dw626 3 hp router - 2helpu.com dossier/d… · dw626 3 hp router type 1. dw626 3hp router. ... q...
TRANSCRIPT
SEPTEMBER 2003M.CHADWICK
IntroductionBill Of Material
DW626-----A
ExplodedDrawing
E13635
RepairInstructions
R11178E12471E12472
NewParts
63
WiringDiagram
E12469
MainMenu
DW6263 HP ROUTER
TYPE 1
DW626 3HP Router.
MANUFACTURING PLANTSPENNYMOOR
LAUNCH DATESEPTEMBER 2003
BULK DATEAUGUST 2003
PRODUCT ENGINEERM.CHADWICK
Program Manager/EngineerC SCOTT
PRODUCT DETAILSSelling Propositionq Powerful 2300 watt motor with a high power output to deal with the most demanding of applications in either freehand, template or
inverted table operationsq Electronic speed control ensures that the same fine finish is achieved in all grades of timber, aluminium and plastics since the full wave
electronic control ensures the selected speed in maintained under any loadq Two column precision guide with large phosphor bronze bushes for plunging accuracy in a high quality aluminium housing so that
carefully controlled plunge cuts can be madeq Large comfortable, adjustable, handles with the on/off switch and plunge lock at your finger tips for excellent controlq Seven stage variable speed selector allows a clean finish to be made across a wide range of materials and cutter sizesq Soft start to eliminate that small initial movement that might misalign the cutter, especially important with such a powerful routerq Routing depth setting with fine adjustment for simple settingq Long life sealed bearing prevents dust ingress prolonging the routers productive lifeq 5 stage depth stop adjustment enables recesses of various depths to be machined in one operation without time consuming setting upq Spindle lock mechanism for quick and easy cutter changes with a single spannerq Dust extraction through the extraction shroud for virtually dust free routing
Standard Equipmentq parallel fence with fine adjustmentq dust extraction adapter (factory fitted)q 30mm guide bushq 8mm & 12mm collet (1/2" GB)q 22mm spannerq heavy duty carrying case
Specificationsq Power Input 2300 Wattsq Power Output 1560 Wattsq No Load Speed 8000-21000 rpmq Plunge Stroke/Movement 70 mmq Collet Size 8-12 mm Max.q Cutter Diameter 50 mmq Weight 10.5 kg Length 170 mm Height 335 mm
Type No. 1 CURRENT STATUS & MAJOR CHANGES .
GB
LAUNCH MARKETS & QUANTITIES
QS
159
155
TYP.
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DW626 1
151201 (22mm)
114
102
110
120
118
113
186
183
138
192
193156
194
190
191
139
135137
157149
185
184
134
146
145
152
132
101
129131 816
103
116117
112
111
109
108
147
144
121
122
173
170
171
172142
160
147
800836 837
106
168
197
198
130
177
202
118
141
143
157
158
176
126
178179
180181
182
162
161
175
196195
165
154
174
153
189
187188
136
166
167168
167
168
164163
113
821
148
150
157
158
105
119
140
169
Black & Decker Bill of Materials - PARTS LIST
Page 1
Product Number DW626-----A Product Description ROUTER Type Identifier TY 1
ItemNumber
QuantityPer
Part Number Part Description Variant Description TypeDescription
Market Codes Referto R.I.
101 1 585646-00 ARMATURE 230V GB - QS Yes
101 1 585646-01 ARMATURE 115V LX Yes
102 1 585647-00 FIELD 230V GB - QS No
102 1 585647-01 FIELD 115V LX No
103 1 326087-03 SWITCH Yes
105 1 330048-68 CORDSET QS - QS No
105 1 330060-75 CABLE 240V GB No
105 1 562226-16 CABLE 115V LX No
106 1 585443-00 BRUSH KIT 230 V LX No
106 1 585443-01 BRUSH KIT 115 V LX No
108 1 326991-01 COVER No
109 1 585654-00 MODULE 230 V GB - QS No
109 1 585654-01 MODULE 115 V LX No
110 1 326251-00 MAGNET No
111 1 326989-02 FIELD CASE No
112 1 327178-00 SCALE No
113 4 330065-06 SCREW No
114 1 916307 CORD CLAMP No
116 1 327177-00 TRIGGER Yes
117 1 326993-00 COVER Yes
118 6 330065-08 SCREW No
119 1 320785 CORD PROTECTOR No
120 1 320842-17 CAPACITOR No
121 2 328998-00 LEAD 50MM BLACK No
122 2 328998-03 LEAD 270MM BLACK No
126 1 330016-02 WASHER No
129 1 326845-01 WASHER SPRING No
130 1 330003-36 BEARING No
131 2 330065-20 SCREW No
Black & Decker Bill of Materials - PARTS LIST
Page 2
132 1 326978-00 BAFFLE No
134 1 328956-00 WASHER SPRING Yes
135 1 327184-00 LEVER No
136 1 324007-10 SCREW No
137 1 583639-00 WASHER LOCK No
138 1 327183-00 SCREW No
139 1 328506-00 SPRING No
140 2 324006-10 SCREW No
141 1 328709-00 GRIP LH No
142 1 328706-00 CARRIER SA Yes
143 1 328710-00 GRIP RH - No
144 1 327225-00 SWITCH COVER No
145 1 570936-01 BEARING Yes
146 1 326285-00 CLAMP Yes
147 9 945121-00 SCREW.TEMP Yes
148 1 324822-02 CIRCLIP Yes
149 1 584591-00 DUST GUARD No
150 1 584661-00 RING No
151 1 326286-03 COLLET & NUT SA 1/2 in GB - LX No
151 1 326286-04 COLLET & NUT SA 1/4 in. GB - LX No
151 1 326286-05 COLLET & NUT SA 8 MM QS No
151 1 326286-07 COLLET 12MM 12 mm QS No
152 1 326486-02 NUT No
153 1 868150-00 NUT No
154 3 326486-01 NUT No
155 2 949729-01 CIRCLIP No
156 1 323395-25 SPRING No
157 6 326573-01 SCREW WING No
158 5 868082-00 SPRING No
159 1 328517-00 BASE SA No
160 1 326984-00 BASE No
Black & Decker Bill of Materials - PARTS LIST
Page 3
161 2 323395-24 SPRING No
162 2 326987-00 ROD No
163 1 328505-00 SCREW No
164 1 326845-02 WASHER SPRING No
165 1 326467-00 DETENT No
166 1 583837-00 TURRET No
167 2 579631-01 SCREW M5x20 No
168 6 6822700 NUT M5 No
169 2 937063-00 SCREW No
170 4 324006-00 SCREW No
171 2 328788-00 GUIDE No
172 1 328784-00 FENCE No
173 1 328786-00 EXHAUST No
174 1 326982-00 STUD No
175 2 607502-00 WASHER No
176 1 326573-02 SCREW WING No
177 4 330016-01 WASHER No
178 1 328785-00 BRACKET No
179 1 323395-21 SPRING No
180 1 942918-00 INDEX No
181 1 326239-00 ADJUSTER No
182 2 326966-00 ROD 10MM X 300MM No
183 1 323395-25 SPRING No
184 1 329945-00 CIRCLIP No
185 1 329944-00 SPINDLE LOCK No
186 4 323924-20 SCREW No
187 1 942910-00 NUT No
188 2 942912-00 SPRING No
189 1 942911-00 NUT No
190 1 326983-01 ADJUSTER No
191 1 326995-00 ADJUSTER No
Black & Decker Bill of Materials - PARTS LIST
Page 4
192 1 328396-00 CAP No
193 1 323762-05 RING No
194 1 328493-00 FINE ADJUSTER No
195 1 326276-05 GUIDE BUSH No
196 2 911141 SCREW No
197 1 327174-00 HOUSING No
198 1 326599-01 CAP 27 MM No
201 1 13351200 SPANNER No
202 2 330065-09 SCREW No
800 1 575762-02 GREASE 100 GMS High T-M2 Grease Yes
816 1 393097-00 BRAND LABEL No
821 1 569037-00 RATING PLATE DeWalt Blank. No
836 1 559639-99 SERVICE TOOL Pin Spanner Yes
837 1 559640-99 SERVICE TOOL Spring Compressor Yes
R11178en.rtf
R11178
DW626 ROUTER 3HP
Armature spindle thread is M20
Item 800 grease - Apply 30 - 50 gms to spring (161)
SEE REPAIR INSTRUCTION DRAWING E12472.When refitting the switch (103) use the following procedure to ensure correct assembly:1) Place the bottom of the switch into the main casting at an angle (C)2) Then push the top of the switch firmly into position (D)3) Pre-assemble the actuator (116) into the cover (117) (E)4) Then locate the cover / actuator assembly into the main housing (F). Make sure that the actuator(X) is located onto the switch trigger when assembling (Y). Check switch action.
SEE REPAIR INSTRUCTION DRAWING E12471.The armature (101) is retained in the bottom casting by means of a circlip located in a groove along thearmature shaft. The following procedure should be followed when replacing an armature.Assemble the main bearing (145) and retaining plate (146) into the bottom casting (142) with three screws(147).Place washer (134) over the armature shaft make sure it is fitted as shown in the Repair Diagram E12471,and push the armature through the bearing (145) (G).Turn the assembly upside down and position the circlip (148) on the armature shaft (use a pair of circlippliers to start off (H).Use Service tool 559601-99 to slide the circlip down the armature shaft until it locates into the groove (J).
TYP.
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DW626 1
148
142
145
146
134
101
J
H559601-99 (836)
147
G
134
TYP.
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DW626. 1
New Parts
3 HP ROUTERDW626
Part Number Part Description
CAPACITOR320842-17
SPRING323395-24
SPRING PRESSURE323395-25
RING. SNAP323762-05
SCREW323924-20
SCREW,TAPTITE324006-10
RING.324822-02
SWITCH326087-03
GUIDE BRUSH326276-05
COLLET 8MM326286-05
NUT. M12326486-01
NUT HEX326486-02
WASHER SPRING 6000326845-01
WASHER,326845-02
BAFFLE326978-00
ROD THREADED326982-00
ROD ADJUSTING326983-01
PLATE SLIDE326984-00
GUIDE SPRING326987-00
FIELD CASE326989-02
CAP END326991-01
SIDE CAP ASIA326993-00
TRIGGER327177-00
LABEL SCALE327178-00
SCREW SPECIAL327183-00
LEVER LOCK327184-00
18 November 2003 Page 1 of 3P1ant: SP
Please DO NOT order any parts until a Service Change Note is published.
Part Number Part Description
COVER SWITCH327225-00
CAP PLASTIC328396-00
SCREW ADJUSTMENT328493-00
SCREW328505-00
SPRING LEG328506-00
BASE SA328517-00
SA CARRIER MACHINED328706-00
SA GRIP LH HANDLE328709-00
SA GRIP RH HANDLE328710-00
SPRING328956-00
LEAD328998-00
LEAD328998-03
SPINDLE RETAINER329944-00
RING RETAINER329945-00
CORD, PWR SPLY QS330048-68
SCREW330065-20
BRAND LABEL DEWALT393097-00
SERVICE TOOLING559639-99
SERVICE TOOLING559640-99
SCREW579631-01
LOCK WASHER583639-00
TURRET583837-00
DUST DISK584591-00
SNAP RING584661-00
SA BRUSH HOLDER 230V585443-00
SA BRUSH HOLDER 115 Vol585443-01
SA ARMATURE 230 volts585646-00
SA ARMATURE 115 volts585646-01
SA FIELD 230 volts585647-00
SA FIELD 115 volts585647-01
SA MODULE 230V585654-00
SA MODULE 115V585654-01
18 November 2003 Page 2 of 3P1ant: SP
Please DO NOT order any parts until a Service Change Note is published.
Part Number Part Description
NUT6822700
SUPPORT942910-00
SPRING, LEAF942912-00
RING RETAINING949729-01
Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583
18 November 2003 Page 3 of 3P1ant: SP
Please DO NOT order any parts until a Service Change Note is published.
TYP.
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DW626 1
111
105
103
blue
brown
122122
121
106
121
106
black 50mm
black 50mm
109
120