duroplast - mehr als eine alternative · pumps, clutch pistons •patented manufacturing...

2 Seite| © ROS GmbH & Co. KG 2018

AGENDA

1. ROS-Group

2. ROS GmbH & Co. KG

3. Performance spectrum

4. Product portfolio

5. Impressions „Wassergasse 32“

ROS-GROUP Take advantage of a strong company network!


ROS GROUP: FACTS AND FIGURES

5 locations

554 employees

175 injection molding machines

60 Mio € turnover

Effective: June 2017

Competence from a single source

G R O U P


ROS GROUP

Specialist in technical plastic injection molded parts and assembly.

Specialist for plastic bearing cages and rotationally symmetrical plastic injection molded parts.

Specialist in technical plastic injection moldings – especially in the medical and laboratory technology sectors (certified according to DIN ISO 13485) – as well as for high-cavity tools.

Specialist in technical plastic injection molded parts made of thermoplastic and thermoset and components with complex geometries.

Competence from a single source

G R O U P

ROS GMBH & CO. KG Company presentation


ROS GMBH & CO. KG: HISTORY

• 1926 Founding of the company "Presswerk ROS" by engineer Hermann Ros

• 1948 First injection molding machine for thermoplast processing

• 1986 First order from the automotive industry

• 1996 Production start of the new production plant in the Thuringian town Ummerstadt

• 2007 Foundation of ROS CZECH s.r.o. in north Bohemia, Most

• 2016 Introduction of the new technology Long-glass-fibre-direct-compounding

Innovation Award of GVK/TecPart at the plastics exhibition

Start of construction: New plant Coburg

• 2017 Innovation Award Europe for excellent development cooperation by Brose


THE ROS-COMPETENCE

[Own Fixture construction] [Own Toolshop]

[Support for plastic-based design, especially for metal substitution]

[Own measurement laboratory]

[Patented Processes: e.g. Multi-cavity-compression injection moulding for thermoset]

[Long-term experience in the processing of high-performance plastics – Thermoplastics and Thermoset]

[Innovative Technologies: Long-Glass-Fibre-Direct-Compounding]

[Injection molding machines from 60 to 6500 KN clamp force]

[Synergy effect within the ROS-Group]


THE LOCATIONS AND THEIR STRATEGIC DIRECTION

Plant Coburg

• 179 employee‘s

• 41 machines with clamp forces of 60 – 2500 kN

• Technical plastic parts

• Thermoset production

• Own tool shop & fixture construction

Plant Ummerstadt




• 2 Component technology

• Assembly of components

Ros Czech s.r.o (CZ)




• Assembly of components


CERTIFICATES

Precision is our goal - customer satisfaction is our ultimate goal: Therefore, the quality concept runs exclusively through all areas of our company. ROS is very conscious of its responsibility for the environment and our future. We try to meet our responsibility throughout the entire value chain. The IATF-16949 is planned for the first half-year 2018.

ISO 9001

ISO 14001

TS 16949

ISO 50001

PERFORMANCE SPECTRUM


ROS offers the complete supply chain from the support in developing up to the delivery of surface finished and assembled parts.

Therefore we have an efficient tooling design, a powerful toolshop and modern injection moulding machines.

Series production

PERFORMANCE SPECTRUM

Support in devolping Functional design & material selection

Models & Prototypes Support in the development stage

Tools & Fixtures Design & assembly

Planning of the hole supply chain from suppliers, to customers

Sampling process

PRODUCT PORTFOLIO


SOLUTIONS IN METAL SUBSTITUTION/LIGHTWEIGHT CONSTRUCTION

Thermoset processing

Long-Glass-Fibre- Direct-Compounding

Processing of High Performance Plastics

• Components for pumps, clutch pistons

• Patented manufacturing technology: Multi-cavity-compression injection moulding

• Cable drive housing for window lifter

• Ros has the world's

first series machine for direct glass-fibre compounding

• Impellers, theromstat housing, Ex-protected switchcasing

• PPS processing of more than 100 to/p.a.

Complex Goemetries / Function integration

• Impellers, Thermostat housings…

• Realization of extremly complex tool technologies


TECHNICAL PARTS

Metal-/

Pins injection

Module-

Assembly

Multi-Component

injection

• Impellers, housings, electronic housing, Cable duct…

• Installation of complex

manufactoring cells incl. final inspection by camera systems

• Guide sleeves, housing for water pumps, Interieurelements

• Semi-automatic & fully-automatic assembly concepts

• 2-component rail bracket for window lifters, joint seals for exterior mirrors…

Precision

parts

• Components for seat adjustments

• Realisation of high precision parts with high volumes

IMPRESSIONS Wassergasse 32


IMPRESSIONS OF THE NEW PLANT

duroplast - mehr als eine alternative · pumps, clutch pistons •patented manufacturing...

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