e 48039 drawing/5.0_bcg_7.0_bcgd_parts... · w westerbeke eco no. date rev. revision record auth....

1
WESTERBEKE W ECO NO. DATE REV. REVISION RECORD AUTH. DR.BY 5906 1-13 05 A BATTERY CHARGER WAS P/N 43096. GA 6036 6-20 05 B FIX INCORRECT PART NO.; ADD 7.0 BCGD. GA 6301 1-15 07 C FUEL LINE 52664 WAS 46572 GA 6440 1-16 2008 D ADDED SERVICE MANUAL 52020; 53847 HOSE WAS 47204 GA 6654 11-10 2009 E CHANGED OIL PICKUP GASKET FROM 42141 TO 54625. GA 6748 11-16 2010 F ADD 46978, 46639 CAPACITOR FOR 50HZ UNIT. GA 7010 7-15 2013 G CHANGE RAW WATER PUMP TO 55624. GA TOLERANCES (UNLESS OTHERWISE NOTED) INCHES + - + - + - + - .02 .005 .03 .5 63 .XX .XXX CAST ANGLES FINISH 0 MILLIMETERS X. 1.0 .X .5 .XX .13 TITLE PART LIST 5.0 BCG / 7.0 BCGD DRAWN BY DATE MATERIAL: --- --- --- DIMENSIONS INCHES MILLIMETERS (WHEN APPLICABLE) GA 26/Feb/03 APPROVED BY DATE SCALE 0.250 SIZE DRAWING NUMBER REV. SHT. 1 OF 1 E 48039 G TUNE-UP SPECIFICATIONS SPARK PLUG GAP 0.031 0.002 inches (0.8 0.05 mm) SPARK PLUG TORQUE 10.8-15.2 ft-lbs CYLINDER HEAD TORQUE 43-51 ft-lbs (60-70Nm ) FAST MOVING PARTS PART NO. DESCRIPTION PART NO. DESCRIPTION 46453 SILENCER, INTAKE 46272 ISOLATORS 49845 BATTERY CHARGER 46983 MANUAL, OPERATION 46425 BELT GUARD 42388 METER, HOUR 46813 BELT, WATER PUMPS 37323 OIL PRESSURE SWITCH 43036 BELT, TIMING 46723 OVERSPEED, SHUTDOWN 24306 CAP, PRESSURE 46461 PANEL,GENSET CTL (5.0 BCG/7.0 BCGD) 46875 CAPACITOR 25MFD (5.0 BCG) -- 46978 CAPACITOR 31.5MFD (4.2 BCG 50HZ) -- 49627 CAPACITOR 35MFD (7.0 BCGD) 43912 PANEL, REMOTE START/STOP 46639 CAPACITOR 40MFD (5.8 BCGD 50HZ) 47111 CARBURETOR 43809 PUMP, FRESH WATER 42232 CIRCUIT BREAKER 20AMP (5.0 BCG) 46796 PUMP, FUEL LIFT 42714 CIRCUIT BREAKER 30AMP (7.0 BCGD) -- -- 46876 DGGENSET WIRE 46622 PUMP, IMPELLER KIT 48810 DIPSTICK 55718 PUMP, SEA WATER REPAIR KIT 42488 DISTRIBUTOR 55624 PUMP, SEA WATER 43059 DISTRIBUTOR CAP 33043 PUMP, SEAL 43053 DISTRIBUTOR IGNITER 43649 RECTIFIER 43050 DISTRIBUTOR ROTOR 41150 RELAY 12V DC 30A WITH DIODE 32923 EXHAUST TEMPERATURE SWITCH 40078 REMOTE LUBE OIL FILTER 47006 FILTER, FUEL - O RINGS 46874 SENSOR MAGNETIC 36918 FILTER, LUBE OIL 46930 SOLENOID, CHOKE 43634 FUSE 30 AMP 47002 SPARE PARTS KIT A 33769 FUSE 8 AMP 47003 SPARE PARTS KIT B 47005 GASKET SET, COMPLETE 43071 SPARKPLUG 47004 GASKET SET, UPPER 46309 STARTER MOTOR 46524 GASKET, CARB. TO INTAKE 48261 SWITCH, ON 43005 GASKET, WATER INLET 48262 SWITCH, START/STOP 43029 GASKET, HEAD 24977 TANK KIT, COOLANT RECOVERY 42020 GASKET, OIL PAN 39378 THERMOSTAT 46490 GOVERNOR ACTUATOR 46124 THERMOSTAT MOUNTING GASKET 46945 GOVERNOR CONTROLLER 42688 VALVE COVER GASKET 47106 HEAT EXCHANGER 47107 WATER INJECTED EXHAUST ELBOW KIT 47007 HEAT EXCHANGER END CAP 39550 WATER TEMPERATURE SWITCH 46519 HEAT EXCHANGER GASKET 43060 WIRE SET, SPARKPLUG 46785 HOSE, OIL DRAIN 11885 ZINC 42520 IGNITION COIL 52020 MANUAL,SERVICE 5BCG/A,7BCGC/D 42616 ELBOW, MALE 1/8NPTx0.17 ID 46953 HOSE, FUEL FILTER TO CARBURETOR D E F F G G 47107 KIT, EXHAUST ELBOW 46123 GASKET, EXHAUST ELBOW 46030 CLAMP, EXHAUST ELBOW 13716 PLUG, 3/8NPT 42258 ELBOW, 3/8NPTx3/4 HOSE 24523 PLUG, 1/8NPT SOCKET 32923 SWITCH, TEMPERATURE 46337 HOSE, EXCHANGER TO EXHAUST ELBOW 46965 NIPPLE, 3/4 HOSEx3/4 HOSE 46339 HOSE, EXHAUST MANIFOLD TO FRESH WATER INLET 33380 BRACKET, BELT GUARD 46431 BRACKET, BELT GUARD 46736 PULLEY, CRANKSHAFT 46813 BELT, POLY-V 3GR 28.00 46734 PULLEY, SEA WATER PUMP 55624 PUMP, SEA WATER 42258 ELBOW, 3/8NPTx3/4 HOSE (2) 46780 BRACKET, SEA WATER PUMP 43809 KIT, FRESH WATER PUMP 42797 PULLEY, FRESH PUMP 42800 NUT, FRESH WATER PUMP 46541 BRACKET, BELT GUARD BOTTOM 46434 TUBE, DIPSTICK 48810 DIPSTICK 46721 STRAP, SEA WATER PUMP 13475 ELBOW, 1/4 NPT 90 46785 HOSE, SUMP DRAIN 24905 CAP, 1/4NPT BRASS G 45590 HOUSING, FLYWHEEL 46454 FLYWHEEL ASSEMBLY 42964 BOLT, FLYWHEEL (5) 46285 SUMP, OIL 42020 GASKET, SUMP 54625 GASKET, OIL PICKUP 46430 STRAINER, OIL PICKUP 46323 BRACKET, MANIFOLD SUPPORT 47106 EXCHANGER, HEAT 47007 CAP, EXCHANGER (2) 46519 GASKET, EXCHANGER (2) 11885 ZINC 43651 ENGINE, BLOCK ASSEMBLY 47973 MANIFOLD, EXHAUST 42252 GASKET, EXHAUST MANIFOLD 11471 PETCOCK, 1/8NPT 13340 ELBOW, 1/8NPT 90 24907 ELBOW, 1/8NPTx5/16 HOSE 36618 NIPPLE, 1/2NPTx1 HOSE (2) 46777 PLUG, 1/2NPT SOCKET 46334 HOSE, THERMO. TO EXCHANGER 46277 HOUSING, THERMOSTAT LWR 39550 SWITCH, WATER TEMPERATURE 39378 THERMOSTAT 46124 GASKET, THERMOSTAT 46275 HOUSING, THERMOSTAT, UPPER 24907 ELBOW, 1/8NPTx5/16 HOSE (2) 24306 CAP, PRESSURE 15 PSI 46336 HOSE, MANIFOLD TO EXCHANGER 46926 HOSE, VALVE COVER TO SILENCER 42520 COIL, IGNITION 49845 CHARGER, BATTERY 42232 (5.0 BCG) BREAKER, CIRCUIT 20A 42714 (7.0 BCGD) BREAKER, CIRCUIT 30A 46309 STARTER, MOTOR 12VDC 46279 ADAPTER, OIL FILTER 41323 GASKET, LUBE OIL ADAPTER 34663 NIPPLE, OIL FILTER 36918 FILTER, OIL 37323 SWITCH, OIL PRESSURE 46999 TEE, 1/8NPT 24523 PLUG, 1/8NPT SOCKET 46799 COVER, ROCKER 42271 CAP, OIL FILL 42431 GASKET, OIL FILL CAP 13475 ELBOW, 1/4NPT 90 46287 MANIFOLD, INTAKE 43287 GASKET, INTAKE MANIFOLD 46333 ELBOW, 3/8NPT x 1" HOSE 45 46335 HOSE, INTAKE TO THERMO. 47203 ELBOW, MALE 1/8NPTx5/32 HOSE 47111 CARBURETOR 46524 GASKET, INTAKE MANIFOLD TO CARB. 46447 BRACKET, ACTUATOR 46490 ACTUATOR, 12VDC 46628 SHIELD, HEAT 45606 CLEVIS, ACTUATOR 1/4-28 48516 BALLJOINT, 10-32 MALE (2) 46567 CLEVIS, ACTUATOR 10-32 46384 GASKET, CARB. TO ACTUATOR BRACKET (2) 46354 ELBOW, WATER INLET 42147 GASKET, WATER INLET 13716 PLUG, 3/8 NPT 46569 ROD, THREAD M6x1.00 3.63LG (2) 46796 PUMP, LIFT 12VDC 48076 FILTER, FUEL EXTERNAL 48920 ELBOW 1/8NPT 65 STREET SS 46930 SOLENOID, CHOKE 12VDC 46556 KIT, CHOKE LINKAGE RETROFIT 13345 ELBOW, MALE 1/8NPTx 3/16 COMPRESSION FITTING 52644 LINE, LIFT PUMP TO GASDENSER 13346 CONNECTOR, MALE 1/8NPTx 3/16 COMPRESSION FITTING 37198 BRACKET, SUMP DRAIN HOSE 46874 SENSOR, MAGNETIC 3/8NF 33769 FUSE, 8A,250V B C C 47103 (5.0 BCG) GENERATOR 49764 (7.0 BCGD) GENERATOR 46340 MOUNT, REAR RIGHT 46341 MOUNT, REAR LEFT 46461 (5.0 BCG) PANEL, GENSET CONTROL 46968 (7.0 BCGD) PANEL, GENSET CONTROL 46643 HARNESS, GENSET 46453 SILENCER, INTAKE ASSEMBLY 43438 ARRESTOR, FLAME ASSEMBLY 47203 ELBOW, MALE 1/8NPTx5/32 HOSE 53847 HOSE,SUMP VACUUM 46512 BRACKET, LIFT PUMP GASDENSER 46800 FILTER, FUEL ASSEMBLY 21722 SPACER, FUEL FILTER 47006 KIT, ELEMENT, FUEL FILTER, O-RINGS 46931 PIN, 3/16x5/8" LONG 39765 WIRE, GROUND D 55722 ISOLATOR KIT, REPLACEMENT 5-7 BCG/D 46338 HOSE, SEA PUMP TO EXCHANGER 46425 GUARD, BELT

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WESTERBEKEW

ECO NO. DATE REV. REVISION RECORD AUTH. DR.BY

5906 1-1305 A BATTERY CHARGER WAS P/N 43096. GA

6036 6-2005 B FIX INCORRECT PART NO.; ADD 7.0 BCGD. GA

6301 1-1507 C FUEL LINE 52664 WAS 46572 GA

6440 1-162008 D

ADDED SERVICE MANUAL 52020;53847 HOSE WAS 47204

GA

6654 11-102009 E CHANGED OIL PICKUP GASKET FROM 42141 TO

54625. GA

6748 11-162010 F ADD 46978, 46639 CAPACITOR FOR 50HZ UNIT. GA

7010 7-152013 G CHANGE RAW WATER PUMP TO 55624. GA

TOLERANCES

(UNLESS OTHERWISE NOTED)

INCHES+-+-+-+-

.02

.005

.03

.563

.XX

.XXXCASTANGLESFINISH

0

MILLIMETERSX. 1.0.X .5.XX .13

TITLE

PART LIST 5.0 BCG / 7.0 BCGD

DRAWN BY DATE MATERIAL:

---------

DIMENSIONS

INCHESMILLIMETERS

(WHEN APPLICABLE)

GA 26/Feb/03

APPROVED BY DATE

SCALE 0.250SIZE DRAWING NUMBER REV.

SHT. 1 OF 1 E 48039 G

TUNE-UP SPECIFICATIONS

SPARK PLUG GAP 0.031 0.002 inches (0.8 0.05 mm)

SPARK PLUG TORQUE 10.8-15.2 ft-lbs

CYLINDER HEAD TORQUE 43-51 ft-lbs (60-70Nm )

FAST MOVING PARTS

PART NO. DESCRIPTION PART NO. DESCRIPTION

46453 SILENCER, INTAKE 46272 ISOLATORS

49845 BATTERY CHARGER 46983 MANUAL, OPERATION

46425 BELT GUARD 42388 METER, HOUR

46813 BELT, WATER PUMPS 37323 OIL PRESSURE SWITCH

43036 BELT, TIMING 46723 OVERSPEED, SHUTDOWN

24306 CAP, PRESSURE 46461 PANEL,GENSET CTL (5.0 BCG/7.0 BCGD)

46875 CAPACITOR 25MFD (5.0 BCG) --

46978 CAPACITOR 31.5MFD (4.2 BCG 50HZ) --

49627 CAPACITOR 35MFD (7.0 BCGD) 43912 PANEL, REMOTE START/STOP

46639 CAPACITOR 40MFD (5.8 BCGD 50HZ)

47111 CARBURETOR 43809 PUMP, FRESH WATER

42232 CIRCUIT BREAKER 20AMP (5.0 BCG) 46796 PUMP, FUEL LIFT

42714 CIRCUIT BREAKER 30AMP (7.0 BCGD) -- --

46876 DGGENSET WIRE 46622 PUMP, IMPELLER KIT

48810 DIPSTICK 55718 PUMP, SEA WATER REPAIR KIT

42488 DISTRIBUTOR 55624 PUMP, SEA WATER

43059 DISTRIBUTOR CAP 33043 PUMP, SEAL

43053 DISTRIBUTOR IGNITER 43649 RECTIFIER

43050 DISTRIBUTOR ROTOR 41150 RELAY 12V DC 30A WITH DIODE

32923 EXHAUST TEMPERATURE SWITCH 40078 REMOTE LUBE OIL FILTER

47006 FILTER, FUEL - O RINGS 46874 SENSOR MAGNETIC

36918 FILTER, LUBE OIL 46930 SOLENOID, CHOKE

43634 FUSE 30 AMP 47002 SPARE PARTS KIT A

33769 FUSE 8 AMP 47003 SPARE PARTS KIT B

47005 GASKET SET, COMPLETE 43071 SPARKPLUG

47004 GASKET SET, UPPER 46309 STARTER MOTOR

46524 GASKET, CARB. TO INTAKE 48261 SWITCH, ON

43005 GASKET, WATER INLET 48262 SWITCH, START/STOP

43029 GASKET, HEAD 24977 TANK KIT, COOLANT RECOVERY

42020 GASKET, OIL PAN 39378 THERMOSTAT

46490 GOVERNOR ACTUATOR 46124 THERMOSTAT MOUNTING GASKET

46945 GOVERNOR CONTROLLER 42688 VALVE COVER GASKET

47106 HEAT EXCHANGER 47107 WATER INJECTED EXHAUST ELBOW KIT

47007 HEAT EXCHANGER END CAP 39550 WATER TEMPERATURE SWITCH

46519 HEAT EXCHANGER GASKET 43060 WIRE SET, SPARKPLUG

46785 HOSE, OIL DRAIN 11885 ZINC

42520 IGNITION COIL 52020 MANUAL,SERVICE 5BCG/A,7BCGC/D

42616ELBOW, MALE1/8NPTx0.17 ID

46953HOSE, FUEL FILTERTO CARBURETOR

D

E

F

F

G

G

47107KIT, EXHAUST ELBOW46123GASKET, EXHAUST ELBOW46030CLAMP, EXHAUST ELBOW13716PLUG, 3/8NPT42258ELBOW, 3/8NPTx3/4 HOSE24523PLUG, 1/8NPT SOCKET32923SWITCH, TEMPERATURE

46337HOSE, EXCHANGER TOEXHAUST ELBOW46965NIPPLE, 3/4 HOSEx3/4 HOSE

46339HOSE, EXHAUST MANIFOLD TO

FRESH WATER INLET

33380BRACKET, BELT GUARD 46431

BRACKET, BELT GUARD

46736PULLEY, CRANKSHAFT

46813BELT, POLY-V

3GR 28.00

46734PULLEY, SEA WATER PUMP

55624PUMP, SEA WATER

42258ELBOW, 3/8NPTx3/4 HOSE (2)

46780BRACKET, SEA WATER PUMP

43809KIT, FRESH WATER PUMP

42797PULLEY, FRESH PUMP

42800NUT, FRESH WATER PUMP

46541BRACKET, BELT GUARD BOTTOM

46434TUBE, DIPSTICK

48810DIPSTICK

46721STRAP, SEA WATER PUMP

13475ELBOW, 1/4 NPT 9046785HOSE, SUMP DRAIN24905CAP, 1/4NPT BRASS

G

45590HOUSING, FLYWHEEL46454FLYWHEEL ASSEMBLY42964BOLT, FLYWHEEL (5)

46285SUMP, OIL

42020GASKET, SUMP

54625GASKET, OIL PICKUP

46430STRAINER, OIL PICKUP

46323BRACKET, MANIFOLD SUPPORT

47106EXCHANGER, HEAT47007CAP, EXCHANGER (2)46519GASKET, EXCHANGER (2)11885ZINC

43651ENGINE, BLOCK ASSEMBLY

47973MANIFOLD, EXHAUST42252GASKET, EXHAUST MANIFOLD11471PETCOCK, 1/8NPT13340ELBOW, 1/8NPT 9024907ELBOW, 1/8NPTx5/16 HOSE36618NIPPLE, 1/2NPTx1 HOSE (2)46777PLUG, 1/2NPT SOCKET

46334HOSE, THERMO. TO EXCHANGER

46277HOUSING, THERMOSTAT LWR

39550SWITCH, WATER TEMPERATURE

39378THERMOSTAT

46124GASKET, THERMOSTAT

46275HOUSING, THERMOSTAT, UPPER

24907ELBOW, 1/8NPTx5/16 HOSE (2)

24306CAP, PRESSURE 15 PSI

46336HOSE, MANIFOLD TO EXCHANGER

46926HOSE, VALVE COVER

TO SILENCER

42520COIL, IGNITION

49845CHARGER, BATTERY

42232 (5.0 BCG)BREAKER, CIRCUIT 20A42714 (7.0 BCGD)BREAKER, CIRCUIT 30A

46309STARTER,

MOTOR 12VDC

46279ADAPTER, OIL FILTER41323GASKET, LUBE OILADAPTER34663NIPPLE, OIL FILTER36918FILTER, OIL

37323SWITCH, OIL PRESSURE46999TEE, 1/8NPT24523PLUG, 1/8NPT SOCKET

46799COVER, ROCKER42271CAP, OIL FILL42431GASKET, OIL FILL CAP13475ELBOW, 1/4NPT 90

46287MANIFOLD, INTAKE43287GASKET, INTAKE MANIFOLD46333ELBOW, 3/8NPT x 1" HOSE 4546335HOSE, INTAKE TO THERMO.47203ELBOW, MALE 1/8NPTx5/32 HOSE

47111CARBURETOR

46524GASKET, INTAKE

MANIFOLD TO CARB.

46447BRACKET, ACTUATOR

46490ACTUATOR, 12VDC

46628SHIELD, HEAT

45606CLEVIS, ACTUATOR 1/4-28

48516BALLJOINT, 10-32 MALE (2)

46567CLEVIS, ACTUATOR 10-32

46384GASKET, CARB. TO

ACTUATOR BRACKET (2)

46354ELBOW, WATER INLET42147GASKET, WATER INLET

13716PLUG, 3/8 NPT

46569ROD, THREAD M6x1.00 3.63LG (2)

46796PUMP, LIFT 12VDC

48076FILTER,

FUEL EXTERNAL48920

ELBOW 1/8NPT 65STREET SS

46930SOLENOID,CHOKE 12VDC

46556KIT, CHOKE LINKAGE RETROFIT

13345ELBOW, MALE 1/8NPTx

3/16 COMPRESSION FITTING52644

LINE, LIFT PUMP TO GASDENSER13346

CONNECTOR, MALE 1/8NPTx3/16 COMPRESSION FITTING

37198BRACKET, SUMP DRAIN HOSE

46874SENSOR,MAGNETIC3/8NF

33769FUSE, 8A,250V

B

C

C

47103 (5.0 BCG)GENERATOR

49764 (7.0 BCGD)GENERATOR

46340MOUNT, REAR RIGHT

46341MOUNT, REAR LEFT

46461 (5.0 BCG)PANEL, GENSET CONTROL

46968 (7.0 BCGD)PANEL, GENSET CONTROL

46643HARNESS, GENSET

46453SILENCER, INTAKE ASSEMBLY43438ARRESTOR, FLAME ASSEMBLY

47203ELBOW, MALE1/8NPTx5/32 HOSE53847HOSE,SUMP VACUUM

46512BRACKET, LIFT PUMP

GASDENSER

46800FILTER, FUEL ASSEMBLY21722SPACER, FUEL FILTER47006KIT, ELEMENT, FUEL FILTER, O-RINGS46931PIN, 3/16x5/8" LONG

39765WIRE, GROUND

D

55722ISOLATOR KIT,REPLACEMENT 5-7 BCG/D

46338HOSE, SEA PUMP

TO EXCHANGER

46425GUARD, BELT