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22/05/2019 1 Dynamic response to process disturbances – An analysis of True Moving Bed Reactor model in transient regime Vinicius Viena Santana Universidade Federal da Bahia

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Page 1: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

22/05/2019 1

Dynamic response to process disturbances – An analysis of True Moving Bed Reactor model in transient regime

Vinicius Viena Santana

Universidade Federal da Bahia

Page 2: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

Meet the authors

22/05/2019 2

Vinicius Viena

Dr. Idelfonso Nogueira

Universidade Federal da Bahia

LSRE- University of Porto

Dr. José Miguel Loureiro

LSRE- University of Porto

Dr. Ana Mafalda Ribeiro

LSRE - University of Porto

Dr. Márcio Martins PEI

Universidade Federal da Bahia

Page 3: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

Overview

11/05/2019 3

Countercurrent

Chromatographic

Separation

Process Dynamics

Our work

Multifunctional

Reactors

Page 4: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

Simulated Moving Bed Reactor (SMBR) Concept

Catalytic

Reactions

Simulated

Moving Bed

Simulated Moving Bed Reactor

A + B C + D

Sectio

n

3

Section

2

Section

4

Sectio

n

1

A + B (Feed)

Desorbent

C (Extract)

D (Raffinate)

Port

switch

and flow

direction

Page 5: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

Simulated Moving Bed Reactor (SMBR) Concept

Catalytic

Reactions

Simulated

Moving Bed

Simulated Moving Bed Reactor

A + B C + D

Sectio

n

3

Section

2

Section

4

Sectio

n

1

A + B (Feed)

Desorbent

C (Extract)

D (Raffinate)

Port

switch

and flow

direction

Page 6: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

True Moving Bed Reactor Model (TMBR) Concept

Catalytic

Reactions

True

Moving Bed

Model

True Moving Bed Reactor Model

SSection I Section II Section III Section IV

A + B

C + A D + A

A (Desorbent)

A + B C + D

(Feed)

(Extract)

(Rafinate)

Page 7: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

Motivation and objectives

your date here 7

Why?

SMBR inherent

complexity

Multifunctional

reactors potential

Page 8: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

Motivation and objectives

your date here 8

Why?

SMBR inherent

complexity

Multifunctional

reactors potential

Assess the effect of

operational variables

in dynamic response

of performance

indicators for a SMBR

using the True

Moving Bed Reactor

(TMBR) Model

Page 9: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

22/05/2019 9

Methodology

Case Study

Synthesis of n-

Propyl-Propionate

in a TMBR unit

proposed in

(Nogueira et al.,

2018)

Performance indicators

Desorbent

consumption Productivity &

Purities & Conversion

Page 10: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

22/05/2019 10

Methodology

Proposed analysis flowsheet

Vary operational

variables one at a

time

Simulate TMBR

transiente model in

gPROMS

Send performance

indicators results to

Matlab

Apply Gram- Schmidt

orthgonalization

algorithm

Rank operating

variables in order of

magnitude

Simulate TMBR

model with design

conditions

Part 1 Part 2

Page 11: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

Operating Variables

Iteration CFPOH CF

AcPro QD QF QX QIV Ts

1 1,71E+02 5,70E+05 1,04E+00 2,07E-04 1,76E-02 4,53E-06 6,84E+02

2 1,68E+02 4,81E-26 8,09E-01 4,79E-06 1,17E-02 3,39E-06 6,68E+02

3 1,51E+02 3,83E-26 7,59E-01 4,75E-06 1,11E-02 3,09E-06 2,51E-28

4 8,45E-29 3,83E-26 6,22E-01 3,62E-06 9,32E-03 2,77E-06 1,32E-28

5 2,09E-29 3,83E-26 2,66E-30 5,26E-07 2,71E-04 6,54E-08 1,31E-28

6 2,09E-29 3,83E-26 1,19E-31 4,38E-07 8,99E-35 3,51E-08 1,31E-28

7 2,09E-29 3,83E-26 1,19E-31 9,11E-38 3,35E-35 2,80E-08 1,31E-28

22/05/2019 11

Results and Discussion

Analysis results

Feed limiting reactant concentration 1

Page 12: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

Operating Variables

Iteration CFPOH CF

AcPro QD QF QX QIV Ts

1 1,71E+02 5,70E+05 1,04E+00 2,07E-04 1,76E-02 4,53E-06 6,84E+02

2 1,68E+02 4,81E-26 8,09E-01 4,79E-06 1,17E-02 3,39E-06 6,68E+02

3 1,51E+02 3,83E-26 7,59E-01 4,75E-06 1,11E-02 3,09E-06 2,51E-28

4 8,45E-29 3,83E-26 6,22E-01 3,62E-06 9,32E-03 2,77E-06 1,32E-28

5 2,09E-29 3,83E-26 2,66E-30 5,26E-07 2,71E-04 6,54E-08 1,31E-28

6 2,09E-29 3,83E-26 1,19E-31 4,38E-07 8,99E-35 3,51E-08 1,31E-28

7 2,09E-29 3,83E-26 1,19E-31 9,11E-38 3,35E-35 2,80E-08 1,31E-28

22/05/2019 12

Results and Discussion

Analysis results

SSection I

Section II Section

III Section

IV

A + B

C + A D + A

A (Desorbent)

Page 13: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

Operating Variables

Iteration CFPOH CF

AcPro QD QF QX QIV Ts

1 1,71E+02 5,70E+05 1,04E+00 2,07E-04 1,76E-02 4,53E-06 6,84E+02

2 1,68E+02 4,81E-26 8,09E-01 4,79E-06 1,17E-02 3,39E-06 6,68E+02

3 1,51E+02 3,83E-26 7,59E-01 4,75E-06 1,11E-02 3,09E-06 2,51E-28

4 8,45E-29 3,83E-26 6,22E-01 3,62E-06 9,32E-03 2,77E-06 1,32E-28

5 2,09E-29 3,83E-26 2,66E-30 5,26E-07 2,71E-04 6,54E-08 1,31E-28

6 2,09E-29 3,83E-26 1,19E-31 4,38E-07 8,99E-35 3,51E-08 1,31E-28

7 2,09E-29 3,83E-26 1,19E-31 9,11E-38 3,35E-35 2,80E-08 1,31E-28

22/05/2019 13

Results and Discussion

Analysis results

Switch time 2

Page 14: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

Operating Variables

Iteration CFPOH CF

AcPro QD QF QX QIV Ts

1 1,71E+02 5,70E+05 1,04E+00 2,07E-04 1,76E-02 4,53E-06 6,84E+02

2 1,68E+02 4,81E-26 8,09E-01 4,79E-06 1,17E-02 3,39E-06 6,68E+02

3 1,51E+02 3,83E-26 7,59E-01 4,75E-06 1,11E-02 3,09E-06 2,51E-28

4 8,45E-29 3,83E-26 6,22E-01 3,62E-06 9,32E-03 2,77E-06 1,32E-28

5 2,09E-29 3,83E-26 2,66E-30 5,26E-07 2,71E-04 6,54E-08 1,31E-28

6 2,09E-29 3,83E-26 1,19E-31 4,38E-07 8,99E-35 3,51E-08 1,31E-28

7 2,09E-29 3,83E-26 1,19E-31 9,11E-38 3,35E-35 2,80E-08 1,31E-28

22/05/2019 14

Results and Discussion

Analysis results

Switch time = Section Length/ Solid velocity SSection

I

L

Vs

Page 15: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

22/05/2019 15

Results and Discussion

Analysis results

Operating Variables

Iteration CFPOH CF

AcPro QD QF QX QIV Ts

1 1,71E+02 5,70E+05 1,04E+00 2,07E-04 1,76E-02 4,53E-06 6,84E+02

2 1,68E+02 4,81E-26 8,09E-01 4,79E-06 1,17E-02 3,39E-06 6,68E+02

3 1,51E+02 3,83E-26 7,59E-01 4,75E-06 1,11E-02 3,09E-06 2,51E-28

4 8,45E-29 3,83E-26 6,22E-01 3,62E-06 9,32E-03 2,77E-06 1,32E-28

5 2,09E-29 3,83E-26 2,66E-30 5,26E-07 2,71E-04 6,54E-08 1,31E-28

6 2,09E-29 3,83E-26 1,19E-31 4,38E-07 8,99E-35 3,51E-08 1,31E-28

7 2,09E-29 3,83E-26 1,19E-31 9,11E-38 3,35E-35 2,80E-08 1,31E-28 Feed excess reactant concentration 3

Page 16: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

22/05/2019 16

Results and Discussion

Analysis results

Operating Variables

Iteration CFPOH CF

AcPro QD QF QX QIV Ts

1 1,71E+02 5,70E+05 1,04E+00 2,07E-04 1,76E-02 4,53E-06 6,84E+02

2 1,68E+02 4,81E-26 8,09E-01 4,79E-06 1,17E-02 3,39E-06 6,68E+02

3 1,51E+02 3,83E-26 7,59E-01 4,75E-06 1,11E-02 3,09E-06 2,51E-28

4 8,45E-29 3,83E-26 6,22E-01 3,62E-06 9,32E-03 2,77E-06 1,32E-28

5 2,09E-29 3,83E-26 2,66E-30 5,26E-07 2,71E-04 6,54E-08 1,31E-28

6 2,09E-29 3,83E-26 1,19E-31 4,38E-07 8,99E-35 3,51E-08 1,31E-28

7 2,09E-29 3,83E-26 1,19E-31 9,11E-38 3,35E-35 2,80E-08 1,31E-28 SSection

I Section II

Section III

Section IV

A + B

C + A D + A

A (Desorbent)

Page 17: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

17

Conclusions

The results from orthogonalization is

consistente with system

phenomenology and with previous

results

The results can be used in future works

in the field of control and optimization

Page 18: Dynamic response to process disturbances An analysis of ... · direction. Simulated Moving Bed Reactor (SMBR) Concept Catalytic Reactions ... variables one at a time Simulate TMBR

22/05/2019 18

Thank you for your

attention!