EEST

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& 80

0SXR

FOUR

STRO

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Yamaha OEM#701 Reed 61X-13621760 W/Rdr Reed/701 96+ 62T-13566701 Top Manifold 61X-13563701 Lower Manifold 61X-13566SJ,W/Blster70196+/WRdr 701 62T-13556760 Carb Manifold 64X-13556800 Carb Manifold 64E-135561100/1200 Reed 63M-135661100 Carb Manifold 64M-135561200 Carb Manifold 64X-14162GP1200R/XLL1200 Reed

Part No.22902830225022702820322034304430442046203435

Polaris OEM#650/750/780/785 Reed 308448900/1050/Reed 700/Hurricane Reed Engine Side700/Hurricane Reed Carb Side

Part No.4050431843174319

Yamaha OEM#500 Reed 6K8-13261650 All Reed 6M6-13621650 Top Intake 6M6-13563650 Bottom Intake 6M6-13566

Part No.2030228022402260

Kawasaki OEM#440/550 Intake 11009-3785550SX Intake 11009-3788550SX Reed 11009-3787650 All Reed 11060-3703750/900/1100 Engine 11060-3717750/900/1100 ReedCarb 11060-3757

Part No.525056505640586070507430

INDIVIDUAL GASKETS BY SECTIONINTAKE & REED GASKETS

(Intake Manifold to Cylinder or Cases)

EXHAUST HEAD PIPE GASKETS(Manifold to Pipe)

Part No.52905900708070907100711074807665

Yamaha OEM#650/701 6R7-14755701 WRD 94-95 62T-14749760 64X-147491100/1200 63M-14749800 66E-14749

Part No.23702870287044603460

Sea Doo OEM#580 -92 290-950-250580 92+/650/720 290-950-251785 290-931-500951 97 290-931-487951 98+ 290-250-080

Part No.61406150615567706775

Kawasaki OEM#440/550 11009-3051650 All (46mm ID) 11009-3752750 SX/SX1 11060-3712750 SX/SX1 Front 11060-3713750 SS 92-95 11060-3720750 X1 93-96 11060-3732900 11060-37551100 11060-3769

Polaris OEM#650/750/780/785 5830038700/Hurricane/900/1050 5830051

Part No.40804335

A.B.C.D.E.F.G.H.I.J.K.

A.

B. C.D. E. F.

G.

H. I. J.

K.

L.M. P. O.

N.

Q. R.

1X.

T. U. V.

L.M.N.O.P.

Q.R.

S.T.T.U.V.

1X.2X.3X.4X.5X.6X.7X.2X.

3X.

4X.

5X.

6X.

7X.

S.

59

FUELSYSTEM

SENGINE/GASKETS

EXHAUSTDRIVE LINEHANDLING

ELECTRICALW

ATERLINE/BILGE

STEERING& CONTROLS

BODYACCESSORIES

SERVICE TOOLS/HARDWARE

CHEMICAL

FREESTYLE& 800SXR

FOURSTROKE

INDIVIDUAL GASKETS BY SECTION (Cylinder to Manifold)

Sea Doo OEM#A. 580 All -91 420-850-632B. 580 All 92+ 290-850-635C. 785 290-931-480D. 650/720 290-850-637E. 951 290-250-081

Part No.60506060608260806760

Kawasaki OEM#Q. 440/550 11009-3779R. 650 (86-90) 11060-3739S. 650/750 (2 required) 11060-3759 T. 750 SS-X1 11060-3718U. 900 11060-3756V. 1100 11060-3767

Polaris OEM#F. 650/750 5211489G.700/Hurricane/900/1050 5811045H. 780 5211623I. 785 5211725

Part No.4070433040774078

Part No.528058807070712074507650

EXHAUST MANIFOLD GASKETS(cylinder to manifold)

A. B.

C.

D. E.

F. G.

H.I.

J. K. L. M. N.O. P.

Q. R.

S.T. U. V.

Part No.2140231023302850345044504650

Yamaha OEM#J. 500 6K8-45113K. 650 All 6M6-14613L. 701 61X-14613M. 701/760 W/Rdr 62T-14613N. 800 66E-14613O. 1100 63M-14613P. 1200 65W-14613

2006 WORLD FINALS

LAKE HAVASU, AZPHOTO COURTESY OF

JIN OMURA

60

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BASE GASKETSSea Doo OEM#580 -91 290-850-775580 92+/650 290-931-161580 92+/650 290-931-162580 92+/650 290-931-163580 92+/650 290-931-164580 92+/650 290-931-165720 0.3mm 290-931-400720 0.4mm 290-931-401720 0.5mm 290-931-402720 0.6mm 290-931-403720 0.8mm 290-931-404785 0.3mm 290-931-720785 0.4mm 290-931-721 785 0.5mm 290-931-722 785 0.6mm 290-931-723785 0.8mm 290-931-724951 97 290-931-680951 97 290-931-681951 97 290-931-682951 98+ 290-931-685.5951 98+ 290-931-686.6951 98+ 290-931-687.8

Part No.6000

6020.36020.46020.56020.66020.86025.36025.46025.56025.66025.86035.36035.46035.56035.66035.86730.36730.46730.66732.5 6732.66732.8

CRANKSHAFT O-RINGS

Kawasaki440/550 Crank End “O” ring

OEM# 92055-3009650/750 Crank End “O” ring

OEM# 670B-2014

Part No.51-0207

51-0215

Sold 10 pcs / pack

Part No.524054305635

51-24175850704074207615

Yamaha OEM#760 6M6-11351-A200650/701 All GP800 66E-11351-00001100/1200 63M-11351-010

Part No.3205222034204415

Kawasaki OEM#440 All550 80-90 11009-3782550 91-93 11009-3780550 91-93 Copper — 650 All 11009-3775750 All 11060-3711900 11060-37521100 11060-3760

Polaris650/750/780/785700/Hurricane/900/1050

Part No.40404315

INTAKE O-RING(Intake Manifold to Cylinder or Cases)

Sea Doo580 Single Carb 290-850-150580/650 Trim Carb 290-831-705580/650/720 Rotary Cover

293-300-023800 Rotary Cover 293-831-765

Part No.627562706250

6628

CARBURETOR BASE GASKETSDescriptionMikuni 38mmMikuni 40mmMikuni 44mmMikuni 46mmMikuni 48mmMikuni 48mm (SD951 I Series)

Mikuni 50mmKeihin 42mmKeihin 38mmKeihin 40mm

Fiber5030610754609245

921056607060

Green9230923592409250925267409257922092009205

R&D DominatorBase Gaskets

YamahaSuperjetSuperjetSuperjet

Thickness.020.040.060

HEAD PIPE GASKETFOR AFTERMARKET

PipeRiva WaveRaider (3 Hole)Riva All Others (3 Hole)R&D 3 BoltR&D 4 BoltFactory Pipe All (46mm ID)Factory Pipe 785 (Spec 1)Factory Pipe 785 (Spec 2)Factory Pipe Sea Doo 650/720Factory Pipe Kaw 550 LTDCoffman Pipe 550 ClimaxCoffman 750 SX Rocket ModCoffman 750 SS, XI, ST RocketCoffman 750 XI (Hurricane)

INDIVIDUAL GASKETS BY SECTION

Part No.9070 9060908090905900615561589010900090209030

7100A7105

Part No.070-00020070-00040070-00060

HIGH PERFORMANCEBASE GASKETS

Kawasaki800 SXR800 SXR800 SXR800 SXR800 SXR

Thickness20,000th Metal

0.030 - 0.75mm*0.040 - 1.00mm*0.050 - 1.25mm*0.060 - 1.50mm*

Part No.B0075020C

7040C7040D7040E7040F

*Fiber gasket with a metal core