Features 193-ESM-_ _ _-200A-D180

592-ESM-_ _ _-200A-S4

193-ESM-_ _ _-200A-T

Installation Instructions

E300 / E200 Sensing Module(Cat 193-ESM-_ _ _-200A-_ _ _; 592-ESM-_ _ _-200A-S4)

T3

100-D Contactor

Power Terminals

Mounting Holes

for M5 Screw

WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants.

Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of practice. In case of

malfunction or damage, no attempts at repair should be made. The product should be returned to the manufacturer for repair. Do not dismantle the product.

Additional Resources:1) Go to http://www.literature.rockwellautomation.com; 2) Go to Search. Type in publication number: 193-UM015

T2

T1

Contactor

Power

Terminals

Contactor

Mounting

Bracket

T3

T2

T1

Power Terminals

T3

T2

T1

L1

L2

L3

Mounting Holes

for M5 Screw

For 193-ESM-_ _ _-200A-T:

Power wires are to be fastened

to the mounting surface at a

maximum of 14 inches from

the end of the power terminals

on both the line and load side.

Installation

E300 Sensing Module2

Publication 193-IN072E-EN-P - March 2016 PN-307691 DIR 10001614247 (Version 04)

Features 193-ESM-_ _ _-200A-P

L1

L2

L3

T3

T2

T1

Mounting Holes

for M5 Screw

22 N·m (195 lb-in)100-D115E, -D140E, -D180E

100-D115, -D140, -D180

1

100-D115...D180 Starter

Assembly Instructions(for use with Cat. No.

193-ESM-_ _ _-200A-D180)

2

1

1

2

3

Supplied with Contactor

3E300 Sensing Module

Publication 193-IN072E-EN-P - March 2016 PN-307691 DIR 10001614247 (Version 04)

3

100-D115...D180 Starter Assembly Instructions(Continued)

2

NEMA Size 4 Starter Assembly Instructions(for use with Cat. No. 592-ESM-_ _ _-200A-S4)

200 lb-in

(23 N•m)

30 lb-in

(3.4 N•m)

200 lb-in

(23 N•m)

2

1

3

4

2 N•m

(18 lb-in)

PN-307691DIR 10001614247 (Version 04)

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

Publication 193-IN072E-EN-P - March 2016

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Table 1 Standard Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1

Short Circuit Ratings

The E300 / E200 overload relay is suitable for use on circuits capable of delivering not more than the RMS symmetrical amperes listed in the following tables:

Table 2 Standard Fault Short Circuit Ratings per EN60947-4-1

Overload Relay using

Sensing Module

Catalog Number

Maximum

Voltage (V)

Prospective Short Circuit

Current, Ir (A)

Conditional Short Circuit

Current, Iq (A)

10,000 100,000 690

Sensing Module

Catalog Number

Contactor

Catalog Number

Max. Starter FLC (A) Max. Available Fault

Current (A)

Maximum Voltage (V) Class J or CC Fuse

(A)

140 250180 300

100,000 600

Table 4 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 100-D, IEC, contactors protected by fuses

193-ESM-__-200A-D180 100-D140100-D180

Max. Starter

FLC (A)

Max. Available Fault

Current (A)

Overload Relay using Sensing Module

Catalog Number

Overload Relay using Sensing Module

Catalog Number

Overload Relay using Sensing Module

Catalog Number

Table 5 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 500 line, NEMA, contactors protected by fuses

J

592-ESM-___-200A-S4 4 135400600

Contactor size

Contactor size Max. Starter

FLC (A)

Max. Starter

FLC (A)

Contactor

Catalog Number

100,000

Max. UL Fuse (A)Maximum Voltage (V)

Maximum

Voltage (V)

Maximum

Voltage (V)

Fuse Coordination

The following tables illustrate the fuse coordination tested when used with contactors stated:

Table 7 Type I and Type II fuse coordination with Bul. 100-D contactors per EN60947-4-1

Type I Class J or

CC Fuse (A) Type II Class J or CC

Fuse (A)

Type I Class J

Fuse (A) Type II Class J

Fuse (A)

100-D140 140 250 250100-D180 180 300 300

600193-ESM-___-200A-D180 100,00010,000

Table 8 Type I and Type II fuse coordination with Bul. 500 line, NEMA, contactors per EN60947-4-1

592-ESM-___-200A-S4 4 135400 400

100,00010,000600

Prospective Short

Circuit Current,

Ir (A)

Conditional Short

Circuit Current,

Iq (A)

Prospective Fault

Current, Ir (A)

Conditional Fault

Current, Iq (A)

Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/about-us/sustainability-ethics/product-environmental-compliance.page.

193-ESM-___-200A-D180,

592-ESM-___-200A-S4 193-ESM-___-200A-T,

240 500R

200300

Sensing Module

Catalog Number

Contactor

Catalog Number

Maximum

Starter FLC (A)

Maximum Available

Fault Current (A)

Maximum

Voltage (V)

Maximum RK5 Non-time

Delay Fuse Size

Maximum Listed

Circuit Breaker Size

193-ESM-___-200A-P,193-ESM-___-200A-T

------ ------ 600A 600A

100-D115 115100-D140 140100-D180 180

592-ESM-___-200A-S4 500_-E__ 135 400A 175A

60010,000193-ESM-___-200A-D180 300A 250A

193-ESM-___-200A-P,

Table 3 High Fault Short Circuit Ratings using stand alone overload relays when

protected by fuses per UL60947-4-1 and CSA 22.2 No. EN60947-4-1

Maximum

FLC (A)

Maximum

Available Fault

Current (A)

Maximum

Voltage

(V)

Class J or CC

Fuse

193-ESM-___-200A-P,193-ESM-___-200A-T,

200 100,000 600 400A

Sensing Module

Catalog Number

115 200100-D115

Table 6 High Fault Short Circuit Ratings using Bul. 140G circuit breakers per UL60947-4-1 and CSA 22.2 No. EN60947-4-1

At 480V At 600V

100-D115 115100-D140 140100-D180 180500_-E__ 135

Maximum Circuit

Breaker Current (A)

193-ESM-___-200A-D180 65 25 140G-J6_3-D25 225

Maximum Available

Fault Current (kA)Sensing Module

Catalog Number

Contactor

Catalog

Number

Maximum

Starter FLC (A)

Circuit Breaker

Catalog Number

100-D115 115 200 200

22 14592-ESM-___-200A-S4 140G-J6_3-D17 175

5,000

500 500240

CONFIDENTIAL AND PROPRIETARY INFORMATION. THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF

ROCKWELL AUTOMATION, INC. AND MAY NOT BE USED, COPIED OR DISCLOSED TO OTHERS, EXCEPT WITH THE AUTHORIZED WRITTEN

PERMISSION OF ROCKWELL AUTOMATION, INC.

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