dumoulin sugar and chocolate coating

chocola

sugarIDA-X

chocolate

Sugarcoating

sugar

Sugarcoating

IDA-X

IDA-CIDA-C

ChocolatecoatingChocolatecoating

8 pages IDA Anglais impo 12/04/02 14:33 Page 2

sugar

chocolate

Internal view IDA-X drum.

"As your products are so valuable, we put all our expertise into coating them."

IDA-X: Perforated drum

IDA-X are specially designed to sugar coat or sugarless coat, heat sensitive and brittle products such

as chewy centres, liquorice, chewing gum as well as other more stable centers such as chocolate

lentils, peanuts, almonds, etc.

Large production coating unit IDA-X ensures a very high quality finished product thanks to the

careful selection of logical technology and especially the low product bed depth. This feature of the

cylinder makes sure that sensitive centres are maintained in a perfect shape without deformation

and also results in very efficient drying.

IDA-X are also high performance units in speed of coating. Air flow going through the dragees mass

allied to the geometry of the perforated drum makes sure that an exceptionally large surface area

is exposed to the ventilated air, causing the dragees to thoroughly dry very quickly.

sugar

sucre

IDA: Non perforated drum

IDA units cover all operation for coating such as:

• panning with chocolate or compound, with or without powder addition

• hard sugar coating

• soft panning

• glazing of vermicelli, chocolate or sugar bits

• chocolate varnishing

By the careful selection of logic technology and low depth of the product bed, the IDA units ensure

the sensitive centres are maintained in a perfect shape without deformation. (same as IDA-X)

The cylindrical elongated shape of the drum along with the appropriate angle of the mixing baffles,

offer a very large area exchange for drying or cooling air and the homogeneous spread of the

coating solution.

sugar

chocolate

Range IDA C + V 500 1000 2000ChocolateRange IDA 500 1000 2000 3000SugarRange IDA X 500 1000 2000 3000SugarUseful volume (in L) 650 1300 2600 3900

Batch size 250/500 500/1000 1000/2000 1500/3000(mini-maxi Kg)


IDA • IDA-XLoading system

IDA loading unit from "big bag", storage on groundand incorporated weighing.

IDA direct loading with bucket elevator.

Through hopper for hard or stable centres

Loading in line for several IDA/IDA-X

By means of a storage belt conveyor forbrittle centres, with or without ventilation

Storage belt conveyor above IDA pan.

sugar

chocolateSeveral possibil it ies are of fered

according to sensitivity of centres,

volume to treat as well as lay out

requirements.


Syrup spraying system

Syrup and dosing and preparation system

High accuracy and reliability are given to our system.

• rotating pump associated to an electronic volumetric flow meter

• airless spraying bar with automatic system allowing nozzles to be

self cleaned during coating process

Furthermore the execution of the syrup spraying section is

removable to the outside of the pan on a receiving wheeled or

steady trolley.

Spraying bar with auto self cleaning

In cleaning position after spraying ● Hot water ● Syrup ● Washing nozzles In spraying position

Syrup, flavor, varnish spray bars.

sugar

sugar

Syrup preparation

From modular design, together with any type of

syrup cooker, it can accept one or several vessels

using either cold or hot syrup with various

possibilities of dosing and mixing materials (gum

solution, gelatine, starch, colour agent, flavour, etc.).

The unit can be programmed and controlled from

IDA prog. (Dumoulin’s PLC system).

Syrup storage, dosing and distribution system.

Set of several vented storage belt conveyor for static drying of dragees before final varnishing process.

Automatic system for storage andintermediate drying for soft panning


Chocolate spraying system

The system comprises a storage tank, a pressure

pump device with optional mass flow meter to

control the delivered quantity of chocolate. The

distribution uses air spray guns with automatic

self cleaning and heated by hot water circulation.

Infra red self cleaning.

Storage,dosing anddistributiondevice ofmicronizedcarnaubawax.

Storage, dosing and distribution forvarnish in aqueous solution andalcoholic.

sugar

chocolate

chocolate

We offer different systems to allow accurate

dosing of various varnishing products used for

hard, soft sugar coating and chocolate

panning.

New system to extract the ventilation sheath and spraybars from the rear part of the pan, to allow easycleaning of the pan. As optional, we offer an automaticwashing box of the ventilation sheath and spray bar. choco

Chocolate storage, preparation anddistribution unit.

Varnishing spray system


chocolate

sugar

Powder distribution system(crystallized sugar, icing sugar, polyols, dextrin, cocoa etc.)

Air treatment group

Sugar coating pan IDA – Non perforated drum

Air treatment with condensationdehumidifier.Heat recovery.

sugar

Powder distribution in IDA pan

Perforated pan IDA-X for sugar and sugarless coating,with desiccant absorption dehumidifier as optional

chocolat

Air blowing:Complete units are specially designed according to

various types of coating and ensure an efficient air

temperature and humidity giving a very high standard

finished product quality with a perfect repeatability.

Extraction and exhaust:A negative pressure inside IDA and IDA-X eliminates the

discharge of sugar dust into the production room ensuring

clean air. The collection of dust is achieved through dry

filters with pneumatic shaking.

The system allows soft panning by adding sugar in

powder in conjunction to the coating solution as well as to

help crystallization for coating with polyols.

The screw system with adjustable rings gives an accurate

dosing and spreading.

The accuracy of our powdering distribution system is not

affected by washing of the pan.

Automatic feed of powderfrom big bag anddistribution IDA 1000 forsoft panning.

Sliding syrup spray bar and powderon IDA 3002 X.

Exhausting airBlowing airDragees



Chocolate coating pan – Non perforated drum


archoco

Unloading systemsIDA • IDA-X

As well as all loading system, we offer you various possibilities to answer to your needs.

Continuous: for sugar coating.

Instantaneous: trap unloading system for hard or soft sugar coating and chocolate panning.

With intermediary storage conveyor(vented option)

1-2: during coating cycle 3: stopped with 4-5: unloading achieved by reverse maximum bed pan rotation

● Dragees

chocolate

For container or tray filling

sugar

All our equipments include an efficient cleaning in place. We offer also automatic system with

detergent injection.

sugarCleaning in place (CIP)

Unloading by traps in storage hopper. Unloading vibrating conveyor bellowstorage hopper (sizing option).

Conveying and storing system

in storage hopper (vented option) in big bag


DUMOULIN provides a range of proven automation solutions for effective and efficientcontrol of the coating process.

IDA PROG 3An automatic process with semi automatic ancillary control.The coating cycle is run in automatic with recipes being entered using a small tactiledisplay. Loading, unloading and washing operations are controlled in manual mode,although timers and hard wired logic may be used to add some level of automation.

IDA PROG 4 A fully automated system.The loading, coating, unloading and washing operations may be run in automatic or manual using an operator terminalwhich is mounted close to the machine. The colour graphic operator interface enables to operator to easily develop andconstruct recipes and view the installation status via the overview screens. The control system may be networked to othermachines in the production line or supervision systems.

IDA PRO 5 Supervision and data acquisition.The supervisor is a desktop or industrial PC running and standard supervision software package. Date is recorded on a batchbasis and presented in a tabular form along with historical trends and fault reports. The supervisor also includes a recipebuilder which can be used to create and download recipes to the IDA Prog. 4 coaters. real time values and trends aredisplayed for each IDA enabling a single operator to oversee several IDA Prog. 4 coaters from a central control room.

Supervision with PLC IDA Prog.4

Test and development laboratory DUMOULIN facilities at Tournan en Brie

Automation

Z.I. Le Closeau • 5, rue Auguste Perdonnet • 77220 Tournan-en-Brie • FranceTél. : (33-1) 64 84 50 00 • Fax : (33-1) 64 84 50 01

E-mail : [email protected] • Web : www.dumoulin.fr

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