e-sch-jav-41t-1.5-021-r0

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Page 1: E-Sch-JAV-41T-1.5-021-R0

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C C

B B

A A

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Date: 09/01/2013 Sheet ofFile: D:\VPS DATA ON KHUONG\..\Robbins-MSV JAC-H1,2,6,Fire_2.SchDocDrawn By:

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JACON INTERNATIONAL PTE . LTD

HUU KHUONG

JAV-41T-1.5-021

JAC_H1,2,6,FIRE

JAC_H1,2,6,Fire

CAN_H

ESTOP -IGN +

ESTOP +BROWN

YELLOW

GAUGECOLOUR

WHITE

GREENAWG14

AWG14

AWG14

AWG14

PRINT

B+GND

CAN_LBLUE

REDBLACK

AWG14

AWG10AWG10

S - B+U - GND

Y - CAN_LW - CAN_H

X - IGNZ - ESTOP +V - ESTOP -

HD36 24-9SN

4.0 mm4.0 mm

4.0 mm4.0 mm

4.0 mm

6.0 mm6.0 mm

JAC_H1U - GND (30A)S - PWR (30A)W - CAN_HY - CAN_LT -X - IGNZ - ESTOP OutV - ESTOP In

JAC_H1 (To Rear)

HD36 24-9PN

X - IGNZ - ESTOP +V - ESTOP -

T - IGN B+

S - B+U - GND

Y - CAN_LW - CAN_H

HD36 24-9PN

GAUGECOLOUR PRINT

JAC_H2U - GND (30A)S - PWR (30A)W - CAN_HY - CAN_LT - IGN B+X - IGNZ - ESTOP OutV - ESTOP In

JAC_H2 (To Front)

HD36 24-9SN

CAN_H

ESTOP -IGN +

ESTOP +BROWN

YELLOW

WHITE

GREENAWG15

AWG15

AWG15

AWG15B+GND

CAN_LBLUE

REDBLACK

AWG15

AWG11AWG11

4.0 mm4.0 mm

4.0 mm4.0 mm

4.0 mm

6.0 mm6.0 mm

RED AWG10 4.0 mm

1. GND2. PRESSURE 1

3. PRESSURE 24. IGN

7.RETURN8.IGN UNSWITCHED

5.6.

To Fire BoxBlue3 mm

Red4 mm

Red4 mmWhite3 mm

White3 mm

White3 mm

IGN UNSWITCHEDPRESSURE 1

IGN UNSWITCHEDPRESSURE 2

Red

White

White3 mm3 mm

Red3 mm3 mmPRESSURE 1

PRESSURE 2

HD16-6-96-S

To Main BoxA - Supply 5AB - ReturnC - GNDD - Supply UnSwitchedE - Supply UnSwitchedF - Supply UnSwitched

FIRE

IGNX10-14 Node1

Out CB12GND

Out CB12Out CB12

4 mm

4 mm4 mm

3 mm

4 mm4 mm

Out CB12

Out CB12

JAC_H6

1 - F Throttle +2 - F Throttle GND3 - F Throttle Signal4 - R Throttle +5 - R Throttle GND6 - R Throttle Signal

Throttle

4 - R Throttle +5 - R Throttle GND

6 - R Throttle SignalTo Rear Cab

1 - F Throttle +2 - F Throttle GND

3 - F Throttle SignalTo Front Cab

WhiteBlackRed

3 mm

3 mm3 mm

3 mm

3 mm3 mm

WhiteBlackRed 3 mm

3 mm3 mm

WhiteBlackRed

3 mm

3 mm3 mm

WhiteBlackRed

Plugs/Terminals to be supplied for Manual Termination

HD36 24-9PN - 2 With PinsHD36 24-9SN - 2 With SocketsHD16-6-96-S - 1 With SocketsHD10-6-96-P - 1 With SocketsDT 06-2S - 2 With SocketsDT 04-2P - 2 With PinsDT 06-3S - 2 With SocketsDT 04-3P - 2 With PinsJSE-0460-204-08141- 8 With PinsJSE-0462-203-08141- 8 With SocketsJSE-0460-204-12141- 16 With PinsJSE-0462-203-12141- 16 With SocketsJSE-0460-202-16141 - 25 (16 AWG) Deustch PinJSE-0460-201-16141 - 15 (16 AWG) Deustch SocketDT 06-6P - 2 With Pins

HD16-6-96-S

11500 mm 11500 mm

HD36 24-9PN HD34 24-9SN

5000 mm

3500 mm

1500 mm

1000 mm

1000 mm

1000 mm

25000 mm

4000 mm

500 mm

Page 2: E-Sch-JAV-41T-1.5-021-R0

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2

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3

4

4

5

5

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6

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7

8

8

D D

C C

B B

A A

Title

Number RevisionSize

A3

Date: 09/01/2013 Sheet ofFile: D:\VPS DATA ON KHUONG\..\Robbins-MSV JACH3.SchDocDrawn By:

2

JACON INTERNATIONAL PTE . LTD

HUU KHUONG

JAV-41T-1.5-021

JAC_H3

JAC_H3

Plugs/Terminals to be supplied for Manual Termination

DT 06-3S - 14 With SocketsDT 04-3P - 14 With PinsDT 06-2S - 14 With SocketsDT 04-2P - 14 With PinsJSE-DRC16-70SA - 1 With SocketsJSE-DRC70-BT - 1JSE-0460-202-16141 - 200 (16 AWG) Deustch PinJSE-0460-201-16141 - 150 (16 AWG) Deustch Socket

3mm

3mm3mm3mm3mm3mm

3mm

Orange

3mm3mm3mm3mm3mm3mm

3mm

3mm3mm

3mm

3mm

WhiteBlue

WhiteBlue

3mm3mm3mm3mm3mm

3mm3mm3mm3mm3mm3mm

3mm

3mm

3mm

3mm

BlueWhite

1 Axle A Position +2 Axle A Position GND3 Axle A Position In4 - Axle B Position +5 - Axle B Position GND6 - Axle B Position In7 - Axle A (L) Speed +8 - Axle A (L) Speed GND9 - Axle A (L) Speed In10 - Axle A (R) Speed +11 Axle A (R) Speed GND12 - Axle A (R) Speed In13 - Axle B (L) Speed +14 - Axle B (L) Speed GND15 - Axle B (L) Speed In16 - Axle B (R) Speed +17 Axle B (R) Speed GND18 - Axle B (R) Speed In19 - Inclinometer +20 - Inclinometer GND21 - Inclinometer In

23 - NSF Position Sense +24 - NSF Position Sense GND25 - NSF Position Sense In26 - OSF Position Sense +27 - OSF Position Sense GND28 - OSF Position Sense In29 - NSR Position Sense +30 - NSR Position Sense GND31 - NSR Position Sense In32 - OSR Position Sense +33 - OSR Position Sense GND34 - OSR Position Sense In35 - Axle A Left Sol36 - Axle A Left Sol GND

43 - Axle A Left Slip Sol44 - Axle A Left Slip Sol GND45 - Axle A Right Slip Sol46 - Axle A Right Slip Sol GND47 - Axle B Left Slip Sol48 - Axle B Left Slip Sol GND49 - Axle B Right Slip Sol50 - Axle B Right Slip Sol GND

57 - Spare In +58 - Spare In

37 - Axle A Right Sol38 - Axle A Right Sol GND39 - Axle B Left Sol40 - Axle B Left Sol GND41 - Axle B Right Sol42 - Axle B Right Sol GND

51 - Additional A Sol52 - Additional A Sol GND53 - Additional B Sol54 - Additional B Sol GND55 - Additional C Sol56 - Additional C Sol GND

59 - Spare GND60 - Spare In +61 - Spare In62 - Spare GND63 - Spare In +64 - Spare In65 - Spare Out66 - Spare Out GND67 - Spare Out68 - Spare Out GND

22-Blank

JAC_H33mm3mm3mm

3mm3mm

3mm

3mm3mm3mm3mm3mm

3mm3mm

3mm

3mm

3mm

3mm3mm3mm3mm3mm

3mm3mm3mm3mm3mm3mm

3mm3mm

3mm

3mm3mm3mm

3mm3mm

OrangeBlueWhiteOrangeBlueWhite

OrangeBlueWhite

OrangeBlueWhiteOrangeBlueWhite

OrangeBlueWhite

OrangeBlueWhite

OrangeBlueWhiteOrangeBlueWhite

OrangeBlueWhite

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

Orange

BlueWhite

Orange

BlueWhite

OrangeWhite

55_53

55_34

55_33

55_24

55_13

55_52

55_41

55_2355_18

55_15

55_16

55_14

55_35

55_54

55_36

55_55

55_17

55_02

55_12

55_11

55_03

55_39

55_04

55_22

55_0855_21

55_09

DRC16-70SA

55_2162 - Spare In +

63 - Spare In

Spare

1 -Axle B (R) Speed +3 -Axle B (R) Speed GND

4 -Axle B (R) Speed In

Axle B (R) Speed

55_34

1 -Axle B (L) Speed +3 -Axle B (L) Speed GND

4 -Axle B (L) Speed In

Axle B (L) Speed

55_53

1 -Axle B Position +3 -Axle B Position GND

4 -Axle B Position In

Axle B Positon

55_36

66 - Spare Out67 - Spare Out GND

Spare

55_08

66 - Spare Out67 - Spare Out GND

Spare

55_09

1 -Inclinometer +3 -Inclinometer GND

4 -Inclinometer In

Inclinometer Sensor

55_52

1 -Axle A (L) Speed +3 -Axle A (L) Speed GND

4 -Axle A (L) Speed In

Axle A (L) Speed

55_54

1 -Axle A (R) Speed +3 -Axle A (R) Speed GND

4 -Axle A (R) Speed In

Axle A (R) Speed

55_35

1 -Axle A Position +3 -Axle A Position GND

4 -Axle A Position In

Axle A Positon

55_55

1 -OSR Position Sense +3 -OSR Position Sense GND

4 -OSR Position Sense In

OSR Position Sense

55_23

55_41

1 -NSR Position Sense +3 -NSR Position Sense GND

4 -NSR Position Sense In

NSR Position Sense

1 - Axle A Left Sol2 - Axle A Left Sol GND

Axle A Left Sol55_18

1 - Axle A Right Sol2 - Axle A Right Sol GND

Axle A Right Sol55_17

1 - Axle B Left Sol2 - Axle B Left Sol GND

Axle B Left Sol55_16

1 - Axle B Right Sol2 - Axle B Right Sol GND

Axle B Right Sol55_15

1 - Axle A Left Slip Sol2 - Axle A Left Slip Sol GND

Axle A Left Slip Sol55_14

1 - Axle A Right Slip Sol2 - Axle A Right Slip Sol GND

Axle A Right Sol55_13

1 - Axle B Left Slip Sol2 - Axle B Left Slip Sol GND

Axle B Left Sol55_12

1 - Axle B Right Slip Sol2 - Axle B Right Slip Sol GND

Axle B Right Sol55_11

1 - Additional C Sol2 - Additional C Sol GND

Addition Sol55_04

50 - Additional A Sol51 - Additional A Sol GND

Addition Sol55_02

52 - Additional B Sol53 - Additional B Sol GND

Addition Sol55_03

1 -NSF Position Sense +3 -NSF Position Sense GND

4 -NSF Position Sense In

NSF Position Sense

55_33

1 -OSF Position Sense +3 -OSF Position Sense GND

4 -OSF Position Sense In

OSF Position Sense

55_24

55_3959 - Spare In +

60 - Spare In61 - Spare GND

Spare

59 - Spare In +60 - Spare In

61 - Spare GND

Spare

55_22

1000 mm 500 mm 3000 mm 3500 mm 1500 mm

1500 mm

1500 mm

1500 mm

3000 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000

mm

2000 mm

2000 mm

2000 mm

45000 mm

500 mm

500 mm

2500 mm

1000 mm

1000 mm

1000 mm

1500 mm

1500 mm

1500 mm

1500 mm

1500 mm

1500 mm

1500 mm

1500 mm

1500 mm

1500 mm

1000 mm

1000 mm

1000 mm

1000 mm

6500 mm

500 mm

500 mm

Page 3: E-Sch-JAV-41T-1.5-021-R0

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5

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6

7

7

8

8

D D

C C

B B

A A

Title

Number RevisionSize

A3

Date: 09/01/2013 Sheet ofFile: D:\VPS DATA ON KHUONG\..\Robbins-MSV JACH4.SchDocDrawn By:

2

JACON INTERNATIONAL PTE . LTD

HUU KHUONG

JAV-41T-1.5-021

JAC_H4

JAC_H4

Plugs/Terminals to be supplied for Manual Termination

DT 06-2S - 7 With SocketsDT 04-2P - 7 With PinsDT 06-3S - 1 With SocketsDT 04-3P - 1 With PinsDRC16-40SA - 1 With PinsDRC40-BT - 1JSE-0460-202-16141 - 80 (16 AWG) Deustch PinJSE-0460-201-16141 - 50 (16 AWG) Deustch SocketHIRSCHMANN PLUG BLACK (JSE-16701008-8)- 7

X10_06

DRC16-40SA

1 - P Brake Press Sw +2 - P Brake Press Sw3 - Boost Press Sw +4 - Boost Press Sw5 - Return Filter Sw +6 - Return Filter Sw7 - Boost Filter 1 Sw +8 - Boost Filter 1 Sw9 - Boost Filter 2 Sw +

13 - Horn14 - Horn GND

16 - Rev Alarm GND17 - FWD Sol18 - FWD Sol GND19 - REV Sol20 - REV Sol GND21 - P/Brake Sol

10 - Boost Filter 2 Sw11 - ESTOP Out12 - ESTOP In

15 - Rev Alarm

22 - P/Brake Sol GND23 - Spare In+

27 - Spare In (A)28 - Spare GND29 - Spare In+30 - Spare In31 - Spare GND32 - Spare Out33 - Spare Out GND34 - Spare Out35 - Spare Out GND36 - Spare Out37 - Spare Out GND38 - Spare In+39 - Spare In40 - Spare GND

24 - Spare In25 - Spare26 - Spare GND

JAC_H4

3mm4mm4mm4mm4mm

Orange

3mm3mm3mm3mm3mm3mm

3mm

3mm3mm

3mm

3mm

3mm3mm3mm3mm3mm

4mm4mm3mm3mm3mm

3mm

3mm

3mm

3mm

White

White

White

White

White3mm3mm3mm

3mm

3mm3mm

3mm3mm3mm3mm

Orange

Orange

Orange

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

Orange

BlueWhite

Orange

OrangeWhiteWhiteBlueWhiteBlueOrange

BrownYellow

X10_12

X21_03

X20_01/02

X10_08

X10_02

X10_03

X21_05

X10_06

X21_02

X20_03/04

X11_02

X10_18

X11_12

55-38

X21_09

X20_09

X20_11

X21_11

31 - Spare GND32 - Spare Out

Spare Out

X21_11

31 - Spare GND32 - Spare Out

Spare Out

X20_09

38 - Spare In+39 - Spare In

40 - Spare GND

Spare In

X11_12

11 - ESTOP Out12 - ESTOP In

ESTOP

31 - Spare GND32 - Spare Out

Spare Out

X21_09

28 - Spare GND29 - Spare In+30 - Spare In

Spare In

X10_18

24 - Spare In23 - Spare In+

Spare In

16 - Rev Alarm GND15 - Rev Alarm

Rev AlarmX20_03/04

13 - Horn14 - Horn GND

HornX20_01/02

3 - Boost Press Sw +4 - Boost Press Sw

Boost Press SW

X10_03

7 - Boost Filter 1 Sw +8 - Boost Filter 1 Sw

5 - Return Filter Sw +6 - Return Filter Sw

9 - Boost Filter 2 Sw +10 - Boost Filter 2 Sw

Boost Filter & Return Filter 1 Sw

X10_08

21 - P/Brake Sol22 - P/Brake Sol GND

P/Brake SolX21_05

1 - P Brake Press Sw +2 - P Brake Press Sw

P/B Press SW

X10_02

17 - FWD Sol18 - FWD Sol GND

FWD SolX21_02

19 - REV Sol20 - REV Sol GND

REV SolX21_03

23 - Spare In+27 - Spare In (A)

Spare In

55-38

25 - Spare26 - Spare GND

SpareX20_11

1000 mm 700 mm 500 mm 2500 mm 1000 mm 500 mm

500 mm

500 mm

1000 mm

1500 mm

1500 mm

1000 mm

1000 mm

1000 mm

4000 mm

4000 mm

500 mm

500 mm

500 mm

500 mm

1000 mm

1000 mm

1000

mm

1500

0 m

m

2500

mm

X10_12

X11_02

Page 4: E-Sch-JAV-41T-1.5-021-R0

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2

2

3

3

4

4

5

5

6

6

7

7

8

8

D D

C C

B B

A A

Title

Number RevisionSize

A3

Date: 09/01/2013 Sheet ofFile: D:\VPS DATA ON KHUONG\..\Robbins-MSV JACH5.SchDocDrawn By:

1

JACON INTERNATIONAL PTE . LTD

HUU KHUONG

JAV-41T-1.5-021

JAC_H5

JAC_H5

HD36-24-31-PT

PLC1 55/05

OUT CB12

4mm4mm4mm

OUT RELAY 2 4mm

GND

3mm3mm3mm3mm3mm

GND

3mm3mm3mm3mm3mm3mm

3mm

3mmOUT CB9

OUT CB12OUT CB12

3mm3mmSIGNAL

J1939 ShieldJ1939 Can HJ1939 Can_L

3mm3mm3mm

5mm3mm

3mm

3mm

RedRedRedBlue

WhiteWhiteWhiteWhiteWhiteRed

White

White

1 +Battery (Unswitch)2 +Battery (Unswitch)3 +Battery (Unswitch)4 - Sol Common5 - Throttle POS Sensor 1(PWM)6 - J1939 DATA LINK Shield7 - J1939 DATA LINK (+)8 - J1939 DATA LINK (-)9 +Battery (switched)10 - Remote Shutdown11 - Exhaust Brake SW12. Digital Sensor Return13. Exhaust Brake Relay14 -Relay Drive Return15 - Starter Sol16 - HYD Oil Temp Sw

20 - Spare Analog In GND21 - Spare Analog In22 - Spare Analog In +23 - Spare Analog In GND

25 - Spare Analog In +

19 - Spare Analog In +

24 - Spare Analog In

26 - Spare Analog In GND27 - Spare Analog In28 - Exhaust Brake Sol

18 - ESTOP/Iso Sw In17 - ESTOP/Iso Sw Out

29 - Exhaust Brake Sol GND30 - Spare Out31 - Spare Out GND

JAC_H5 (TO ENGINE)

Starter SolStarter Sol GND

Starter

1 +Battery (Unswitch)2 - Torque Limit SW

3 -4 - Inlet Air Shutoff Sol Relay

5 - Sol Common6 - CAT DATA LINK(-)7 - CAT DATA LINK(+)

8 - Digital Sensor Power (+8V)9 - Digital Sensor Return

11 - Aux Temp Sensor13 - Maintenence Due Lamp

14 - Analog Sensor (+5V)15 - Analog Sensor Return

16 - J1939 Shield17 - J1939 DATA (+)18 - J1939 DATA (-)19 -PTO Interupt SW

21 -22 - Ether Start Valve Relay

23 -24 - Dianostic Lamp

25 Warning Lamp26 +Battery (switched)27 - Remote Shutdown

29 - PTO Enable SW30 - PTO Ramp Up/Set SW

31 +Battery (Unswitch)32 +Battery (Unswitch)

33 - Aux Press Sensor34 -35 -

36 - Coolant Level Sensor37 -

38 - Start Aid O'Ride SW

40 - 75% Overspeed Veryfy SW39 -PTO Ramp Down/Resume SW

10- Throttle POS Sensor 1(PWM)

JACH E.C.U CAT C7 40 PIN

25 - Spare Analog In +26 - Spare Analog In GND

27 - Spare Analog In

Spare

White

IN RELAY 4OUT RELAY 4

IN RELAY 5OUT RELAY 5

OUT RELAY 08PLC1 55/40

RedBlue

OrangeBlueWhite

OrangeBlueWhiteOrangeBlueWhite

4mm4mm

BrownYellow

3mm3mmBlue

White

X21_14

X11_16

X11_18

X20_05

Plugs/Terminals to be supplied for Manual Termination

DT 06-2S - 4 With SocketsDT 04-2P - 4 With PinsDT 06-3S - 5 With SocketsDT 04-3P - 5 With PinsJSE-0460-202-16141 - 80 (16 AWG) Deustch PinJSE-0460-201-16141 - 30 (16 AWG) Deustch SocketHD36 24-31 PT - 1 With Pins

18 - ESTOP/Iso Sw In17 - ESTOP/Iso Sw OutISO SW

30 - Spare Out

31 - Spare Out GND

Spare

Coolant Level SensorSensor Power +8v

Sensor Return

Coolant Level

5. Digital Sensor Return13. Exhaust Brake Relay

40. Exhaust Brake SW67. Exhaust Brake Relay Return

P1 J1 Plug CAT C7 ECU 70 PIN

22 - Spare Analog In +23 - Spare Analog In GND

24 - Spare Analog In

Spare

16 - HYD Oil Temp Sw

Hydraulic Temp

20 - Spare Analog In GND21 - Spare Analog In

19 - Spare Analog In +Spare

A - PTO Enable SW 29B - PTO Ramp Up/Set SW 30

C- PTO Ramp Down/Resume SW 39

Remote Throttle (Spare)

1500 mm 1000 mm 700 mm 3000 mm

3000 mm

3000 mm

1000 mm

1500 mm

1500 mm

600 mm

800 mm

500 mm

1000 mm

1500 mm

Page 5: E-Sch-JAV-41T-1.5-021-R0

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4

4

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5

6

6

7

7

8

8

D D

C C

B B

A A

Title

Number RevisionSize

A3

Date: 09/01/2013 Sheet ofFile: D:\VPS DATA ON KHUONG\..\Robbins-MSV JACH7.SchDocDrawn By:

2

JACON INTERNATIONAL PTE . LTD

HUU KHUONG

JAV-41T-1.5-021

JAC_H7

JAC_H7

1 - IGN +2 - IGN SW3 - F Swtich Panel +4 - F P/Brake Sw5 - F FWD Tram Sw6 - F REV Tram Sw7 - F Horn Sw8 - F H Light Sw9 - F Spare Sw

13 - ESTOP In14 - NSF Brake Lt

16 - NSF Brake/Tail Lt GND17 - OSF Brake Lt18 - OSF Tail Lt19 - OSF Brake/Tail Lt GND20 - NSF Head Lt21 - NSF Head Lt GND

10 - F Brake Lt Sw +11 - F Brake Lt Sw12 - ESTOP Out

15 - NSF Tail Lt

22 - OSF Head Lt23 - OSF Head Lt GND24 -25 -26 -27 - Camera 24v+28 - Camer 24v-29 - Spare Out30 - Spare Out GND31 - F Strobe32 - F Strobe GND33 - F Cab Lt34 - F Cab Lt GND35 - F Steer Enable Sol36 - F Steer Enable Sol GND37 - F Axle Switches +38 - Axle B Left Sw39 - Axle B Right Sw40 - Axle C Left Sw41 - Axle C Right Sw42 - Axle D/E Left Sw43 - Axle D/E Right Sw44 - Foot Sw +45 - Foot Sw In46 - Spare In +47 - Spare In48 - Spare In +49 - Spare In50 - Spare Out51 - Spare Out GND52 - Spare Out53 - Spare Out GND54 - Spare Out55- Spare Out GND56 - Spare Out57 - Spare Out GND

JAC_H7

DRC16-70SA

2 - IGN SW3 - F Swtich Panel +

4 - F P/Brake Sw5 - F FWD Tram Sw6 - F REV Tram Sw

7 - F Horn Sw8 - F H Light Sw

9 - F Spare Sw10 -11 -

1 - IGN +

12 -

Front Dash Plug

14 - NSF Brake Lt

16 - NSF Brake/Tail Lt GND15 - NSF Tail Lt

NSF Tail LT

20 - NSF Head Lt21 - NSF Head Lt GND

NSF Head LT

17 - OSF Brake Lt18 - OSF Tail Lt

19 - OSF Brake/Tail Lt GND

OSF Tail LT

22 - OSF Head Lt23 - OSF Head Lt GND

OSF Head LT

44 - Foot Sw +

45 - Foot Sw In

Foot SW

35 - F Steer Enable Sol36 - F Steer Enable Sol GND

F Steer Enable Sol

10 - F Brake Lt Sw +11 - F Brake Lt Sw

Front Brake LT SW

3mm

3mm3mm

3mm

3mm

3mm3mm3mm3mm3mm3mm

3mm

3mm3mm

3mm3mm3mm3mm3mm

3mm3mm3mm3mm3mm

3mm

3mm

White

3mm3mm4mm

3mm

3mm3mm3mm3mm3mm

3mm3mm3mm3mm3mm

3mm3mm3mm

3mm3mm3mm

3mm3mm

RedRed

WhiteOrange

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteWhiteWhiteWhite

OrangeWhite

WhiteWhite

Blue

WhiteWhite

Blue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

Orange

White

WhiteWhiteWhiteWhiteWhite

OrangeWhiteOrangeWhiteOrangeWhite

4mm4mm

BrownYellow

4mm4mm4mm4mm

DT06-12PA Or Cable Gland

X10_12

X20_05

X10_08

X10_14

X10_04X10_06

X10_16

X20_01/02

X10_02

X21_04

X20_03

X21_02

X21_03

X11_02

X20_09

X21_01/02

X21_05

X11_08

X11_04X11_06

X11_12

X10_18

X20_11

X11_14

X21_13

X21_11

X18_11

X11_16

X21_09

X20_13

X20_14

X10_12X10_08

X10_14

X10_04X10_06

X10_02

X10_16

X21_04X21_02

X20_05X20_03

X20_01/02

X21_01/02

X20_11

Plugs/Terminals to be supplied for Manual Termination

DT 06-3S - 2 With SocketsDT 04-3P - 2 With PinsDT 06-2S - 9 With SocketsDT 04-2P - 9 With PinsJSE-DRC16-70SA - 1 With SocketsJSE-DRC70-BT - 1JSE-0460-202-16141 - 120 (16 AWG) Deustch PinJSE-0460-201-16141 - 45 (16 AWG) Deustch SocketHIRSCHMANN PLUG BLACK (JSE-16701008-8)- 2

55- Spare Out GND56 - Spare Out

Spare Out

46 - Spare In +

47 - Spare In

Spare In

X20_14

X11_16

51 - Spare Out GND52 - Spare Out

Spare Out

X21_111 - F Axle Switches +

2 - Axle B Left Sw3 - Axle B Right Sw

4 - Axle C Left Sw5 - Axle C Right Sw

6 - Axle D/E Left Sw7 - Axle D/E Right Sw

Front Axle Box Plug

DT06-12PA Or Cable Gland

X11_02

X11_08

X11_04X11_06

X11_12

X10_18

33 - F Cab Lt34 - F Cab Lt GND

Front Cab LTX21_09

29 - Spare Out

30 - Spare Out GND

Spare OutX21_03

31 - F Strobe32 - F Strobe GND

Front StrobeX21_05

13 - ESTOP In12 - ESTOP Out

Front Cab Estop

27 - Camera 24v+28 - Camer 24v-

CameraX20_09

53 - Spare Out GND54 - Spare Out

Spare Out

48 - Spare In +49 - Spare In

Spare In

X20_13

X18_11

800 mm 800 mm 2500 mm 1000 mm 1500 mm

1000 mm

1000 mm

1000 mm

1000 mm

2000 mm

2000 mm

6000 mm

2000 mm

2000 mm

800 mm

800 mm

1000 mm

2000 mm

1500 mm

1500 mm

2000 mm

2000 mm

1500 mm

1500 mm

700 mm

700 mm

1000

mm

Page 6: E-Sch-JAV-41T-1.5-021-R0

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5

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6

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7

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8

D D

C C

B B

A A

Title

Number RevisionSize

A3

Date: 09/01/2013 Sheet ofFile: D:\VPS DATA ON KHUONG\..\Robbins-MSV JACH8.SchDocDrawn By:

2

JACON INTERNATIONAL PTE . LTD

HUU KHUONG

JAV-41T-1.5-021

JAC_H8

68 - Spare Out69 - Spare Out GND

Spare

DRC16-70SA

1 Axle C Position +2 Axle C Position GND3 Axle C Position In4 - Axle D Position +5 - Axle D Position GND6 - Axle D Position In7 - Axle E Position +8 - Axle E Position GND9 - Axle E Position In10 - Axle C (L) Speed +11 Axle C (L) Speed GND12 - Axle C (L) Speed In13 - Axle C (R) Speed +14 - Axle C (R) Speed GND15 - Axle C (R) Speed In16 - Axle D (L) Speed +17 - Axle D (L) Speed GND18 - Axle D (L) Speed In19 - Axle D (R) Speed +20 - Axle D (R) Speed GND21 - Axle D (R) Speed In23 - Axle E (L) Speed +24 - Axle E (L) Speed GND25 - Axle E (L) Speed In26 - Axle E (R) Speed +27 - Axle E (R) Speed GND28 - Axle E (R) Speed In29 - NSF Position Sense +30 - NSF Position Sense GND31 - NSF Position Sense In32 - OSF Position Sense +33 - OSF Position Sense GND34 - OSF Position Sense In35 - NSR Position Sense +36 - NSR Position Sense GND

43 - Inclinometer In44 - Axle C Left Sol45 - Axle C Left Sol GND46 - Axle C Right Sol47 - Axle C Right Sol GND48 - Axle D Left Sol49 - Axle D Left Sol GND50 - Axle D Right Sol

57 - Axle C Left Slip Sol GND58 - Axle C Right Slip Sol

37 - NSR Position Sense In38 - OSR Position Sense +39 - OSR Position Sense GND40 - OSR Position Sense In41 - Inclinometer +42 - Inclinometer GND

51 - Axle D Right Sol GND52 - Axle E Left Sol53 - Axle E Left Sol GND54 - Axle E Right Sol55 - Axle E Right Sol GND56 - Axle C Left Slip Sol

59 - Axle C Right Slip Sol GND60 - Axle D Left Slip Sol61 - Axle D Left Slip Sol GND62 - Axle D Right Slip Sol63 - Axle D Right Slip Sol GND64 - Axle E Left Slip Sol65 - Axle E Left Slip Sol GND66 - Axle E Right Slip Sol67 - Axle E Right Slip Sol GND68 - Spare Out69 - Spare Out GND70 -

JAC_H8

JAC_H8

3mm

3mm3mm3mm3mm3mm

3mm

Orange

3mm3mm3mm3mm3mm3mm

3mm

3mm3mm

3mm

3mm

WhiteBlue

WhiteBlue

3mm3mm3mm3mm3mm

3mm3mm3mm3mm3mm3mm

3mm

3mm

3mm

3mm

BlueWhite

3mm3mm3mm

3mm3mm

3mm

3mm3mm3mm3mm3mm

3mm3mm

3mm

3mm

3mm

3mm3mm3mm3mm3mm

3mm3mm3mm3mm3mm3mm

3mm3mm

3mm

3mm3mm3mm

3mm3mm

OrangeBlueWhiteOrangeBlueWhite

OrangeBlueWhite

OrangeBlueWhiteOrangeBlueWhite

OrangeBlueWhite

OrangeBlueWhite

OrangeBlueWhiteOrangeBlueWhite

OrangeBlueWhite

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

WhiteBlue

BlueWhite

OrangeBlueWhite

OrangeBlueWhite

OrangeBlueWhite

BlueWhite

55-24

55-54

55-36

55-35

55-52

55-34

55-53

55-23

55-17

55-41

55-33

55-40

55-05

55-13

55-04

55-06

55-1855-39

55-16

55-03

55-14

55-15

55-11

55-22

55-02

55-12

55-55

55-06

Plugs/Terminals to be supplied for Manual Termination

DT 06-3S - 14 With SocketsDT 04-3P - 14 With PinsDT 06-2S - 14 With SocketsDT 04-2P -14 With PinsJSE-DRC16-70SA - 1 With SocketsJSE-DRC70-BT - 1JSE-0460-202-16141 - 160 (16 AWG) Deustch PinJSE-0460-201-16141 - 90 (16 AWG) Deustch Socket

1 -Inclinometer +3 -Inclinometer GND

4 -Inclinometer In

Inclinometer Sensor

55-39

50 - Axle D Left Sol51 - Axle D Left Sol GND

Axle D Left Sol55-16

52 - Axle D Right Sol53 - Axle D Right Sol GND

Axle D Right Sol55-15

1 - Axle E Left Sol2 - Axle E Left Sol GND

Axle E Left Sol55-14

1 - Axle C Right Sol2 - Axle C Right Sol GND

Axle C Right Sol55-17

1 - Axle C Left Sol2 - Axle C Left Sol GND

Axle C Left Sol

55-18

1 - Axle E Right Sol2 - Axle E Right Sol GND

Axle E Right Sol55-13

55-041 - Axle E Left Slip Sol2 - Axle E Left Slip Sol GND

Axle E Left Slip Sol

1 - Axle E Right Slip Sol2 - Axle E Right Slip Sol GND

Axle E Right Slip Sol55-05

1 - Axle D Right Slip Sol2 - Axle D Right Slip Sol GND

Axle D Right Slip Sol55-03

1 - Axle D Left Slip Sol2 - Axle D Left Slip Sol GND

Axle D Left Slip Sol55-02

1 - Axle C Right Slip Sol2 - Axle C Right Slip Sol GND

Axle C Right Slip Sol55-11

1 - Axle C Left Slip Sol2 - Axle C Left Slip Sol GND

Axle C Left Slip Sol55-12

55-55

1 -Axle C Position +3 -Axle C Position GND

4 -Axle C Position In

Axle C Positon

1 -Axle C (L) Speed +3 -Axle C (L) Speed GND

4 -Axle C (L) Speed In

Axle C (L) Speed

55-35

1 -Axle C (R) Speed +3 -Axle C (R) Speed GND

4 -Axle C (R) Speed In

Axle C (R) Speed

55-53

1 -Axle D Position +3 -Axle D Position GND

4 -Axle D Position In

Axle D Positon

55-36

1 -Axle D (L) Speed +3 -Axle D (L) Speed GND

4 -Axle D (L) Speed In

Axle D (L) Speed

55-34

55-52

1 -Axle D (R) Speed +3 -Axle D (R) Speed GND

4 -Axle D (R) Speed In

Axle D (R) Speed

1 -Axle E Position +3 -Axle E Position GND

4 -Axle E Position In

Axle E Positon

55-54

1 -Axle E (L) Speed +3 -Axle E (L) Speed GND

4 -Axle E (L) Speed In

Axle E (L) Speed

55-33

1 -Axle E (R) Speed +3 -Axle E (R) Speed GND

4 -Axle E (R) Speed In

Axle E (R) Speed

55-24

1 -OSF Position Sense +3 -OSF Position Sense GND

4 -OSF Position Sense In

OSF Position Sense

55-23

1 -NSF Position Sense +3 -NSF Position Sense GND

4 -NSF Position Sense In

NSF Position Sense

55-41

1 -OSR Position Sense +3 -OSR Position Sense GND

4 -OSR Position Sense In

OSR Position Sense

55-22

1 -NSR Position Sense +3 -NSR Position Sense GND

4 -NSR Position Sense In

NSR Position Sense

55-40

1000 mm 1000 mm 1000 mm 4000 mm 3000 mm 1000 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

500 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

2000 mm1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

2000 mm

Page 7: E-Sch-JAV-41T-1.5-021-R0

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5

6

6

7

7

8

8

D D

C C

B B

A A

Title

Number RevisionSize

A3

Date: 24/01/2013 Sheet ofFile: D:\VPS DATA ON KHUONG\..\Robbins-MSV JACH9.SchDocDrawn By:

3

JAC_H9 JACON INTERNATIONAL PTE . LTD

HUU KHUONG

JAV-41T-1.5-021

JAC_H9

Plugs/Terminals to be supplied for Manual Termination

DT 06-3S - 2 With SocketsDT 04-3P - 2 With PinsDT 06-2S - 7 With SocketsDT 04-2P - 7 With PinsJSE-DRC16-40SA - 1 With SocketsJSE-DRC40-BT - 1JSE-0460-202-16141 - 80 (16 AWG) Deustch PinJSE-0460-201-16141 - 30 (16 AWG) Deustch SocketHIRSCHMANN PLUG BLACK (JSE-16701008-8)- 2

DRC16-40SA

1 - R Swtich Panel +2 - R P/Brake Sw3 - R FWD Tram Sw4 - R REV Tram Sw5 - R Horn Sw6 - R H Light Sw7 - R Spare Sw

27 - Foot SW

10 - NSR Brake Lt

12 - NSR Brake/Tail Lt GND13 - OSR Brake Lt14 - OSR Tail Lt15 - OSR Brake/Tail Lt GND16 - NSR Head Lt17 - NSR Head Lt GND

8 - R Brake Lt Sw +9 - R Brake Lt Sw

26 - Foot SW +

11 - NSR Tail Lt

18 - OSR Head Lt19 - OSR Head Lt GND20 - R Beacon21 - R Beacon GND22 - R Cab Lt23 - R Cab Lt GND24 - R Steer Enable Sol25 - R Steer Enable Sol GND

28 - Cab Height Prox +29 - Cab Height Prox

31 - ESTOP Out32 - ESTOP In

30 - Cab Height Prox GND

33 - R Axle Switches +34 - Axle C Left Sw35 - Axle C Right Sw36 - Axle B Left Sw37 - Axle B Right Sw38 - Axle A Left Sw39 - Axle A Right Sw40 - Spare Out

JAC_H9

10 - NSR Brake Lt

12 - NSR Brake/Tail Lt GND11 - NSR Tail Lt

NSR Tail LT

13 - OSR Brake Lt14 - OSR Tail Lt

15 - OSR Brake/Tail Lt GND

OSR Tail LT

16 - NSR Head Lt17 - NSR Head Lt GND

NSR Head LT

18 - OSR Head Lt19 - OSR Head Lt GND

OSR Head LT

20 - R Beacon21 - R Beacon GND

Rear Beacon

22 - R Cab Lt23 - R Cab Lt GND

Rear Cab LT

8 - R Brake Lt Sw +9 - R Brake Lt Sw

Rear Brake LT SW

27 - Foot SW26 - Foot SW +

Rear Foot SW

24 - R Steer Enable Sol25 - R Steer Enable Sol GND

Rear Steer Enable Sol

31 - ESTOP Out32 - ESTOP In

Rear Estop

3mm

3mm3mm

3mm

3mm3mm3mm

3mm

3mm

3mm3mm

3mm3mm3mm3mm3mm

3mm3mm3mm

3mm

3mm

White

4mm

3mm

3mm

3mm3mm3mm

WhiteOrange

WhiteWhiteWhiteWhite

OrangeWhite

WhiteWhite

Blue

WhiteBlue

WhiteBlue

WhiteBlueWhiteBlue

Orange

4mm4mm4mm4mm

4mm4mm

BrownYellow

3mm3mm

3mm3mm3mm

WhiteWhite

Blue

WhiteBlue

4mm4mm

WhiteOrange

WhiteOrange

Blue

WhiteWhiteWhiteWhiteWhiteWhiteWhite

X20-02/01

X10-14X10-16

X10-12

X21-13

X10-06X10-08

X21-05

X20-11

X20-01/02

X11-06X11-04

X11-02

X10-18

X10-04

X10-02

X21-13

X11-14X11-12

X11-16X20-03

X11-08

X21-14

X21-14

X20-13/14

X10-02

X10-18

X20-11

X20-02/01

X21-13X21-14

X20-13/14

X21-13X21-14

X20-01/02

X21-052500 mm

500 mm

1000 mm

1000 mm

1000 mm

1500 mm

1000 mm

2000 mm

2000 mm

2500 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

1500 mm

1500 mm

1 - R Swtich Panel +2 - R P/Brake Sw

3 - R FWD Tram Sw4 - R REV Tram Sw

5 - R Horn Sw6 - R H Light Sw

7 - R Spare Sw8 -9 -

Rear Dash Plug

DT06-12PA Or Cable Gland

X10-14X10-16

X10-12

X10-06X10-08

X10-04

1 - F Axle Switches +2 - Axle B Left Sw

3 - Axle B Right Sw4 - Axle C Left Sw

5 - Axle C Right Sw6 - Axle D/E Left Sw

7 - Axle D/E Right Sw

Rear Axle Box Plug

DT06-12PA Or Cable Gland

X11-06X11-04

X11-14X11-12

X11-16

X11-08

28 - Cab Height Prox +29 - Cab Height Prox

30 - Cab Height Prox GND

Cab High Proxy

X11-02

1000

mm

500 mm

Spare Out GND40 - Spare Out

Spare OutX20-031000 mm

1000 mm

Page 8: E-Sch-JAV-41T-1.5-021-R0

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4

5

5

6

6

7

7

8

8

D D

C C

B B

A A

Title

Number RevisionSize

A3

Date: 11/30/2012 Sheet ofFile: E:\documents\..\Cab Dash control Boxes.SchDocDrawn By:

Tag

01 - Ignition SW +02 - Ignition SW

03 - SW Panel04 - P/Brake SW

05 - FWD SW06 - REV SW

07 - Head Light SW08 - Horn SW

09 - Spare

Front Dash

PARK BRAKE SW

NC

IGNITION SW

.

HEAD LIGHT SW

.

REV SW FWD SW

.

.

.

ColorGauge

X10-02X21-14

RedGreen

OrangeWhite

4 mm4 mm3 mm3 mm

IGN SW+IGN SW

X10-06X10-04

WhiteWhite

3 mm3 mm

X10-12X10-08

WhiteWhite

3 mm3 mm

White3 mm

Horn SW

.

DASH CONTROL BOXES ( USE JSE-XAPM4506H29)

1

DASH CONTROL

Craig Dunbar

JAV-41T-1.5-020

Tag

01 - R SW Panel02 - R P/Brake SW

03 - R FWD SW04 - R REV SW

05 - R Head Light SW06 - R Horn SW

07 - Spare

Rear Dash

PARK BRAKE SW

NC

HEAD LIGHT SW

.

REV SW FWD SW

.

.

.

ColorGauge

X10-16C/B 25Orange

White3 mm3 mm

X10-12X10-14

WhiteWhite

3 mm3 mm

X10-06X10-08

WhiteWhite

3 mm3 mm

White3 mm

Horn SW

.

P0001

P0002

P0001

P0002

P0HEAD LIGHT SW01 P0HEAD LIGHT SW02

P0HEAD LIGHT SW01 P0HEAD LIGHT SW02

P0Horn SW01

P0Horn SW02

P0Horn SW01

P0Horn SW02

P0IGNITION SW01 P0IGNITION SW02

P0PARK BRAKE SW01 P0PARK BRAKE SW02

P0PARK BRAKE SW01 P0PARK BRAKE SW02

P0REV SW FWD SW01

P0REV SW FWD SW02

P0REV SW FWD SW01

P0REV SW FWD SW02

P0001

P0HEAD LIGHT SW01

P0Horn SW01

P0PARK BRAKE SW01

P0REV SW FWD SW01

P0002

P0HEAD LIGHT SW02

P0Horn SW02

P0IGNITION SW01 P0IGNITION SW02

P0PARK BRAKE SW02

P0REV SW FWD SW02

Page 9: E-Sch-JAV-41T-1.5-021-R0

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2

2

3

3

4

4

5

5

6

6

7

7

8

8

D D

C C

B B

A A

Title

Number RevisionSize

A3

Date: 11/30/2012 Sheet ofFile: E:\documents\..\Robbins-MSV Cab Axle control Boxes.SchDocDrawn By:

Axle C Left

.

Axle C Right

.

Axle D/E Left

.

Axle D/E Right

.

Axle B Left

.

Axle B Right

.

2

Cab Axle Manual Control Boxes

Craig Dunbar

JAV-41T-1.5-020

1 - F

Axl

e Sw

itche

s +

2 - A

xle

B L

eft S

w3-

Axl

e B

Rig

ht S

w4

- Axl

e C

Lef

t Sw

5 - A

xle

C R

ight

Sw

6 - A

xle

D/E

Lef

t Sw

7 - A

xle

D/E

Rig

ht S

w

To Front Box

Axle B Left

.

Axle B Right

.

Axle A Left

.

Axle A Right

.

Axle C Left

.

Axle C Right

.

2 - A

xle

C L

eft S

w3

- Axl

e C

Rig

ht S

w4

- Axl

e B

Lef

t Sw

5 - A

xle

B R

ight

Sw

6 - A

xle

A L

eft S

w7

- Axl

e A

Rig

ht S

w

1 -

R A

xle

Switc

hes

+

To Rear Box

Ora

nge

3 m

mX

10-1

8W

hite

3 m

mX

21-1

4

X11

-02

Whi

te3

mm

X11

-04

Whi

te3

mm

X11

-06

Whi

te3

mm

X11

-08

Whi

te3

mm

X11

-12

Whi

te3

mm

Ora

nge

3 m

mX

11-0

4W

hite

3 m

mC

/B25

X11

-06

Whi

te3

mm

X11

-08

Whi

te3

mm

X11

-12

Whi

te3

mm

X11

-14

Whi

te3

mm

X11

-16

Whi

te3

mm

AXLE CONTROL BOX ( USE JSE-XAPM2203H29)

P0Axle A Left01

P0Axle A Left02

P0Axle A Right01

P0Axle A Right02

P0Axle B Left01

P0Axle B Left02

P0Axle B Left01

P0Axle B Left02

P0Axle B Right01

P0Axle B Right02

P0Axle B Right01

P0Axle B Right02

P0Axle C Left01

P0Axle C Left02

P0Axle C Left01

P0Axle C Left02

P0Axle C Right01

P0Axle C Right02

P0Axle C Right01

P0Axle C Right02

P0Axle D/E Right01

P0Axle D/E Right02

P0Axle D/E Left01

P0Axle D/E Left02 P0Axle A Left01

P0Axle A Left02

P0Axle A Right02

P0Axle B Left02

P0Axle B Right02

P0Axle C Left02

P0Axle C Right02

P0Axle A Right01

P0Axle B Left01

P0Axle B Left02

P0Axle B Right02

P0Axle C Left02

P0Axle C Right02

P0Axle D/E Left02

P0Axle D/E Right02

P0Axle B Right01

P0Axle C Left01

P0Axle C Right01

P0Axle D/E Left01

P0Axle D/E Right01

Page 10: E-Sch-JAV-41T-1.5-021-R0

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7

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C C

B B

A A

Title

Number RevisionSize

A3

Date: 09/01/2013 Sheet ofFile: D:\VPS DATA ON KHUONG\..\Robbins-MSV Front Box R6.SchDocDrawn By:

FRONT BOX ( JACN2_MSV_CAT)

S - B+U - GNDY - CAN_LW - CAN_H

X - IGNZ - ESTOP +V - ESTOP -

T - IGN B+

JAC_H2

GND

CB21

5A

6

Front_Box

Craig Dunbar

JAV-41T-1.5-021

B - B+C - CAN_HD - CAN_LE - GND

A - IGN +To F Cab Screen

HD10 9-16 P

GND

1 - IGN +2 - IGN SW

3 - F Swtich Panel +4 - F P/Brake Sw

5 - F FWD Tram Sw6 - F REV Tram Sw

7 - F Horn Sw8 - F H Light Sw

9 - F Spare Sw

13 - ESTOP In14 - NSF Brake Lt

16 - NSF Brake/Tail Lt GND17 - OSF Brake Lt

18 - OSF Tail Lt19 - OSF Brake/Tail Lt GND

20 - NSF Head Lt21 - NSF Head Lt GND

10 - F Brake Lt Sw +11 - F Brake Lt Sw

12 - ESTOP Out

15 - NSF Tail Lt

22 - OSF Head Lt23 - OSF Head Lt GND

27 - Camera 24v+28 - Camer 24v-

29 - ENG Hour Meter30 - ENG Hour Meter GND

31 - F Strobe32 - F Strobe GND

33 - F Cab Lt34 - F Cab Lt GND

35 - F Steer Enable Sol36 - F Steer Enable Sol GND

37 - F Axle Switches +38 - Axle B Left Sw

39 - Axle B Right Sw40 - Axle C Left Sw

41 - Axle C Right Sw42 - Axle D/E Left Sw

43 - Axle D/E Right Sw44 - Foot Sw +

45 - Foot Sw In46 - Spare In +

47 - Spare In48 - Spare In +

49 - Spare In50 - Spare Out

51 - Spare Out GND52 - Spare Out

53 - Spare Out GND54 - Spare Out

55- Spare Out GND56 - Spare Out

57 - Spare Out GND

24 -25 -26 -

JAC_H7

GNDGND

VBB

sX

10_0

1

IN_0

X10

_02

VBB

sX

10_0

3

IN_1

X10

_04

VBB

sX

10_0

5

IN_2

X10

_06

GN

DX

10_0

7

IN_3

X10

_08

GN

DX

10_0

9

GN

DX

10_1

0

GN

DX

10_1

1

IN_4

X10

_12

VBB

sX

10_1

3

IN_5

X10

_14

VBB

sX

10_1

5

IN_6

X10

_16

VBB

sX

10_1

7

IN_7

X10

_18

VBB

sX

11_0

1

IN_8

X11

_02

VBB

sX

11_0

3

IN_9

X11

_04

VBB

sX

11_0

5

IN_1

0X

11_0

6

GN

DX

11_0

7

IN_1

1X

11_0

8

GN

DX

11_0

9

GN

DX

11_1

0

GN

DX

11_1

1

A_I

N01

X11

_12

VBB

sX

11_1

3

A_I

N02

X11

_14

VBB

sX

11_1

5

A_I

N03

X11

_16

VBB

sX

11_1

7

A_I

N04

X11

_18

OU

T_0

X20

_01

OU

T_1

X20

_02

OU

T_2

X20

_03

GN

DX

20_0

4O

UT_

3X

20_0

5G

ND

X20

_06

VB

Bo1

X20

_07

GN

DX

20_0

8

OU

T_4

X20

_09

GN

DX

20_1

0O

UT_

5X

20_1

1G

ND

X20

_12

OU

T_6

X20

_13

OU

T_7

X20

_14

OU

T_0

X21

_01

OU

T_1

X21

_02

OU

T_2

X21

_03

GN

DX

21_0

4O

UT_

3X

21_0

5G

ND

X21

_06

VB

Bo2

X21

_07

GN

DX

21_0

8

OU

T_4

X21

_09

GN

DX

21_1

0O

UT_

5X

21_1

1G

ND

X21

_12

OU

T_6

X21

_13

OU

T_7

X21

_14

VBB PIN 1

GND PIN 2

CAN_L PIN 3

CAN_H PIN 4

CAN_L PIN 5

CAN_H PIN 6

I/O NODE JSE-CR2016

Node 2CR2016

DRC12-70PA

GND

GND

GND

GND

GND

GND

GND

GND

GND

120 OHM

R2

Res2

GND

CB22

15ACB23

15A

HD34 24-9 SNX10_12

X20_05

X10_08

X10_14

X10_04X10_06

X10_16

X20_01/02

X10_02

X21_04

X20_03

X21_02

X11_02

X21_03

X11_02

X20_09

X20_09

X21_01/02

X21_05

X11_08

X11_04X11_06

X11_12

X10_18

X20_11

X11_14

X21_13

X21_11

X18_11

X11_16

X21_09

X20_13

X20_14

Page 11: E-Sch-JAV-41T-1.5-021-R0

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C C

B B

A A

Title

Number RevisionSize

A3

Date: 09/01/2013 Sheet ofFile: D:\VPS DATA ON KHUONG\..\Robbins-MSV Main Box R14.SchDocDrawn By:

MAIN BOX ( JACN1_MSV_CAT C7)

17 -J1939 DATA LINK (+)18 - J1939 DATA LINK (-)

30 - PTO Ram Up SW

26- Battery + Key Switch27 - Remote Shutdown

39 -PTO Ramp Down/Resume SW

29 -PTO Enable SW/Battery-

5 -SOL COMMON

1- BATTERY (Unswitch)

16-J1939 DATA LINK Shield10- Throttle POS Sensor 1(PWM)

31- BATTERY (Unswitch)32- BATTERY (Unswitch)

36- Coolant Level Sensor

24- Dianostic Lamp25- Warning Lamp

8 - Digital Sensor Power (+8V)9 - Digital Sensor Return

JACH E.C.U CAT C7 40 PIN1 +Battery (Unswitch)2 +Battery (Unswitch)3 +Battery (Unswitch)4 - Sol Common5 - Throttle POS Sensor 1(PWM)6 - J1939 DATA LINK Shield7 - J1939 DATA LINK (+)8 - J1939 DATA LINK (-)9 +Battery (switched)10 - Remote Shutdown11 - Exhaust Brake SW12. Digital Sensor Return13. Exhaust Brake Relay14 -Relay Drive Return15 - Starter Sol16 - HYD Oil Temp Sw

20 - Spare Analog In GND21 - Spare Analog In22 - Spare Analog In +23 - Spare Analog In GND

25 - Spare Analog In +

19 - Spare Analog In +

24 - Spare Analog In

26 - Spare Analog In GND27 - Spare Analog In28 - Exhaust Brake Sol

18 - ESTOP/Iso Sw In17 - ESTOP/Iso Sw Out

29 - Exhaust Brake Sol GND30 - Spare Out31 - Spare Out GND

JAC_H5 (TO ENGINE)1 +Battery (Unswitch)2 +Battery (Unswitch)3 +Battery (Unswitch)

4 - Sol Common5 - Throttle POS Sensor 1(PWM)

6 - J1939 DATA LINK Shield7 - J1939 DATA LINK (+)8 - J1939 DATA LINK (-)

9 +Battery (switched)10 - Remote Shutdown

11 - Exhaust Brake SW12. Digital Sensor Return13. Exhaust Brake Relay

14 -Relay Drive Return15 - Starter Sol

16 - HYD Oil Temp Sw

20 - Spare Analog In GND21 - Spare Analog In

22 - Spare Analog In +23 - Spare Analog In GND

25 - Spare Analog In +

19 - Spare Analog In +

24 - Spare Analog In

26 - Spare Analog In GND27 - Spare Analog In

28 - Exhaust Brake Sol

18 - ESTOP/Iso Sw In17 - ESTOP/Iso Sw Out

29 - Exhaust Brake Sol GND30 - Spare Out

31 - Spare Out GND

.ENGINE E.C.U (MOUNTED ON ENGINE)

TO HARNESS ==>

O

R

Bu

Gn

BkWR

24V +R

24V -Bk

R Gn

BkW Bu O

OBk

Gn

Bu

WR

1 - Supply2 - GND

DT 06-2P1 - Supply

2 - GND

DT 04-2S

GND

A - SupplyB- GND

C- SignalDT 06-3P

A - SupplyB - GNDC- SignalDT 04-3S

GND

A - SupplyB- GND

C- Signal

DT 06-3PA - SupplyB - GNDC- Signal

DT 04-3S

A - SupplyB- GND

C- SignalDT 06-3P

A - SupplyB - GNDC- SignalDT 04-3S

1 - F Throttle +2 - F Throttle GND3 - F Throttle Signal4 - R Throttle +5 - R Throttle GND6 - R Throttle Signal

ThrottleThrottle

Control Module

R1Ignition

GND

CB1 MAIN 100A

CB3 (15A)PLC Out 1

VCCCB2

ALTERNATOR (60A)

JAC_H6

A I0055

CAN2_L 28

CAN2_H 46

Module Supply 10

Module GND 20

Output Supply VBBr 01

CAN1_H 47

CAN1_L 29

IGN Supply 32

Output Supply VBBo 19

Output GND 37

Output GND 42

A I0136

A I0254

A I0335

A I0453

A I0534

A I0652

A I0733

A I0824

A 10941

A I1023

A I1140

A I1222

A I1339

A I1421

A I1538

CR0032

TEST 50

RxD 25

TxD 43

Q0018Q0117

Q0216

Q0315

Q0414

Q0513

Q0612

Q0711

Q0802

Q0903

Q1004

Q1105

Q1206

Q1307

Q1408

Q1509

Vref OUT51

PLC 1

CR0032

1 Axle A Position +2 Axle A Position GND

3 Axle A Position In4 - Axle B Position +

5 - Axle B Position GND6 - Axle B Position In

7 - Axle A (L) Speed +8 - Axle A (L) Speed GND

9 - Axle A (L) Speed In10 - Axle A (R) Speed +

11 Axle A (R) Speed GND12 - Axle A (R) Speed In13 - Axle B (L) Speed +

14 - Axle B (L) Speed GND15 - Axle B (L) Speed In16 - Axle B (R) Speed +

17 Axle B (R) Speed GND18 - Axle B (R) Speed In

19 - Inclinometer +20 - Inclinometer GND

21 - Inclinometer In

23 - NSF Position Sense +24 - NSF Position Sense GND

25 - NSF Position Sense In26 - OSF Position Sense +

27 - OSF Position Sense GND28 - OSF Position Sense In29 - NSR Position Sense +

30 - NSR Position Sense GND31 - NSR Position Sense In32 - OSR Position Sense +

33 - OSR Position Sense GND34 - OSR Position Sense In

35 - Axle A Left Sol36 - Axle A Left Sol GND

43 - Axle A Left Slip Sol44 - Axle A Left Slip Sol GND

45 - Axle A Right Slip Sol46 - Axle A Right Slip Sol GND

47 - Axle B Left Slip Sol48 - Axle B Left Slip Sol GND

49 - Axle B Right Slip Sol50 - Axle B Right Slip Sol GND

57 - Spare In +58 - Spare In

37 - Axle A Right Sol38 - Axle A Right Sol GND

39 - Axle B Left Sol40 - Axle B Left Sol GND

41 - Axle B Right Sol42 - Axle B Right Sol GND

51 - Additional A Sol52 - Additional A Sol GND

53 - Additional B Sol54 - Additional B Sol GND

55 - Additional C Sol56 - Additional C Sol GND

59 - Spare GND60 - Spare In +

61 - Spare In62 - Spare GND63 - Spare In +

64 - Spare In65 - Spare Out

66 - Spare Out GND67 - Spare Out

68 - Spare Out GND

22-Blank

JAC_H3

GND

GND

GND

CB4 (15A)

PLC Out 2

CB6 (15A)

IGN

R2ESTOP

CB7 (15A)ENG Run

GND

R3Starter

CB8 (20A)

Starter

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

CB5 (5A)IGN B+

CB12 (15A)

Engine

A - PTO Enable SWB - PTO Ramp Up/Set SWC- PTO Ramp Down/Resume SW

DT 06-3S

GND

U - GND (30A)S - PWR (30A)W - CAN_HY - CAN_LT -X - IGNZ - ESTOP OutV - ESTOP In

JAC_H1 (To Rear)

GND

Harness

1 - P Brake Press Sw +2 - P Brake Press Sw3 - Boost Press Sw +

4 - Boost Press Sw5 - Return Filter Sw +

6 - Return Filter Sw7 - Boost Filter 1 Sw +

8 - Boost Filter 1 Sw9 - Boost Filter 2 Sw +

13 - Horn14 - Horn GND

16 - Rev Alarm GND17 - FWD Sol

18 - FWD Sol GND19 - REV Sol

20 - REV Sol GND21 - P/Brake Sol

10 - Boost Filter 2 Sw11 - ESTOP Out

12 - ESTOP In

15 - Rev Alarm

22 - P/Brake Sol GND23 - Brake Pressure Sw +

27 - Spare In (A)28 - Spare GND

29 - Spare In+30 - Spare In

31 - Spare GND32 - Spare Out

33 - Spare Out GND34 - Spare Out

35 - Spare Out GND36 - Spare Out

37 - Spare Out GND38 - Spare In+

39 - Spare In40 - Spare GND

24 - Brake Pressure Sw25 - Spare Out

26 - Spare Out GND

JAC_H4

CB15 (5A)Fire System

CB19 (5A)

Module Supply

CB17 (5A)

Input + 1

CB18 (5A)

Input + 2

CB20 (5A)

Input + 3

GND

GND

GND

GND

GND

3.2k Ohm (0.5W)

Res1Oil Temp Ref

GNDGND

GND

GND

GND

GND

GND

GND

CB10 (15A)

N1 Out 1CB11 (15A)

N1 Out 2

VB

Bs

X10

_01

IN_0

X10

_02

VB

Bs

X10

_03

IN_1

X10

_04

VB

Bs

X10

_05

IN_2

X10

_06

GN

DX

10_0

7

IN_3

X10

_08

GN

DX

10_0

9

GN

DX

10_1

0

GN

DX

10_1

1

IN_4

X10

_12

VB

Bs

X10

_13

IN_5

X10

_14

VB

Bs

X10

_15

IN_6

X10

_16

VB

Bs

X10

_17

IN_7

X10

_18

VB

Bs

X11

_01

IN_8

X11

_02

VB

Bs

X11

_03

IN_9

X11

_04

VB

Bs

X11

_05

IN_1

0X

11_0

6

GN

DX

11_0

7

IN_1

1X

11_0

8

GN

DX

11_0

9

GN

DX

11_1

0

GN

DX

11_1

1

A_I

N01

X11

_12

VB

Bs

X11

_13

A_I

N02

X11

_14

VB

Bs

X11

_15

A_I

N03

X11

_16

VB

Bs

X11

_17

A_I

N04

X11

_18

OU

T_0

X20

_01

OU

T_1

X20

_02

OU

T_2

X20

_03

GN

DX

20_0

4O

UT_

3X

20_0

5G

ND

X20

_06

VBB

o1X

20_0

7G

ND

X20

_08

OU

T_4

X20

_09

GN

DX

20_1

0O

UT_

5X

20_1

1G

ND

X20

_12

OU

T_6

X20

_13

OU

T_7

X20

_14

OU

T_0

X21

_01

OU

T_1

X21

_02

OU

T_2

X21

_03

GN

DX

21_0

4O

UT_

3X

21_0

5G

ND

X21

_06

VBB

o2X

21_0

7G

ND

X21

_08

OU

T_4

X21

_09

GN

DX

21_1

0O

UT_

5X

21_1

1G

ND

X21

_12

OU

T_6

X21

_13

OU

T_7

X21

_14

VBB PIN 1

GND PIN 2

CAN_L PIN 3

CAN_H PIN 4

CAN_L PIN 5

CAN_H PIN 6

I/O NODE JSE-CR2016

Node 1CR2016

GND

GND

GND

GND

GND

GND

GND

R5EBRAKE2

GND

R4EBRAKE1

CB9 (10A)Ex Brake

GND

CB14 (30A)

Rear

GND

CB16 (10A)

IGN To Rear

CB13 (30A)

Front

GND

1 - CAN_GND2 - PWR3 - GND4 - CAN_H5 - CAN_L

To Coupling Encoder

M12 PANEL MOUNT (M)

HD34 24-9 SN

HD 10 6-96 P

HD10 9-96 P

A - GroundB - B+E - TestF - RS_232_TxG - RS_232_Rx

COMMSGND

HD34 24-31 ST HD36 24-31 PT

DRC12-40PA

GND

GND

DRC12-70PA

1k Ohm (0.5W)

Res2.

GND

GND

GND

GND

GND

GND

GND

U - GND (30A)S - PWR (30A)W - CAN_HY - CAN_LT - IGN B+X - IGNZ - ESTOP OutV - ESTOP In

JAC_H2 (To Front)

HD34 24-9 PN

120 OHM

R2

Res2

120 OHM

R1

Res2

A - FIRE 24V+ 5AB - FIRE RETURNC - FIRE 24V-D -B+E -B+F -B+

FIRE

GND

GND

GND

GND

GND

5. Digital Sensor Return13. Exhaust Brake Relay40. Exhaust Brake SW67. Exhaust Brake Relay Return

P1 J1 Plug CAT C7 ECU 70 PIN

14

Main_Box

Craig Dunbar

JAV-41T-1.5-021ENG HOUR METER

GND

Page 12: E-Sch-JAV-41T-1.5-021-R0

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C C

B B

A A

Title

Number RevisionSize

A3

Date: 09/01/2013 Sheet ofFile: D:\VPS DATA ON KHUONG\..\Robbins-MSV Rear Box R5.SchDocDrawn By:

REAR BOX ( JACN3_MSV_CAT)

HD36 24-9 PN

HD10 9-96 P

S - B+U - GNDY - CAN_LW - CAN_HX - IGNZ - ESTOP +V - ESTOP -

JAC_H1

GND

CB24

5A

GND

GND

GND

CB25

5A

A - GroundB - B+C - CAN HighD - CAN LowE - TestF - RS_232_TxG - RS_232_Rx

CR0032 COMMSGND

CB26

5A

A I0055

CAN2_L 28CAN2_H 46

Module Supply 10

Module GND 20

Output Supply VBBr 01

CAN1_H 47

CAN1_L 29

IGN Supply 32

Output Supply VBBo 19

Output GND 37

Output GND 42

A I0136

A I0254

A I0335

A I0453

A I0534

A I0652

A I0733

A I0824

A 10941

A I1023

A I1140

A I1222

A I1339

A I1421

A I1538

CR0032

TEST 50

RxD 25

TxD 43

Q0018

Q0117

Q0216

Q0315Q0414

Q0513Q0612Q0711

Q0802Q0903

Q1004

Q1105

Q1206

Q1307

Q1408

Q1509

Vref OUT51

CR0032

CR0032

1 Axle C Position +2 Axle C Position GND

3 Axle C Position In4 - Axle D Position +

5 - Axle D Position GND6 - Axle D Position In7 - Axle E Position +

8 - Axle E Position GND9 - Axle E Position In

10 - Axle C (L) Speed +11 Axle C (L) Speed GND

12 - Axle C (L) Speed In13 - Axle C (R) Speed +

14 - Axle C (R) Speed GND15 - Axle C (R) Speed In16 - Axle D (L) Speed +

17 - Axle D (L) Speed GND18 - Axle D (L) Speed In19 - Axle D (R) Speed +

20 - Axle D (R) Speed GND21 - Axle D (R) Speed In23 - Axle E (L) Speed +

24 - Axle E (L) Speed GND25 - Axle E (L) Speed In26 - Axle E (R) Speed +

27 - Axle E (R) Speed GND28 - Axle E (R) Speed In

29 - NSF Position Sense +30 - NSF Position Sense GND

31 - NSF Position Sense In32 - OSF Position Sense +

33 - OSF Position Sense GND34 - OSF Position Sense In35 - NSR Position Sense +

36 - NSR Position Sense GND

43 - Inclinometer In44 - Axle C Left Sol

45 - Axle C Left Sol GND46 - Axle C Right Sol

47 - Axle C Right Sol GND48 - Axle D Left Sol

49 - Axle D Left Sol GND50 - Axle D Right Sol

57 - Axle C Left Slip Sol GND58 - Axle C Right Slip Sol

37 - NSR Position Sense In38 - OSR Position Sense +

39 - OSR Position Sense GND40 - OSR Position Sense In

41 - Inclinometer +42 - Inclinometer GND

51 - Axle D Right Sol GND52 - Axle E Left Sol

53 - Axle E Left Sol GND54 - Axle E Right Sol

55 - Axle Right Sol GND56 - Axle C Left Slip Sol

59 - Axle C Right Slip Sol GND60 - Axle D Left Slip Sol

61 - Axle D Left Slip Sol GND62 - Axle D Right Slip Sol

63 - Axle D Right Slip Sol GND64 - Axle E Left Slip Sol

65 - Axle E Left Slip Sol GND66 - Axle E Right Slip Sol

67 - Axle E Right Slip Sol GND68 - Spare Out

69 - Spare Out GND70 -

JAC_H8

5

Rear_Box

Craig Dunbar

JAV-41T-1.5-021

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

1 - R Swtich Panel +2 - R P/Brake Sw

3 - R FWD Tram Sw4 - R REV Tram Sw

5 - R Horn Sw6 - R H Light Sw

7 - R Spare Sw

27 - Foot SW

10 - NSR Brake Lt

12 - NSR Brake/Tail Lt GND13 - OSR Brake Lt

14 - OSR Tail Lt15 - OSR Brake/Tail Lt GND

16 - NSR Head Lt17 - NSR Head Lt GND

8 - R Brake Lt Sw +9 - R Brake Lt Sw

26 - Foot SW +

11 - NSR Tail Lt

18 - OSR Head Lt19 - OSR Head Lt GND

20 - R Beacon21 - R Beacon GND

22 - R Cab Lt23 - R Cab Lt GND

24 - R Steer Enable Sol25 - R Steer Enable Sol GND

28 - Cab Height Prox +29 - Cab Height Prox

31 - ESTOP Out32 - ESTOP In

33 - R Axle Switches +34 - Axle C Left Sw

35 - Axle C Right Sw36 - Axle B Left Sw

30 - Cab Height Prox GND

37 - Axle B Right Sw38 - Axle A Left Sw

39 - Axle A Right Sw40 - Spare Out

JAC_H9

GND

GND

GND

GND

GND

GND

GND

GND

GNDGND

VBB

sX

10_0

1

IN_0

X10

_02

VBB

sX

10_0

3

IN_1

X10

_04

VBB

sX

10_0

5

IN_2

X10

_06

GN

DX

10_0

7

IN_3

X10

_08

GN

DX

10_0

9

GN

DX

10_1

0

GN

DX

10_1

1

IN_4

X10

_12

VBB

sX

10_1

3

IN_5

X10

_14

VBB

sX

10_1

5

IN_6

X10

_16

VBB

sX

10_1

7

IN_7

X10

_18

VBB

sX

11_0

1

IN_8

X11

_02

VBB

sX

11_0

3

IN_9

X11

_04

VBB

sX

11_0

5

IN_1

0X

11_0

6

GN

DX

11_0

7

IN_1

1X

11_0

8

GN

DX

11_0

9

GN

DX

11_1

0

GN

DX

11_1

1

A_I

N01

X11

_12

VBB

sX

11_1

3

A_I

N02

X11

_14

VBB

sX

11_1

5

A_I

N03

X11

_16

VBB

sX

11_1

7

A_I

N04

X11

_18

OU

T_0

X20

_01

OU

T_1

X20

_02

OU

T_2

X20

_03

GN

DX

20_0

4O

UT_

3X

20_0

5G

ND

X20

_06

VBB

o1X

20_0

7G

ND

X20

_08

OU

T_4

X20

_09

GN

DX

20_1

0O

UT_

5X

20_1

1G

ND

X20

_12

OU

T_6

X20

_13

OU

T_7

X20

_14

OU

T_0

X21

_01

OU

T_1

X21

_02

OU

T_2

X21

_03

GN

DX

21_0

4O

UT_

3X

21_0

5G

ND

X21

_06

VBB

o2X

21_0

7G

ND

X21

_08

OU

T_4

X21

_09

GN

DX

21_1

0O

UT_

5X

21_1

1G

ND

X21

_12

OU

T_6

X21

_13

OU

T_7

X21

_14

VBB PIN 1

GND PIN 2

CAN_L PIN 3

CAN_H PIN 4

CAN_L PIN 5

CAN_H PIN 6

I/O NODE JSE-CR2016

Node 3CR2016

GND

DRC12-40PA

DRC12-70PA

CB27

5ACB28

15A

CB29

15A

B - B+C - CAN_HD - CAN_LE - GND

A - IGN +To R Cab Screen

HD10 9-16 P

CB30

15A

CB31

15A

120 OHM

R1

Res2

GND

GND