dvd micro theatre mcd288/all versions1-2 /37 /55 /93 aux in / cdr in x x x x line out video out...

39
GB CLASS 1 LASER PRODUCT MCD288/All Versions TABLE OF CONTENTS Page Technical Specifications .............................................. 1-2 Measurement setup ..................................................... 1-3 Service Aids, Safety Instruction, etc. ................. 1-4 to 1-5 Lead-free Information & Service Instruction ...... 1-6 to 1-7 Installation & Preparations & Controls ............ 1-8 to 1-15 Troubleshooting ............................................. 1-15 to 1-16 Disassembly Instructions & Service positions ................ 2 Service Test Programs ................................................... 3 Set Block diagram .......................................................... 4 Set Wiring diagram ......................................................... 5 Display Board & AMP Key Board ................................... 6 Tuner Board.................................................................... 7 Power Board .................................................................. 8 Woofer Output Board...................................................... 9 Scart Board................................................................... 10 Set Mechanical Exploded View & Parts List ................. 11 Electrical Parts List ....................................................... 12 Revision List ................................................................. 13 © Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by SL 0624 Service Audio Printed in The Netherlands Subject to modification DVD Micro Theatre 3141 785 30801 Version 1.1 VIDEO CD

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  • GB

    CLASS 1LASER PRODUCT

    MCD288/All Versions

    TABLE OF CONTENTS PageTechnical Specifi cations .............................................. 1-2Measurement setup ..................................................... 1-3Service Aids, Safety Instruction, etc. .................1-4 to 1-5Lead-free Information & Service Instruction ......1-6 to 1-7Installation & Preparations & Controls ............1-8 to 1-15Troubleshooting .............................................1-15 to 1-16Disassembly Instructions & Service positions ................ 2Service Test Programs ................................................... 3Set Block diagram .......................................................... 4Set Wiring diagram ......................................................... 5Display Board & AMP Key Board ................................... 6Tuner Board .................................................................... 7Power Board .................................................................. 8Woofer Output Board ...................................................... 9Scart Board................................................................... 10Set Mechanical Exploded View & Parts List ................. 11Electrical Parts List ....................................................... 12Revision List ................................................................. 13

    © Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The NetherlandsAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

    Published by SL 0624 Service Audio Printed in The Netherlands Subject to modifi cation

    DVD Micro Theatre

    3141 785 30801

    Version 1.1

    VIDEO CD

  • 1-2

    /37 /55 /93

    Aux in / CDR in x x x x

    Line Out

    Video Out

    Surround Out

    Subwoofer Out

    Power Booster Out

    S-Video Out

    Scart Out

    Matrix Surround

    RDS x

    News x

    Dolby Pro Logic (DPL)

    Incredible Surround

    Karaoke Features

    Voltage Selector x

    ECO Power Standby (VFD Display Off) x x

    ECO6 Tuner Board - Systems Non-Cenelec

    ECO6 Tuner Board - Systems Cenelec

    USB Direct

    VERSION VARIATIONS:

    Type /Versions: MCD288

    Features &

    Board in used:

    x

    /12 /98

    x x x xx

    x

    x x x x

    x

    LOCATION OF PCBS

  • SPECIFICATION

    GENERAL:

    Mains voltage : 230V ± 10% /12 , 220V ± 10% /93120V ± 10% / 230V ± 10% /55/96/98

    Mains frequency : 50/60Hz /55/96/98

    Power consumption : < 1W at ECO Standby /12/37

    < 4W Standby w/Clock on

    < 35W Active

    Clock accuracy : < 2 seconds per day

    Dimension w/o Boxes : 472(W) x 360(H) x 224(D)mm

    TUNER:

    FM

    Tuning range : 87.5-108MHz

    Grid : 50kHz/100kHz

    IF frequency : 10.7MHz ± 20kHzAerial input :

    Sensitivity at 26dB S/N : < 22dBf

    Selectivity at 300kHz bandwidth : > 33dB

    IF rejection : > 60dB

    Image rejection : > 25dB

    Distortion at RF=1mV, dev. 75kHz : < 3%

    -3dB Limiting point : < 23.5dBf

    Adjacent Channel Selectivity : > 33dB

    AMPLIFIER:

    Frequency response within ±3dB : 100Hz-15kHz

    S-Bass & Loudness : ON/OFF

    Digital Sound Control : Classic, Jazz, Rock, Pop or Flat

    Headphone output at 32KΩ : 700mV ± 2dBInput sensitivity

    DVD : -6dB track (Audio Disc1,Trk35)

    COMPACT DISC:

    Measurement done at output conn. of the DVD module.

    Frequency response within ± 1.0dB : 20Hz - 20kHzSignal/Noise ratio (A-weighted) : > 70dBA

    Channel Unbalance : < ±2dB (Vol 0 _-50dB)Channel Separation (1K) : 40dB

    THD Noise (20-20,000Hz) at 1kHz : 0.5%

    De-emphasis : 0 or 15/50 µS (Switched automaticallyby CD10)

    MPEG 1 Layer 3 (MP3-CD) : MPEG AUDIO

    MP3-CD Bit Rate : 8-320 kbps

    MP3-CD Sampling Frequencies : 8k/11.025k/16k/22.05k

    /32k/44.1k/48k Hz

    Recording Format : ISO 9660

    UDF format not

    supported

    USB:

    Measurement done at speaker terminals across 6Ω load w/ 500mW output and DSC setting in Jazz Mode.

    Frequency response within ± 3dB : 100Hz - 16kHzSignal/Noise ratio (A-weighted) : > 60dBA

    Channel crosstalk at 1kHz : > 35dB

    Channel unbalance at 1kHz : ±3dB

    Output power

    : 2 x 20W

    : 2 x 50W

    Pigtail Antenna Wire

    : 50Hz /12/93

    : 60Hz /37

    120V ± 10% /37

    Subwoofer Out (8Ω, 10% THD)

    Mains Operation (Nominal, 6Ω, 10% THD)

    Woofer within −6dB : 50Hz-180Hz

    Normal, Concert, Drama, Action or SCI-FIFor DVD :

    Channel Separation -400/1K/5K : 20/26/18dB

    S/N Ratio stereo input 80dB : > 55dB

    (16K) : 35dB

    (20K) : 30dB

    S/N Luminance : > 48dB

    Video Bandwidth : 6Mhz

    Chroma/Luminance Delay : < 80ns

    Burst/Chroma Ratio : 1.0Vpp(+10/-10%)

    Amplitude Output : < 80ns

    1-3

  • 1-7

    INFORMATION ABOUT LEAD-FREE SOLDERING Philips CE is producing lead-free sets from 1.1.2005 onwards. IDENTIFICATION:

    Regardless of special logo (not always indicated) one must treat all sets from 1 Jan 2005 onwards, according next rules:

    Example S/N: Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number, so in this case 2005 wk12

    So from 0501 onwards = from 1 Jan 2005 onwards

    Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this. Due to lead-free technology some rules have to be respected by the workshop during a repair:

    • Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.

    • Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able o To reach at least a solder-temperature of 40 o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications.

    • Adjust your solder tool so that a temperature around − is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400 otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

    • Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).

    • Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies.

    • Special information for BGA-ICs: - always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free temperature profile, in case of doubt) - lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do not re-use BGAs at all.

    • For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.

    • On our website www.atyourservice.ce.Philips.com you find more information to:

    ∗ BGA-de-/soldering (+ baking instructions) ∗ Heating-profiles of BGAs and other ICs used in Philips-sets

    You will find this and more technical information within the "magazine", chapter "workshop news". For additional questions please contact your local repair-helpdesk.

    SERVICE INSTRUCTION

    1. Unplug the AC Power cord and connect a wire between the two pins of the AC Power plug.2. Set the AC Power switch to the "on" position (keep the AC Power cord unplugged!).3. Measure the resistance value between the pins of the AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be larger than 4.5 Mohm (For U.S. it should be between 4.2 Mohm and 12 Mohm).4. Switch "off" the set, and remove the wire between the two pins of the AC Power plug.

    Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention tothe following points:

    · Route the wire trees correctly and fix them with the mounted cable clamps.· Check the insulation of the AC Power lead for external damage.· Check the strain relief of the AC Power cord for proper function.· Check the electrical DC resistance between the AC Power Plug and the secondary side (only for sets which have a AC Power isolated power supply):

    • Check the cabinet for defects, to avoid touching of any inner parts by the customer.

  • 1-8

    INSTALLATION

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  • 1-9

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    INSTALLATION

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  • 1-11

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    d T

    V is

    mul

    ti sy

    stem

    , sel

    ect

    this

    mod

    e.T

    he o

    utpu

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    be

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    ccor

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    ew

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    he v

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    nal o

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    disc

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    PREPARATIONS

    1-12

  • Pre

    par

    atio

    ns

    Set

    tin

    g u

    p P

    rogr

    essi

    ve S

    can

    feat

    ure

    (fo

    rP

    rogr

    essi

    ve S

    can

    TV

    on

    ly)

    The

    pro

    gres

    sive

    scan

    disp

    lay

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    e th

    e nu

    mbe

    rof

    fram

    es p

    er s

    econ

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    han

    inte

    r lac

    ed s

    cann

    ing

    (ord

    inar

    y no

    rmal

    TV

    sys

    tem

    ). W

    ith n

    early

    dou

    ble

    the

    num

    ber

    of li

    nes,

    prog

    ress

    ive

    scan

    offe

    rshi

    gher

    pic

    ture

    res

    olut

    ion

    and

    qual

    ity.

    IMP

    OR

    TA

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    !B

    efo

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    nab

    ling

    the

    pro

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    sive

    sca

    nfe

    atu

    re, y

    ou

    mu

    st e

    nsu

    re:

    1) Y

    our T

    V c

    an a

    ccep

    t pr

    ogre

    ssiv

    e sig

    nals,

    apr

    ogre

    ssiv

    e sc

    an T

    V is

    req

    uire

    d.2)

    You

    hav

    e co

    nnec

    ted

    the

    DV

    D p

    laye

    r to

    you

    rT

    V u

    sing Y

    Pb

    Pr (

    see

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    tion-

    Step

    3:

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    nect

    ing T

    V- U

    sing

    Com

    pone

    nt V

    ideo

    jack

    s”.)

    1Tu

    rn o

    n yo

    ur T

    V.

    2Tu

    rn o

    ff yo

    ur T

    V p

    rogr

    essiv

    e sc

    an m

    ode

    or t

    urn

    on in

    terla

    ced

    mod

    e (r

    efer

    to

    your

    TV

    use

    rm

    anua

    l).

    3Pr

    ess

    ST

    AN

    DB

    Y-O

    N B

    (S

    TA

    ND

    BY

    B o

    nth

    e re

    mot

    e) t

    o tu

    rn o

    n th

    e D

    VD

    pla

    yer.

    4Se

    lect

    the

    cor

    rect

    Vid

    eo In

    put

    chan

    nel.

    The

    DV

    D b

    ackg

    roun

    d sc

    reen

    app

    ears

    on

    the

    TV.

    5Pr

    ess

    SY

    ST

    EM

    ME

    NU

    .

    6Pr

    ess

    1 2

    rep

    eate

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    to s

    elec

    t "V

    IDE

    OS

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    UP

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    lect

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    DE

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    "P-S

    CA

    N",

    then

    OK

    to

    conf

    irm.

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    inst

    ruct

    ion

    men

    u ap

    pear

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    the

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    ess

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    to

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    OK

    in t

    he m

    enu

    and

    pres

    s O

    K t

    o co

    nfirm

    .

    Th

    ere

    will

    be

    a d

    isto

    rted

    pic

    ture

    on

    yo

    ur

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    at

    this

    sta

    te u

    nti

    l yo

    u t

    urn

    on

    th

    ep

    rogr

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    de

    on

    yo

    ur

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    rn o

    n yo

    ur T

    V p

    rogr

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    an m

    ode

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    er t

    oyo

    ur T

    V u

    ser

    man

    ual).

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    bel

    ow m

    enu

    appe

    ars

    on t

    he T

    V.

    0Pr

    ess

    1 2

    to

    high

    light

    OK

    in t

    he m

    enu

    and

    pres

    s O

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    o co

    nfirm

    .T

    he s

    etup

    is c

    ompl

    ete

    now

    and

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    sta

    rten

    joy

    the

    high

    qua

    lity

    pict

    ure.

    To d

    eact

    ivat

    e P

    rogr

    essi

    ve m

    anu

    ally

    Wh

    en t

    he

    dis

    tort

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    ign

    sti

    ll ap

    pea

    rs o

    nth

    e T

    V, it

    may

    be

    due

    to t

    he c

    onne

    cted

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    does

    not

    acc

    ept

    prog

    ress

    ive

    signa

    ls, a

    ndpr

    ogre

    ssiv

    e is

    set

    by m

    istak

    e. Y

    ou m

    ust

    rese

    t th

    eun

    it to

    inte

    rlac

    e fo

    rmat

    .

    1Tu

    rn o

    ff yo

    ur T

    V p

    rogr

    essiv

    e sc

    an m

    ode

    or t

    urn

    on t

    o in

    terla

    ced

    mod

    e (r

    efer

    to

    your

    TV

    use

    rm

    anua

    l).

    2Pr

    ess

    SY

    ST

    EM

    ME

    NU

    on

    the

    rem

    ote

    to e

    xit

    the

    syst

    em m

    enu

    and

    then

    DIS

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    ssiv

    e sc

    an.

    The

    DV

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    grou

    nd s

    cree

    n w

    ill ap

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    D L

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    GU

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    E (

    On-

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    cree

    n.Se

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    the

    lang

    uage

    from

    the

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    t.

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    VD

    onl

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    s th

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    sou

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    .Se

    lect

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    lang

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    nly)

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    he s

    ubtit

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    Sele

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    om t

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    list.

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    NG

    (D

    VD

    onl

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    lect

    the

    lang

    uage

    for

    the

    DV

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    lect

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    angu

    age

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    lect

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    ally

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    u ca

    n re

    set

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    the

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    xcep

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    g.

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    elec

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    t av

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    on t

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    the

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    la

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    ge

    desig

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    d by

    ea

    chdi

    sc w

    ill b

    e se

    lect

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    o se

    lect

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    ngua

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    nd p

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    epea

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    othe

    r se

    ttin

    gs.

    To e

    xit

    the

    men

    u

    Pres

    s S

    YS

    TE

    M M

    EN

    U a

    gain

    .

    Ste

    p 4

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    lan

    guag

    ep

    refe

    ren

    ceYo

    u ca

    n se

    lect

    you

    r pr

    efer

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    lang

    uage

    set

    tings

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    hat

    this

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    icro

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    tem

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    omat

    ical

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    itch

    to t

    he la

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    ge fo

    r yo

    u w

    hene

    ver

    you

    load

    a d

    isc. I

    f the

    lang

    uage

    sel

    ecte

    d is

    not

    avai

    labl

    e on

    the

    disc

    , the

    lang

    uage

    set

    by

    defa

    ult

    will

    be

    used

    inst

    ead.

    But

    the

    men

    u la

    ngua

    ge o

    fth

    e D

    VD

    Mic

    ro S

    yste

    m c

    anno

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    cha

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    onc

    ese

    lect

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    sto

    p m

    ode

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    urin

    g pl

    ayba

    ck, p

    ress

    SY

    ST

    EM

    ME

    NU

    .

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    /3/5

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    n th

    e re

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    e co

    ntro

    l to

    sele

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    refe

    rred

    opt

    ion.

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    e to

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    NG

    UA

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    TU

    P a

    nd p

    ress

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    ove

    to o

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    follo

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    g an

    d pr

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    PREPARATIONS

    1-13

  • Co

    ntr

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    ntr

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    PO

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    witc

    h th

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    stem

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    wer

    /nor

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    stan

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    ntro

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    RO

    GR

    AM

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    nter

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    o se

    lect

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    lide

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    tions

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    t, se

    lect

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    exa

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    hen

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    r th

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    his

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    en t

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    ps

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    Pro

    blem

    So

    luti

    on

    Tro

    ubl

    esh

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    tin

    g

    No

    pow

    er.

    “NO DISC

    ” is

    dis

    play

    ed.

    No

    pic

    ture

    .

    Dis

    tort

    ed o

    r p

    oo

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    ictu

    r e.

    Th

    e as

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    Che

    ck if

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    pow

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    ord

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    oper

    lyco

    nnec

    ted.

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    ck if

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    disc

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    ser t

    ed u

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    lace

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    P3-C

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    set

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    witc

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    Che

    ck t

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    ideo

    con

    nect

    ion.

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    ck if

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    sys

    tem

    is s

    ecur

    ely

    conn

    ecte

    d.If

    the

    prog

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    feat

    ure

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    e co

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    ted

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    s no

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    t pr

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    nnec

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    gly,

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    “Pre

    para

    tions

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    ogre

    ssiv

    e Sc

    an fe

    atur

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    r pr

    oper

    pro

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    set

    up o

    r de

    activ

    ate

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    elow

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    Tur

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    terla

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    n th

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    u an

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    ISC

    to

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    etim

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    ht p

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    re d

    istor

    tion

    may

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    ear.

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    s is

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    alfu

    nctio

    n.C

    lean

    the

    disc

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    onne

    ct t

    he s

    yste

    m t

    o th

    e S-

    vide

    o in

    put

    of y

    our

    TV

    set

    .

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    asp

    ect

    ratio

    is fi

    xed

    on t

    he D

    VD

    disc

    .T

    he a

    spec

    t ra

    tio m

    ay n

    ot b

    e ch

    ange

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    me

    TV

    sys

    tem

    s.

    CONTROLS & TROUBLESHOOTING

    1-15

  • Pro

    blem

    So

    luti

    on

    Th

    e D

    VD

    pla

    yer

    do

    es n

    ot

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    t p

    layb

    ack.

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    e D

    VD

    pla

    yer

    do

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    ot

    resp

    on

    d w

    hen

    butt

    ons

    are

    pre

    ssed

    .

    Th

    e la

    ngu

    age

    for

    the

    sou

    nd

    or

    sub

    titl

    eca

    nn

    ot

    be

    chan

    ged

    wh

    en p

    layi

    ng

    a D

    VD

    .

    No

    imag

    e is

    ou

    tpu

    t w

    hen

    a f

    un

    ctio

    n is

    sele

    cted

    .

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    un

    d c

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    ot

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    hea

    rd o

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    of

    po

    or

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    alit

    y

    Poo

    r ra

    dio

    rec

    epti

    on

    .

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    rt a

    rea

    dabl

    e di

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    Che

    ck t

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    ype,

    col

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    yste

    m a

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    isc.

    Plac

    e th

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    ith t

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    ack

    side

    dow

    n.Pr

    ess

    SYST

    EM M

    ENU

    to

    turn

    off

    the

    setu

    pm

    enu.

    Can

    cel t

    he p

    aren

    tal c

    ontr

    ol r

    atin

    g fu

    nctio

    n or

    chan

    ge t

    he r

    atin

    g le

    vel.

    Moi

    stur

    e ha

    s co

    nden

    sed

    insid

    e th

    e sy

    stem

    .R

    emov

    e th

    e di

    sc a

    nd le

    ave

    the

    syst

    em t

    urne

    d on

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    abou

    t an

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    r.

    Disc

    onne

    ct t

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    ower

    plu

    g fr

    om t

    he ja

    ck, a

    ndin

    sert

    aga

    in.

    Mul

    ti-la

    ngua

    ge s

    ound

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    subt

    itle

    is no

    t re

    cord

    edon

    the

    DV

    D.

    Cha

    ngin

    g th

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    D.

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    e su

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    ompo

    nent

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    cted

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    ectly

    .Pr

    ess

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    corr

    ect

    func

    tion

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    on fo

    r th

    e in

    put

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    ust

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    me.

    Disc

    onne

    ct t

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    hone

    s.C

    heck

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    cor

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    heck

    if t

    he s

    trip

    ped

    spea

    ker

    wire

    is c

    lam

    ped.

    If th

    e sy

    stem

    is in

    pau

    se, s

    low

    mot

    ion

    or fa

    stfo

    rwar

    d/re

    vers

    e m

    ode,

    pre

    ss P

    LAY

    /PA

    USE

    2;

    to r

    esum

    e th

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    rmal

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    y m

    ode.

    Mak

    e su

    re t

    he M

    P3-C

    D w

    as r

    ecor

    ded

    with

    in 3

    2-25

    6 kb

    ps b

    it ra

    te w

    ith s

    ampl

    ing

    freq

    uenc

    ies

    at 4

    8kH

    z, 4

    4.1

    kHz

    or 3

    2 kH

    z.En

    sure

    tha

    t th

    e D

    TS

    disc

    also

    sup

    port

    s D

    olby

    Dig

    ital o

    utpu

    t.

    If th

    e sig

    nal i

    s to

    o w

    eak,

    adju

    st t

    he a

    nten

    na o

    rco

    nnec

    t an

    ext

    erna

    l ant

    enna

    for

    bett

    erre

    cept

    ion.

    Incr

    ease

    the

    dist

    ance

    bet

    wee

    n th

    e Sy

    stem

    and

    your

    TV

    set

    or V

    CR

    .

    Tro

    ub

    lesh

    oo

    tin

    g

    Pro

    blem

    So

    luti

    on

    Rec

    ord

    ing

    or

    pla

    ybac

    k ca

    nn

    ot

    be

    mad

    e

    Lef

    t an

    d r

    igh

    t so

    un

    d o

    utp

    uts

    are

    reve

    rsed

    .

    Th

    e re

    mo

    te c

    on

    tro

    l do

    es n

    ot

    fun

    ctio

    n.

    Th

    e ti

    mer

    is n

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    wo

    rkin

    g

    Th

    e C

    lock

    /Tim

    er s

    etti

    ng

    is e

    rase

    d

    No

    so

    un

    d a

    nd

    pic

    ture

    So

    me

    files

    on

    th

    e U

    SB

    dev

    ice

    are

    no

    td

    isp

    laye

    d.

    Cle

    an d

    eck

    part

    s, se

    e “M

    aint

    enan

    ce”.

    Use

    onl

    y N

    OR

    MA

    L ta

    pe.

    App

    ly a

    pie

    ce o

    f adh

    esiv

    e ta

    pe o

    ver

    the

    miss

    ing

    tab

    spac

    e.

    Che

    ck t

    he s

    peak

    er c

    onne

    ctio

    ns a

    nd lo

    catio

    n.

    Poin

    t th

    e re

    mot

    e co

    ntro

    l at

    the

    rem

    ote

    cont

    rol

    sens

    or o

    f the

    uni

    t.R

    educ

    e th

    e di

    stan

    ce t

    o th

    e pl

    ayer

    .R

    emov

    e an

    y po

    ssib

    le o

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    cles

    .R

    epla

    ce t

    he b

    atte

    ries

    with

    new

    one

    s.C

    heck

    tha

    t th

    e ba

    tter

    ies

    are

    load

    ed c

    orre

    ctly.

    Set

    the

    cloc

    k co

    rrec

    tly.

    If re

    cord

    ing

    is in

    pro

    gres

    s, st

    op it

    Pow

    er h

    as b

    een

    inte

    rrup

    ted

    or t

    he p

    ower

    cor

    dha

    s be

    en d

    iscon

    nect

    ed. R

    eset

    the

    clo

    ck/t

    imer

    .

    Che

    ck t

    hat

    the

    RG

    B/SC

    ART

    cab

    le is

    con

    nect

    edto

    the

    cor

    rect

    dev

    ice

    (See

    Con

    nect

    ing

    TV

    ).

    Che

    ck if

    the

    num

    ber

    of fo

    lder

    s ex

    ceed

    s 99

    or

    the

    num

    ber

    of t

    itles

    exc

    eeds

    999

    .

    Tro

    ubl

    esh

    oo

    tin

    g

    TROUBLESHOOTING

    1-16

  • 2-1 2-1

    DISMANTLING INSTRUCTIONS

    Dismantling of the PCB assemblies and modules

    1) Loosen 4 screws B to remove DVD Loader as shown in

    Figure 3.

    2) Loosen 2 screws C and 7 screws D to remove the Display

    Board as shown in Figure 4.

    Dismantling of the Front Panel assembly

    1) Loosen & remove 4 screws A (see figure 1).

    2) Place a small flat screw driver in between the front & rear

    cabinets and roll the screw driver along the joint as shown

    in figure 2.

    Figure 2

    Figure 1

    Figure 3

    3) Release total 6 catches on left and right side of rear

    cabinet to separate it from the rear assembly.

    3) Loosen 2 screws E to remove the AMP Key Board as

    shown in Figure 4.

    Figure 4

    4) Loosen 2 screws F and 4 screws G and 2 screws H to

    remove Swing System as shown in Figure 5.

    Figure 5

  • 2-2 2-2

    Service pos A

    Figure 5

    Dismantling of the PCB assemblies and modules

    5) Loosen 3 screws I to remove the Power Board mounting

    it to the Rear Cabinet as shown in Figure 5.

    6) Loosen 2 nuts from D-SUB jack on the rear side of the Rear

    Cabinet to separate it from the Rear panel.

    Dismantling of the Subwoofer

    1) Use the flat screw driver prize up 4 rubber pads as shown

    in Figure 6.

    2) Loosen 4 screws J to remove two subwoofer feet on the

    bottom of the subwoofer as shown in Figure 7.

    Figure 7

    Figure 6

    3) Loosen 10 screws K to remove the Subwoofer Output Pan

    as shown in Figure 8.

    Figure 8

    Dismantling of the Subwoofer

    4) Loosen 10 screws L to remove subwoofer bottom cover as

    shown in Figure 7.

  • Service pos B

    Note: After re-assembly, it is very important to ensure all

    wires are routed properly to ensure that they do not

    touch/obstruct all moving parts.

    Service pos C

    2-3 2-3

  • 3-1

    3-1

    SERVICE TEST PROGRAM

    To start service test program

    hold 38 & 7 button on

    the set depressed while

    plugging in the mains cord

    Display shows theMCU version

    "MCD288 VXX"

    38Button pressed?

    Y

    N

    Display shows theProduction Date

    "200X - XX XX"

    38Button pressed?

    Y

    N

    V refers to Version

    XX refers to Software version number of the uProcessor eg. 04

    200X - XX XX refers to Date, eg. 2006-02-22

    "9735" Buttons on RC pressed sequentially?

    Y

    N

    TV Display shows

    To check MPEG software

    version hold the System

    Menu button on Remote

    Control

    Select SYSTEM SETUP

    on TV display

    Ver MCD288/XXXX

    Date mm dd yyyy

    Time hh:mm:ss

    Region code x

  • 4-1

    SET BLOCK DIAGRAM

    4-1

  • 5-1

    SET BLOCK DIAGRAM

    5-1

  • For Version 37, the board is not intented to be repaired on component level.Circuit Diagram and Printed Circuit Board drawings

    are published for orientation only.

    In case of defects please replace the entire board.

    The Display Board and AMP Key Board can be ordered with codenumber "9940 000 04868" &"9940 000 04869" for /37.

    6-1

    6-1

    DISPLAY & AMP KEY BOARD

    LAYOUT DIAGRAM - AMP KEY BOARD

  • 6-2 6-2

    LAYOUT DIAGRAM - DISPLAY BOARDTOP VIEW

  • LAYOUT DIAGRAM - DISPLAY BOARDBOTTOM VIEW

    6-3 6-3

  • 6-4 6-4

    CIRCUIT DIAGRAM - DISPLAY & KEY BOARD

    1 2 3 4 5 6 87

    A

    B

    C

    D

    87654321

    D

    C

    B

    A

    X302

    4.19MHz

    C318

    30pC31930P

    X303

    32.768KHz

    C32015p

    C32115p

    C32247uf/16v

    C323104p

    R3

    36

    22

    K

    D3

    04

    41

    48

    C324

    4.7uf/50v

    DS-STB236

    DS-STB335

    A34

    DVD-STB17

    DVD-CLK16

    MU

    TE

    30

    PLL-DA21S

    UR

    -MU

    TE

    29

    RDS-SDA19

    PO

    WE

    R-O

    N27

    SD

    A26

    SC

    L25

    TU

    N-O

    N24

    PL

    L-C

    E23

    PLL-CL22

    TE

    ST

    9

    Vss

    6

    XT

    -OU

    T7

    XT

    -IN

    8

    C/E

    Q-C

    LK

    32

    DVD-DI15

    DVD-DO14

    DVD-ON13

    RESET12

    X-O

    UT

    11

    X-I

    N10

    RDS-Q20

    RDS-SCL18

    B/E

    Q-D

    AT

    33

    Vdd

    53834-A

    D4

    KE

    Y2

    3

    TR

    EB

    LE

    /P-D

    ET

    1

    ROT-A41

    BA

    SS

    /KE

    Y1

    2

    ROT-B42

    REMTOE40

    DS-CLK39

    DS-DAT38

    DS-STB137

    ST

    AN

    DB

    Y31

    ST

    ER

    EO

    28

    NC43

    FAN44

    IC302

    2SC9228REM

    STB1

    CLKDATA

    +5V

    DV

    D-D

    AT

    AD

    VD

    -CL

    KD

    VD

    -ST

    B

    DV

    D-R

    EM

    D3

    05

    AN

    60

    RE

    M

    R33510K

    R310 100

    R307 100

    R306 100

    D301

    AN60

    C304300p

    C303300p

    C302300p

    U5V

    L301 10uH

    L303

    10uH

    CLOSE-SWV-GND

    OPEN-SW

    M+M-

    CM

    +

    CM

    -

    DV

    D-T

    RIN

    AD1Q3038550

    Q3028550

    Q301

    8050

    R32810KR331

    10K

    R329

    1K

    R332

    1K

    R3301K

    R3331K

    A01

    A12

    A23

    GND4

    SDA5

    SCL6

    TEST7

    Vdd8

    IC304

    24C01

    SC

    L

    SD

    A

    R317

    4.7KR31868K

    OU

    TG

    ND

    IN

    IC3017805

    C309100uf/25v

    C308

    100uf/10v

    C310

    104p

    C307

    104p

    +5

    V

    R311

    1A

    CP

    U+

    VC

    C

    RE

    M

    +5V

    -28

    V

    VF

    1

    VF

    2

    SW

    11

    SW

    22

    SW

    33

    SW

    44

    DO

    UT

    5

    DIN

    6

    IC7

    CL

    K8

    ST

    B9

    KE

    Y1

    10

    KE

    Y2

    11

    KE

    Y3

    12

    KE

    Y4

    13

    Vdd14

    S1/KS115

    S2/KS216

    S3/KS317

    S4/KS418

    S5/KS519

    S6/KS620

    S7/KS721

    S8/KS822

    S9/KS923

    S10/KS1024

    S11/KS1125

    S12/KS1226S

    13

    27

    S14

    28

    S15

    29

    S16

    30

    S17/G

    12

    31

    S18/G

    11

    32

    Vdd

    33

    VE

    E34

    S19/G

    10

    35

    S20/G

    936

    G8

    37

    G7

    38

    G6

    39

    G540

    G441

    G342

    G243

    G144

    Vdd45

    LED546

    LED4(BBE)47

    LED3(POWER)48

    LED2(FANCT)49

    LED1(7507RST)50

    Vss51

    OSC52

    IC305

    uPD16311

    R33747K

    R3

    41

    33

    K

    R3

    42

    33

    K

    R3

    43

    33

    K

    R3

    44

    33

    K

    K4K3K2K1

    D303

    4148

    ST

    B1

    CL

    K

    DA

    TA

    S1S2S3S4S5S6S7S8S9

    KS1

    +5V

    S1

    C330104p

    R305.47/0.5

    RE

    M1

    GN

    D2

    Vcc

    3

    S301

    REMOTE

    SW

    31

    2

    SO

    UR

    CE

    S10S11S12

    S13

    S14

    S15

    S16

    G12

    G11

    G10

    G1

    G2

    G3

    G4

    G5

    G6

    G7

    G8

    G9

    D3024148

    S3 KS3

    R3

    21

    .47

    /0.5

    SW309

    OP/CLSW310STANDBY

    SW

    30

    7

    ST

    OP

    R338 10K

    R339 4.7K

    R340 10K

    R323 47

    C315

    47uf/16v

    C314104

    R322

    10

    SW

    311

    PL

    AY

    /PA

    US

    E

    SW

    30

    8P

    RO

    GR

    AM

    G1

    G2

    G3

    G4

    G5

    G6

    G7

    G8

    G9

    G10

    G11

    S1

    S2

    S3

    S4

    S5

    S6

    S7

    S8

    S9

    S10

    S11

    S12

    S13

    S14

    S15

    S16

    G12

    SW306VOLUME+

    SW305

    VOLUME-

    U5VST

    AD

    BY

    TU

    N-O

    N

    MU

    TE

    DV

    D-O

    N

    SD

    AS

    CL

    12

    CN3042P/2.0

    AD

    1

    1 2

    CN1012P/2.0

    AD1

    SW104

    PRESET+

    SW101

    TU+

    SW103

    PRESET-SW102

    TU-

    R101

    22K

    R102

    10K

    R103

    4.7K

    R104

    100

    +5v

    R334 10K

    LED302

    E

    LED301

    E

    LED304

    E

    LED303

    E

    LED306

    E

    LED305

    E

    Q305

    8050

    R346

    1K

    C331

    100uf/16v

    R345

    4.7K

    D3

    06

    41

    48

    +12V

    R352

    680

    R351

    680

    R350

    680

    R349

    680

    R348

    680

    R347

    680

    VF

    11

    VF

    12

    G1

    3

    G6

    4

    G5

    5

    G4

    6

    G3

    7

    G2

    8

    G12

    9

    G7

    10

    G8

    11

    G9

    12

    G10

    13

    G11

    14

    S1

    15

    S2

    16

    S3

    17

    S4

    18

    S5

    19

    S6

    20

    S7

    21

    S8

    22

    S9

    23

    S10

    24

    S11

    25

    S12

    26

    S13

    27

    S14

    28

    S15

    29

    S16

    30

    VF

    231

    VF

    232VFD301

    MCD288VFD

    R308

    2.2KR309

    2.2K

    C305

    470p C306

    470p

    EC

    O P

    OW

    ER

    R320100

    R319

    100

    R32415 0.5W

    DZ301

    3.3V

    -28V VF

    1

    VF

    2

    C335

    47uf/16vC311

    47uf/16v

    C312

    3.3uf/50v

    C336

    3.3uf/50v

    R357

    1K

    R359

    1K

    C333

    470uf/10v

    C334

    470uf/10v

    R355

    101/4W

    R316 101/4W

    C332

    220uf/16v

    R356

    100

    1234567

    CN308

    0

    MU

    TE

    +12V

    AG

    ND

    -1

    H-M

    UT

    EH

    P-L

    HP

    -R

    LO-1RO-1

    OUT11

    MUTE2

    IN13

    GND4

    IN25

    BIAS6

    OUT27

    Vdd8

    IC306PT2399

    Q306

    9014

    R326

    4.7K

    C337

    104P

    R327 100K

    DZ302

    5.6V

    R301100k

    1 2 3 4 5 6 7

    CN102

    4P/2.0

    Q304

    8050

    12345

    CN303

    5P

    /1.0

    D3074148

    1 2 3 4 5 6 7 8 910

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    CN305

    14P/1.25

    GN

    D2

    DM

    DP

    US

    5V

    SD

    3V

    GN

    D1

    SE

    NS

    ES

    D_D

    3

    SD

    _D

    1S

    D_D

    2

    SD

    _B

    SS

    D_

    CL

    K

    SD

    _D

    0

    MU

    TE

    H-M

    UT

    E

    AG

    ND

    +12V

    HP

    -RH

    P-L

    AU

    X-L

    AU

    X-R

    AG

    ND

    1 2 3 4 5 6 7 8 910

    11

    12

    13

    CN302

    0

    ST

    AD

    BY

    TU

    N-O

    N

    DV

    D-O

    N

    SD

    AS

    CL

    CP

    U+

    VC

    C

    VF

    1V

    F2

    -28V

    V-G

    ND

    EC

    O P

    OW

    ER

    DV

    D-R

    EM

    DV

    D-C

    LK

    DV

    D-S

    TB

    DV

    D-D

    AT

    A

    V-G

    ND

    DV

    D-T

    RIN

    R361 0

    R362 0

    R363

    0

    R364

    0

    Q307

    8050

    R367

    100

    R366

    1k

    D3

    08

    41

    48

    R3654.7k

    C338

    47uf/16v

    1 2 3 4 5 6 7 8 910

    11

    12

    13

    CN10313P/2.0

    GN

    D2

    DM

    1D

    P1

    U5V

    1

    SD

    3V

    1G

    ND

    1

    SE

    NS

    E1

    SD

    _D

    31

    SD

    _D

    1-1

    SD

    _D

    21

    SD

    _B

    S1

    SD

    _C

    LK

    1

    SD

    _D

    01

    vbus

    5

    D-

    2D

    +3

    GN

    D4

    GN

    D1

    J106

    USB HOST

    SE

    NS

    E10

    GN

    D11

    SD

    -D2

    1S

    D-D

    32

    SD

    -BS

    3G

    ND

    4S

    D3V

    5S

    D-C

    LK

    6G

    ND

    7S

    D-D

    08

    SD

    -D1

    9

    NC

    12

    NC

    12

    NC

    12

    NC

    12

    J107SD

    J104C

    `¢���ø¶œ†�

    J104A

    `¢���ø¶œ†�

    J104B

    `¢���ø¶œ†�

    321

    J105

    SP-2JCK

    LED307

    STADBY

    R370

    1K

    USB LEDSD LED

    LED101