e 53940 drawing/4.0 bcda...11885 zinc 36993 pulley, crankshaft 30386 pulley, fresh water pump 49974...

1
WESTERBEKE W TOLERANCES (UNLESS OTHERWISE NOTED) INCHES + - + - + - + - .02 .005 .03 .5 63 .XX .XXX CAST ANGLES FINISH 0 MILLIMETERS X. 1.0 .X .5 .XX .13 TITLE DGPARTS - 4.0 BCDA, 5.5 BCD PARTS LIST DRAWING DRAWN BY DATE MATERIAL: DIMENSIONS INCHES MILLIMETERS (WHEN APPLICABLE) GA 21/Feb/08 APPROVED BY DATE SCALE 0.250 SIZE DRAWING NUMBER REV. SHT. 1 OF 1 E 53940 D 30846 HOSE, SUMP DRAIN 24922 BRACKET, SUMP DRAIN HOSE 24905 CAP, 1/4NPT BRASS DRAWING SHOWS UPDATE FOR MODEL 4.0 BCDA AND 5.5 BCD. REFER #48506 (4.0 BCD PART LIST DRAWING) AND #38677 (5.0 BCDB PARTS BOOK) FOR OTHER PARTS. B D D 48080 PUMP, SEA WATER 48500 PUMP, IMPELLER KIT 49000 PUMP, REPAIR KIT 30326 GASKET, PUMP MOUNTING 38076 ELBOW, 3/8NPT X 1 HOSE 13337 ELBOW, 3/8NPT 45 STREET 32947 NIPPLE, 3/8NPT X 7/8 HOSE 38112 MOUNT, FRONT RIGHT 36918 FILTER, OIL 24639 SOLENOID, 12VDC, 35 AMP 38086 BRACKET, SOLENOID-BREAKER 36050 PLATE, BACK 38202 FLYWHEEL ASSEMBLY 39275 PUMP, LIFT 12VDC 38085 BRACKET, LIFT PUMP 11984 ELBOW, 1/8NPT 90 STREET STEEL 19449 CONNECTOR, MALE, 1/8NPT X 1/4 COMP 38118 LINE, LIFT PUMP TO FILTER 30210 FILTER, FUEL 38084 BRACKET, FUEL FILTER 38401 LINE, FILTER TO INJECTION PUMP 30200 FILTER, FUEL 37100 SOLENOID, FUEL SHUT-OFF 43528 BOX, CIRCUIT BREAKER ASSY 4.0 BCD/A 53941 BOX, CIRCUIT BREAKER ASSY 5.5 BCD 43689 COVER, BREAKER BOX 44789 GUARD, CIRCUIT BREAKER HANDLE 36737 CONNECTOR, BOX, 1-1/4 DIA INSUL. 24732 (2) SWITCH, TOGGLE, DPST, 20A 24731 SWITCH, SPST, 20A 33259 SWITCH, TOGGLE, SPST, 20A 37045 COVER, TIE ROD 36981 GASKET, TIE ROD COVER 37099 LINE, INJECTOR LEAK-OFF TO PUMP 38087 EYE, LIFTING, REAR 41250 EYE, LIFTING, FRONT 36539 PANEL, GENSET CTL ASSY 11984 ELBOW, 1/8NPT 90 STREET STEEL 48076 FILTER,FUEL 80 MICRON 36622 NIPPLE, 3/4NPT X 1 HOSE 38080 HOSE, SW PUMP TO EXCHANGER 37312 MANIFOLD, EXHAUST 36955 GASKET, EXHAUST MANIFOLD 30376 BELT, FAN, 33.5 X O 38088 DRIPTRAY 37780 PULLEY, IDLER 24132 SENDER, OIL PRESSURE 24844 ADAPTER, 1/8BSPT TO 1/8NPT 37323 SWITCH, OIL PRESSURE 37508 ADAPTER, 1/8BSPT TO 1/8NPT 13340 ELBOW, 1/8NPT 90 STREET 38147 EXCHANGER, HEAT 22851 (2) GASKET, EXCHANGER END COVER 22850 (2) COVER, EXCHANGER END 34497 (2) SPACER, .625 OD, .407 ID, .625 LG 11471 PETCOCK, 1/8NPT 11885 ZINC 36993 PULLEY, CRANKSHAFT 30386 PULLEY, FRESH WATER PUMP 49974 ADAPTER, HOSE HEAT EXCHANGER TO FW PUMP 15774 HOSE 1-1/8 WIRE INSERTED 38113 MOUNT, FRONT RIGHT 33530 (2) SHIELD, ISOLATOR 24674 (8) WASHER, ISOLATOR 38073 GUARD, BELT 38128 BRACKET, BELT GUARD, TOP 38129 BRACKET, BELT GUARD, UL 38130 BRACKET, BELT GUARD, LR 38070 BRACKET, IDLER PULLEY 38236 (4) ISOLATOR, PANEL MOUNT 54199 ENGINE, BLOCK ASSY 34552 MOTOR, STARTER 36218 SOLENOID, MOTOR, STARTER 24306 CAP, PRESSURE, 15PSI 37383 HOSE, THERMOSTAT TO MANIFOLD 37402 ELBOW, INJECTED 45 36425 GASKET, EXHAUST ELBOW TO MANIFOLD 36541 CLAMP, EXHAUST ELBOW 36616 ELBOW, 1/2NPT X 1 HOSE 32923 SWITCH, TEMPERATURE GEN EXHAUST 46777 PLUG, 1/2NPT SOCKET BRASS 38079 HOSE, MANIFOLD TO EXCHANGER 24907 ELBOW, 1/8NPT X 5/16 HOSE 36228 HOUSING, THERMOSTAT 36956 GASKET, THERMOSTAT 37043 THERMOSTAT 35109 SENDER, WATER TEMP. 39550 SWITCH, TEMP, 210F 13340 ELBOW, 1/8NPT 90 STREET 43422 BREAKER, CIRCUIT, 25 AMP 48076 FILTER, FUEL, EXTERNAL 41220 BREAKER, CIRCUIT, 30 AMP (4.0 BCDA) 42705 BREAKER, CIRCUIT, 25 AMP (5.5 BCD 60Hz & 5.0 BCD 50Hz) 43795 BOX, GENSET CTL PNL ASSY 40185 COVER, CONTROL BOX 43747 HOLDER, FUSE 33769 FUSE, 8A, 250V 43737 HARNESS, GEN PANEL 37833 RELAY, 12VDC 40A 37091 (3) INJECTOR 37046 HOSE, BREATHER 37015 PUMP, FRESH WATER 36957 GASKET, FRESH WATER PUMP 37103 PUMP, INJECTOR 24776 (4) ISOLATOR, GEN 120 LB 35273 (4) SPACER, ISOLATOR TO RAIL 43752 RAIL, ASSY LEFT 34593 STRAP, GROUND RAIL TO GENSET 37191 SILENCER, INTAKE 43092 GENERATOR ASSEMBLY (4.0 BCDA) 43095 GENERATOR ASSEMBLY (5.5 BCD) 44823 SPACER, SQUARE, 2 X 2 X 1/2 34182 COVER, PTO SHAFT BC 43634 FUSE, 30A, 250V 43753 RAIL, ASSY RIGHT FAST MOVING PARTS 30376 BELT, FAN, 33.5 X O 13758 PAINT, RED AEROSOL 24306 CAP, PRESSURE 42307 PAINT, WHITE AEROSOL 35981 CHARGER,BATTERY 4.0 BCDA (TO 31023) 36539 PANEL, GENSET CONTROL CHARGER,BATTERY 5.5 BCD (TO 31018) -- 43096 CHARGER,BATTERY 4.0 BCD (FROM 31024) -- CHARGER,BATTERY 5.5 BCD (FROM 31019) -- 43422 CIRCUIT BREAKER, 25 AMP 24943 PANEL, REMOTE START/STOP 45596 CIRCUIT BREAKER, 30 AMP 24732 PREHEAT & START SWITCH 41081 DIODE 37015 PUMP, FRESH WATER 37072 DIPSTICK 39275 PUMP, FUEL LIFT 30257 ELECTRONIC VOLTAGE REGULATOR 48500 PUMP, IMPELLER KIT 33259 EMERGENCY STOP SWITCH 30326 PUMP, SEA WATER MOUNTING GASKET 32923 EXHAUST TEMPERATURE SWITCH 36957 PUMP, FRESH WATER MOUNTING GASKET 30548 FILTER, ELECTRIC LIFT PUMP 49000 PUMP, SEA WATER REPAIR KIT 30200 FILTER, FUEL OIL 48080 PUMP, SEA WATER 36918 FILTER, LUBE OIL 45050 HOSE KIT 37121 FUEL HARDWARE KIT 43649 RECTIFIER 37117 GASKET SET, COMPLETE 40078 REMOTE LUBE OIL FILTER 37116 GASKET SET, UPPER 37191 SILENCER, AIR INTAKE 36425 GASKET, EX ELBOW TO MANIFOLD 37100 SOLENOID, FUEL SHUT-OFF 36969 GASKET, HEAD 24639 SOLENOID, PREHEAT 36988 GASKET, OIL PAN 38350 SPARE PARTS KIT A 36961 GLOWPLUG 38351 SPARE PARTS KIT B 30760 HARNESS, 15 FT, EXT 8 PIN 34552 STARTER MOTOR 38147 HEAT EXCHANGER 36218 STARTER SOLENOID 22850 HEAT EXCHANGER END CAP 24731 SWITCH, STOP 22851 HEAT EXCHANGER GASKET 24977 TANK, COOLANT RECOVERY 37103 INJECTION PUMP 37043 THERMOSTAT 37091 INJECTOR 36956 THERMOSTAT MOUNTING GASKET 36935 INJECTOR NOZZLE 37007 VALVE COVER GASKET 38429 INJECTOR RETURN LINE 37605 VOLTMETER 24776 ISOLATOR, FRONT & REAR 37402 WATER INJ. EXHAUST ELBOW 45 45305 MANUAL, OPERATOR 33342 WATER INJ. EXHAUST ELBOW 90 43268 MANUAL, INSTALL MARINE ENG/GEN 37601 WATER TEMPERATURE METER 37603 OIL PRESSURE METER 35109 WATER TEMPERATURE SENDER 24132 OIL PRESSURE SENDER 39550 WATER TEMPERATURE SWITCH 37323 OIL PRESSURE SWITCH 11885 ZINC ITEMS NOT SHOWN 43841 HARNESS, GENSET, SRC

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Page 1: E 53940 drawing/4.0 bcda...11885 zinc 36993 pulley, crankshaft 30386 pulley, fresh water pump 49974 adapter, hose heat exchanger to fw pump 15774 hose 1-1/8 wire inserted 38113 mount,

WESTERBEKEWTOLERANCES

(UNLESS OTHERWISE NOTED)

INCHES+-+-+-+-

.02

.005

.03

.563

.XX

.XXXCASTANGLESFINISH

0

MILLIMETERSX. 1.0.X .5.XX .13

TITLE

DGPARTS - 4.0 BCDA, 5.5 BCDPARTS LIST DRAWINGDRAWN BY DATE MATERIAL:

DIMENSIONS

INCHESMILLIMETERS

(WHEN APPLICABLE)

GA 21/Feb/08

APPROVED BY DATE

SCALE 0.250SIZE DRAWING NUMBER REV.

SHT. 1 OF 1 E 53940 D

30846HOSE, SUMP DRAIN24922BRACKET, SUMP DRAIN HOSE24905CAP, 1/4NPT BRASS

DRAWING SHOWS UPDATE FOR MODEL 4.0 BCDA AND 5.5 BCD.REFER #48506 (4.0 BCD PART LIST DRAWING) AND#38677 (5.0 BCDB PARTS BOOK) FOR OTHER PARTS.

B

D

D

48080PUMP, SEA WATER48500PUMP, IMPELLER KIT49000PUMP, REPAIR KIT30326GASKET, PUMP MOUNTING38076ELBOW, 3/8NPT X 1 HOSE13337ELBOW, 3/8NPT 45 STREET32947NIPPLE, 3/8NPT X 7/8 HOSE

38112MOUNT, FRONT RIGHT

36918FILTER, OIL

24639SOLENOID, 12VDC, 35 AMP

38086BRACKET, SOLENOID-BREAKER

36050PLATE, BACK

38202FLYWHEEL ASSEMBLY

39275PUMP, LIFT 12VDC

38085BRACKET, LIFT PUMP

11984ELBOW, 1/8NPT 90 STREET STEEL

19449CONNECTOR, MALE, 1/8NPT X 1/4 COMP

38118LINE, LIFT PUMP TO FILTER

30210FILTER, FUEL

38084BRACKET, FUEL FILTER

38401LINE, FILTER TOINJECTION PUMP

30200FILTER, FUEL

37100SOLENOID, FUEL SHUT-OFF

43528BOX, CIRCUIT BREAKER ASSY

4.0 BCD/A53941

BOX, CIRCUIT BREAKER ASSY5.5 BCD

43689COVER, BREAKER BOX

44789GUARD, CIRCUIT BREAKER HANDLE

36737CONNECTOR, BOX,

1-1/4 DIA INSUL.

24732 (2)SWITCH, TOGGLE, DPST, 20A

24731SWITCH, SPST, 20A

33259SWITCH, TOGGLE, SPST, 20A

37045COVER, TIE ROD36981GASKET, TIE ROD COVER

37099LINE, INJECTOR LEAK-OFFTO PUMP

38087EYE, LIFTING, REAR

41250EYE, LIFTING, FRONT

36539PANEL, GENSET CTL ASSY

11984ELBOW, 1/8NPT90 STREET STEEL48076FILTER,FUEL80 MICRON

36622NIPPLE, 3/4NPT X 1 HOSE

38080HOSE, SW PUMPTO EXCHANGER

37312MANIFOLD, EXHAUST36955GASKET, EXHAUST MANIFOLD

30376BELT, FAN, 33.5 X O

38088DRIPTRAY

37780PULLEY, IDLER24132

SENDER, OIL PRESSURE24844

ADAPTER, 1/8BSPT TO 1/8NPT

37323SWITCH, OIL PRESSURE

37508ADAPTER, 1/8BSPT TO 1/8NPT

13340ELBOW, 1/8NPT 90 STREET

38147EXCHANGER, HEAT22851 (2)GASKET, EXCHANGER END COVER22850 (2)COVER, EXCHANGER END34497 (2)SPACER, .625 OD, .407 ID, .625 LG11471PETCOCK, 1/8NPT11885ZINC

36993PULLEY, CRANKSHAFT

30386PULLEY, FRESH

WATER PUMP

49974ADAPTER, HOSE HEAT

EXCHANGER TO FW PUMP15774

HOSE 1-1/8 WIRE INSERTED

38113MOUNT, FRONT RIGHT

33530 (2)SHIELD, ISOLATOR24674 (8)WASHER, ISOLATOR

38073GUARD, BELT38128BRACKET, BELT GUARD, TOP38129BRACKET, BELT GUARD, UL38130BRACKET, BELT GUARD, LR

38070BRACKET, IDLER PULLEY

38236 (4)ISOLATOR, PANEL MOUNT

54199ENGINE, BLOCK ASSY

34552MOTOR, STARTER36218SOLENOID, MOTOR, STARTER

24306CAP, PRESSURE, 15PSI

37383HOSE, THERMOSTATTO MANIFOLD

37402ELBOW, INJECTED 4536425GASKET, EXHAUST ELBOW TO MANIFOLD36541CLAMP, EXHAUST ELBOW36616ELBOW, 1/2NPT X 1 HOSE32923SWITCH, TEMPERATURE GEN EXHAUST46777PLUG, 1/2NPT SOCKET BRASS

38079HOSE, MANIFOLD TO EXCHANGER

24907ELBOW, 1/8NPT X 5/16 HOSE

36228HOUSING, THERMOSTAT36956GASKET, THERMOSTAT37043THERMOSTAT35109SENDER, WATER TEMP.39550SWITCH, TEMP, 210F13340ELBOW, 1/8NPT 90 STREET

43422BREAKER, CIRCUIT, 25 AMP

48076FILTER, FUEL, EXTERNAL

41220BREAKER, CIRCUIT, 30 AMP

(4.0 BCDA)42705

BREAKER, CIRCUIT, 25 AMP(5.5 BCD 60Hz & 5.0 BCD 50Hz)

43795BOX, GENSET CTL PNL ASSY40185COVER, CONTROL BOX43747HOLDER, FUSE33769FUSE, 8A, 250V43737HARNESS, GEN PANEL37833RELAY, 12VDC 40A

37091 (3)INJECTOR

37046HOSE, BREATHER

37015PUMP, FRESH WATER

36957GASKET, FRESH

WATER PUMP

37103PUMP, INJECTOR

24776 (4)ISOLATOR, GEN 120 LB35273 (4)

SPACER, ISOLATOR TO RAIL

43752RAIL, ASSY LEFT

34593STRAP, GROUND RAIL TO GENSET

37191SILENCER, INTAKE

43092GENERATOR ASSEMBLY (4.0 BCDA)

43095GENERATOR ASSEMBLY (5.5 BCD)

44823

SPACER, SQUARE, 2 X 2 X 1/234182

COVER, PTO SHAFT BC43634

FUSE, 30A, 250V

43753RAIL, ASSY RIGHT

FAST MOVING PARTS

30376 BELT, FAN, 33.5 X O 13758 PAINT, RED AEROSOL

24306 CAP, PRESSURE 42307 PAINT, WHITE AEROSOL

35981CHARGER,BATTERY 4.0 BCDA (TO 31023) 36539 PANEL, GENSET CONTROL

CHARGER,BATTERY 5.5 BCD (TO 31018) --

43096CHARGER,BATTERY 4.0 BCD (FROM 31024) --

CHARGER,BATTERY 5.5 BCD (FROM 31019) --

43422 CIRCUIT BREAKER, 25 AMP 24943 PANEL, REMOTE START/STOP

45596 CIRCUIT BREAKER, 30 AMP 24732 PREHEAT & START SWITCH

41081 DIODE 37015 PUMP, FRESH WATER

37072 DIPSTICK 39275 PUMP, FUEL LIFT

30257 ELECTRONIC VOLTAGE REGULATOR 48500 PUMP, IMPELLER KIT

33259 EMERGENCY STOP SWITCH 30326 PUMP, SEA WATER MOUNTING GASKET

32923 EXHAUST TEMPERATURE SWITCH 36957 PUMP, FRESH WATER MOUNTING GASKET

30548 FILTER, ELECTRIC LIFT PUMP 49000 PUMP, SEA WATER REPAIR KIT

30200 FILTER, FUEL OIL 48080 PUMP, SEA WATER

36918 FILTER, LUBE OIL 45050 HOSE KIT

37121 FUEL HARDWARE KIT 43649 RECTIFIER

37117 GASKET SET, COMPLETE 40078 REMOTE LUBE OIL FILTER

37116 GASKET SET, UPPER 37191 SILENCER, AIR INTAKE

36425 GASKET, EX ELBOW TO MANIFOLD 37100 SOLENOID, FUEL SHUT-OFF

36969 GASKET, HEAD 24639 SOLENOID, PREHEAT

36988 GASKET, OIL PAN 38350 SPARE PARTS KIT A

36961 GLOWPLUG 38351 SPARE PARTS KIT B

30760 HARNESS, 15 FT, EXT 8 PIN 34552 STARTER MOTOR

38147 HEAT EXCHANGER 36218 STARTER SOLENOID

22850 HEAT EXCHANGER END CAP 24731 SWITCH, STOP

22851 HEAT EXCHANGER GASKET 24977 TANK, COOLANT RECOVERY

37103 INJECTION PUMP 37043 THERMOSTAT

37091 INJECTOR 36956 THERMOSTAT MOUNTING GASKET

36935 INJECTOR NOZZLE 37007 VALVE COVER GASKET

38429 INJECTOR RETURN LINE 37605 VOLTMETER

24776 ISOLATOR, FRONT & REAR 37402 WATER INJ. EXHAUST ELBOW 45

45305 MANUAL, OPERATOR 33342 WATER INJ. EXHAUST ELBOW 90

43268 MANUAL, INSTALL MARINE ENG/GEN 37601 WATER TEMPERATURE METER

37603 OIL PRESSURE METER 35109 WATER TEMPERATURE SENDER

24132 OIL PRESSURE SENDER 39550 WATER TEMPERATURE SWITCH

37323 OIL PRESSURE SWITCH 11885 ZINC

ITEMS NOT SHOWN

43841 HARNESS, GENSET, SRC