e bike bldc motor test set up
DESCRIPTION
BLDC Motor Performance & Endurance Test Set up, consist Various types of Dynamometers & Control configurations as Manual Torque Control, PLC Controlled, PC Based Data Acquisition. BLDC Motors, as they are compact in size, lighter in weight & Most Efficient than other Electric Motors, They are used as Hub Motor Electric Vehicles –Scooters, Electric Bicycle, BLDC Shafted Motors for Solar Power Submersible Pumps, Sump Pumps, for various applications in Automotive, Aerospace, Military, Medical, Lifts, Cranes, Elevators, Air Condition & Refrigerator Compressors, Fans, Cleaners-Scrubbers, Sweepers, Lawn movers, Trade mills & fitness equipments & many more applications. Dynamometers employed to test motors are: Powder Dynamometers, Eddy Current dynamometers, Tandem Dynamometers, AC Regenerative dynamometers, DC regenerative dynamometers. Our Proprietary APPSYS MOTOR TEST software developed, using National Instruments LabView Platform, for BLDC Motor test, to monitor & display Motor Electrical Input Power, Mechanical Output Power,Motor Efficiency, Input Voltage, Current, Power Factor, Motor No Load Current, Full Load Current,No Load & Full Load Speed, No Load & Full Load Torque,Motor temperature, Bearing temperature, Winding temperature, etc. PC based Motor test set up consist: Window XP /Win7 operating systems, PC hardware & PCI Data Card with necessary Digital & Analogueinputs & outputs, Power analyzer, Electrical Input Power (Motor Power Sensor to sense Motor Power -To monitor Motorelectrical Input Power & for Calculation of efficiency) & Mechanical Output Power –Speed &Torque, Efficiency are displayed on Monitor & stored in tabular form &graphs in MS Excel format. PC Auto & PC Manual mode selector Soft push button switch on Monitorscreen. In PC Auto mode, Data is captured on predetermined (Site settable) time & Torque Loading in 100 steps (independently settable), whereas in PCManual mode –Data is captured manually by pressing data capture soft buttonon screen. Captured data is exported to MS Excel in Table forms & inGraphs form to showTorque-Speed characteristics, Torque-Current and Speed-Current, Efficiency characteristics,Torque-Speed Oscillations at steady stateTorque at different temperatures, Temp measurements etc.& custom characteristics required by clients. Accessories such as Motor Temperature, Winding Temperature measurements, Motors mounting Test bed, Test Stands with T slot having X, Y & Z adjustment for Length, Width & Height adjustments is also offered along with dynamometerTRANSCRIPT
APPLICATION SYSTEMS
Gawkar Industrial Estate, Panch Pakhadi Service Road,
Thane: 400 602. (Maharashtra) India.
Ph No: +91 22 32420541 / 25383001
Email: [email protected]
Website: www.applicationsystem.net
BLDC Hub Motor / BLDC Shafted Motor
Test Set Up
Dynamometer, Controls & Test Bed
BLDC Motor Performance & Endurance Test Set up, consist Various types of Dynamometers & Control configurations
as Manual Torque Control, PLC Controlled, PC Based Data Acquisition.
BLDC Motors, as they are compact in size, lighter in weight & Most Efficient than other Electric Motors, They are used
as Hub Motor Electric Vehicles – Scooters, Electric Bicycle, BLDC Shafted Motors for Solar Power Submersible
Pumps, Sump Pumps, for various applications in Automotive, Aerospace, Military, Medical, Lifts, Cranes, Elevators,
Air Condition & Refrigerator Compressors, Fans, Cleaners- Scrubbers, Sweepers, Lawn movers, Trade mills & fitness
equipments & many more applications.
Dynamometers employed to test motors are:
Powder Dynamometers, Eddy Current dynamometers, Tandem Dynamometers, AC Regenerative dynamometers,
DC regenerative dynamometers.
Our Proprietary APPSYS MOTOR TEST software developed, using National Instruments LabView Platform, for BLDC
Motor test, to monitor & display Motor Electrical Input Power, Mechanical Output Power, Motor Efficiency, Input
Voltage, Current, Power Factor, Motor No Load Current, Full Load Current, No Load & Full Load Speed, No Load &
Full Load Torque, Motor temperature, Bearing temperature, Winding temperature, etc.
PC based Motor test set up consist: Window XP /Win7 operating systems, PC hardware & PCI Data Card with
necessary Digital & Analogue inputs & outputs, Power analyzer, Electrical Input Power (Motor Power Sensor to sense Motor Power -To monitor Motor electrical Input Power & for Calculation of efficiency) & Mechanical Output Power –
Speed & Torque, Efficiency are displayed on Monitor & stored in tabular form & graphs in MS Excel format.
PC Auto & PC Manual mode selector Soft push button switch on Monitor screen. In PC Auto mode, Data is captured on
predetermined (Site settable) time & Torque Loading in 100 steps (independently settable), whereas in PC Manual
mode – Data is captured manually by pressing data capture soft button on screen. Captured data is exported to MS
Excel in Table forms & in Graphs form to show Torque-Speed characteristics, Torque-Current and Speed-Current,
Efficiency characteristics, Torque-Speed Oscillations at steady state Torque at different temperatures, Temp
measurements etc. & custom characteristics required by clients.
Accessories such as Motor Temperature, Winding Temperature measurements, Motors mounting Test bed, Test
Stands with T slot having X, Y & Z adjustment for Length, Width & Height adjustments is also offered along with
dynamometer.
APPLICATION SYSTEMS
2
APPLICATION SYSTEMS
BLDC Motor Test Set up.
For testing BLDC Shafted
Motors, rated upto 3 HP,
Torque 0.6 Nm to 15 Nm,
Max Speed 12000 RPM,
supplied to M/s Roots
Industries India Ltd,
Coimbatore, Tamil Nadu.
Test Set up consists
Dynamometer, Computer
Controlled SCADA - Data
Acquisition systems with
CVCC - (Constant Voltage
Constant Current )Power
supply for BLDC Motors
Installation at Roots Industries India Ltd, Coimbatore, Tamil Nadu
APPLICATION SYSTEMS
Installation at Lawkim Motors Group, Godrej & Boyce Mfg. Co ltd.
BLDC Hub Motor
Test Set up.
Hub Motor test set up
comprises
Dynamometer, Test
Table, Controls with
CVCC (Constant Volt
Constant Current )
Power supply for
BLDC Motors
APPLICATION SYSTEMS
BLDC Hub Motor Test Set up.
Hub Motor Test Set up
consists Dynamometer,
Computer Controlled Data
Acquisition systems & CVCC
(Constant Volt age Constant
Current) Power supply for
BLDC Motors
Installation at Minda Corporation Ltd, Noida
APPLICATION SYSTEMS
BLDC Submersible Motor Test
Set up.
For testing BLDC Submersible
Solar Pump Motors, supplied
to Jain Irrigation Systems Ltd,
Jalgaon, Maharashtra
Test Set up consists Two sets
of Dynamometers, Common
Computer Controlled Data
Acquisition systems to test two
motors simultaneously & CVCC
(Constant Volt age Constant
Current) Power supply for
BLDC Motors
Installation at Jain Irrigation Systems Ltd, Jalgaon
APPLICATION SYSTEMS
BLDC Submersible Motor Test Set
up.
For testing BLDC Submersible Solar
Pump Motors, supplied to Jain
Irrigation Systems Ltd, Jalgaon.
Maharashtra.
Test Set up consists Two sets of
Dynamometer, Common Computer
Controlled Data Acquisition
systems to test two motors
simultaneously & CVCC (Constant
Volt age Constant Current) Power
supply for BLDC Motors
Installation at Jain Irrigation Systems Ltd, Jalgaon
APPLICATION SYSTEMS
Constant Voltage Constant Current
Power Supply with Voltage & Current
independent settable limits & having
0-10 VDC proportional to V & I for
further automation with PC or PLC
CVCC – Constant Voltage, Constant Current Power Supply for BLDC Motors
APPLICATION SYSTEMS
Screen Shots – Control screen on monitor in PC Auto Mode
APPLICATION SYSTEMS
Screen Shots – Control screen on monitor in PC Manual Mode
APPLICATION SYSTEMS
Test Reports GRAPHS
APPLICATION SYSTEMS
Test REPORTS
APPLICATION SYSTEMS
TEST Settings
APPLICATION SYSTEMS
Control Screen for test set up for 11 KW, 80 RPM , 1200 Nm Torque, BLDC Motor for Elevators
& Cranes
APPLICATION SYSTEMS