dynacast brochure

6
SOLUTIONS MADE SOLID

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General Brochure

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Page 1: Dynacast Brochure

SOLUTIONS MADE SOLID

Page 2: Dynacast Brochure

DYNAMIC SOLUTIONS

As the world’s largest die caster, we understand there is always more than one solution.

Finding one that best fits the budget is the challenge. From custom solutions to value engineering,

formulating the proper strength, rigidity, weight, and thermal characteristics for the right cost

is what we do best. And finding those solutions at more than 20 locations across the globe

is what makes us the best in the world.

Mobile phone frame - alloy: AZ91D

Page 3: Dynacast Brochure

1. Razor handle - alloy: Zamak 3 2. Stethoscope housing - alloy: Zamak 73. Lighter flame jet & flick wheel - alloy: Zamak 3 4. Football cleats - alloy: AZ91D

5. Optical slider base - alloy: Zamak 5 6. Guitar string ball ends - alloy: Zamak 3

We offer a limitless range of solutions.

Unafraid to take on something we have never seen, we increase our capabilities with every project.

Always looking to meet our customers’ objectives, we constantly refine our design, tool fabrication,

and casting technology. Guaranteeing our work to the smallest detail. But no matter the size

of our contribution, we never lose sight of the bigger picture.

SOLUTIONS WITHOUT BOUNDARIES

1

52

4

6

3

Page 4: Dynacast Brochure

1 ALLOYS 2 ADVANCED ENGINEERING

5 INJECTION METAL ASSEMBLY 3

TELECOMMUNICATIONS 4 COMPUTING

5 HARDWARE 6

CONNECTORS

1 AUTOMOTIVE 2 CONSUMER ELECTRONICS3 SUPERIOR TOOLING

CAPABILITIES APPLICATIONS

Zn

Mg

Al

4 VALUE ENGINEERING & VALUE ANALYSIS

The innovation rate in the consumer electronics industry demands flexible, cost-efficient, and fast-tracked time-to-market die casting. Leaving no margin for error, redesign time, or delayed shipments. Making our commitment to “right the first time” performance even more important.

One hundredth of a gram to one kilogram, we have produced billions of zinc die cast components. Its

high strength and hardness make zinc the ideal alternative to machined, pressed, stamped, and fabricated items. Zinc’s properties lend itself to so many solutions, we launch 700 new zinc components every year.

Magnesium is strong, rigid, fully recyclable, yet almost lighter than plastic and with superior shielding properties.

Making it the ideal alloy for saving weight without sacrificing durability or peace of mind.

Aluminum die castings are lightweight, yet withstand the highest operating temperatures of all the die cast

alloys. Its strength, rigidity, and corrosive resistance offer significant heat dissipating advantages. So you no longer need to sweat over this decision.

FisherTech’s IMA™ process provides our customers with better joining and assembly solutions — improving quality, consistency and productivity at a fraction of the cost of most traditional assembly techniques. Using sophisticated zinc alloy die casting technology as a joining method allows us to find cost-effective solutions for your most complex assembly problems.

As the world’s largest die caster we have access to the most variety of alloys, the most engineers, a highly trained direct sales force, and the most locations around the world. Creating efficiencies of scale that enable unmatched value analysis and value engineering for all our customers. Guaranteeing that you never receive anything less or more than exactly what you need.

We custom build our tools to support more than 800 new programs per year. Leveraging our precision techniques, proprietary tool steels, and global standards to produce parts with virtually no variation from part number 1 to part number 1,000,000.

Low-cost fasteners, aesthetic applications, and complex special orders, all of them needed yesterday, made to specifications, and manufactured cost effectively. We have the tools and innovative engineers capable of filling your order. Plus we understand that you work in a highly competitive market place, so our solutions are competitive too.

As the world’s largest die caster, we’re all about connections: housings, assemblies, complex components, hard-wired infrastructure, wireless devices, wireless infrastructure, and most importantly connecting with our customers. Working with you every step of the way to connect your budget and deadline to your specifications.

TV lamp bracket - alloy: A380

Millions of lightweight parts with exacting quality standards die cast in record time is the name of the game in the telecommunications industry. Using our available multi-slide zinc, multi-slide magnesium, and thin wall aluminum technologies guarantees that your products will include state-of-the-art mechanical component technology — an absolute must for today’s discerning consumer.

radar wave guide

tv lamp bracket lens housing - multiple parts converted to a single casting pump carrier assembly - zinc cast around brass key lock assembly ethernet & electrical connectors

mobile phone hinge & decorative parts

proprietary multi-slide tool

Faster, smaller, lighter, yet more durable? The modern demands of computing work against each other. The more computing power in a device, the hotter it gets. Requiring innovative heat sinks, frames, and drives made from our advanced alloy thin wall technology that can take the pounding of a pocket, brief case, or back seat.

automotive rain sensor bracket

steering column housing - engineered complex geometries

As the world’s most experienced die caster, we actively position ourselves at the forefront of die casting technology. Our experience and finely tuned processes combine with 3-D modeling and multiple prototyping options to manufacture whatever our customers think is possible.

Fuel efficiency is everything. Unnecessary gas guzzling weight comes from a variety of inefficient automotive parts. Our proprietary multi-slide die casting process combined with conventional hot and cold chamber die casting allows us to work with whatever alloy best satisfies your strength, weight, and durability requirements. And in the interests of efficiency, let’s leave it at that.

pc ports, drives, & hinges

digital camera lens holderhead lamp adjustor

Page 5: Dynacast Brochure

RIGHT THE FIRST TIME SOLUTIONS.

We take responsibility for the details: building our own tools, 3-D modeling every phase

of each project, exhaustively checking and rechecking specs from the design stages all the way

to the loading bay. Adding value to every order just by eliminating redesign, shipping, and lost

time costs. All because we understand that a solution is only solid if it fits right the first time.

Engine control unit housing - alloy: 383

Page 6: Dynacast Brochure

SOLUTIONS MADE SOLID