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ƒ For use in a pollution degree 2 environment.

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Suitable for use on a circuit capable of delivering not more than 18000 rms

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f [Hz]

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150

(2 x 70)

300 mcm

(2 x 2/0)15 133 SW15

-.�/�'

5�!e

5

� 27EDK94PNE245 ZH/EN 2.0

ЫB¬�Ñ

Ì© X112 8ù ½©

� 5−3Rb1

Rb2

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Ì©+, �'5{¦�õ é�óí Þú��

[mm2] [AWG] [Nm] [lb−in]

�(-. 4b

ûÙ��'5üý

16 4 2.5 ... 3.0 22.2 ... 26.6 6 x 2

�(-. 5b

ûÙ��'5üý

35 1 3.2 ... 3.7 28.4 ... 32.8 6 x 2

-.�/�'P��5�'

5

� 28 EDK94PNE245 ZH/EN 2.0

5.3.4 AB���/

24 V ��

̩ X11 �� ��

GE GND ��

24E !%��Í��$äg (SELV/PELV) ¾$ 24 V ��

IEC 61131−2, 19.2 ... 28.8 V�V-ß�5{� ±5 %

/��%b1.4 A

þ�%b100 ms � 4 A

9400SSP000X2 SB >Ö

Ì©+, �'¦� é��í

[mm2] [AWG] [Nm] [lb−in]

Q�0.2 ... 2.5 24 ... 12 úû5�

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+ÒÓ\ª�+ÒÓ\w

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GOI GND ��� �/ �

DI1 01����TR 24 V ��"

DO1 ��-

DO2 ���01

DO3 ���.9

SSP9400X12 DO4 �7�%7

Ì©+, �'¦� é��í

[mm2] [AWG] [Nm] [lb−in]

Q�0.2 ... 2.5 24 ... 12 úû5�

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6 0123

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500 V

480 V

400 V

230 V

ON

MAINS

12

500 790D­D­

480 765ÿ�D­

400 725D­ÿ�

230 390 ÿ�ÿ�94APNEDS01

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� 30 EDK94PNE245 ZH/EN 2.0

Overview

Pos. Description

X11 External 24 V supply

X12 4 digital outputs

1 digital input

� Nameplate, retractable

� Setting of mains voltage/brake chopper threshold

� Upper cap

� Cable fixation for L1 ... L3, �, also serves as a lifting aid, at the top and bottom, can be removed

Cable fixation for +UG/−UG, can be mounted at the top and bottom

Module front with removable cable opening covers

� Cable connection +UG/−UG (also specified as part of X111 or X112)

� Nameplate 2

Pos. Description (connections)

X111 Mains (supply from above, e.g. through top−mounted filter) For cables being routedupwardsDC−bus voltage (compatible to 9300 series)

X112 Mains (supply from below, e.g. through side−mounted filter)For cables being routed

downwardsExternal brake resistor

DC bus

X109 DC busbar + Direct connection of9400 series axis

modules, device size 1 ... 3

X110 DC busbar −

The LED display enables fast indication of several operating states.

LED Labelling Colour Description

− − −

OVERHEAT Red Overtemperature

MAINS Green Mains voltage OK

BRCHOP FAIL Red Short circuit on brake chopper

24 V Green 24 V supply voltage OK

SSP94LED21 BRCHOP ON Yellow Brake chopper active

Pos. Symbol Description

� Long discharge time: All power terminals carry hazardous voltages for atleast 3 minutes after mains disconnection!

� High discharge current: Fixed installation and PE connection to EN 61800−5−1required!

� Electrostatic sensitive devices: Before working on the device, personnel mustensure that they are free of electrostatic charge!

© 2014 Lenze Automation GmbH, Postfach 10 13 52, D−31763 Hameln, Hans−Lenze−Str. 1, D−31855 AerzenNo part of this documentation may be reproduced or made accessible to third parties without written consent by LenzeAutomation GmbH.All information given in this documentation has been selected carefully and complies with the hardware and software described.Nevertheless, discrepancies cannot be ruled out. We do not take any responsibility or liability for any damage that may occur.Necessary corrections will be included in subsequent editions.

Contents i

� 31EDK94PNE245 ZH/EN 2.0

1 Quick start guide 33

2 Safety instructions 34

2.1 General safety and application notes for Lenze power supply modules 34

2.2 Residual hazards 36

2.3 Definition of notes used 37

2.4 Safety instructions for the installation according to UL or UR 38

3 Technical data 39

3.1 General data and operating conditions 39

3.2 Electrical data 41

3.3 Mechanical data 43

4 Mounting the device 44

4.1 Mounting grid 44

4.2 Arrangement of the devices 45

4.3 Mounting steps 46

5 Wiring the device 47

5.1 Important notes 47

5.2 Connection plan 48

5.3 Wiring 49

5.3.1 Connecting busbars 49

5.3.2 Design of the cables 50

5.3.3 Terminal assignment 51

5.3.4 Wiring of control connections 54

6 Final works 55

Document historyi

� 32 EDK94PNE245 ZH/EN 2.0

Material no. Version Description

13199448 1.0 02/2007 TD15 First edition for prototype, DE

13199448 1.0 04/2007 TD15 DE/EN/FR/ES/IT

.P#S 2.0 08/2014 TD29 Adaptations according to UL and for HW version 1Aand higher

0Fig. 0Tab. 0

Quick start guide 1

� 33EDK94PNE245 ZH/EN 2.0

1 Quick start guide

How to proceed for the installation:

1. Read the safety instructions from page 34

2. Mount the device into the controlcabinet

from page 44

3. Attach the installation backplane from page 45

4. Wire the device from page 47

5. Final works from page 55

� Tip!

Current documentation and software updates concerning Lenze products canbe found on the Internet in the "Services & Downloads" area under

http://www.Lenze.com

Safety instructionsGeneral safety and application notes for Lenze power supply modules

2

� 34 EDK94PNE245 ZH/EN 2.0

2 Safety instructions

2.1 General safety and application notes for Lenze power supply modules

(According to: Low−Voltage Directive 2006/95/EC)

General

Lenze power supply modules can include live and rotating parts ˘ depending on their typeof protection ˘ during operation. Surfaces can be hot.

Non−authorised removal of the required cover, inappropriate use, incorrect installation oroperation, create the risk of severe injury to persons or damage to material assets.

More information can be obtained from the documentation.

All operations concerning transport, installation, and commissioning as well asmaintenance must be carried out by qualified, skilled personnel (IEC 364/CENELEC HD 384or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national regulations for theprevention of accidents must be observed).

According to this basic safety information qualified, skilled personnel are persons who arefamiliar with the assembly, installation, commissioning, and operation of the product andwho have the qualifications necessary for their occupation.

Application as directed

Power supply modules are components which are designed for installation in electricalsystems or machinery. They are not to be used as domestic appliances, but only forindustrial purposes according to EN 61000−3−2. The documentation contains informationabout compliance with the limit values according to EN 61000−3−2.

When installing the power supply modules into machines, commissioning (i.e. starting ofoperation as directed) is prohibited until it is proven that the machine corresponds to theregulations of the EC Directive 98/37/EC (Machinery Directive); EN 60204 must beobserved.

Commissioning (i.e. starting of operation as directed) is only allowed when there iscompliance with the EMC Directive (89/336/EEC).

The power supply modules meet the requirements of the Low−Voltage Directive2006/95/EC. The harmonised standards of the EN 61800−5−1 series apply to the powersupply modules.

The technical data and information on connection conditions can be obtained from thenameplate and the documentation. They must be strictly observed.

Warning: The power supply modules are products which are intended for use in anindustrial environment according to EN 61800−3. Operation on public mains suppliesrequires additional measures to be taken for limiting the expected radio interference.

Transport and storage

Please observe the notes on transport, storage and appropriate handling.

Observe the climatic conditions according to the technical data.

Safety instructionsGeneral safety and application notes for Lenze power supply modules

2

� 35EDK94PNE245 ZH/EN 2.0

Installation

The power supply modules must be installed and cooled according to the instructionsgiven in the corresponding documentation.

Ensure proper handling and avoid mechanical stress. Do not bend any components and donot change any insulation distances during transport or handling. Do not touch anyelectronic components and contacts.

Power supply modules contain electrostatically sensitive components, which can easily bedamaged by inappropriate handling. Do not damage or destroy any electrical componentssince this might endanger your health!

Electrical connection

When working on live power supply modules, the valid national regulations for theprevention of accidents (e.g. VBG 4) must be observed.

The electrical installation must be carried out according to the appropriate regulations(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtainedfrom the documentation.

Notes about installation according to EMC regulations (shielding, earthing, filters andcable routing) are included in the documentation. These notes also apply to CE−markedpower supply modules. The compliance with limit values required by the EMC legislationis the responsibility of the manufacturer of the machine or system.

Operation

If necessary, systems including power supply modules must be equipped with additionalmonitoring and protection devices according to the valid safety regulations (e.g. law ontechnical equipment, regulations for the prevention of accidents). The power supplymodules can be adapted to your application. Please observe the correspondinginformation given in the documentation.

After a power supply module has been disconnected from the voltage supply, all livecomponents and power connections must not be touched immediately because capacitorscan still be charged. Please observe the corresponding stickers on the power supplymodule.

All protection covers and doors must be shut during operation.

Note for UL approved systems with integrated power supply modules: UL warnings arenotes that only apply to UL systems. The documentation contains special UL notes.

Maintenance and servicing

The power supply modules do not require any maintenance if the prescribed conditions ofoperation are observed.

If the ambient air is polluted, the cooling surfaces of the power supply module may becomedirty or the air vents of the power supply module may be obstructed. Therefore, clean thecooling surfaces and air vents periodically under these operating conditions. Do not usesharp or pointed tools for this purpose!

Safety instructionsResidual hazards

2

� 36 EDK94PNE245 ZH/EN 2.0

Disposal

Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.

The product−specific safety and application notes given in these instructions must beobserved!

2.2 Residual hazards

Protection of persons

ƒ Before working on the power supply module, check that all power terminals aredeenergised

– because the power terminals L1, L2, L3, +UG, −UG, Rb1, Rb2, X109 and X110 carryhazardous voltages for at least 3 minutes after mains disconnection.

– because the power terminals carry hazardous voltages even when only the mainsvoltage is applied.

Device protection

ƒ Connect/disconnect all pluggable terminals only in deenergised condition!

ƒ Detach the power supply modules from the AC mains or from the axis modules onlyin deenergised condition!

ƒ The unit only functions properly when the 24 V supply is switched on!

Safety instructionsDefinition of notes used

2

� 37EDK94PNE245 ZH/EN 2.0

2.3 Definition of notes used

The following pictographs and signal words are used in this documentation to indicatedangers and important information:

Safety instructions

Structure of safety instructions:

� Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangeroussituations)

Pictograph and signal word Meaning

� Danger!

Danger of personal injury through dangerous electrical voltage.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

� Danger!

Danger of personal injury through a general source of danger.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

� Stop!Danger of property damage.Reference to a possible danger that may result in propertydamage if the corresponding measures are not taken.

Application notes

Pictograph and signal word Meaning

� Note! Important note to ensure troublefree operation

� Tip! Useful tip for simple handling

� Reference to another documentation

Special safety instructions and application notes for UL and UR

Pictograph and signal word Meaning

� Warnings!

Safety or application note for the operation of a UL−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with ULif the corresponding measures are not taken.

� Warnings!

Safety or application note for the operation of a UR−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with ULif the corresponding measures are not taken.

Safety instructionsSafety instructions for the installation according to UL or UR

2

� 38 EDK94PNE245 ZH/EN 2.0

2.4 Safety instructions for the installation according to UL or UR

� Warnings!

ƒ Maximum surrounding air temperature: 55 °C.

ƒ For use in a pollution degree 2 environment.

ƒ Branch circuit protection:

Suitable for use on a circuit capable of delivering not more than 18000 rmssymetrical amperes, 500 V max., when protected by H or K5 fuses.

ƒ Voltage of the fuses must at least be suitable with the input voltage of thedrive.

ƒ E94APNE1004: Use 60/75 °C copper wire only, except for control circuits.

ƒ E94APNE2454: Use 75 °C copper wire only, except for control circuits.

Branch circuit protection

Type Fuse [A]

E94APNE1004 100

E94APNE2454 250

Technical dataGeneral data and operating conditions

3

� 39EDK94PNE245 ZH/EN 2.0

3 Technical data

3.1 General data and operating conditions

Conformity and approval

Conformity

CE 2006/95/EC Low−Voltage Directive

Approval

In preparation: UL UL 508C Industrial Control Equipment, file no. 132659

Supply system data

Supply forms With earthed �point

Unrestricted use

IT systems Unrestricted useObserve instructions about special measures concerning theconnected axis controllers!

Noise emission EN 61800−3 Conducted: cannot be specified because dependent on theconditions present in the interconnected system

Radiation: category C3

Noise immunity (according to requirements of EN 61800−3)

Electrostatic discharge(ESD)

EN 61000−4−2 8 kV for air discharge,4 kV for contact discharge to housing

Radio frequency

Conducted EN 61000−4−6 150 kHz ... 80 MHz, 10 V/m 80 % AM (1 kHz)

Radiation (housing) EN 61000−4−3 80 MHz ... 1000 MHz, 10 V/m 80 % AM (1 kHz)

Protection of persons and equipment

Enclosure EN 60529 IP 20Not in the wiring area ofthe lower terminalsNEMA 250 Protection against contact to

type 1

Insulation resistance EN 61800−5−1 Overvoltage category IIIDerating at and above 2000 m amsl: overvoltage category II

Insulation of controlcircuits

EN 61800−5−1 Safe mains isolation by double/reinforced insulation.

Short−circuit strength EN 61800−5−1 DC−bus connection: not short−circuit−proofBrake resistor connection: fully short−circuit proofControl connections: fully short−circuit proof

Leakage current EN 61800−5−1 > 3.5 mA Observe regulations andsafety instructions!

Cyclic mains switching Cyclic mains switching of 5 times within 5 minutes ispermitted without restrictions.

Mounting conditions

Mounting place In the control cabinet

Mounting position Vertical

Mounting clearances

Above/below � 80 mm / � 120 mmObserve the device−relatednotes on mounting.To the sides Side−by−side mounting without

any clearance

Technical dataGeneral data and operating conditions

3

� 40 EDK94PNE245 ZH/EN 2.0

Connection conditions for DC power supply module

AC mains operation Direct connection

DC−bus operation Direct connection of axis modules via terminals or busbarsystemMore information can be found in the Hardware Manual,chapter "DC−bus operation".

Environmental conditions

Climate

Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)

Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)

Operation IEC/EN 60721−3−3 3K3 (−10 ... +55 °C)Current derating at +45 ... +55 °C: 2.5 %/°C

Site altitude 0 ... 4000 m amsl1000 ... 4000 m amsl: current derating of 5 %/1000 m

Pollution EN 61800−5−1 Pollution degree 2

Vibration resistance (9.81 m/s2 = 1 g)

Transport IEC/EN 60721−3−2 2M2

EN 61800−2 2 ... 9 Hz: amplitude 3.5 mm

10 ... 200 Hz: acceleration resistant up to 10 m/s2

200 ... 500 Hz: acceleration resistant up to 15 m/s2

Operation Germanischer Lloyd 5 ... 13.2 Hz: amplitude ±1 mm13.2 ... 100 Hz: acceleration resistant up to 0.7 g

IEC/EN 60068−2−6 10 ... 57 Hz: amplitude 0.075 mm

57 ... 150 Hz: acceleration resistant up to 1 g

Technical dataElectrical data

3

� 41EDK94PNE245 ZH/EN 2.0

3.2 Electrical data

Basis of the data

MainsVoltageULN [V]

Voltage rangeULN [V]

Frequency rangef [Hz]

3/PE AC 230 180 − 0 % ... 264 + 0 % 45 − 0 % ... 65 + 0 %

3/PE AC 400 320 − 0 % ... 440 + 0 % 45 − 0 % ... 65 + 0 %

3/PE AC 500 400 − 0 % ... 550 + 0 % 45 − 0 % ... 65 + 0 %

Input data

Voltage Frequency Current [A] Number ofphases

Type [V] [Hz] max. +45 °C � max. +55 °C �

E94APNE1004 230/400/500 50/60 82/82/82 61/61/61 3

E94APNE2454 230/400/500 50/60 200/200/200 150/150/150 3

� Temperature in the control cabinet

Voltage Continuous input power

Type [V] SL [kVA]

E94APNE1004 230/400/500 32.6/56.7/70.9

E94APNE2454 230/400/500 79.6/138/173

Output data

Voltage Frequency Current [A] Number ofphases

Type [V] [Hz] max. +45 °C � max. +55 °C �

E94APNE1004 325/565/705 0 (DC) 100/100/100 75/75/75 2

E94APNE2454 325/565/705 0 (DC) 245/245/245 184/184/184 2

� Temperature in the control cabinet

Voltage Output power X109, X110, +UG, −UG

Type [V] With mains filter PaDC [kW] Without mains filter PaDC [kW]

E94APNE1004 325/565/705 27.9/48.6/60.8 20.8/36.2/45.2

E94APNE2454 325/565/705 68.5/119/149 51/88.6/111

Power loss PV [W]

Type Total (when operating with IaN) Constant (control electronics only)

E94APNE1004 230 7

E94APNE2454 550 7

Technical dataElectrical data

3

� 42 EDK94PNE245 ZH/EN 2.0

Internal brake chopper data

Type Switchingthreshold

(adjustable)

Peak current(0.5 s)

Peak brakingpower(0.5 s)

Cont.current

Continuousbrakingpower

Brake resistor(max −10%)

Voltage [V]

AC DC UBRmax [V] IBRmax [A] PBRmax [kW] IBRd [A] PBRd [kW] RBR [�]

E94APNE1004

230 325 390 156 60.8 62.7 9.8 2.5

400 565 725 145 105 58.2 17.0 5.0

480 678 765 153 117 61.4 18.9 5.0

500 705 790 158 125 63.5 20.1 5.0

E94APNE2454

230 325 390 279 109 112 17.5 1.4

400 565 725 259 188 104 30.3 2.8

480 678 765 273 209 110 33.7 2.8

500 705 790 282 223 113 36.0 2.8

Technical dataMechanical data

3

� 43EDK94PNE245 ZH/EN 2.0

3.3 Mechanical data

Dimensions

S94PN10020

Type Dimension a Mass Device size

Power supplymodule

[mm] [kg]

E94APNE1004 210 13.5 4

E94APNE2454 390 28.5 5

Mounting the deviceMounting grid

4

� 44 EDK94PNE245 ZH/EN 2.0

4 Mounting the device

4.1 Mounting grid

We recommend to provide the mounting plate with a grid pattern of M5 threaded holesfor attaching the devices. This preparation enables easy attachment of the devices, and thedevice sizes 1, 2, ... n can thus be mounted directly adjacent to each other.

S94PN10040

� Grid hole pattern for installation backplane

� Grid hole pattern for other device sizes or filters mounted below or beside the device (only forSingle Drive)

� Cable duct

1...

5Device size, mounting holes used

Mounting the deviceArrangement of the devices

4

� 45EDK94PNE245 ZH/EN 2.0

4.2 Arrangement of the devices

L1

L2

L3

M3~

M3~

M3~

M3~

E9

4A

ZxP

xxxx

E9

4A

ZxP

xxxx

E9

4A

PN

Exxxx

E9

4A

ZE

X1

00

E9

4A

ZP

xxxxx

E9

4A

ZP

xxxxx

E9

4A

ZP

xxxxx

E9

4A

ZP

xxxxx

...

...

+UG-UG

+UG-UG

+UG

-UG

� �

�

(E9

4A

ZP

Pxxxx)

SSP94FF003

Fig.4−1 Arrangement concept

� Standard mounting: side mounting� Mounting variant: top mountingE94AZxPxxxx FilterE94APNExxxx 9400 DC power supply module

(up to 36 A/18 kW with E94AZPPxxxx installation backplane)E94AZEX100 DC input module

E94AZPxxxxx Installation backplane for 9400 axis module

The technical data must be taken into account when planning and dimensioning a DC−businterconnection.

Arrange the devices as follows for operation in DC−bus interconnection via the DC busbars:

ƒ Mount the devices side by side from the left to the right.

ƒ Install the supplying device on the left side:

– DC power supply module (in a first row),

– DC feeding point (in following rows).

ƒ Install the Multi Drive axis controllers from left to right with decreasing powers.

ƒ Single Drive axis controllers can be integrated to increase the braking power. Theseaxis controllers must be equipped with the optional busbar set (E94AZJAxxx).

Protective measures for the cables leading to an E94AZEX100 input module must bedimensioned for a rated current of 100 A. If smaller cable cross−sections are used, thefusing has to be adapted according to the applicable standards or technical rules. Moreinformation can be found in the chapter "DC−bus operation" of the Hardware Manual.

Mounting the deviceMounting steps

4

� 46 EDK94PNE245 ZH/EN 2.0

4.3 Mounting steps

Proceed as follows for the installation:

1. Prepare M5 threaded holes on the mounting plate according to the mounting grid.

– Always use all mounting points specified.

2. Screw the device onto the mounting plate. Do not yet tighten the screws.

– Use M5 screw and washer assemblies or M5 hexagon socket screws with washers.

3. Repeat step 2 for installation backplanes, which can be mounted directly adjacent toone another.

4. Align all devices and installation backplanes.

5. If busbars are used: connect the busbars.

6. Tightly screw all devices and installation backplanes onto the mounting plate.

– Tightening torque: 3.4 Nm (30 lb−in).

Wiring the deviceImportant notes

5

� 47EDK94PNE245 ZH/EN 2.0

5 Wiring the device

5.1 Important notes

� Danger!

Dangerous voltage

All power terminals remain live for up to three minutes after mainsdisconnection.

Possible consequences:

ƒ Death or severe injuries when touching the power terminals.

Protective measures:

ƒ Wait for at least three minutes before working on the power terminals.

ƒ Check that all power terminals are deenergised.

�Danger!

Dangerous voltage

The leakage current to earth (PE) is > 3.5 mA AC or > 10 mA DC.

Possible consequences:

ƒ Death or severe injuries when the device is touched in the event of a fault.

Protective measures:

ƒ Implement the actions required in the EN 61800−5−1. Especially:– Fixed installation– PE connection must conform to standards (PE conductor diameter� 10 mm2 or PE conductor must be connected twice)

� Stop!

No device protection in the event of too high mains voltages

The mains input is not fused internally.

Possible consequences:

ƒ Destruction of the device if the mains voltage is too high.

Protective measures:

ƒ Observe the max. permissible mains voltage.

ƒ Fuse the device correctly on the supply side against mains fluctuations andvoltage peaks.

Wiring the deviceConnection plan

5

� 48 EDK94PNE245 ZH/EN 2.0

5.2 Connection plan

L3

N

PE

L1

L2

F1...F3

RB

E94AxxExxxx

E94AZPxxxxx

X109

X110

Z1

E94APNExxx4

24E GE

X11

X109

X110

L1 L2 L3

X111

+UG -UG

L1 L2 L3

X112

Rb1 Rb2

K1

F4

K1

K1

O

I

RBϑ

+

-

�

�

3

�

�-UG+UG

E94AZEX100�

F5...F6

S94PN100P21

Fig.5−1 Connection concept

E94APNExxx4 9400 DC power supply moduleE94AZPxxxxx Installation backplaneE94AxxExxxx 9400 axis moduleE94AZEX100 DC input moduleF1 ... Fx FusesZ1 Mains filter/RFI filter (optional)K1 Mains contactorRB Brake resistor� Alternative: mains connection at the bottom� 24 V supply voltage for control electronics according to IEC 61131−2

Wiring the deviceWiring

Connecting busbars

5

� 49EDK94PNE245 ZH/EN 2.0

5.3 Wiring

5.3.1 Connecting busbars

SSP94PN401

Fig.5−2 Example: connecting busbars to DC power supply module

Proceed as follows to connect the busbars:

1. If devices of the interconnected system have already been in operation:

– Ensure that the power supply system is switched off by checking the voltage at thesupply terminals.

– If necessary, switch off the power supply and wait at least 3 minutes.

2. Loosen the busbar screws but do not remove them completely.

3. Push the busbars as far as possible to the left towards the adjacent busbar.

– Ensure that there is good contact to the adjacent busbar.

4. Tighten the busbar screws.

– Tightening torque: 3.2 ... 3.5 Nm (28 ... 31 lb−in).

5. Screw all components onto the mounting plate.

– Tightening torque: 3.4 Nm (30 lb−in).

Wiring the deviceWiringDesign of the cables

5

� 50 EDK94PNE245 ZH/EN 2.0

5.3.2 Design of the cables

ƒ The cables used must comply with the approvals required for the location (e.g. UL).

ƒ It is imperative to comply with the regulations concerning minimum cross−sectionsof PE conductors. The cross−section of the PE conductor must be at least as large asthe cross−section of the power connections.

ƒ The effectiveness of a shielded cable is reached by:

– Providing a good shield connection through large−surface shield contact.

– Using only braided shields with low shield resistance made of tin−plated ornickel−plated copper braid.

– Using braided shields with an overlap rate > 70 % and an overlap angle of 90 °.

– Keeping unshielded cable ends as short as possible.

Use system cables or shielded cables for these connections:

ƒ External brake resistor (� Mounting Instructions of the brake resistor)

The following connections need not be shielded:

ƒ Mains

ƒ 24 V supply

ƒ Digital signals (inputs and outputs)

Wiring the deviceWiring

Terminal assignment

5

� 51EDK94PNE245 ZH/EN 2.0

5.3.3 Terminal assignment

The wiring area of the power terminals is designed for the cables being routed upwardsand/or downwards. Usually the AC mains cables come from above. When filters are used,the connection cables are fed from below (for filters mounted beside the module) or fromabove (for filters mounted above the module). The protection against contact in the covercan be removed accordingly.

To improve the cable handling, the cable cross−section can also be divided onto two cables.

The ring cable lugs used must not exceed the dimensions specified here.

ƒ E94APNE1004 (device size 4, connection M8): max. cable lug width 20 mm

ƒ E94APNE2454 (device size 5, connection M10): max. cable lug width 33 mm

S94PN10050

Fig.5−3 Arrangement of the power connections

Wiring the deviceWiringTerminal assignment

5

� 52 EDK94PNE245 ZH/EN 2.0

Mains

Terminal X111 Labelling Description

� Fig.5−3

L1L2L3

Connection of the mains phases L1, L2, L3

� C ti f th l id PE d tConnection for the supply−side PE conductor

Terminal X112 Labelling Description

� Fig.5−3L1L2L3

Alternative connection at the bottom: mains phases L1, L2, L3

� C ti f th l id PE d tConnection for the supply−side PE conductor

Terminal data Max. conductor cross−section Tightening torque Screw drive

[mm2] [AWG] [Nm] [lb−in]

Device size 4:Connection with ringcable lug M8

50(2 x 25)

1/0−

8 71 SW13

Device size 5:Connection with ringcable lug M10

120(2 x 50)

4/0(2 x 1/0)

15 133 SW15

DC bus

Terminal X111 Labelling Description

� Fig.5−3+UG−UG

Connection of DC−bus voltageCables routed upwards

Terminal X112 Labelling Description

� Fig.5−3+UG−UG

Connection of DC−bus voltageCables routed downwards

Terminal data Max. conductor cross−section Tightening torque Screw drive

[mm2] [AWG] [Nm] [lb−in]

Device size 4:Connection with ringcable lug M8

70(2 x 35)

2/0−

8 71 SW13

Device size 5:Connection with ringcable lug M10

150(2 x 70)

300 mcm(2 x 2/0)

15 133 SW15

Wiring the deviceWiring

Terminal assignment

5

� 53EDK94PNE245 ZH/EN 2.0

External brake resistor

Terminal X112 Labelling Description

� Fig.5−3Rb1Rb2

External brake resistor

Terminal data Max. conductor cross−section Tightening torque Screw drive

[mm2] [AWG] [Nm] [lb−in]

Device size 4:flexiblewith wire end ferrule

16 4 2.5 ... 3.0 22.2 ... 26.6 6 x 2

Device size 5:flexiblewith wire end ferrule

35 1 3.2 ... 3.7 28.4 ... 32.8 6 x 2

Wiring the deviceWiringWiring of control connections

5

� 54 EDK94PNE245 ZH/EN 2.0

5.3.4 Wiring of control connections

24 V supply

Terminal X11 Labelling Description

GE GND external supply

24E 24 V external supply through safely separated power supply unit(SELV/PELV)IEC 61131−2, 19.2 ... 28.8 V, residual ripple max. ±5 %Current during operation: 1.4 AStarting current: 4 A for 100 ms

9400SSP000X2 SB Reserved

Terminal data Conductor cross−section Tightening torque

[mm2] [AWG] [Nm] [lb−in]

Flexible

0.2 ... 2.5 24 ... 12 Spring terminalWith wire endferrule

Stripping length / contact length: 10 mm

Digital inputs, digital outputs

Terminal X12 Labelling Description

GOI GND digital out / in

DI1 Activation of brake chopper(external 24 V supply required)

DO1 Mains OK

DO2 Brake chopper active

DO3 Short circuit in brake chopper

SSP9400X12 DO4 Heatsink overtemperature

Terminal data Conductor cross−section Tightening torque

[mm2] [AWG] [Nm] [lb−in]

Flexible

0.2 ... 2.5 24 ... 12 Spring terminalWith wire endferrule

Stripping length / contact length: 10 mm

Final works 6

� 55EDK94PNE245 ZH/EN 2.0

6 Final works

� Danger!

Dangerous voltage!

When the mains voltage is switched off, the DC bus is still charged for at leastabout 3 minutes.

ƒ The state of charge is not indicated!

ƒ On synchronous motors self−discharge only starts after a possible feedbackoperation has been completed.

ƒ Discharging the DC bus in a controlled manner via the brake chopper/brakeresistor requires the external 24 V supply (� digital input DI1).

Possible consequences:

ƒ Death or severe injuries when touching the terminals.

Protective measures:

ƒ Before starting work on the system check that it is deenergised.

ƒ Wait at least 3 minutes after switching off the mains voltage.

ƒ Only remove deenergised devices from the installation backplanes and donot touch any terminals.

How to proceed:

ƒ Adjust the setting for the mains voltage/brake chopper threshold to the mains

Setting of mains voltage/brake chopper threshold 2

Pos. � ULN [V] UBRmax [V] 1

500 V

480 V

400 V

230 V

ON

MAINS

12

500 790OFFOFF

480 765ONOFF

400 725OFFON

230 390ONON94APNEDS01

ƒ Switch on the 24 V supply

ƒ Check the operating status by means of the LED display

If you want to continue commissioning:

ƒ Switch on the mains

� �Lenze Automation GmbHPostfach 10 13 52, D−31763 HamelnHans−Lenze−Str. 1, D−31855 AerzenGermany

EDK94PNE245ZH/EN 2.0© 08/2014

TD29

� +49�5154 82−0

� Service 008000�2446877 (24 h helpline)

� Service +49�5154 82−2800

E−Mail lenze@lenze.com

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