dx b ironless linear motor - pbasystems

SYSTEMS

www.pbasystems.com.sg

I R O N L E S S L I N E A R M O T O RDX B SERIES

H I G H E S T F O R C Epoint-to-point motion systems

M A K E S A D I F F E R E N C E

PBA SYSTEMS, a member of the PBA Group, designs and manufactures motion control products,

including linear servo motors, linear motor modules, piezo stages, large XYZ Theta stages and special

customized solutions.

PBA Systems also distributes complementing products such as controllers, servo amplifiers, encoders, air bearings, etc, to provide complete solutions to our

customers. Our focus in quality products and sound technical support has earned us a reputation of being a

reliable motion control partner for our customers.

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5 0 1 8 3 5 0 1 5 0 1 8 5 3 8 1

Founded in 1999, PBA Systems has steadily grown into a leading global supplier of high performance motion control components and systems.

GLOBAL SUPPORT

MAKING IT GOOD & MAKING IT CHEAP

FAST REACTION & SHORT LEAD TIME

With world wide distrbutors and local offices spanning across the globe. PBA SYSTEMS products are well covered.

We are vertically integrated with China factories to supply the motor magnets.South East Asian factories for machining and assembly.

We hold vast stocks of work in progress parts. We are equipped to accomodate highly customised designs.PBA staffs work around the clock to deliver goods on time.

BRANCH OFFICE

DISTRIBUTORS

Linear Motors PA R T N U M B E R I N G

PAGE 04

SYSTEMS M A K E S A D I F F E R E N C Ewww.pbasystems.com.sg

Coil Assembly DX50B – C4 – P – TM – 2.0 – A – FC

Magnet Track

We reserve the right to make technical changes at any time without prior notice

DX Series Part Numbering System

DX50B – TL300 – K2

Remarks: TM – On/Off switch TC – With a simple temperature controller (e.g. Omron), user can read the temperature all the time on a display. User can also set a temperature in

the controller to trigger an output Minimum Bending Radius - 10 times of cable diameter

Motor Model

DX10B DX20B DX30B DX30BT DX50B DX50BT DX65B DX65BT DX90B DX90BT

Motor Coil Size

C1

C2

C3

C4

C5

:

Connection Type S - Series

P - Parallel

Thermal Protection

TM - Thermostat Available as a standard for DX30B, DX30BT, DX50B, DX50BT, DX65B, DX65BT, DX90B, DX95BT (Not available for DX20B)

TC - PT 100 Sensor Available as a standard for DX10B, DX20B (Optional for DX30B, DX30BT, DX50B, DX50BT, DX65B, DX65BT, DX90B, DX90BT)

Cable Length 2.0 m

3.0 m

5.0 m

Cooling Type

Blank - Standard Type (No cooling)

A - Air Cooling

Option #1

FC - Ferrite Core (Standard)

Blank - Without Ferrite Core (Not Recommended)

Option #2

HC - Hall Connector (Standard)

Blank – No HC

– HC

Remarks: Track length in incremental of 60mm

DX B Series

DX

B S

ER

IES

Motor Model

DX10B DX20B DX30B DX30BT DX50B DX50BT DX65B DX65BT DX90B DX90BT

Magnet Track Length

TL180 - 180mm

TL300 - 300mm

TL600 - 600mm

TL900 - 900mm

Magnet Track Length

Blank - No Customization

K1, K2, K3, K4, K5, K6.. - Customized according to customer’s specifications

Highest Force in Compact Size for Point-to-Point Motion Systems


DX B Series Linear Motors

DX 10B • Ironless Motor • Peak force to 50N, Continuous force to 12N • Ideal for high precision/smooth motion

S P E C I F I C A T I O N S

PAGE 05


PerformanceUnit DX10B-C1 DX10B-C2 DX10B-C3 DX10B-C4

S S S SPeak Force N 12.7 25.3 38.0 50.6Continuous Force @ 120ºC* N 3.2 6.3 9.5 12.7Peak Power @ 120ºC W 202 404 606 808Continuous Power @ 120ºC* W 12.6 25.2 37.9 50.5

ElectricalUnit DX10B-C1 DX10B-C2 DX10B-C3 DX10B-C4

S S S SPeak Current Apk 11.20 11.20 11.20 11.20Continuous Current @ 120ºC* Apk 2.80 2.80 2.80 2.80Continuous Stall Current @ 120ºC* Arms 1.98 1.98 1.98 1.98Force Constant N/Apk 1.1 2.3 3.4 4.5Back EMF Constant Vpk/m/s 1.3 2.6 3.9 5.2Coil Resistance L-L @ 25ºC ohm 1.6 3.1 4.7 6.2Coil Resistance L-L @ 120ºC* ohm 2.1 4.3 6.4 8.6Inductance L-L @ 1kHz mH 0.11 0.22 0.33 0.44Motor Constant @ 120ºC* N/√W 0.9 1.3 1.5 1.8Max. Terminal Voltage Vdc 60 60 60 60

ThermalUnit DX10B-C1 DX10B-C2 DX10B-C3 DX10B-C4

S S S SThermal Resistance @ 120ºC* ºC/W 7.53 3.76 2.51 1.88Max. Coil Temperature ºC 120 120 120 120

MechanicalUnit DX10B-C1 DX10B-C2 DX10B-C3 DX10B-C4

S S S SCoil Weight kg 0.02 0.04 0.06 0.08Coil Length mm 22 43 64 85Attractive Force N 0 0 0 0Electrical Cycle Length mm 21 21 21 21

Notes:1. Apk = 1.414 * Arms; Vpk = 1.414 * Vrms.2. * Ambient temperature 25ºC, natural convection, no heat sink.3. Specifications tolerance – inductance +/-30%, all others +/-10%.

DX

B S

ER

IES




DX 10B


PAGE 06


DX

B S

ER

IES

DX10B Standard Magnet Track

SIZE TRACK LENGTH TL (mm) WEIGHT (kg) MOUNT HOLE G (ea) MOUNT HOLE H (ea) TL 63 62.7 0.15 2 3 TL 84 83.7 0.20 3 4 TL 105 104.7 0.25 4 5

TRACK WEIGHT = 0.15kg PER 63mm.

DX10B Motor Coil

SIZE COIL LENGTH CL (mm) WEIGHT (kg) MOUNT HOLE E (ea) MOUNT HOLE A (ea) C1 22.0 0.02 4 12.0 C2 43.0 0.04 6 16.0 C3 64.0 0.06 8 16.0

For COOLING OPTIONS, please ask for detail drawing.

85.0 16.0C4 0.08 10

3.5

20.921.0(PITCH)

TRACK LENGTH

42.0

0.3

6.0 3.0 BOTH SIDESG- 3.5 THRU

COMBINE TRACKS

CLEARANCE

21.6

9.9

25.4

36.0

21.6

5.0A(PITCH)

COIL LENGTH

14.0

E-M2.5 5.0

MOTOR CABLE

10.8

13.8521.0(PITCH)

H- M3 THRU'

21.0




DX 20B • Ironless Motor • Peak force to 183N, Continuous force to 60N • Integrated with Hall Sensor • Ideal for high precision/smooth motion

PerformanceUnit

S P S P S P S PPeak Force N 73 73 110 110 146 146 183 183Continuous Force @ 120ºC* N 18 18 27 27 37 37 46 46Continuous Force AC @ 120ºC^ N 24 24 36 36 48 48 60 60Peak Power @ 120ºC W 476 476 714 714 952 952 1190 1190Continuous Power @ 120ºC* W 30 30 45 45 60 60 74 74Continuous Power AC @ 120ºC^ W 50 50 75 75 101 101 126 126

ElectricalUnit

S P S P S P S PPeak Current Apk 8.40 16.80 8.40 16.80 8.40 16.80 8.40 16.80Continuous Current @ 120ºC* Apk 2.10 4.20 2.10 4.20 2.10 4.20 2.10 4.20Continuous Current AC @ 120ºC^ Apk 2.73 5.46 2.73 5.46 2.73 5.46 2.73 5.46Continuous Stall Current @ 120ºC* Arms 1.40 2.80 1.40 2.80 1.40 2.80 1.40 2.80Force Constant N/Apk 8.7 4.4 13.1 6.5 17.4 8.7 21.8 10.9Back EMF Constant Vpk/m/s 10.0 5.0 15.0 7.5 20.1 10.0 25.1 12.5Coil Resistance L-L @ 25ºC ohm 6.5 1.6 9.8 2.4 13.0 3.3 16.3 4.1Coil Resistance L-L @ 120ºC* ohm 9.0 2.2 13.5 3.4 18.0 4.5 22.5 5.6Inductance L-L @ 1kHz mH 1.53 0.38 2.30 0.57 3.06 0.77 3.83 0.96Motor Constant @ 120ºC* N/√W 3.4 3.4 4.1 4.1 4.7 4.7 5.3 5.3Max. Terminal Voltage Vdc 400 400 400 400 400 400 400 400

ThermalUnit

S P S P S P S PThermal Resistance @ 120ºC* ºC/W 3.19 3.19 2.13 2.13 1.60 1.60 1.28 1.28Thermal Resistance AC @ 120ºC^ ºC/W 1.89 1.89 1.26 1.26 0.94 0.94 0.76 0.76Max. Coil Temperature ºC 120 120 120 120 120 120 120 120

MechanicalUnit

S P S P S P S PCoil Weight kg 0.11 0.11 0.17 0.17 0.23 0.23 0.28 0.28Coil Weight AC^ kg 0.11 0.11 0.17 0.17 0.23 0.23 0.28 0.28Coil Length mm 61 61 91 91 121 121 151 151Attractive Force N 0 0 0 0 0 0 0 0Electrical Cycle Length mm 30 30 30 30 30 30 30 30

Notes:1. Apk = 1.414 * Arms; Vpk = 1.414 * Vrms.2. * Ambient temperature 25ºC, natural convection, no heat sink.

4. Specifications tolerance – inductance +/-30%, all others +/-10%.

DX20B-C5

DX20B-C5

DX20B-C5

DX20B-C4

DX20B-C4

DX20B-C4

DX20B-C4

DX20B-C2 DX20B-C3

DX20B-C2 DX20B-C3

DX20B-C2 DX20B-C3

DX20B-C2 DX20B-C3

DX20B-C5


PAGE 07


DX

B S

ER

IES




DX 20B


PAGE 08



SIZE TRACK LENGTH TL (mm) WEIGHT (kg) MOUNT HOLE A (ea) MOUNT HOLE B (ea) TL 120 119.7 0.44 2 2 TL 180 179.7 0.66 3 3 TL 240* 239.7 0.88 4 4 TL 300 299.7 1.10 5 5 TL 360 359.7 1.32 6 6 TL 480 479.7 1.76 8 8

*EX-STOCK LENGTH TRACK WEIGHT = 0.22kg PER 60mm.


6.036.573.0

109.5

3.0 M3 6.0-M3 THRU

COIL LENGTH

29.8560.0(PITCH)

4.6

6.0 3.2(BOTH SIDES)-M4 THRU

CABLE OUT

3.037.5

36.573.0

16.6

121.0(C4)

M3 7.0

61.0(C2)91.0(C3)

FLEXIBLE CABLE 3.3 FOR HALLFLEXIBLE CABLE 5.6 FOR POWER0.

02.

37.

510

.5

10.5

0.0

10.6

10.6

0.0

7.9

38.139.151.352.055.6

29.8560.0(PITCH)TRACK LENGTH

-M5 THRU

D-

E

B

A

TL

CL

DX20B Motor Coil

SIZE COIL LENGTH CL (mm) WEIGHT (kg) MOUNT HOLE D (ea) MOUNT HOLE E (ea) C2 61.0 0.11 3 2 C3 91.0 0.17 5 3 C4 121.0 0.23 7 4 C5 151.0 0.28

9 5

DX

B S

ER

IES



PAGE 09


DX 30B / DX 30BT • Ironless Motor • Peak force to 579N, Continuous force to 188N • Integrated with Hall Sensor • Ideal for high precision/smooth motion



PerformanceUnit DX30BT-C2

S P S P P S PPeak Force N 116 116 232 232 232 347 347Continuous Force @ 120ºC* N 29 29 58 58 58 87 87Continuous Force AC @ 120ºC^ N 38 38 75 75 75 113 113Peak Power @ 120ºC W 445 445 890 890 890 1335 1335Continuous Power @ 120ºC* W 28 28 56 56 56 83 83Continuous Power AC @ 120ºC^ W 47 47 94 94 94 141 141

ElectricalUnit DX30BT-C2

S P S P P S PPeak Current Apk 9.45 18.90 9.45 18.90 37.80 9.45 18.90Continuous Current @ 120ºC* Apk 2.36 4.73 2.36 4.73 9.45 2.36 4.73Continuous Current AC @ 120ºC^ Apk 3.07 6.14 3.07 6.14 12.29 3.07 6.14Continuous Stall Current @ 120ºC* Arms 1.75 3.50 1.75 3.50 7.00 1.75 3.50Force Constant N/Apk 12.3 6.1 24.5 12.3 6.1 36.8 18.4Back EMF Constant Vpk/m/s 14.1 7.0 28.2 14.1 7.0 42.3 21.1Coil Resistance L-L @ 25ºC ohm 4.8 1.2 9.6 2.4 0.6 14.4 3.6Coil Resistance L-L @ 120ºC* ohm 6.6 1.7 13.3 3.3 0.8 19.9 5.0Inductance L-L @ 1kHz mH 3.00 0.75 6.00 1.50 0.38 9.00 2.25Motor Constant @ 120ºC* N/√W 5.5 5.5 7.8 7.8 7.8 9.5 9.5Max. Terminal Voltage Vdc 400 400 400 400 400 400 400

ThermalUnit DX30BT-C2

S P S P P S PThermal Resistance @ 120ºC* ºC/W 3.42 3.42 1.71 1.71 1.71 1.14 1.14Thermal Resistance AC @ 120ºC^ ºC/W 2.02 2.02 1.01 1.01 1.01 0.67 0.67Max. Coil Temperature ºC 120 120 120 120 120 120 120

MechanicalUnit DX30BT-C2

S P S P P S PCoil Weight kg 0.21 0.21 0.41 0.41 0.43 0.62 0.62Coil Weight AC^ kg 0.23 0.23 0.46 0.46 0.48 0.69 0.69Coil Length mm 61 61 121 121 121 181 181Attractive Force N 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60



DX30B-C2 DX30B-C3

DX30B-C1

DX30B-C1

DX30B-C1

DX30B-C1

DX30B-C2 DX30B-C3

DX30B-C2 DX30B-C3

DX30B-C2 DX30B-C3

3. ^ Air cool (AC), 6mm/4mm (OD/ID) 2m long air hose, pressure >2bar.

DX

B S

ER

IES



PAGE 10


DX 30B / DX 30BT • Ironless Motor • Peak force to 579N, Continuous force to 188N • Integrated with Hall Sensor • Ideal for high precision/smooth motion




S P P S PPeak Force N 463 463 463 579 579Continuous Force @ 120ºC* N 116 116 116 145 145Continuous Force AC @ 120ºC^ N 150 150 150 188 188Peak Power @ 120ºC W 1780 1780 1780 2225 2225Continuous Power @ 120ºC* W 111 111 111 139 139Continuous Power AC @ 120ºC^ W 188 188 188 235 235


S P P S PPeak Current Apk 9.45 18.90 37.80 9.45 18.90Continuous Current @ 120ºC* Apk 2.36 4.73 9.45 2.36 4.73Continuous Current AC @ 120ºC^ Apk 3.07 6.14 12.29 3.07 6.14Continuous Stall Current @ 120ºC* Arms 1.75 3.50 7.00 1.75 3.50Force Constant N/Apk 49.0 24.5 12.3 61.3 30.6Back EMF Constant Vpk/m/s 56.4 28.2 14.1 70.4 35.2Coil Resistance L-L @ 25ºC ohm 19.2 4.8 1.2 24.0 6.0Coil Resistance L-L @ 120ºC* ohm 26.6 6.6 1.7 33.2 8.3Inductance L-L @ 1kHz mH 12.00 3.00 0.75 15.00 3.75Motor Constant @ 120ºC* N/√W 11.0 11.0 11.0 12.3 12.3Max. Terminal Voltage Vdc 400 400 400 400 400


S P P S PThermal Resistance @ 120ºC* ºC/W 0.85 0.85 0.85 0.68 0.68Thermal Resistance AC @ 120ºC^ ºC/W 0.51 0.51 0.51 0.40 0.40Max. Coil Temperature ºC 120 120 120 120 120


S P P S PCoil Weight kg 0.83 0.83 0.88 1.04 1.04Coil Weight AC^ kg 0.93 0.93 0.97 1.16 1.16Coil Length mm 241 241 241 301 301Attractive Force N 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60

DX30B-C4 DX30B-C5

DX30B-C4 DX30B-C5

DX30B-C4 DX30B-C5

DX30B-C4 DX30B-C5


4. Specifications tolerance – inductance +/-30%, all others +/-10%.3. ^ Air cool (AC), 6mm/4mm (OD/ID) 2m long air hose, pressure >2bar.


DX

B S

ER

IES



DX 30B / 30BT


PAGE 11



SIZE TRACK LENGTH TL (mm) WEIGHT (kg) MOUNT HOLE A (ea) MOUNT HOLE B (ea) TL 120 119.5 1.14 2 2 TL 180 179.5 1.71 3 3 TL 240 239.5 2.28 4 4 TL 300 299.5 2.85 5 5 TL 360 359.5 3.42 6 6 TL 480* 479.5 4.56 8 8


DX30B Motor Coil DX30BT Motor Coil

SIZE COIL LENGTH CL (mm)

WEIGHT (kg) WEIGHT (kg) Air Cool

MOUNT HOLE D (ea)

C1 61.0 0.21 0.23 3 C2 121.0 0.41 0.46 7 C3 181.0 0.62 0.69 11 C4 241.0 0.83 0.93 15 C5 301.0 1.04 1.16 19



MOUNT HOLE D (ea)

C2 121.0 0.43 0.48 C4 241.0 0.88 0.97


DX

B S

ER

IES

715


COIL LENGTH

29.7560.0(PITCH)7.3 6.35(BOTH SIDES)-M5 THRU

4.25

CABLE OUT

28.0

301.0(C5)

-M4 THRU45.530.0(PITCH)

2.5

61.0(C1)121.0(C2)

181.0(C3)

241.0(C4)

0.0

17.5

17.5

13.7

0.0

8.5

50.852.155.261.268.5 (+2.0 for DX 30BT)

0.0

17.8

5

17.8

5

FLEXIBLE CABLE 5.6 FOR POWER

FLEXIBLE CABLE 3.3 FOR HALL

TRACK LENGTH

22.2560.0

-M5 TRHUA

12.035.0

4.5

35.7

20.5

72.6

M5 10.0 FOR AIR INPUT

B

TL

D

CL

AIR COOLED COILSTANDARD COIL

(+2.0 for DX 30BT)


PAGE 12




DX 50B / 50BT • Ironless Motor • Peak force to 1071N, Continuous force to 348N• Integrated with Hall Sensor • Ideal for high precision/smooth motion


S P S P P S PPeak Force N 179 179 357 357 357 536 536Continuous Force @ 120ºC* N 45 45 89 89 89 134 134Continuous Force AC @ 120ºC^ N 58 58 116 116 116 174 174Peak Power @ 120ºC W 481 481 961 961 961 1442 1442Continuous Power @ 120ºC* W 30 30 60 60 60 90 90Continuous Power AC @ 120ºC^ W 51 51 102 102 102 152 152


S P S P P S PPeak Current Apk 10.50 21.00 10.50 21.00 42.00 10.50 21.00Continuous Current @ 120ºC* Apk 2.63 5.25 2.63 5.25 10.50 2.63 5.25Continuous Current AC @ 120ºC^ Apk 3.41 6.83 3.41 6.83 13.65 3.41 6.83Continuous Stall Current @ 120ºC* Arms 2.10 4.20 2.10 4.20 8.40 2.10 4.20Force Constant N/Apk 17.0 8.5 34.0 17.0 8.5 51.0 25.5Back EMF Constant Vpk/m/s 19.6 9.8 39.1 19.6 9.8 58.7 29.3Coil Resistance L-L @ 25ºC ohm 4.2 1.1 8.4 2.1 0.5 12.6 3.2Coil Resistance L-L @ 120ºC* ohm 5.8 1.5 11.6 2.9 0.7 17.4 4.4Inductance L-L @ 1kHz mH 3.11 0.78 6.22 1.56 0.39 9.33 2.33Motor Constant @ 120ºC* N/√W 8.1 8.1 11.5 11.5 11.5 14.1 14.1Max. Terminal Voltage Vdc 400 400 400 400 400 400 400


S P S P P S PThermal Resistance @ 120ºC* ºC/W 3.16 3.16 1.58 1.58 1.58 1.05 1.05Thermal Resistance AC @ 120ºC^ ºC/W 1.87 1.87 0.94 0.94 0.94 0.62 0.62Max. Coil Temperature ºC 120 120 120 120 120 120 120


S P S P P S PCoil Weight kg 0.25 0.25 0.52 0.52 0.54 0.76 0.76Coil Weight AC^ kg 0.28 0.28 0.57 0.57 0.60 0.85 0.85Coil Length mm 61 61 121 121 121 181 181Attractive Force N 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60



DX50B-C1

DX50B-C1

DX50B-C1

DX50B-C1

DX50B-C2 DX50B-C3

DX50B-C2 DX50B-C3

DX50B-C2 DX50B-C3

DX50B-C2 DX50B-C3

DX

B S

ER

IES



PAGE 13




DX 50B / 50BT • Ironless Motor • Peak force to 1071N, Continuous force to 348N• Integrated with Hall Sensor • Ideal for high precision/smooth motion

PerformanceUnit DX50BT-C4 DX50BT-C6

S P P S P PPeak Force N 714 714 714 893 893 1071Continuous Force @ 120ºC* N 179 179 179 223 223 268Continuous Force AC @ 120ºC^ N 232 232 232 290 290 348Peak Power @ 120ºC W 1922 1922 1922 2403 2403 2884Continuous Power @ 120ºC* W 120 120 120 150 150 180Continuous Power AC @ 120ºC^ W 203 203 203 254 254 305

ElectricalUnit DX50BT-C4 DX50BT-C6

S P P S P PPeak Current Apk 10.50 21.00 42.00 10.50 21.00 42.00Continuous Current @ 120ºC* Apk 2.63 5.25 10.50 2.63 5.25 10.50Continuous Current AC @ 120ºC^ Apk 3.41 6.83 13.65 3.41 6.83 13.65Continuous Stall Current @ 120ºC* Arms 2.10 4.20 8.40 2.10 4.20 8.40Force Constant N/Apk 68.0 34.0 17.0 85.0 42.5 25.5Back EMF Constant Vpk/m/s 78.2 39.1 19.6 97.8 48.9 29.3Coil Resistance L-L @ 25ºC ohm 16.8 4.2 1.1 21.0 5.3 1.6Coil Resistance L-L @ 120ºC* ohm 23.2 5.8 1.5 29.1 7.3 2.2Inductance L-L @ 1kHz mH 12.44 3.11 0.78 15.55 3.89 4.67Motor Constant @ 120ºC* N/√W 16.3 16.3 16.3 18.2 18.2 19.9Max. Terminal Voltage Vdc 400 400 400 400 400 400

ThermalUnit DX50BT-C4 DX50BT-C6

S P P S P PThermal Resistance @ 120ºC* ºC/W 0.79 0.79 0.79 0.63 0.63 0.53Thermal Resistance AC @ 120ºC^ ºC/W 0.47 0.47 0.47 0.37 0.37 0.31Max. Coil Temperature ºC 120 120 120 120 120 120

MechanicalUnit DX50BT-C4 DX50BT-C6

S P P S P PCoil Weight kg 1.07 1.07 1.05 1.25 1.25 1.58Coil Weight AC^ kg 1.19 1.19 1.17 1.40 1.40 1.75Coil Length mm 241 241 241 301 301 361Attractive Force N 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60



DX50B-C4 DX50B-C5

DX50B-C4 DX50B-C5

DX50B-C4 DX50B-C5

DX50B-C4 DX50B-C5D

X B

SE

RIE

S




DX 50B / 50BT


PAGE 14





DX50B Motor Coil DX50BT Motor Coil SIZE COIL LENGTH

CL (mm) WEIGHT (kg) WEIGHT (kg)

Air Cool MOUNT

HOLE D (ea) C1 61.0 0.25 0.28 3 C2 121.0 0.52 0.57 7 C3 181.0 0.76 0.85 11 C4 241.0 1.07 1.19 15 C5 301.0 1.25 1.40 19



MOUNT HOLE D (ea)

C2 121.0 0.54 0.60 C4 241.0 1.05 1.17 C6 361.0 1.58 1.75


DX

B S

ER

IES

71523


COIL LENGTH

6.0

29.7560.0(PITCH)9.0 6.35(BOTH SIDES)

B-M6 THRU'

CABLE OUTCL

6.0

30.0

241.0(C4)

-M4 THRU 40.0(PITCH)

61.0(C1)121.0(C2)181.0(C3)

TRACK LENGTH 29.7560.0(PITCH)

A-M6 THRU'

D

TL

0.0

12.7

76.277.480.086.093.0 (+2.0 for DX 50BT)

0.0

19.1

13.9

19.1

0.0

19.3

5

19.3

5



12.0

38.2

5.0

20.1

97.5


38.7


(+2.0 for DX 50BT)



DX 65B / 65BT • Ironless Motor • Peak force to 4153N, Continuous force to 1038N • Integrated with Hall Sensor • Ideal for high precision/smooth motion


S P S P S P S P S P PPeak Force N 554 554 831 831 1108 1108 1384 1384 1661 1661 1661Continuous Force @ 120ºC* N 138 138 208 208 277 277 346 346 415 415 415Continuous Force AC @ 120ºC^ N 173 173 260 260 346 346 415 415 498 498 498Peak Power @ 120ºC W 1249 1249 1873 1873 2497 2497 3122 3122 3746 3746 3746Continuous Power @ 120ºC* W 78 78 117 117 156 156 195 195 234 234 234Continuous Power AC @ 120ºC^ W 122 122 183 183 244 244 281 281 337 337 337


S P S P S P S P S P PPeak Current Apk 12.50 25.00 12.50 25.00 12.50 25.00 12.50 25.00 12.50 25.00 50.00Continuous Current @ 120ºC* Apk 3.13 6.25 3.13 6.25 3.13 6.25 3.13 6.25 3.13 6.25 12.50Continuous Current AC @ 120ºC^ Apk 3.91 7.81 3.91 7.81 3.91 7.81 3.75 7.50 3.75 7.50 15.00Continuous Stall Current @ 120ºC* Arms 2.50 5.00 2.50 5.00 2.50 5.00 2.50 5.00 2.50 5.00 10.00Force Constant N/Apk 44.3 22.2 66.5 33.2 88.6 44.3 110.8 55.4 132.9 66.5 33.2Back EMF Constant Vpk/m/s 50.9 25.5 76.4 38.2 101.9 50.9 127.4 63.7 152.8 76.4 38.2Coil Resistance L-L @ 25ºC ohm 7.7 1.9 11.6 2.9 15.4 3.9 19.3 4.8 23.1 5.8 1.4Coil Resistance L-L @ 120ºC* ohm 10.7 2.7 16.0 4.0 21.3 5.3 26.6 6.7 32.0 8.0 2.0Inductance L-L @ 1kHz mH 9.11 2.28 13.67 3.42 18.22 4.56 22.78 5.69 27.33 6.83 1.71Motor Constant @ 120ºC* N/√W 15.7 15.7 19.2 19.2 22.2 22.2 24.8 24.8 27.1 27.1 27.1Max. Terminal Voltage Vdc 600 600 600 600 600 600 600 600 600 600 600


S P S P S P S P S P PThermal Resistance @ 120ºC* ºC/W 1.22 1.22 0.81 0.81 0.61 0.61 0.49 0.49 0.41 0.41 0.41Thermal Resistance AC @ 120ºC^ ºC/W 0.78 0.78 0.52 0.52 0.39 0.39 0.34 0.34 0.28 0.28 0.28Max. Coil Temperature ºC 120 120 120 120 120 120 120 120 120 120 120


S P S P S P S P S P PCoil Weight kg 1.05 1.05 1.57 1.57 2.09 2.09 2.61 2.61 3.13 3.13 3.23Coil Weight AC^ kg 1.13 1.13 1.69 1.69 2.25 2.25 2.81 2.81 3.37 3.37 3.47Coil Length mm 121 121 181 181 241 241 301 301 361 361 361Attractive Force N 0 0 0 0 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60 60 60 60 60

Notes:1. Apk = 1.414 * Arms; Vpk = 1.414 * Vrms.2. * Ambient temperature 25ºC, natural convection, no heat sink.3. ^ Air cool (AC), 6mm/4mm (OD/ID) 2m long air hose, pressure >2bar.4. Specifications tolerance – inductance +/-30%, all others +/-10%.

DX65B-C4

DX65B-C4

DX65B-C4

DX65B-C4 DX65B-C6

DX65B-C6

DX65B-C6

DX65B-C6

DX65B-C5

DX65B-C5

DX65B-C5

DX65B-C5

DX65B-C2 DX65B-C3

DX65B-C2 DX65B-C3

DX65B-C2 DX65B-C3

DX65B-C2 DX65B-C3


PAGE 15


DX

B S

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PerformanceUnit DX65BT-C8 DX65BT-C10 DX65BT-C12 DX65BT-C15

S P P S P P P PPeak Force N 2215 2215 2215 2769 2769 2769 3323 4153Continuous Force @ 120ºC* N 554 554 554 692 692 692 831 1038Continuous Force AC @ 120ºC^ NPeak Power @ 120ºC W 4995 4995 4995 6244 6244 6244 7492 9366Continuous Power @ 120ºC* W 312 312 312 390 390 390 468 585Continuous Power AC @ 120ºC^ W

ElectricalUnit DX65BT-C8 DX65BT-C10 DX65BT-C12 DX65BT-C15

S P P S P P P PPeak Current Apk 12.50 25.00 50.00 12.50 25.00 50.00 50.00 75.00Continuous Current @ 120ºC* Apk 3.13 6.25 12.50 3.13 6.25 12.50 12.50 18.75Continuous Current AC @ 120ºC^ Apk

Continuous Stall Current @ 120ºC* Arms 2.50 5.00 10.00 2.50 5.00 10.00 10.00 15.00Force Constant N/Apk 177.2 88.6 44.3 221.5 110.8 55.4 66.5 55.4Back EMF Constant Vpk/m/s 203.8 101.9 50.9 254.7 127.4 63.7 76.4 63.7Coil Resistance L-L @ 25ºC ohm 30.8 7.7 1.9 38.5 9.6 2.4 2.9 1.6Coil Resistance L-L @ 120ºC* ohm 42.6 10.7 2.7 53.3 13.3 3.3 4.0 2.2Inductance L-L @ 1kHz mH 36.44 9.11 2.28 45.55 11.39 2.85 3.42 1.90Motor Constant @ 120ºC* N/√W 31.3 31.3 31.3 35.0 35.0 35.0 38.4 42.9Max. Terminal Voltage Vdc 600 600 600 600 600 600 600 600

ThermalUnit DX65BT-C8 DX65BT-C10 DX65BT-C12 DX65BT-C15

S P P S P P P PThermal Resistance @ 120ºC* ºC/W 0.30 0.30 0.30 0.24 0.24 0.24 0.20 0.16Thermal Resistance AC @ 120ºC^ ºC/WMax. Coil Temperature ºC 120 120 120 120 120 120 120 120

MechanicalUnit DX65BT-C8 DX65BT-C10 DX65BT-C12 DX65BT-C15

S P P S P P P PCoil Weight kg 4.36 4.36 4.43 5.45 5.45 5.54 6.64 8.55Coil Weight AC^ kgCoil Length mm 481 481 481 601 601 601 721 901Attractive Force N 0 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60 60


DX65B-C8 DX65B-C10

DX65B-C8 DX65B-C10

DX65B-C8 DX65B-C10

DX65B-C8 DX65B-C10


PAGE 16


DX

B S

ER

IES




DX 65B / 65BT


PAGE 17








MOUNT HOLE D (ea)

C2 121.0 1.05 1.13 4 C3 181.0 1.57 1.69 6 C4 241.0 2.09 2.25 8 C5 301.0 2.61 2.81 C6 361.0 3.13 3.37 12 C8 481.0 4.36 16 C10 601.0 5.45 20



MOUNT HOLE D (ea)

C6 361.0 3.23 3.47 C8 481.0 4.43 C10 601.0 5.54 C12 721.0 6.64 C15 901.0 8.55


COIL LENGTH

29.7560.0(PITCH)9.0 (BOTH SIDES)-M6 THRU

6.5

CABLE OUT

-M5 THRU

39.0

51.060.0(PITCH)

121.0(C2)181.0(C3)

241.0(C4)

361.0(C6)481.0(C8)

601.0(C10)

50.0

TRACK LENGTH 29.7560.0(PITCH)-M6 THRU

D

CL

TLA

B

DX

B S

ER

IES

0.0

25.0

25.0

0.0

24.5

24.5

016.0

100.0101.4

122.0 (+2.0 for DX 65BT)

18.5

106.9112.0



12.049.0

5.0

25.6

127.

0

50.0



1216202430

10

(+2.0 for DX 65BT)






S P S P S P S P PPeak Force N 716 716 1073 1073 1431 1431 2147 2147 2147Continuous Force @ 120ºC* N 179 179 268 268 358 358 537 537 537Continuous Force AC @ 120ºC^ N 215 215 322 322 429 429 617 617 617Peak Power @ 120ºC W 1419 1419 2128 2128 2837 2837 4256 4256 4256Continuous Power @ 120ºC* W 89 89 133 133 177 177 266 266 266Continuous Power AC @ 120ºC^ W 128 128 192 192 255 255 352 352 352


S P S P S P S P PPeak Current Apk 13.50 27.00 13.50 27.00 13.50 27.00 13.50 27.00 54.00Continuous Current @ 120ºC* Apk 3.38 6.75 3.38 6.75 3.38 6.75 3.38 6.75 13.50Continuous Current AC @ 120ºC^ Apk 4.05 8.10 4.05 8.10 4.05 8.10 3.88 7.76 15.53Continuous Stall Current @ 120ºC* Arms 2.70 5.40 2.70 5.40 2.70 5.40 2.70 5.40 10.80Force Constant N/Apk 53.0 26.5 79.5 39.8 106.0 53.0 159.0 79.5 39.8Back EMF Constant Vpk/m/s 61.0 30.5 91.4 45.7 121.9 61.0 182.9 91.4 45.7Coil Resistance L-L @ 25ºC ohm 7.5 1.9 11.3 2.8 15.0 3.8 22.5 5.6 1.4Coil Resistance L-L @ 120ºC* ohm 10.4 2.6 15.6 3.9 20.8 5.2 31.1 7.8 1.9Inductance L-L @ 1kHz mH 8.51 2.13 12.77 3.19 17.03 4.26 25.54 6.39 1.60Motor Constant @ 120ºC* N/√W 19.0 19.0 23.3 23.3 26.9 26.9 32.9 32.9 32.9Max. Terminal Voltage Vdc 600 600 600 600 600 600 600 600 600


S P S P S P S P PThermal Resistance @ 120ºC* ºC/W 1.07 1.07 0.71 0.71 0.54 0.54 0.36 0.36 0.36Thermal Resistance AC @ 120ºC^ ºC/W 0.74 0.74 0.50 0.50 0.37 0.37 0.27 0.27 0.27Max. Coil Temperature ºC 120 120 120 120 120 120 120 120 120


S P S P S P S P PCoil Weight kg 1.30 1.30 1.95 1.95 2.56 2.56 3.90 3.90 4.00Coil Weight AC^ kg 1.39 1.39 2.08 2.08 2.74 2.74 4.16 4.16 4.27Coil Length mm 121 121 181 181 241 241 361 361 361Attractive Force N 0 0 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60 60 60


DX90B-C6

DX90B-C6

DX90B-C6

DX90B-C6DX90B-C4

DX90B-C4

DX90B-C4

DX90B-C4

DX90B-C2 DX90B-C3

DX90B-C2 DX90B-C3

DX90B-C2 DX90B-C3

DX90B-C2 DX90B-C3


PAGE 18


DX

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PAGE 19





PerformanceUnit DX90BT-C8 DX90BT-C10 DX90BT-C12

S P P S P P PPeak Force N 2862 2862 2862 3578 3578 3578 4293Continuous Force @ 120ºC* N 716 716 716 894 894 894 1073Continuous Force AC @ 120ºC^ NPeak Power @ 120ºC W 5675 5675 5675 7094 7094 7094 8512Continuous Power @ 120ºC* W 355 355 355 443 443 443 532Continuous Power AC @ 120ºC^ W

ElectricalUnit DX90BT-C8 DX90BT-C10 DX90BT-C12

S P P S P P PPeak Current Apk 13.50 27.00 54.00 13.50 27.00 54.00 54.00Continuous Current @ 120ºC* Apk 3.38 6.75 13.50 3.38 6.75 13.50 13.50Continuous Current AC @ 120ºC^ Apk

Continuous Stall Current @ 120ºC* Arms 2.70 5.40 10.80 2.70 5.40 10.80 10.80Force Constant N/Apk 212.0 106.0 53.0 265.0 132.5 66.3 79.5Back EMF Constant Vpk/m/s 243.8 121.9 61.0 304.8 152.4 76.2 91.4Coil Resistance L-L @ 25ºC ohm 30.0 7.5 1.9 37.5 9.4 2.3 2.8Coil Resistance L-L @ 120ºC* ohm 41.5 10.4 2.6 51.9 13.0 3.2 3.9Inductance L-L @ 1kHz mH 34.06 8.51 2.13 42.57 10.64 2.66 3.19Motor Constant @ 120ºC* N/√W 38.0 38.0 38.0 42.5 42.5 42.5 46.5Max. Terminal Voltage Vdc 600 600 600 600 600 600 600

ThermalUnit DX90BT-C8 DX90BT-C10 DX90BT-C12

S P P S P P PThermal Resistance @ 120ºC* ºC/W 0.27 0.27 0.27 0.21 0.21 0.21 0.18Thermal Resistance AC @ 120ºC^ ºC/WMax. Coil Temperature ºC 120 120 120 120 120 120 120

MechanicalUnit DX90BT-C8 DX90BT-C10 DX90BT-C12

S P P S P P PCoil Weight kg 5.17 5.17 5.31 6.46 6.46 6.63 7.96Coil Weight AC^ kgCoil Length mm 481 481 481 601 601 601 721Attractive Force N 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60


DX90B-C8 DX90B-C10

DX90B-C8 DX90B-C10

DX90B-C8 DX90B-C10

DX90B-C8 DX90B-C10


DX

B S

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IES



DX 90B / 90BT


PAGE 20



SIZE TRACK LENGTH TL (mm) WEIGHT (kg) MOUNT HOLE A (ea) MOUNT HOLE B (ea) TL 240 239.5 8.50 4 4 TL 300 299.5 10.50 5 5 TL 360 359.5 12.50 6 6 TL 600 599.5 21.00 10 10 TL 900 899.5 31.50 15 15

TRACK WEIGHT = 2.1kg PER 60mm.




MOUNT HOLE D (ea)

C2 121.0 1.30 1.39 4 C3 181.0 1.95 2.08 6 C4 241.0 2.56 2.74 8 C6 361.0 3.90 4.16 12 C8 481.0 5.17 16 C10 601.0 6.46 20



MOUNT HOLE D (ea)

C6 361.0 4.00 4.27 C8 481.0 5.31 C10 601.0 6.63 C12 721.0 7.96


DX

B S

ER

IES

12162024


COIL LENGTH

29.7560.0(PITCH)10.5 10.0(BOTH SIDES)

M8 THRU

9.5

CABLE OUT

TRACK LENGTH 29.7560.0(PITCH)

M8 THRU

42.0

M5 THRU

601.0(C10)

51.060.0(PITCH)

241.0(C4)

481.0(C8)

361.0(C6)

121.0(C2)181.0(C3)

D-

CL

TL

A-

B-

0.0

26.0

18.5

26.0

0.0

27.0

27.0

0.0

19.0

125.0126.4133.9139.9148.0 (+2.0 for DX 90BT)



11.0

5.0

52.0

26.6

153.

0


54.0


(+2.0 for DX 90BT)



PAGE 21


M A N U A L S I Z I N G O F L I N E A R S E R V O M O T O R

DX

B S

ER

IES



PAGE 22


M A N U A L S I Z I N G O F L I N E A R S E R V O M O T O R

99N

DX

B S

ER

IES


PAGE 23


P B A S Y S T E M S L I N E A R M O T O R S I Z E R S O F T WA R E

PBA Systems Motor Sizer Software is available to assist in the calculation and selection. Please contact PBA Systems for more information.

For individual motion profile

For multiple motion profiles

DX

B S

ER

IES



PAGE 24


M A N U A L S I Z I N G O F D I G I T A L S E R V O D R I V E

K

K

Lpeak

L vpeak

vpeak

K

K

K

K

K

K

max

vmax maxv maximumspeed of

max

from

DX

B S

ER

IES



PAGE 25


Connection Diagram for Digital Pulse and Direction Command Control

Connection Diagram for Analog Current Command Control

Note: Please contact PBA Systems for wiring diagrams.

DigitalServoDrive

Motion Control Card( analog current command ) DX/EX/LMS/CVCA

Hall & EncoderFeedback

Motor Power

Voltage

Analog I/P

Auxi

liary

Feed

back

Mai

nFe

edba

ck

TerminalsBoard

BufferedEncoder

Digital I/O

Digital I /O

Main Power

Control PowerCable

SplitterBoard

DigitalServoDrive

Pulse Generating Card DX/EX/LMS/CVCA

Hall & EncoderFeedback

Motor PowerPulseTrain

SplittedEncoder

Auxil

iary

Fe

edba

ck

Main FeedbackDigital I/O

Digital I/OMain Power

Control Power

TerminalsBoard

Cable

C O N N E C T I O N D I A G R A M S

DX

B S

ER

IES

(digital P&D command)


PAGE 26


C O N N E C T I O N S F O R M O T O R P H A S E S , H A L L - E F F E C T D E V I C E S & T H E R M O S T A T

Connection for Motor Phases

Motor Phase 1, M1 (Pink and Yellow)

Motor Phase 2, M2 (Blue and Green)

Motor Phase 3, M3 (Black and Brown)

Protective Earth, PE (Yellow)

Connection for Hall-effect Devices

Male D-SUB9 Pins Connector

0Vdc – Pin 5 (Black)

+5Vdc – Pin 4 (Red)

Hc – Pin 3 (Blue)

Hb – Pin 2 (Green)

Ha – Pin 1 (White)

Connection for Thermostat (NC switch & opens at 90°C or 100°C)

The lead wires are found together with the motor lead cables as shown:

• Thermostat is basically a contact switch. • Thermistor (PT100) requires a temperature controller unit OR analog inputs on motion controller to

monitor the temperature feedback. User has to ensure that the thermal protection devices are wired to appropriate electronics to ensure that the motor power cutoff is active when temperature reaches its allowable limit. The temperature in which the thermostat is active is shown as below:

Model Thermal device type Thermostat (NC) opens at DX10B PT100 See Note 1 DX20B PT100 See Note 1 DX30B Thermostat 90°C DX50B Thermostat 90°C DX65B Thermostat 100°C DX90B Thermostat 100°C

Note 1: • Programmable on temperature controller or analog inputs on motion controller. • Monitor cutoff temperature setting should be set to trigger at maximum 120°C to prevent damage to the coil.

Model Thermal device type Thermostat (NC) opens at EX40 PT100 See Note 1 EX60 PT100 See Note 1 EX90 PT100 See Note 1

Lead 1 (Orange)

Lead 2 (Orange/Black)

DX

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IES



PAGE 27


S A M P L E A P P L I C A T I O N S O F D D L M O T O R S XY Table = HSHP* point-to-point motion for vision inspection system.

• Cross rollers are used with customized moving magnet linear servo motors.

XY Stage = HSHP* point-to-point motion for pick & place system.

• Cross rollers are used with customized hybrid ironless linear servo motors.

• Distributed multi-axis controller is used for Cartesian motion control system.

* HSHP = High Speed High Precision

T-gantry = HSHP* contouring motion for 3D pick & place system.

DX

B S

ER

IES

Catalogue PBA Systems 260612Every care has been taken to ensure the correctness of the information contained in the book but no liability can be accepted for any errors or omissions.Copyright reserved. This book or parts thereof may not be reproduced without our permission.

Manufacturing Plants

PBA (S) Pte LtdHeadquartersAddress: 2 Woodlands Sector 1, Woodlands Spectrum I #03-23, Singapore 738068 Tel: (65) 6576 6766Fax: (65) 6576 6765Email: [email protected]: www.pbagroup.net

PBA Solutions Pte LtdAddress: 2 Woodlands Sector 1, Woodlands Spectrum I #03-23, Singapore 738068 Tel: (65) 6576 6776Fax: (65) 6576 6765Email: [email protected]: www.pbasolutions.com

PBA Systems Pte Ltd (601191)Address: 2 Woodlands Sector 1, Woodlands Spectrum I #03-23, Singapore 738068 Tel: (65) 6576 6767Fax: (65) 6484 6768Email: [email protected]: www.pbasystems.com.sg

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PM-PBA Pte LtdAddress: 2 Woodlands Sector 1, Woodlands Spectrum I #03-23, Singapore 738068 Tel: (65) 6576 6766Fax: (65) 6576 6765Email: [email protected]

PBA Spindles Pte LtdAddress: 2 Woodlands Sector 1, Woodlands Spectrum I #03-23, Singapore 738068 Tel: (65) 6576 6778Fax: (65) 6576 6782Email: [email protected] Website: www.pba-spindles.com

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PBA GROUP DISTRIBUTORS

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Sales Office 销售办事处:立狄线性马达（深圳）有限公司地址: 深圳市南山区南头深南大道与前海路东南角海岸时代公寓西座 1608，中国 (518000)Address: Nanshan Qu Nantou Shennan Dadao/Qianhai Lu dongnanjiao Haian Shidai Gongyu Xizuo 1608, ShenzhenChina 518000

Representative Office 代表机构:新加坡碧绿威私人有限公司深圳代表处地址: 深圳市南山区南头深南大道与前海路东南角海岸时代公寓西座 2709，中国 (518000)Address: Nanshan Qu Nantou Shennan Dadao/Qianhai Lu dongnanjiao Haian Shidai Gongyu Xizuo 2709, ShenzhenChina 518000

Ninbo Konit Nihon Magnetics Co LtdAddress: Ninbo Economic & TechnicalDevelopment Zone ChinaPostal Code 315803Tel: (86-574) 862 21333Fax: (86-574) 862 21789

PBA (S) Pte LtdPhilippines Rep Office2 Woodlands Sector 1, Woodlands Spectrum I #03-23, Singapore 738068 Tel: (65) 6576 6766Fax: (65) 6576 6765Email: [email protected]: www.pbagroup.net

PHILIPPINES

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THAILANDPBA Systems (Thailand) Co., Ltd.Address: 24/35 Soi Lardprao 21, Lardprao Road.Jomphol , Chatujak Dist.Bangkok 10900, ThailandTel: +(66) 2513 3656Fax: +(66) 2513 2374E-mail : [email protected]

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