e brochure joint serv

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Specialist Bolt Services

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Page 1: E Brochure Joint Serv

JointServ LimitedThe Old Picture HouseBolton StreetLow MoorBradford BD12 0SATel: 0844 800 9774 Fax: 0844 800 [email protected] www.jointserv.comReg. in England No. 7396964

Specialist Bolt Services

Specialist Bolt Services

Joint Integrity Management

Hydraulic Bolt TorquingHydraulic Bolt Tensioning

Hydraulic Flange Spreading

Hydraulic Nut SplittingBoiler Weighing

Turbine TighteningUltrasonic Bolt Monitoring

On-site Machining

Page 2: E Brochure Joint Serv

JointServ is an engineering services company offering specialist jointintegrity solutions to the oil and gas, petrochemical, power generation,

renewables and pharmaceutical industries.JointServ brings together some of the most experienced people from within the industry. We are an innovativeservice company offering the highest level of service and support to our customers where and when it matters.

At JointServ, we have a passion to deliver effective and robust service to all our customers and merit ourselveson our ‘right first time’ philosophy. In order to provide a top quality service, we strive to build close relationshipswith our clients and truly understand their business so that we can provide a solution tailored to their needs.Consolidating our experience and knowledge gained over many years working within the industry, we are able tooffer our clients the most efficient, safe and cost effective methods of joint integrity management.

Our services include:

• Joint Integrity Services - Hydraulic Torquing, Tensioning and Flange Management

• On-Site Machining – Flange Facing, Pipe Cutting and Milling

Safety First

At JointServ we recognise that people are our biggest asset and our health and safety culture is at the forefrontof all our operations. We are committed to a program of continuous improvement of our management system toensure we continue to deliver the highest quality of service, while ensuring everyone involved in or affected byour operations, are kept safe. To achieve this we have established a team of highly focused and competenttechnicians who each play a proactive role in the constant development of our safety systems. We believecontinued business success is built on foundations of good health and safety planning and the prevention ofinjury and illness.

Environmental Focus

We are deeply committed to the preservation and enhancement of the environment, primarilythrough the development and implementation of our environmental management policy.

By working with our suppliers and investing in the latest equipment technologies and flangemanagement software systems, we can assist our clients in reducing their fugitive emissions. With

our focus on our client’s system integrity we aim to drive forward their profitability while providing ameasurable reduction in their environmental impact.

ABOUT US

Integrity without limits

Specialist Bolt Services

Hydraulic Bolt Torquing

Hydraulic Bolt Tensioning

Hydraulic Flange Spreading

Hydraulic Nut Splitting

Boiler Weighing

Turbine Tightening

Ultrasonic Bolt Monitoring

Joint Integrity Management

On-site Machining

Page 3: E Brochure Joint Serv

SERVICES

Joint Integrity Management

At JointServ we fullyunderstand theenvironmental and economicfactors that drive therequirement of leak freesystems. In recent years, themanagement of bolted flange

connections has been highlighted as a major factor inreducing leaks and fugitive emissions. An integralpart of the successful management of bolted flangeconnections is the technical information that isprovided to our technicians.

At JointServ, our Joint Integrity Systems calculateprecise data, which takes into accountconsiderations such as flange type, gasket type, boltmaterial and lubricant coefficient. As well assupplying this accurate data our system gives ourclient peace of mind with full traceability of workscarried out. All technical and mechanical data iscompiled during all operations and gives critical timesaving information for future planning ofmaintenance, shutdowns and outages.

Ultrasonic Bolt Monitoring

In critical applications it issometimes necessary toascertain a precise bolt load. Our technicians combine ourproven tightening techniques withour highly accurate ultrasonicbolt monitoring equipment toachieve a “fully controlledtightening method”.

By measuring the actual elongation, we can eliminatevariables such as temperature and friction to give ourclients an accurate reading of bolt load, stress or % strain.

Turbine Tightening

Our technicians have vastexperience in the specialistoperation of break out andfully controlled torquetightening of turbine casings,turbine coupling shaft andH.P steam inlets.

Using our specially adapted tooling and bespokesolutions, we can carry out safe and efficienttightening operations on equipment with difficultaccess and non-standard configurations.

Boiler Weighing

Our specialist team andhydraulic tooling offer ourclients an effective way ofreducing high stressconcentration in boilerassemblies.

The operation involves using our tooling to accuratelymeasure the load in each of the individual boilersupports. The hydraulic tooling is then used tobalance and distribute this load to that specified byour client or original design.

Hydraulic Bolt Torquing

Due to its practicalityand ease of use, thisis the mostcommonly usedbolting method forcontrolled bolttightening.

Our highly skilled technicians use their in-depth technical knowledge and bestindustry practices to ensure accurate boltloading is achieved.

We pride ourselves on the belief that ourhydraulic torque equipment is the safest andmost advanced equipment used within theservice industry. We have a dedicatedengineering department that can offer abespoke engineering solution to anyproblematic application.

Flange Spreading

Our Mechanical andHydraulic flangespreading solutionsprovide ourtechnicians with afast method ofaccessing gaskets in

all types of flanged connections.

This safe operation dramatically reducesdown time, increases efficiency andultimately reduces the cost of a gasketchange out.

Hydraulic Bolt Tensioning

This is the fastestand most accuratemethod of controlledbolt tighteningcurrently used withinthe industry. It enables a direct

load to be applied evenly across all bolts andeliminates the factors introduced via bolttorquing operations.

Due to our investment in the latest tensioningtechnologies we have the capability to carryout applications previously inaccessible toolder tooling. Our engineering and supportteam ensure our technicians have the righttool for every application.

Hydraulic Nut Splitting

JointServtechnicians utilisespecialist hydraulicequipment to offerthe most rapid andeffective method ofremoving corroded

or seized nuts. This operation eliminates theneed for undesirable and time-consumingoperations such as cutting, grinding orchiselling. The ease and speed of useensures that client deadlines and targets areachieved despite such problems occurring.

0844 800 9774 www.jointserv.com

Flange Facing Pipe Cutting and End Prep

RTJ Machining Weld Excavation

Hub Re-Machining Drilling & Tapping

Milling Exchanger Machining Service

At JointServ we provide our clients with the industry's mostadvanced methods of controlled bolt tightening. These methodsare combined with our Joint Integrity Software to ensure that acorrect and accurate bolt loading is applied to every situation. Our experienced and competent technicians are fully qualified through the ECITB (EngineeringConstruction Industry Training Board), the UKs principle awarding body for engineering andconstruction qualifications. Our technicians use the safest, most advanced and versatile equipmentin the industry. When combined with our specialist integrity support we provide an unparalleledservice to our clients.

As part of our Joint Integrity Services, we also offer a full on-site machining service to give ourclients confidence that, no matter what problem they may encounter, JointServ can offer the mosteffective and tailored solution for their needs.

On-site Machining

With extensive experience and a proven industryhistory, our dedicated machining team offer solutionsto all on-site problems. We use the latest and mostadvanced equipment to offer our clients a safe, fastand comprehensive service.

Our On-Site Machining services includes:

Page 4: E Brochure Joint Serv

SERVICES

Joint Integrity Management

At JointServ we fullyunderstand theenvironmental and economicfactors that drive therequirement of leak freesystems. In recent years, themanagement of bolted flange

connections has been highlighted as a major factor inreducing leaks and fugitive emissions. An integralpart of the successful management of bolted flangeconnections is the technical information that isprovided to our technicians.

At JointServ, our Joint Integrity Systems calculateprecise data, which takes into accountconsiderations such as flange type, gasket type, boltmaterial and lubricant coefficient. As well assupplying this accurate data our system gives ourclient peace of mind with full traceability of workscarried out. All technical and mechanical data iscompiled during all operations and gives critical timesaving information for future planning ofmaintenance, shutdowns and outages.

Ultrasonic Bolt Monitoring

In critical applications it issometimes necessary toascertain a precise bolt load. Our technicians combine ourproven tightening techniques withour highly accurate ultrasonicbolt monitoring equipment toachieve a “fully controlledtightening method”.

By measuring the actual elongation, we can eliminatevariables such as temperature and friction to give ourclients an accurate reading of bolt load, stress or % strain.

Turbine Tightening

Our technicians have vastexperience in the specialistoperation of break out andfully controlled torquetightening of turbine casings,turbine coupling shaft andH.P steam inlets.

Using our specially adapted tooling and bespokesolutions, we can carry out safe and efficienttightening operations on equipment with difficultaccess and non-standard configurations.

Boiler Weighing

Our specialist team andhydraulic tooling offer ourclients an effective way ofreducing high stressconcentration in boilerassemblies.

The operation involves using our tooling to accuratelymeasure the load in each of the individual boilersupports. The hydraulic tooling is then used tobalance and distribute this load to that specified byour client or original design.

Hydraulic Bolt Torquing

Due to its practicalityand ease of use, thisis the mostcommonly usedbolting method forcontrolled bolttightening.

Our highly skilled technicians use their in-depth technical knowledge and bestindustry practices to ensure accurate boltloading is achieved.

We pride ourselves on the belief that ourhydraulic torque equipment is the safest andmost advanced equipment used within theservice industry. We have a dedicatedengineering department that can offer abespoke engineering solution to anyproblematic application.

Flange Spreading

Our Mechanical andHydraulic flangespreading solutionsprovide ourtechnicians with afast method ofaccessing gaskets in

all types of flanged connections.

This safe operation dramatically reducesdown time, increases efficiency andultimately reduces the cost of a gasketchange out.

Hydraulic Bolt Tensioning

This is the fastestand most accuratemethod of controlledbolt tighteningcurrently used withinthe industry. It enables a direct

load to be applied evenly across all bolts andeliminates the factors introduced via bolttorquing operations.

Due to our investment in the latest tensioningtechnologies we have the capability to carryout applications previously inaccessible toolder tooling. Our engineering and supportteam ensure our technicians have the righttool for every application.

Hydraulic Nut Splitting

JointServtechnicians utilisespecialist hydraulicequipment to offerthe most rapid andeffective method ofremoving corroded

or seized nuts. This operation eliminates theneed for undesirable and time-consumingoperations such as cutting, grinding orchiselling. The ease and speed of useensures that client deadlines and targets areachieved despite such problems occurring.

0844 800 9774 www.jointserv.com

Flange Facing Pipe Cutting and End Prep

RTJ Machining Weld Excavation

Hub Re-Machining Drilling & Tapping

Milling Exchanger Machining Service

At JointServ we provide our clients with the industry's mostadvanced methods of controlled bolt tightening. These methodsare combined with our Joint Integrity Software to ensure that acorrect and accurate bolt loading is applied to every situation. Our experienced and competent technicians are fully qualified through the ECITB (EngineeringConstruction Industry Training Board), the UKs principle awarding body for engineering andconstruction qualifications. Our technicians use the safest, most advanced and versatile equipmentin the industry. When combined with our specialist integrity support we provide an unparalleledservice to our clients.

As part of our Joint Integrity Services, we also offer a full on-site machining service to give ourclients confidence that, no matter what problem they may encounter, JointServ can offer the mosteffective and tailored solution for their needs.

On-site Machining

With extensive experience and a proven industryhistory, our dedicated machining team offer solutionsto all on-site problems. We use the latest and mostadvanced equipment to offer our clients a safe, fastand comprehensive service.

Our On-Site Machining services includes:

Page 5: E Brochure Joint Serv

www.jointserv.com

We at JointServ are proactive in our commitment andapproach to anticipating client needs and environmentaldemands without compromising on quality. We have apassion for the services we provide and believe we havean unrivalled level of quality and commitment.

FEATURES & BENEFITS

• Fully managed controlledtightening service

• Full pre-job engineering service,working closely with our clientsteams

• Bespoke engineering serviceoffering a specialist solution toevery problem

• Protecting the environmentthrough zero leaks and reductionin fugitive emissions

• Cost saving due to the reductionin timescale for the leak testingoperation

• Improved safety through semi-automated operation

• Accurate and repeatable boltloading

• Most advanced, reliable toolingutilised to improve profitabilitythrough increasing efficiency and reduced down time

• Improved system integrityensuring no unplannedmaintenance and shutdowns

• Technicians with the highest levelof competency

• Improved planning through ourJoint Integrity ManagementSystem

• A highly skilled support teamready to react to every situation

• A complete range of tooling forevery application

• Fully tailored service to support allrequirements from routine orunplanned maintenance throughto construction andcommissioning

• Precise joint integrity calculationsoftware ensuring a “right firsttime” approach.

Page 6: E Brochure Joint Serv

JointServ LimitedThe Old Picture HouseBolton StreetLow MoorBradford BD12 0SATel: 0844 800 9774 Fax: 0844 800 [email protected] www.jointserv.comReg. in England No. 7396964

Specialist Bolt Services

Specialist Bolt Services

Joint Integrity Management

Hydraulic Bolt TorquingHydraulic Bolt Tensioning

Hydraulic Flange Spreading

Hydraulic Nut SplittingBoiler Weighing

Turbine TighteningUltrasonic Bolt Monitoring

On-site Machining