dt4(88-98)

DT 4 (1988-1998)

PREFACE

When i t becomes necessary t o replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a s t r i c t inspection which guarantees qua1 i t y and performance.

This parts catalogue covers the l i s t o f a l l service parts fo r SUZUKI DT4 88--' 98 MODEL, DT5Y 99--' 01 MODEL.

1.

2.

3.

INSTRUCTIONS FOR QUOTING THE SATALOGUE

DIMENSIONS Dimensions o f the parts i n t h i s catalogue are indicated i n u n i t millimeters.

ABBREVIATIONS Abbreviations used i n th i s catalogue are as follows:

AR ASSY : E.No. : F.No. : d I D OD L LH(P0RT) : RH(ST6D) : -1 23456 123456- 12 x 34 x

I I I D OD

As required NT : Number of teeth Assembl y OPT : Optional Engine number 0s : Over size Frame ilumber STD : Standard Diameter of materi a1 T : Thickness Inside diameter us : Under size Outside diameter w : Width Length Left hand side 00 : MODEL:2000 R i ght hand side d l : MODEL:2001 : Up t o F.No.00402-123456 : From F.l!a.OO402-123456 5.6---* Figures i n the description column

show the dimensions o f parts. T(or W,L)

S, L,UL, LL : Transom type

I

INNER PARTS OF ASSEMBLY Parts number that have a period (. ) mark i n front o f the part description

on a text page are separately serviced parts of the assembly.

Q 2001 American Suzuki Motor Corporation

4. HOOIFECATION NOTICE A parts bu l le t in wi17 be sent t o you on a l l occasions when changes i n parts

occur , i ncl udi ng i nterchangeabl e modi f i cat i ons between new parts and o l d ones.

NOTE 5- - 5-1 There are some dif ferent parts from those o f production models among

spare parts for the administrative reasons and c o m n use of them with other models.

I n respect of rubber hoses and vinyl tubes, please be sure t o use them by cutt ing o f f according t o the length mentioned on parts catalogue or what i s actually required on the vehicle.

5-2.

5-3. Note that the drawings on the i l l us t ra t ion page are fo r ready reference o f spare parts number, not t o be used as an assembly manual. When assembl ins, use "SUZUKI SERVICE MANUAL".

6. ENGINE NUMBER

DT4 VJ ( '88 MODEL) : 00402-824522- DT4 VK ('89 MODEL) : 00402-930692- 014 VL ( J 90 MDOEL) : 00402-011001- DT4 VM ( '91 MDOEL) : 00402-131001- DT4 VN ( '92 MODEL) : 00402-231001- DT4 VP ( '93 MODEL) : 00402-351001-

DT4 VS (' 95 MODEL) : 00402-581001- DT4 VT ( '96 MODEL) : 00402-65lOOlb DT4 VV ( '97 MODEL) : 00402-751001- DT4 VW ( '98 MODEL) : 00402-861001-

0 ~ 4 VR ('94 mn) : ~ o ~ o z - ~ ~ I u ~ I -

DT5 YX ( '99 MODEL) : 00503-971001- DT5 YY (' 00 MODEL) : 00503-030001- DT5 Y1 ( '01 MODEL) : 00504-151001-

A 1

FIG1 ( B-2) CYLlNDER(DT4)

Q'n PART NO. DESCRIPTION 09103-06048 BOLT 5 11 161-9860MED COVER, CYLINDER HEAD 1 11 162-98610 GASKET, CYLINDER HEAD COVER 1 11301-98640-0ED CYLINDER ASSY 1

FIG.1

12 I I 10

1

20 I I

9 1

REF.NO. 1 2 3 4-1

4-2 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21-1

21-2

21-3

22

11301-98651-OED 1671 O-95D10 04211-09109 01 550-06357 01 55046307 1 1251 -98600-OED 11 252-98600-0ED 09103-06172 09280-32006 11218-98601 091 26-05O03 11219-98610

13153-98600 131 52-98300

021 12-33083 61 181-98600 09355-25705-600

CYLINDER ASSY .VALVE, CHECK .DOWEL PIN .BOLT .BOLT COVER, PORT R COVER, PORT L BOLT (6x1 2) 0 RING COVER, WATER JACKET SCREW (5x12) GASKET, WATER JACKET STOPPER, REED VALVE REED, VALVE SCREW COVER, LOWER DRAIN HOLE HOSE, LUBRICATION

1 1 2 4 2 1 1 4 2 1 2 1 1 1 2 1 1

09355-25705-600 HOSE, LUBRICATION 1

09355-25705-600 HOSE, LUBRICATION 1

09401 -061 01 CLIP 2

COLOR : OED (GRAY)

REFER TO FIG.2 (B-3) FOR DT5Y

REMARKS

+11301-98651-OED USED WITH 0935525705600 MODEL:98

L:600+160,MODEL:88-90 L:6OO+105,MODEL:91-96 L:600+110 MODEL:97 L:600+130 MODEL:98

FIG.3

It- 10 l.)

1

11

FIG.3 ( B-4) CRANKSHAFT (DT4)

Q'W REF.NO. PART NO. DESCRIPTlON REMARKS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17-1 17-2 18-1 18-2

121 10-98601 12140-99604 12151-35400 09381-12001 092631 2023 12200-98604 12161-98602 09263-1 7022 1 221 1 -96001 12221 -98600 12240-98602 mx2-rn9 09283-2OO 1 8 09283-1 0003 091 6O-38OO1 09283-20045 121 00-98601 -025 121OO-98601-O50 12140-28630-025 12140-28630-050

PISTON RING SET. PISTON PIN, PlSTON CIRCLIP, PISTON PIN BEARING, PISTON PIN CRANKSHAFT ASSY .ROD, CONNECTING .BEARING. CRANK PIN .PIN, CRANK .CRANKSHAFT. UPPER .CRANKSHAFT, UNDER .BEARING OIL SEAL (20X37X9) OIL SEAL, DRIVE SHAFT UPPER THRUST WASHER (38X51X1) OIL SEAL PlSTONlRlNG SET (OS:0.25) PISTONRING SET (0S:OSO) .RING, PISTON (OS:0.25) .RING, PISTON (0S:O.SO)


1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

17X23X13.6

OPT OPT OPT OPT

@- '4

3 D T 4 5 Y E 3

B4

FIGS

17

I 23

- 1

FIGS ( B-6) CARBURETOR (DT4) Q'n

REF-NO. PART NO. DESCRIPTION REMARKS 1-1 1-2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16-1 16-2 17 18 19 20 21-1 21-2 22-1 22-2 23

REFER TO FIG.6 (8-7) FOR DT5Y

13200-98620 13200-98630 09492-45035 13268-92910

13269-98300 13268-96110 1361 6-93900

13534-98900

13254-98300 13250-98310

13343-98520 1361 3-98300

13245-98900

13251 -98300

1 337 1 -98300

09491 -97004 09491 -92005 09491 -20025 13631 -98610 13633-98601 0914846008 131 25-98310

09 1 OR06060 08316-10067 08316-10067 01 570-06207

0141 1-06207

CARBURETOR ASSY CARBURETOR ASSY .JET, PILOT (M5) .SPRING SCREW, THROTTLE STOP .SCREW, PILOT AIR SPRING .ADJUSTER .PIN .FLOAT .GASKET .GASKET .BOLT .NEEDLE ASSY .CHAMBER, FLOAT .JET, MAIN (M7.5) JET, MAIN (M2.5) JET, MAIN (#102.5) KNOB, STARTER LEVER, CHOKE NUT GASKET, CARBURETOR STUD BOLT STUD BOLT (6x16) NUT NUT BOLT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1

MODEL:98

OPT,-MODEL:97 OPT,-MODEL:97

-MODEL:% MODEL:97,98 -MODEL:% MODEL:97,98 MODEL:97,98

7

5 DT45YE3

B6

FIG.7 FIG.7 ( B-8) FUEL PUMP (DT4)

Q'W DESCRIPTION REMARKS REF.NO. PART NO.

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20-1 20-2 21 22 23 24 25 26-1 26-2 27 28-1 28-2 29

151 00-9861 8 15170-981 10 1 525 1-981 01 09352-5090W 093!52-50903-600 09352-50903-600 09352-50903-600 09367-06002 66 100-98600 66 171 -98301 66152-98300 66273-98300 02142-04127 09352-50903-600 09 103-06048 09401-1041 1 09401-08410 15410-98500 65720-94401 65720-98520 09940-1 W32 08321-01 107 09404-06432 09401 -0841 0 09352-50903-600 09352-50903-600 09354-531 03-600 09352-50903-600 09352-50903-600 09355-541 15-600 65700-98680

PUMP ASSY, FUEL .DIAPHRAGM, FUEL PUMP SCREW HOSE (EL8 TO PUMP) HOSE (COCK TO ELB) HOSE (FILTER TO ELB) HOSE (FILTER TO PUMP) 3 WAY COCK ASSY, FUEL .CUP, FILTER .NET. FILTER .GASKET, FILTER SCREW HOSE (CONM TO FILTER) BOLT (6x20) CLIP CLIP FILTER, FUEL PLUG, FUEL CONNECTOR PLUG, FUEL CONNECTOR NUT LOCK WASHER CLAMP CLIP HOSE (COCK TO PUMP) HOSE (TANK TO COCK) HOSE (TANK TO COCK) HOSE (PUMP TO CARB) HOSE, VACUUM HOSE, VACUUM HOSE SET, SEP TANK

1 1 4

1 1 1 1 1 1

1 1

1 2 1 2 3 4 1 1 1 1 1 1

10 1 1 1 1 1 1 1

L:600+210

-65720-94400 233284- -MO@EL:96 -MODEL:96

L:600+60 L:600+40,MODEL:88-90 L:600+40,MODEL:91-98 L:6OO+150 L:600+1 1,MODEL:88-90 L:600+1 l.MODEL:91-98 OPT


7 DT45YE3

8 8

FIG.9

9

11

i

21 17 1 16

2

FIG.9 ( 3-10) WATER PUMP (DT4)

QV REF.NO. PART NO. DESCRIPTION REMARKS

1 2-1 2-2 3 4 5 6 7 8 9 10-1 10-2 11-1

11-2 12 13 14 15 16 17 18 19 20 21 22

17563-98500 1756 1-9861 1 17561-98601 17564-98600 09117-06038 1 74 1 5-98501 0928910002 09 140-06020 09 1 6 2 - W 09108-06068 09108-06069 09 106-06069 1 74 1 1-98600

1741 1-9861 1 09420-03002 17461 -98502 17471-98601 17472-9861 1 56 1 30-98602 56 1 34-98600 09282-1 OOO8 561 32-9861 0 091 17-06039 2521598601 17400-98651

GROMMET, WATER TUBE TUBE, WATER (S) TUBE, WATER (L) GUIDE, WATER TUBE BOLT GROMMET, WATER PUMP OIL SEAL, PUMP CASE NUT LOCKWASHER STUD BOLT (L:35) STUD BOLT (L:40) STUD BOLT (L:40) CASE, WATER PUMP

CASE, WATER PUMP KEY IMPELLER, WATER PUMP PANEL, WATER PUMP GASKET, PUMP PANEL HOUSING, DRIVE SHAFT BEARING .HOUSING SUB, DRIVE SHAFT SEAL, OIL GASKET, DRIVE SHAFT HOUSING BOLT (6x25) STOPPER, SHIFT ROD GUIDE KIT, WATER PUMP REPAIR


1 1 1 1 1 1 i 4 4 3 1

4 1

1 1 1 1 1 1 1 2 1 1

1 1

1 O m 8

-MODEL:95 -MODEL:95 MODEL:96-98

USED WITH 0910846069 MODEL:95-98

11 741 1-9861 1

+25215-98600 OPT

9 D T 4 5 Y E 3

B 10

FIG1 1

10

6

I

11 i

4i 5 5 1

1 2 3 4 5 6 7- 1 7-2 8 9 10 11 12

COLOR : OED (GRAY)

REFER TO FlG.12 (8-13) FOR DT5Y

FIG 11 ( B-12) RECOIL STARTER (DT4)

Q'n REF.NO. PART NO. DESCRIPTIOti REMARKS

181 00-98602 18121-90604 1 8 1 4 2-98600 181 30-96600 1 81 51 -906oO 1821 0-98600 09103-06092 0157046207

02162-06207 091 03-061 59 18411-98601 021 12-061 27

18711-986AO-OED

STARTER ASSY, RECOIL .REEL, STARTER .SPRING. RECOIL .FZATCHET SET .PIATE GRIP SET BOLT (6x15) BOLT BRACE, RECOIL STARTER BOLT BOLT (6x75) CUP, STARTER SCREW

1 1 1 1 1

1 2 2 1

2 1 3 3

MODEL:94-98

11 D T 4 5 Y E 3

~

B 12

FIG.13

\-8

11

25 -

Ti 15 16-

16 4

-1 6

8 I

14

17

FIG.13 ( 9-14) CLUTCH (DT415Y)

Q'n REF-NO. PART NO. DESCRIPTION REMARKS

1 2 3-7 3-2 4 5 6 7

9 10 11-1 11-2 12 13 14 15 16

a

17-1 17-2 18 19 20- 1

20-2 21 22 23 24 25

21 141-98500 2 1 1 1 0-9861 1 09 1 40-080 1 6 091 40-08003 091 62-08007 2251 1-99010 09280-09005 09260-1 OOO5 09440-07021 21210-98601 092005-0501 4 231 10-9861 1 231 10-98601 09204-01002 2331 1-99001 23321-99001 091 38-06037 09383-04002 251 00-98603 251 00-98606 2521 1-98601 25222-93901 2531 1-93910

2531 1 -93E20 09160-05501 09205-02006 09280-05008 09280-1 5007 09320-04010

KNOB, CLUTCH LEVER LEVER, CLUTCH NUT NUT LOCKWASHER GREASE NIPPLE, CLUTCH 0 RING, CLUTCH LEVER SHAFT BALL. CLUTCH NOTCH SPRING, CLUTCH NOTCH SHAFT, CLUTCH LEVER PIN, CLUTCH LEVER ROD, CLUTCH (S) ROD, CLUTCH (L) COTTER PIN CONNECTOR, CLUTCH ROD NO.l CONNECTOR, CLUTCH ROD N0.2 BOLT (6x20) E RING ROD ASSY, SHIFT ROD ASSY, SHIFT .GUIDE, SHIFT ROD .BOOT, SHIFT ROD .CAM, SHIFT

.CAM, SHIFT

.WASHER (5.5x20X1.2) SPRING PIN .O RING .O RING BUSH, SHIFT ROD

1 1 1 1 M0DEL:Ol 1 1 2 1 1 1 1 1

1 1 1 1 1 1 3 1 1 MODEL:99-01 1 1 1 DT4 -MODEL:98

1 DT5Y MODEL:99-01 1 2 1 1 1

DT5Y -MODEL:98

13 D T 4 5 Y E 3 B 14

FIG.14

15

1 I

10

FIG.14 ( C- 2) MAGNETO (014) Q'W

1 32102-98611 ROTOR ASS'! 1 2 32200-98610 COIL, LIGHTING 1 3 32140-9861 1 COIL, IGNITION 1 4 021 12-05257 SCREW 4 5 08321 -01 057 LOCKWASHER 4 6 08316-1 01 03 NUT 1 7 0834 1 -31 039 KEY 1 8 09404-06432 CLAMP 1 9 33410-98610 UNIT & COIL ASSY, IGNITION 1 10 091 03-06048 BOLT 2 11 09404-06434 CLAMP 1 12-1 09482-001 24 SPARK PLUG (BP5HS) 1 12-2 09482-003 1 6 SPARK PLUG (BPRSHS) 1 MODELS-96 13-1 33510-2201 0 CAP, SPARK PLUG 1 13-2 33510-98601 CAP, SPARK PLUG 1 MODEL:94-96 14 33541 -93950 SEAL, SPARK PLUG CAP 1 15 37800-98572 SWITCH ASSY, ENGINE STOP 1 16 1841 1-98601 CUP, STARTER 1 17 02112-06127 SCREW 3 18 33542-38800 SEAL, HIGH TENSION CORD 1 -MODEL:93 19 32900-98601 CDI UNIT 1 20 02162-06167 BOLT (6x16) 1 21 37830-89x50 SWITCH, EMERGENCY 1 22 37824-92D00 GROMMET 1

REF.NO. PART NO. DESCRIPTION REMARKS

-MODEL:93

-MODEL:93

REFER TO FIG.15 (C-Q) FOR DT4/MODEL:97,98

REFER TO FIG.16 (C-5) FOR DT5Y

14 D T 4 5 Y E 3

c 2

FIG1 4

I 5 I

I 10

FIG.14 ( C- 3) MAGNETO (DT4) QW

23 37950-93901 BRACKET, SWITCH 1 24 02112-04163 SCREW 2 25 08321 -01 043 LOCK WASHER 2 26 08322-01 047 WASHER 2 27 08310-00043 NUT 2 28 321 50-98600 COIL, IGNlTlOFi PRIMARY 1 29 37830-89E00 SWITCH ASSY. EMERGENCY & STOP 1 MODEL:93-96 30 09 1 60- 1 2067 WASHER 1 31 33446-98E20 TUBE, SW WIRE 1

REMARKS REF-NO. PART NO. DESCRIPTION

15 DT45YE3

c 3

FIG.15 ( C- 4) MAGNETO (DT4/MODEL:97,98)

FIG.15

63-7

1

19

21

22

20

REF.NO. PART NO. 1-1 321 02-98620 1-2 321 02-98601 2 32140-9861 1 3 021 12-35203 4 32200-98600 5 021 1245203 6 0832141053 7 08316-1 0103 8 08% 1 -3 1 039 9 09404-06432 10 33410-98620 11 091 03-06050 12 091 03-06049 13 09404-06434 14 09329-06002 15 33510-98601 16 37830-89E00 17 37823-92E00 18 37826-92E00 19 33446-98E20 20 39669-94400 21 09160-12067 22 37835-95008 23 09482-00316 24 3341 0-98600 25 09103-C6M8

DESCRlPTION

FLYWHEEL FLYWHEEL COIL, IGNITION SCREW COIL, LIGHTING .SCREW .WASHER NUT KEY CLAMP COIL ASSY, IGNITION BOLT (6x16) BOLT (6x12) CLAMP CUSHION CAP, SPARK PLUG SWITCH ASSY, STOP .PLATE, LOCK .NUT TUBE, SW WIRE PLUG, LOWER COVER WASHER LABEL, STOP SPARK PLUG (BPRSHS) COIL ASSY, IGNITION BOLT (6x20)

1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

REMARKS

MODEL:98

MODEL:97 MODEL:97

L:500+100

MODEL:98 MODEL;98

25

REFER TO FIG.16(C-5) FOR DT5Y

16 DT45YE3 c 4

FlG.17 ( C- 6) CLAMP BRACKET Q'W

1 41 11 1-986WED BRACKET, CLAMP STBD 1 2 41 121-98610-OED BRACKET, CLAMP PORT 1 3 4 1 21 3-981 00 PLATE, CLAMP 2 4 4 122 1-96301 KNOB, TILT STOPPER 1

REF.NO. PART NO. DESCRIPTION REMARKS FIG.17

5 09100-1 021 7 BOLT (10X150) 6 09 1591 0050 NUT 7 091 60-1 0082 WASHER 8 09306-1 00 1 1 BUSH 9 4 121 0-986 10 SCREW, CLAMP 12 4 1 222-939 1 0 PIN, TILT STOPPER 13 09303-14003 BUSH 14 09 1 lo46125 BOLT (6x140) 1 15 41 31 0-93900 ROD, CLAMP BRACKET LOWER 1 16 09 1 6246006 LOCK WASHER 1 17 09140-06020 NUT 1 18 45420-98600 PIN, TILT LOCK 1 DT4,MODEL:88,89

45420-92002 19 0920503020 .PIN 1 DT4,MODEL:88,89 20 09180-06163 SPACER 1 DT4,MODEL:s

21 45420-92DO2 PIN, TILT LOCK 1

22 55320-953 10 ZINC SET, PROTECTION 1 DT4,-MODEL:98 23 091 18060% .BOLT (6x16) 1 DT4,-MODEL:98

DT4,-MODEL:SS

DT5Y.MODEL:98-01 DT4,MODEL:90-98 DT5Y,MODEL:98-01

24 1 1 130-%6OO ZINC, PROTECTION

25 09128-06021 .BOLT

1 DT4,MODEL:98

1 DT5Y ,MODEL:98-01

COLOR : OED (GRAY)

18 DT45YE3

C 6

FIG.18 FIG.18 ( C- 7) SWIVEL BRACKET Q'W

REENO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

431 11-9862M)ED 431 21 -98620-OED 0911746043 2251 1-99010 43710-98600 43712-98601 45231-98601 45232-98600 09116-06105 4521 1-98601 45212-98601 45700-986# 09200-08045 45722-98600 09204-01002 43410-98600 09 1 1 906ofjo 09440-09025

BRACKET, SWIVEL COVER, SWIVEL BRACKET BOLT (6x40) GREASE NIPPLE BUSHING SET, STEERING PLATE, UPPER BUSHING ARM, REVERSE LOCK ARM PLATE, REVERSE LOCK BOLT (6x1 6) SPRING, STBD SPRING, PORT SHALLOW ORlVE ASSY SHAFf, SHALLOW WATER DRIVE .SPRING .PIN ADJUSTER, STEERING BOLT (6x23) SPRING

COLOR : OED (GRAY)

1 1 4 4 1 2 1 1 2 1 1 4 I

1 1 2 1 1 1

19 D T 4 5 Y E 3

FIG.19 ( C- 8) DRIVE SHAFT HOUSING Q'W

REF.NO. PART NO. DESCRIPTION REMARKS 1-1 52110-98670aED HOUSING, DRIVE SHAFT (S) 1 1-2 521 10-98660-OED HOUSING, DRIVE SHAFT (L; 1 2 0920510006 .KNOCK PIN, NOTCH BALL 1 3 52113-98610 GASKET, DRIVE SHAFT HOUSING 1 4 52 1 1 5-98600 COVER, CLUTCH ADJUST HOLE 1 5 09248-1 0008 PLUG, FLUSHING 1

FIG.19

13

6 7 8 9 10 11 12 13

09 1 68-1 0022 091 18-081 16 55320-98600 09116-06106 6115594500 09352-50903-600 09401 -084 10 091 18-081 25

GASKET, FLUSHING PLUG BOLT (L:40) ZINC SET, PROTECTION .BOLT,6X20 TUBE, YdATER HOSE CLIP BOLT (8x55)

COLOR : OED (GRAY)

1

6 1 1 1 1 L:600+35 1 DT4,-98 MODEL 1

20 D T 4 5 Y E 3

C 8

FIG.20

6

26 J's

,19

REF.NO.

1 2 3-1 3-2

4 5 6 7 8 9 10 11 12 13 14-1 14-2

15 16 17 18-1 18-2 18-3 19 20 21 22 23 24 25 26

FIG.20 ( C- 9) GEAR CASE

Q T y PART NO. DESCRIPTION 551 10-98630-OED CASE SET, GEAR 1 09300-10007 .BUSH 1 08 1 1 O-6OO40 .BEARING, GEAR 1 09262-201 06 .BEARING, GEAR 1

09248-1 0008 09168-10022 09 1 17-08038 09206-1 1006 091 17-08056 09280-49002 561 20-98600-OED 09262-12001 09282-1 2008 09167-23001 081 10-60040 09262-201 06

091 17-06030 09202-04002 581 20-98600 581 11-98601-019 58111-98612-019 58 1 1 1 -986304 1 9 09204-03003 581 30-98 I01 17631 -98600 091 32-05027 561 22-98601 561 23-98600 55320-98400 091 16-06094

PLUG, DRAIN (10X7.5) GASKET, DRAIN PLUG BOLT (8x45) PIN BOLT (8x40) 0 RING (D:2.6 lD:48.7) HOUSING, PROP SHAFT BEARING BEARING, PROPELLER SHAFT .OIL SEAL .WASHER .BEARING, REVERSE GEAR .BEARING, REVERSE GEAR

COLOR : OED (GRAY) 019 (BUCK)

BOLT (6x16) SHEAR PIN BUSH, PROPELLER PROPELLER (3X7-112X6) PROPELLER (3X7-1/2X6-1/2) PROPELLER (3X7-112X7) COTTER PIN NUT FILTER, WATER SCREW PROTECTOR, OIL SEAL WASHER ZINC SET, PROTECTION .BOLT (6x16)

2 2 1 1 1 1

1 1 2 1 1 1

2 1

1 1 1 1 1 1 1 1 1 1

1 1

REMARKS

DT4 -MODEL:95 DT4 MODEL:96-98 DT5Y MODEL:98-01

DT4 -MODEL:95 DT4 MODEL%-98 DT5Y MODEL:98-01

C600 C610 C700

I 18

21 D T 4 5 Y E 3 c 9

FIG.21 ( C-10) TRANSMISSION FIG.21

2

4-

d - 3

13

17

11

REENO.

1-1 1-2 2 3 4 5 6 7 8 9 l@? 10-2 10-3 104 10-5 11-1 11-2 11-3 114 12 13-1 13-2 13-3 13-4 13-5 14-1 14-2 14-3 144 14-5 15

PART NO.

57 1 1 1 -9861 3 57 1 1 1-98603 09320-1 1018 09380- 10002 09181 -1 01 67 0833 1 -3 1 1 06 5731 1 -986'M 5751 0-98610

091 69- 1 2002 091 6E 1 GO88 091 60-1 0089 09160-1 0090

57521-98601

09 1 60-1 0091 09160-10092 09181 -12008 09160-12070 09181-121 11 09160-12071 09181-121 11 09181-20162 09181 -20164 09181 -20167 09181-20172 091 81 -201 76 09181 -201 59 09 1 8 1 -20 1 60 09181 -20162 091 81 -201 64 091 81 -201 67 5761 1-98602

DESCRIPTION

SHAFT, DRIVE (S) SHAFT, DRIVE (L) BUSH, DRIVE SHAFT UPPER RING, DRIVE SHAFT SNAP THRUST WASHER (lOX18Xl.O) ClRCLlP PINION GEAR, FORWARD GEAR, REVERSE THRUST WASHER WASHER I; .7j WASHER (1.8) WASHER (1.9) WASHER (2.0) WASHER (2.1) THRUST WASHER (0.6) THRUST WASHER (0.8) THRUST WASHER (1 .O) THRUST WASHER (1.2) SHIM, FWD (1 .O) SHIM, FWD (0.8) SHIM, FWD (0.9) SHIM, FWD (1 .O) SHIM, M I D (1.1) SHIM, FWD (1.2) SHIM, REV (0.6) SHIM, REV (0.7) SHIM, REV (0.8) SHIM, REV (0.9) SHIM, REV (1.0) SHAFT, PROPELLER

Q'W REMARKS

1 1:663 1 1:7w 1 1 1 1 1 1 1 1 1

1 1 1 1

2-1 2-1 2-1 2-1

1 1 1 1 1 1

3-1 3-1 3-1 3-1 3-1

1

22 D T 4 5 Y E 3 c 10

TRANSMISSION FIG.21

2

4-

f

7 1.2

14 a 1

-10 &&/ P 17

20

16 17 18 19 20-1 20-2 21

57621 -98600 09202-040 16 0944045039 09440-24007 57631 -98600 57631 -98601 57632-98500

11

REF.NO.

FiG.21 ( G l l )

PART NO. DESCRIPTION

SHIFTER. CLUTCH DOG PIN, CLUTCH DOG SPRING SPRING, DOG ROD, PUSH ROD, PUSH PIN, PUSH

QW

1 1 1 1 1 1 031 363- 1

REMARKS

13

23 DT45YE3 c 11

FIG.22

L 20

FIG.22 ( D- 2) LOWER COVER (DT4) QW

REENO. PART RO. DESCRIPTION REMARKS

1-1 61 11 1-9860342M COVER, ENGINE LOWER 1 MODEL:88,+61111-9865M)ED USED WITH 39669-94400, 09250-10010

1-2 61 11 1-9860SOED COVER, ENGINE LOWER 1 MODEL:89, +61111-98650-OED

1-3 2 3 4 5 6 7 8- 1

61 11 1-98650-OED 6 1 1 1 2-98602 091 17-06040 61 633-98600 61631-98602 13632-93900 61 63598602 09140-06023

COVER, ENGINE LOWER RUBBER BOLT (6x1 6) LEVER, HOOK HOOK, LOWER COVER GROMMET, CHOKE KNOB PIN NUT

JSED WITH 39669-94400, 09250-10010

1 MODEL:90-96 1 4 1 1 1 1 1

8-2 0831 0-00067 NUT 1 MODEL:96 9 091 17-06O40 BOLT (5x1 6) 1 10 09160-06052 WASHER 1 11 6 1 52 1-98400 HOLDER, SHEAR PIN 1 12 13 14 15 16 17 18 19

61 636-98600 61 21 1-98302-064 65196-98601 61 182-98601 021 12-04087 08321-01943 0831 0-00047 08316-1 0067

ROLLER, ENG LOWER COVER HOOK 1 MARK, FUEL COCK 1 BOLT, FUEL TANK 2 MODEL:90-93 PLATE, LOWER COVER 1 SCREW 2 LOCK WASHER 2 NUT 2 NUT 2 MODEL:90-93

20 39669-94400 PLUG, LOWER COVER 1 MODEL:91-96

COLOR : 02M (SILVER) OED (GRAY) 064 (WHITE)

REFER TO FIG.23 (0-3) FOR DT4 MODEL:97,98 REFER TO FIG.24 (D-4) FOR DT5Y

24 DT45YE3

D 2

FIG.23

&]

FIG.23 ( D- 3) LOWER COVER (014 MODEL:97,98) Q'TY

REMARKS DESCRIPTION REF-NO. PART NO.

1 61 11 1-986VO-OED COVER, ENGINE LOWER (GRAY) 1 2 61 112-98612 RUBBER, ENGINE LOWER COVER 1

1 FASTENER SET 4 6 1 600-98800 1 SCREW 5 021 12-05167

6 08310-00057 NUT 1 7 61 521 -98400 HOLDER, SHEAR PIN 1 8 6121 1-98302-064 MARK, FUEL COCK (WHITE) 1

3 091 17-06040 BOLT (6x1 5) 4

7

25 D T 4 5 Y E 3 D 3

FlG.25 FIG.25 ( D- 5) ENGINE COVER (DT4 MODEL%-93)

Q'n

1 61410-986MOEM COVER ASSY, ENGINE 1 2 61435-98640-706 MARK, COVER REAR 1

1 3 61443-98640-706 DECAL, COVER STBD 1 4 61453-98640-706 DECAL, COVER PORT 1 5 21 131-96003 MARK, CLUTCH SHIFTING 1 6 6811 1-47COO-019 EMBLEM, SUZUKI 2 7 6161 1-98610 FASTENER, UPPER COVER 1 8 61412-98601 HOOK, UPPER COVER 1 9 09229-04020 RIVET 4 10 61 622-98604 SEAL, RECOIL STARTER 1 11 6 158 1-9861 0 MARK, SAFETY WARNING 1


COLOR : OEM (GRAY) 70G (76441019) 764 (GOLD) 019 (BLACK)

REFER TO FIG.26 (D-6) FOR DT4 MODEL:%-96

REFER TO FIG.28 (D-8) FOR DT5Y REFER TO FIG.27 (0-7) FOR DT4 MODEL:97,98

7

11 i

27 D T 4 5 Y E 3 D 5

FIG.26

FIG26 ( D- 6) ENGINE COVER (DT4 MODEL:%-%) QTY

REFSO. PART NO. DESCRIPTION REMARKS 1 61410-988914EM COVER SET, ENGINE 1 2 61 4 1 2-9860 1 .HOOK 1 3 61611-98610 .FASTENER 1 4 09229-04020 .RIVET 4 5 6143598670 .MARK, REAR 1 6 6 1 4 4 0 - 9 m .STRIPE SET 1 7 681 ll-OlC20-C42 .MARK, SUZUKI 2 8 21131-96003 .MARK, CLUTCH SHIFTING 1

1 9 61 622-98600 SEAL, RECOIL STARTER 1 10 61 581 - 2 5 10 MARK, SAFETY WARNING 1

5

COLUR : OEM (GRAY) C4Z (OEM11 RR) 1 RR (GOLD)

2

@

28 DT45YE3 D 6

FIG.27

p Fi . . . . . . . . . . I . -. . . . ... I .

.. . I. _ _ _ . . . . ...

3 I

FlG.27 ( D- 7) ENGINE COVER (DT4 MODEL:97.98) QW

REFAO. PART NO. DESCRIPTION REMARKS 1 61400-98800-OEM COVER SET, ENGINE (GRAY) 1 2 51 622-98600 .SEAL, RECOIL STARTER 1 3 6 1 43598680 .MARK, ENGINE COVER RR 1 4 61 443-986AO STRIPE, ENGINE COVER STBD 1 5 61 453-986AO .STRIPE, ENGINE COVER PORT 1 6 68166-98600-OJW .MARK, SUZUKI (WHITE) 1 7 61 581 -98610 MARK, SAFETY WARNING 1 8 098o0-o1001 TOOL SET 1

29 D T 4 5 Y E 3

D 7

FIG.29 FIG.29 ( E- 2) FUEL TANK Q'W

REF.NO. PART NO. DESCRIPTION REMARKS 1-1 651 10-98601 TANK, FUEL 1 MODEL:88,89

1 MODEL:90-93 1-2 651 10-98610 TANK, FUEL 2 6551 0-98900 CAP ASSY, FUEL TANK 1 3 65561 -98600 .GASKET, FUEL TANK CAP 1 4 65261-98601 BRACKET, FUEL TANK 2 5 09217-06039 BOLT (6x25) 2 6 091 62-06006 LOCK WASHER 2 7 6~2a3-98600 CUSHION 4 8 09329-1 2004 CUSHION 3 9 65281-98601 GROMMET 1 10 09800-01001 TOOL SET 1

REFER TO FlG.30 (E-3) FOR DT4 WlTANK MODEL194-98

REFER TO FIG.32 (E-5) FOR PLASTIC TANK REFER TO FIG.31 (E-4) FOR DTW W/TANK

7

31 D T 4 5 Y E 3

2

FIG30 FIG.30 ( E- 3) FUEL TANK (DT4 W/TANK MODEL:94-98) Qn

1 651 1 1-98623 TANK, FUEL 1 2 65510-9841 1 CAP ASSY, FUEL TANK 1 3 09168-32001 .GASKET, TANK CAP 1 4 651 96-9861 0 BOLT, FUEL TANK 2 5 65260-9861 0 BRACKET, FUEL TANK 1 +65260-98620

6 65281-98610 GROMMET, FUEL TANK 1 7 65284-98600 WASHER, FUEL TANK 2 8 0 1 570-06257 BOLT 2

3 CUSHION 9 09329-1 2004 10 0831 6-1 0067 NUT 2

BOLT 1 11 12 091 60-06084 WASHER 1 13 09800-0 1 00 1 TOOL SET 1


USED WITH 08316-10067(2)

02 I 62-05207

n a \ \ \

32 D T 4 5 Y E 3

... . . - . . . . . . .. . . -. .. . . . . - - I - . . .. . . -. _. . . .. - .. .. . ^I_ - .. . .-. . .. . E3

FIG.32

1-

FIG.32 ( E- 5) FUEL TANK (RESIN) Q'n

1 65ooO-99100 TANK ASSY, FUEL (1 2L) 1 2 65520-991 00 .CAP ASSY, FUEL TANK 1 3 6556 1 -95DOO .GASKET, TANK CAP 1 4 65740-991 00 .PLUG, FUEL CONNECTOR 1 5 65831-95DOO .FILTER, OUTLET 1 6 65890-991 00 .OUTLET ASSY 1 7 65892-95000 .O RING 1 8 65700-95D11 HOSE, FUEL 1 9 65750-98505 .SOCKET, FUEL HOSE 2 10 65770-99703 .PUMP, SQUEEZE 1 11 65781 -98500 .CLIP 4 12 65720-98520 PLUG, FUEL 1

DESCRIPTION REMARKS REF.NO. PART NO.

34 D T 4 5 Y E 3 E5

FIG.33 ( E- 6) TILLER HANDLE (DT4) Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS 1 +63111-98612-OED 1 6311 1-98601-OED HANDLE, TILLER (GRAY)

USED WITH 6312598611 09250-13005,01570-06167(2)

2 631 1598600 BUSH, TILLER HANDLE 2 3 63116-98603 MOUNT, TILLER HANDLE 2 4 6312598610 STOPPER 1 5 6321 0-93E30 GRIP, HANDLE 1 6 63221-98600 ROD, HANDLE 1 7 6322598601 PLATE, THROTTLE 1 8 6324 1-98601 SPRT. HANDLE ROD 1 9 63244-98601 KNOB, THROTTLE 1 10 09 1 26-06006 SCREW 1 11 09 1 36-0504 1 SCREW 2 12 6361 O-986AO CABLE ASSY, THROTTLE 1 13 63621 -98600 .GUIDE, THROTTLE CABLE 1 14 09308-05015 GROMMET 1 15 093oa05018 GROMMET 1 16 01 500-051 27 BOLT 2 17 08321 -01 057 LOCK WAWER 2 18 08322-01057 WASHER 2 19 6321593400 MARK, HANDLE GRIP 1 20 09280-20004 0 RING 1 21 0914ao6008 NUT 1 22 09404-06434 CLAMP, THROTTLE CABLE 1

REFEii TO FIG 3 ( E - 7) FOR DTJ MODEL 95-98 REFER TO FIG.35(E- 8) FOR DTSY

FlG.33 16

7

11

35 DT45YE3

FlG.34 19 I

FIG.34 ( E- 7) TILLER HANDLE (DT4 MODEL:93-98) Q'W

REF.NO. PART NO. DESCRIPTION REMARKS 1-1

1-2

2 3 4-1 4-2 5 5A 6 7 8 9 10 11 12 13 14 15 16 17 18 19-1 19-2 20

6311 1-9861 l-OED

631 11-98612-OED

631 15-98600 631 16-98603 6312598610 631 25-98612 6321 0-93EW 6321 3-94400 63221 -98600 63225-98601 63241 -98601 63244-98601 6361 0-986A0 63621 -98600 091 26-0601 5 091 36-05041 091 48-06008 09280-20004 09308-05015 09308-05018 09404-06434 01 570-051 27 02162-06167 63215-931 i 0

HANDLE, TILLER (GRAY)

HANDLE, TILLER (GRAY)

BUSH, TILLER HANDLE MOUNT, TILLER HANDLE STOPPER, TILLER HANDLE STOPPER, TILLER HANDLE GRIP, HANDLE .CAP, STOP SW ROD, HANDLE PLATE, THROTTLE ADJ SUPPORT, HANDLE ROD KNOB, THROTTLE ADJ CABLE, THROTTLE .GUIDE, THROTTLE CABLE SCREW, HANDLE GRIP SCREW, HANDLE ROD SPRT NUT, THROTTLE ADJ KNOB 0 RING, HANDLE GRIP GROMMET, STOP SW LEAD GROMMET, THROTTLE CABLE CLAM?, THROTTLE CABLE BOLT, TILLER HANDLE STOPPER BOLT, TILLER HANDLE STOPPER MARK. HANDLE GRiP

1

1

2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1

-631 1 1-9862M)ED USE9 WITH 6312598611 AND 01!570-06167(2)

MODEL:96-98 +63111-98620-OED

MODEL:96-98 -6321 O-93E30

MODEL:96-98

36 D T 4 5 Y E 3

7

FIG.36

1 r L

FIG.36 ( F- 2) OPTIONAL : ELECTRICAL (DT4) Q'W

1 3220O-%610 COIL SET, LIGHTING 1 2 091 80-05022 .SPACER 1

2 .SCREW 3 021 12-05303 4 08321 -01 053 .LOCK WASHER 2 5 39600-9391 0 RECEPTACLE 1 6 39601-95000 .RECEPTACLE ASSY, LIGHTING 1 7 36634-9391 0 ..CAP, LIGHTING RECE?TACLE 1 8 39602-93900 .PLUG ASSY, LIGHTING 1 9 39603-94400 .GROMMET 1 10-1 09407-25402 .CLAMP 1 10-2 09407- 14403 .CLAMP 1


16

11 12 13 14 15 16 17 18 19

37802-98600 37820-981 12 37824-92DOO 37950-93901 37824-981 00 37802-93930 32200-98600 021 12-05203 08321 -01 053

SWITCH SET, EMERGENCY SWITCH ASSY, EMERGENCY .GROMMET .BRACKET, EMERGENCY SWITCH GROMMET SWITCH SET, EMERGENCY COIL SET, LIGHTING .SCREW .LOCK WASHER

+37802-93941 -+37830-89>(50

MODEL:93-95 MODEL:97,58 MODEL:97,98 MODEL:97,98

19-

38 D T 4 5 Y E 3

F 2

FIG.38

I

FIG.38 ( F- 4) OPTIONAL : ELECTRICAL (DT41DTW) QW

1 32801-98602 RECTIFIER SET 1 2 32800-95DO1 .RECTIFIER ASSY 1 3 32890-98600 .BRACKET, RECTIFIER 1 4 371 32-93700 .CONNECTOR 1 5 36791 -95200 .HOLDER. FUSE CASE 1 6 36740-95253 .CASE ASSY, FUSE 1 6A 09481 -20001 ..FUSE (20A) 1 7 09103-06049 .BOLT (6x12) 2 8 02142-05257 .SCREW 1 9 021 1246087 .SCREW 1 10 08321-01057 .LOCK WASHER 1


11 0832 1 -0 1 067 .LOCK WASHER 1 12 37801-98300 .LEAD, RECEPTACLE 1 13 32500-95722 REGULATOR ASSY, VOLTAGE 1 14 021 12-06107 SCREW 2 15 08321-01067 LOCK WASHER 2 16 08322-01067 WASHER 2 17 36990-87DOO TERMINAL & SLEEVE SET 1

40 D T 4 5 Y E 3

FlG.39

27

23

- 1

FIG.39 ( F- 5) OPTIONAL : FUEL TANK (DT4:-233283) QTY

REFJVO. PAAT NO. DESCRIPTION REMARKS

1

2 3 4 5-1 5-2 6 7- 1 7-2 8 9- 1 9-2 10-1 10-2 11 12-1 12-2 13 14 15 16 17 18 19 20 21 22 23 24 25 26

65800-92813

6551 0-92WO 65561-92wO 02112-16167 091 68-06004 091 68-06026 65720-9441 1 09168-12001 091 68-1 2015 65850-92051 65855-921)oO 65855-92010 65854-92010 65854-92D20 65853-92000 65854-92W0 65854-92030 03222-04083 65864-92W0 6586692DOO 65871-92DOO 65700-87016 65750-94404 65770-95504 65781-98500 65720-94401 0831 0-001 07 65871 -9301 0 01500-06107 08322-01 067 09168-0602:

TANK SET, FUEL (15L)

.CAP ASSY, SEPARATE TANK

..GASKET, TANK CAP SCREW .GASKET (6x1 1.8X1.5) .GASKET (6.4X11 SX1 S) .CONNECTOR, FUEL .GASKET (1 2.5X20X1) .GASKET (1 2.2)(21 X0.8) .GAUGE ASSY, FUEL ..COVER, GAUGE ..COVER, GAUGE ..GASKET ..GASKET ..LENS ..GASKET, LENS ..GASKET, LENS ..SCREW ..FLOAT ..PUSH, NUT ..GASKET HOSE, FUEL .CONNECTOR, FUEL .PUMP, SQUEEZE .CLIP CONNECTOR, FUEL NUT GASKET, FUEL GAUGE BOLT WASHER GASKET

1

1 1 4 4 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 4 1 1 1 4 4 4

REFER TO FIG.40(F-7) FOR DT41233284-

4 U.S GAU3.3 IMP GAL NOT FOR US. WRKET

MODEL38 MODEL:89-92 0d:13 MODEL38 MODEL:89-92

MODEL:88 MODEL:89-92 MODEL:88 MODEL:89-92

MODEL39 MODEL:89-92

0d:13

NOT FOR U.S. MARKET

41 D T 4 5 Y E 3

FiG.39 FIG.39 ( F- 6) OPTIONAL : FUEL TANK (DT4:-233283)

- 1

38 65750-94404 39 &7?9-93900 40 65781 -98500

OUTLET ASSY, SEP TANK FILTER SCREW LOCK WASHER .WASHER HOSE, FUEL .CONNECTOR, FUEL .PUMP. SQUEEZE .CLIP CLIP HOSE, FUEL JOINT .CONNECTOP.. FUEL .UNION. FUEL HOSE .CLIP

1 1 1

1 1 1 1 1 3 1 1 1 1 2

NOT FOR U.S. MARKET

Q'W REF.NO. PART NO. -. DESCRIPTION REMARKS

27 65880-98500 28 65830-93301 29 021 12-05087 30 08321-01057 31 08322-01057 32 65700-98582

27

33 65750-9.1404 34 65770-95504 35 6578 1 -98500 36 09401-1 1403 37 65700-92020

+65700-98581 OD: 13 465770-95503

465700-87D16

r NOT FOR U.S. MARKET

42 D T 4 5 Y E 3

F16.40

1-

- 8

FIG.40 ( F- 7) OPTIONAL : FUEL TANK (DT4.233284-) Q'm

REF.NO. PART NO. DESCRIPTION REMARK!! 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

65800-928 1 3

6551 0-92DOO 65561 -92DOO 021 42-061 67 091 68-06026 65740-95500 091 68-1 201 5 65850-92D51 65855-92D10 65854-92D20 65853-92000 65854-92D330 03222-04083 65864-92COO 65866-92DOO 65871 -92WO 65700-87D17 65750-95500 65750-98505 65770-95540 65781-98500 65700-92D30 65750-98505 65779-93900 65781-98500 65700-95D11 65750-98505 65770-99703 65781 -98500 61441-98500 65720-98520 09140-1 0032 08321-01 107

TANK SET, FUEL (15L)

.CAP ASSY, FUEL TANK

..GASKET. TANK CAP

.SCREW

.GASKET (6.4X11 SX1.5)

.CONNECTOR, FUEL

.GASKET (12.2X21X0.8)

.GAUGE ASSY, FUEL

..COVER, GAUGE

..GASKET

..LENS

..GASKET, LENS

..SCREW

..FLOAT

..PUSH, NUT

..GASKET HOSE, FUEL (L:2560) .CONNECTOR, FUEL (IN) .CONNECTOR, FUEL (OUT) .PUMP, SQUEEZE .CLIP HOSE. FUEL JOINT .CONNECTOR .UNION, FUEL HOSE .CLIP HOSE,FUEL (L:1950) .SOCKET, FUEL .PUMP, SQUEEZE .CLIP MARK, ORNAMENT PLUG, FUEL NUT WASHER, LOCK

1

1 1 4 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4

1 1 1 2 1 2 1 1 1 1 1 1

4 U.S GAU3.3 IMP GAL NOT FOR U.S. MA

+65700-93941

1

(ET

NOT FOR U.S. MARKET

43 DT45YE3

. . . . .. . .

FIG.41

12

13

b

1-

FIG.41 ( F- 8) OPTIONAL : FUEL TANK (RESIN) QTY

REF.NO. PART NO. DESCRIPTION REMARKS 1 65000-99100 TANK ASSY, FUEL (12L) 1 2 65520-991 00 .CAP 1 3 65561 -95000 .GASKET, TANK CAP 1 4 65740-99100 .PLUG, FUEL CONNECTOR 1

1 5 65831-95DOO 6 65890-99100 .OUTLET ASSY 1 7 65892-95DOO .O RING 1 8 65700-9501 1 HOSE, FUEL 1 9 65750-98505 .SOCKET 2 10 65770-99703 .PUMP, SQUEEZE 1 11 6578 1 -985OO .CLIP 4 12 65720-98520 PLUG, FUEL CONNECTOR 1 13 091 68- 12015 GASKET 1

.FILTER, OUTLET

44 DT45YE3

FlG.42 1

r I 1 14

33

FIG.42 ( G- 2) OPTIONAL : REMOTE CONTROL (1) Qm

REF.NO. PART NO. DESCRIPTION REMARKS 1-1

1-2

2 3 4 5 6 7 8 9 10 11 12 13-1 13-2 13-3 14 15 16 17 18 19 20-1 20-2 21 22-1 22-2 23

67200-93951

67200-93961-0ED

67232-95600 67232-95620 67296-95600 67294-95600 09 160-06 1 04 09 140-06020 67232-9561 0 67253-95600 67252-95600 09 100-08232 67296-94300 6724 1-95600 67241-95650 67241 -95680 09 126-05003 67243-95600 67220-95620 67275-95600 67223-95600 67292-94300 67267-95600 67267-95610 67296-956 10 67257-95600 67257-95610 67256-95600

REMOTE CONTROL BOX ASSY 1 DECAL:BLUE

REMOTE CONTROL BOX ASSY (GRAY) 1 -367200-939914ED DECAL:BLACK

.BUSH

.BUSH

.SCREW SPACER .WASHER .NUT .BUSH .WASHER .BUSH .BOLT .SCREW .LEVER, FREE THiiOT (WHITE) .LEVER, FREE THROT (SILVER) .LEVER, FREE THROT (GRAY) .SCREW .BUSH .PLATE ASSY .END, CABLE .KNOB, BRAKE ADJ .E RING .COVER, WIRE (BLUE) .COVER, WIRE (BLACK) .SCREW .CAP, LEVER (BLUE) .CAP, LEVER (BLACK) .HOLDER, NEUT LOCK

REFER TO FIG.43(G-4) FOR MODEL:93-01

-+67200-93%1 -OED 1 1 3 3 3 3 2 1 2 1 2 1 1 1 2 1 1 2 1 3 1 1 7 1 1 1

45 D T 4 5 Y E 3

G 2

FIG.42 1

I 14

13 I

FIG.42 ( G- 3) OPTIONAL : REMOTE CONTROL (1) QW

24- 1 67251 -95600 .LEVER, HANDLE (!VHITE) 1 24-2 67251 -95650 .LEVER, HANDLE (SILVER) 1 24-3 67251-95680 .LEVER, HANDLE (GRAY) 1 25 67297-95600 .WASHER 2 26 67273-95600 .SPACER 1 27 37820-94404 .SWITCH ASSY, EMERGENCY 1 +37820-92E00 28 37823-94400 ..CAP 8 ROPE 1 29 67255-95600 .ARM, NEUTRAL LOCK 1 30 67261-95610 .GRIP 1 31 67245-95600 .DRUM. FREE THROTTLE 1 32 67258-87WO .BRACKET, NEUTRAL ARM 1 33 671 40-95600 ATTACHMENT, TWIN REMO-CON KIT 1

REENO. PART NO. DESCRIPTION REMARKS

46 D T 4 5 Y E 3

63

FIG.43

1 1 1

REF.NO.

1-1 1-2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27-1 27-2 28 29 30 31 32 33 34

FIG.43 ( G- 4) OPTIONAL : REMOTE CONTROL (2)(MODEL:93-01) Q'W

PART NO. DESCRIPTION REMARKS 67200-93970-OED REMOTE CONTROL BOX ASSY 1 67200-93991-OED REMOTE CONTROL BOX ASSY 1 67232-95600 .BUSH 1 67232-95620 .BUSH 1

3 67296-95600 67294-95600 .SPACER 3 09160-061 04 .WASHER 3 091 40-06020 .NUT 3 67232-95610 .BUSH 2 67253-95600 .WASHER 1 67252-95600 .BUSH 2 09100-08232 .BOLT 1

2 67296-94300 67241-95680 .LEVER, FREE THROTTLE (GRAY) 1

2 09126-05003 67243-95600 .BUSH 1 67220-95620 .PLATE ASSY 1 67275-95600 .END, CABLE 2 67223-95600 .KNOB, BRAKE ADJ 1 67292-94300 .E RING 3 67267-95610 .COVER, WIRE (BLACK) 1 67296-9561 0 .SCREW 7 67257-95610 .CAP, LEVER (BLACK) 1 67256-95600 .HOLDER, NEUT LOCK 1 67251 -95680 .LEVER, HANDLE (GRAY) 1 67297-95600 .WASHER 2 67273-95600 SPACER 1 37820-92E00 SWITCH ASSY, EMERGENCY 1 FOR 67200-93970-OED 37830-95DOO .SWITCH ASSY, EMERGENCY 1 FOR 67200-93991-OED 37823-92E00 ..PLATE 1 67255-956CO ,ARM, NEUTRAL LOCK 1 67261-95610 .GRIP 1 67245-95600 .DRUM, FREE THROTTLE 1 67258-87WO .BRACKET, NEUTRAL ARM 1 67140-95600 ATTACHMENT, TWIN REMO-CON KIT 1 67282-95610 DECAL, REMOCON BOX PORT 1

47200-9399 1 -OED

.SCREW

.SCREW

SCREW

47 D T 4 5 Y E 3

G 4

FIG.44

FIG.44 ( G- 5 ) OPTIONAL : REMOTE CONTROL (3) Qn

REF.NO. PART NO. DESCRIPTION REMARKS 1 67200-95203 BOX ASSY, REMO-CON STBD (ML-R) i NOT FOR U.S. MARKET 2 67200-9521 3 BOX ASSY, REMO-CON PORT (ML-L) 1 NOT FOR U.S. MARKET 3 67200-95871 BOX ASSY, REMO-CON (ML-R,L) 1 NOT FOR U.S. MARKET 4 S7214-95200 .KNOB, CONTROL BOX 1 NOT FOR U.S. MARKET 5 67300-9581 0 .HOLDER SET, REMO-CON CABLE 1 NOT FOR U.S. MARKET

3

48 D T 4 5 Y E 3 G 5

FIG.45 1

I 1 18 I

FIG.45 ( G- 6) OPTIONAL : REMOTE CONTROL PARTS

Q'W REMARKS REF.NO. PART NO. DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14-1 14-2 15 16 17 18

67130-98820 21 110-98650 37800-9371 4

67340-98600 67340-98610

636 1 0-986 1 0

674 1 0-98600 674 12-98600 67440-93701 67466-95200 09100-06131 091 19-06047 09140-06020 091 40-0801 6 09140-08003

09 1 60-0809 1 09306-08002

09 140- 1 4030

09404-06432

PARTS SET, REMOCON .LEVER, CLUTCH .SWITCH ASSY. ENGINE STOP .CABLE ASSY, THROTTLE .HOLDER, REMOCON CABLE .HOLDER, REMOCON CABLE SHAFT, REMOCON THROTTLE .LEVER, REMOCON THROTTLE .GUIDE, CLUTCH CABALE .CONNECTOR, REMOCON CABLE BOLT (6x12) .BALL PIVOT .NUT .NUT .NUT .NUT .WASHER (8.5X14Xl .O) .BUSH CLAMP

1 1 1 1 1 1 1 1 1 1 4 1 5 1 -MODEL:OO 1 M0DEL:Ol 1 1 2 1

&lO

49 DT45YE3

FIG.46

1

VIEW B

4

IEW A 2

rlEW C 6

VIEW

FIG.46 ( G- 7) OPTIONAL : GASKET SET (DT4) Q'W

1 1 1400-98884 GASKET SET 1 2 11 162-98610 .GASKET, CYLINDER HEAD COVER 1 3 11219-98610 .GASKET, WATER JACKET COVER 1 4 13125-98310 .GASKET, CARBURETOR 1 5 17472-9861 1 .GASKET, PUMP PANEL 1 6 521 13-98610 .GASKET, DRIVE SHAFT HSG 1 7 561 32-98610 .GASKET. SHAFT BRG HSG 1

REMARXS REF.NO. PART NO. DESCRIPTION

REFER TO FIG.47(G-8) FOR DT5Y

I I

I 1

50 D T 4 5 Y E 3 G 7

FIG.48 ( G- 9) OPTIONAL Q'TY


A

1 2-1 2-2 2-3 4 5 6 7 8 1

8-2 8-3 8 4 85 8-6 87 8-8 8-9 8-10 a 1 1

99000-3 1 1 20 9369 1 -80030 99000-31 030 99000-3 101 0 99000-25010 99000-32050 99000-32020 99000-32040 990 1 1 -98626-03A

990 1 1 -98627-03A 9901 1 -9862803A 9901 1 -9862343A 9901 1 -98640-03A 9901 1-9864 1 -03A 9901 1-98643-03A 9901 1-9864503A 9901 1-98646-03A 9901 1 -98671-03A 9901 1 -9867243A

SUZUKI SILICONE SEAL (WG) GASKET, LIQUID (1OOG) GASKET, LIQUID (1 OOG) GASKET, LIQUID (1 50G) SUZUKI SUPER GREASE A (450G) THREAD LOCK '1342" (50G) THREAD LOCK SUPER '13338' CEMENT, THREAD LOCK (200G) MANUAL, OWNERS

MANUAL, OWNERS MANUAL, OWNERS MANUAL, CI'JVNERS MANUAL, OWNERS MANUAL, OWNERS MANUAL, OWNERS MANUAL, OWNERS MANUAL, OWNERS MANUAL, OWNERS MANUAL, OWNERS

1 1 1 1 1 1 1 1 1

1 1 I 1 1 1 1 1 1 1

FOR GEAR CASE FORGEARCASE FOR CRANK CASE FOR CRANK CASE FOR CRANK OIL SEAL

50G

DT4 MODEL:90 CRAWING NOT SHOWN DT4 MODEL:91 DT4 MODEL:92 DT4 MODEL93 DT4 MODEL% DT4 MODEL:95 DT4 MODEL96 DT4 MODEL:97 DT4 MODEL:98 DT5Y MODEL:99,00 DTSY M0DEL:Ol

52 D T 4 5 Y E 3

PrefaceFig. 1 - CylinderFig. 3 - CrankshaftFig. 5 - CarburetorFig. 7 - Fuel PumpFig. 9 - Water PumpFig. 11 - Recoil StarterFig. 13 - ClutchFig. 14 - MagnetoFig. 14 - Magneto

Fig. 15 - Magneto (97-98)Fig. 17 - Clamp BracketFig. 18 - Swivel BracketFig. 19 - Driveshaft HousingFig. 20 - Gear CaseFig. 21 - TransmissionFig. 21 - Transmission

Fig. 22 - Lower CoverFig. 23 - Lower Cover (97-98)Fig. 25 - Engine Cover (88-93)Fig. 26 - Engine Cover (94-96)Fig. 27 - Engine Cover (97-98)Fig. 29 - Fuel TankFig. 30 - Fuel Tank (94-98)Fig. 32 - Opt: Fuel TankFig. 33 - Tiller HandleFig. 34 - Tiller Handle 93-98)Fig. 36 - Opt: ElectricalFig. 38 - Opt: ElectricalFig. 39 - Opt: Fuel Tank (88-92)Fig. 39 - Opt: Fuel Tank (88-92)

Fig. 40 - Opt: Fuel TankFig. 41 - Opt: Fuel Tank (Plastic)Fig. 42 - Opt: Remote ControlFig. 42 - Opt: Remote Control

Fig. 43 - Opt: Remote Control (93-98)Fig. 44 - Opt: Remote ControlFig. 45 - Opt: Remote Control PartsFig. 46 - Opt: Gasket SetFig. 48 - Optional