e 48039 drawing/5.0_bcg_7.0_bcgd_parts... · w westerbeke eco no. date rev. revision record auth....
TRANSCRIPT
WESTERBEKEW
ECO NO. DATE REV. REVISION RECORD AUTH. DR.BY
5906 1-1305 A BATTERY CHARGER WAS P/N 43096. GA
6036 6-2005 B FIX INCORRECT PART NO.; ADD 7.0 BCGD. GA
6301 1-1507 C FUEL LINE 52664 WAS 46572 GA
6440 1-162008 D
ADDED SERVICE MANUAL 52020;53847 HOSE WAS 47204
GA
6654 11-102009 E CHANGED OIL PICKUP GASKET FROM 42141 TO
54625. GA
6748 11-162010 F ADD 46978, 46639 CAPACITOR FOR 50HZ UNIT. GA
7010 7-152013 G CHANGE RAW WATER PUMP TO 55624. GA
TOLERANCES
(UNLESS OTHERWISE NOTED)
INCHES+-+-+-+-
.02
.005
.03
.563
.XX
.XXXCASTANGLESFINISH
0
MILLIMETERSX. 1.0.X .5.XX .13
TITLE
PART LIST 5.0 BCG / 7.0 BCGD
DRAWN BY DATE MATERIAL:
---------
DIMENSIONS
INCHESMILLIMETERS
(WHEN APPLICABLE)
GA 26/Feb/03
APPROVED BY DATE
SCALE 0.250SIZE DRAWING NUMBER REV.
SHT. 1 OF 1 E 48039 G
TUNE-UP SPECIFICATIONS
SPARK PLUG GAP 0.031 0.002 inches (0.8 0.05 mm)
SPARK PLUG TORQUE 10.8-15.2 ft-lbs
CYLINDER HEAD TORQUE 43-51 ft-lbs (60-70Nm )
FAST MOVING PARTS
PART NO. DESCRIPTION PART NO. DESCRIPTION
46453 SILENCER, INTAKE 46272 ISOLATORS
49845 BATTERY CHARGER 46983 MANUAL, OPERATION
46425 BELT GUARD 42388 METER, HOUR
46813 BELT, WATER PUMPS 37323 OIL PRESSURE SWITCH
43036 BELT, TIMING 46723 OVERSPEED, SHUTDOWN
24306 CAP, PRESSURE 46461 PANEL,GENSET CTL (5.0 BCG/7.0 BCGD)
46875 CAPACITOR 25MFD (5.0 BCG) --
46978 CAPACITOR 31.5MFD (4.2 BCG 50HZ) --
49627 CAPACITOR 35MFD (7.0 BCGD) 43912 PANEL, REMOTE START/STOP
46639 CAPACITOR 40MFD (5.8 BCGD 50HZ)
47111 CARBURETOR 43809 PUMP, FRESH WATER
42232 CIRCUIT BREAKER 20AMP (5.0 BCG) 46796 PUMP, FUEL LIFT
42714 CIRCUIT BREAKER 30AMP (7.0 BCGD) -- --
46876 DGGENSET WIRE 46622 PUMP, IMPELLER KIT
48810 DIPSTICK 55718 PUMP, SEA WATER REPAIR KIT
42488 DISTRIBUTOR 55624 PUMP, SEA WATER
43059 DISTRIBUTOR CAP 33043 PUMP, SEAL
43053 DISTRIBUTOR IGNITER 43649 RECTIFIER
43050 DISTRIBUTOR ROTOR 41150 RELAY 12V DC 30A WITH DIODE
32923 EXHAUST TEMPERATURE SWITCH 40078 REMOTE LUBE OIL FILTER
47006 FILTER, FUEL - O RINGS 46874 SENSOR MAGNETIC
36918 FILTER, LUBE OIL 46930 SOLENOID, CHOKE
43634 FUSE 30 AMP 47002 SPARE PARTS KIT A
33769 FUSE 8 AMP 47003 SPARE PARTS KIT B
47005 GASKET SET, COMPLETE 43071 SPARKPLUG
47004 GASKET SET, UPPER 46309 STARTER MOTOR
46524 GASKET, CARB. TO INTAKE 48261 SWITCH, ON
43005 GASKET, WATER INLET 48262 SWITCH, START/STOP
43029 GASKET, HEAD 24977 TANK KIT, COOLANT RECOVERY
42020 GASKET, OIL PAN 39378 THERMOSTAT
46490 GOVERNOR ACTUATOR 46124 THERMOSTAT MOUNTING GASKET
46945 GOVERNOR CONTROLLER 42688 VALVE COVER GASKET
47106 HEAT EXCHANGER 47107 WATER INJECTED EXHAUST ELBOW KIT
47007 HEAT EXCHANGER END CAP 39550 WATER TEMPERATURE SWITCH
46519 HEAT EXCHANGER GASKET 43060 WIRE SET, SPARKPLUG
46785 HOSE, OIL DRAIN 11885 ZINC
42520 IGNITION COIL 52020 MANUAL,SERVICE 5BCG/A,7BCGC/D
42616ELBOW, MALE1/8NPTx0.17 ID
46953HOSE, FUEL FILTERTO CARBURETOR
D
E
F
F
G
G
47107KIT, EXHAUST ELBOW46123GASKET, EXHAUST ELBOW46030CLAMP, EXHAUST ELBOW13716PLUG, 3/8NPT42258ELBOW, 3/8NPTx3/4 HOSE24523PLUG, 1/8NPT SOCKET32923SWITCH, TEMPERATURE
46337HOSE, EXCHANGER TOEXHAUST ELBOW46965NIPPLE, 3/4 HOSEx3/4 HOSE
46339HOSE, EXHAUST MANIFOLD TO
FRESH WATER INLET
33380BRACKET, BELT GUARD 46431
BRACKET, BELT GUARD
46736PULLEY, CRANKSHAFT
46813BELT, POLY-V
3GR 28.00
46734PULLEY, SEA WATER PUMP
55624PUMP, SEA WATER
42258ELBOW, 3/8NPTx3/4 HOSE (2)
46780BRACKET, SEA WATER PUMP
43809KIT, FRESH WATER PUMP
42797PULLEY, FRESH PUMP
42800NUT, FRESH WATER PUMP
46541BRACKET, BELT GUARD BOTTOM
46434TUBE, DIPSTICK
48810DIPSTICK
46721STRAP, SEA WATER PUMP
13475ELBOW, 1/4 NPT 9046785HOSE, SUMP DRAIN24905CAP, 1/4NPT BRASS
G
45590HOUSING, FLYWHEEL46454FLYWHEEL ASSEMBLY42964BOLT, FLYWHEEL (5)
46285SUMP, OIL
42020GASKET, SUMP
54625GASKET, OIL PICKUP
46430STRAINER, OIL PICKUP
46323BRACKET, MANIFOLD SUPPORT
47106EXCHANGER, HEAT47007CAP, EXCHANGER (2)46519GASKET, EXCHANGER (2)11885ZINC
43651ENGINE, BLOCK ASSEMBLY
47973MANIFOLD, EXHAUST42252GASKET, EXHAUST MANIFOLD11471PETCOCK, 1/8NPT13340ELBOW, 1/8NPT 9024907ELBOW, 1/8NPTx5/16 HOSE36618NIPPLE, 1/2NPTx1 HOSE (2)46777PLUG, 1/2NPT SOCKET
46334HOSE, THERMO. TO EXCHANGER
46277HOUSING, THERMOSTAT LWR
39550SWITCH, WATER TEMPERATURE
39378THERMOSTAT
46124GASKET, THERMOSTAT
46275HOUSING, THERMOSTAT, UPPER
24907ELBOW, 1/8NPTx5/16 HOSE (2)
24306CAP, PRESSURE 15 PSI
46336HOSE, MANIFOLD TO EXCHANGER
46926HOSE, VALVE COVER
TO SILENCER
42520COIL, IGNITION
49845CHARGER, BATTERY
42232 (5.0 BCG)BREAKER, CIRCUIT 20A42714 (7.0 BCGD)BREAKER, CIRCUIT 30A
46309STARTER,
MOTOR 12VDC
46279ADAPTER, OIL FILTER41323GASKET, LUBE OILADAPTER34663NIPPLE, OIL FILTER36918FILTER, OIL
37323SWITCH, OIL PRESSURE46999TEE, 1/8NPT24523PLUG, 1/8NPT SOCKET
46799COVER, ROCKER42271CAP, OIL FILL42431GASKET, OIL FILL CAP13475ELBOW, 1/4NPT 90
46287MANIFOLD, INTAKE43287GASKET, INTAKE MANIFOLD46333ELBOW, 3/8NPT x 1" HOSE 4546335HOSE, INTAKE TO THERMO.47203ELBOW, MALE 1/8NPTx5/32 HOSE
47111CARBURETOR
46524GASKET, INTAKE
MANIFOLD TO CARB.
46447BRACKET, ACTUATOR
46490ACTUATOR, 12VDC
46628SHIELD, HEAT
45606CLEVIS, ACTUATOR 1/4-28
48516BALLJOINT, 10-32 MALE (2)
46567CLEVIS, ACTUATOR 10-32
46384GASKET, CARB. TO
ACTUATOR BRACKET (2)
46354ELBOW, WATER INLET42147GASKET, WATER INLET
13716PLUG, 3/8 NPT
46569ROD, THREAD M6x1.00 3.63LG (2)
46796PUMP, LIFT 12VDC
48076FILTER,
FUEL EXTERNAL48920
ELBOW 1/8NPT 65STREET SS
46930SOLENOID,CHOKE 12VDC
46556KIT, CHOKE LINKAGE RETROFIT
13345ELBOW, MALE 1/8NPTx
3/16 COMPRESSION FITTING52644
LINE, LIFT PUMP TO GASDENSER13346
CONNECTOR, MALE 1/8NPTx3/16 COMPRESSION FITTING
37198BRACKET, SUMP DRAIN HOSE
46874SENSOR,MAGNETIC3/8NF
33769FUSE, 8A,250V
B
C
C
47103 (5.0 BCG)GENERATOR
49764 (7.0 BCGD)GENERATOR
46340MOUNT, REAR RIGHT
46341MOUNT, REAR LEFT
46461 (5.0 BCG)PANEL, GENSET CONTROL
46968 (7.0 BCGD)PANEL, GENSET CONTROL
46643HARNESS, GENSET
46453SILENCER, INTAKE ASSEMBLY43438ARRESTOR, FLAME ASSEMBLY
47203ELBOW, MALE1/8NPTx5/32 HOSE53847HOSE,SUMP VACUUM
46512BRACKET, LIFT PUMP
GASDENSER
46800FILTER, FUEL ASSEMBLY21722SPACER, FUEL FILTER47006KIT, ELEMENT, FUEL FILTER, O-RINGS46931PIN, 3/16x5/8" LONG
39765WIRE, GROUND
D
55722ISOLATOR KIT,REPLACEMENT 5-7 BCG/D
46338HOSE, SEA PUMP
TO EXCHANGER
46425GUARD, BELT