DATA SHEETContinuous measurement of dust with very low to very high concentrations

Intended purpose The DUSTHUNTER C200 serves for con-tinuous measurement of very low to very high dust concentrations in indus-trial plants as well as for monitoring limit values as required by the applica-ble directives and regulations.

ModelsThe combination of scattered light mea-suring technology and transmission measurement principle makes the DUSTHUNTER C200 ideal for efficient use in a wide spectrum of applications.

The DUSTHUNTER C200 consists of

DUSTHUNTER C200Transmissiometer and Scattered Lightthe components: Sender/receiver unit DHC-T Reflector/Scattered light receiver

DHC-R Flanges with tube MCU control unit (with/without

purge air supply) External purge air unit (option) Connection cable Purge air hose DN25 (for MCU-P

control unit with integrated purge air supply)

certified

2Overview of DUSTHUNTER C200 device componentsDUSTHUNTER C200 | SICK

Fig. 1 Layout of the DUSTHUNTER components onsite at the measuring location with internal duct pressure < 2 hPa

Fig. 2 Layout of the DUSTHUNTER components onsite at the measuring location with internal duct pressure < 30 hPa

Connection cable includedOnsite wiring

MCU-P control unit (integrated purge air)

Sender/receiver unit

Purge air hose DN 25 mm

Power supply:85 ... 250 V AC, 47 ... 63 Hz

Reflector/scattered light receiver

Internal duct pressure

3Fig. 3 Layout of the DUSTHUNTER components onsite at the measuring location with remote MCU < 1,000 mReflector/scattered DUSTHUNTER C200 | SICK

Plug connector for connection to onsite cable

Fig. 4 Pin assignment

For easier opening, insert the plug in the socket on the sender/receiver unit.Recommendation: For example, cable type UNITRONIC Li2YCYv(TP) 2 x 2 x 0.5 mm2 with reinforced outer sheath.

POWER

FAILURE

MAINTENANCEREQUEST

Status: Measuring

Status Ack Menu

No. Purge air hose Length Part No. Remark(4) Purge air hose DN 40 mm 5 m or

10 m

Sold by the meter

5034683

Included in scope of delivery of external purge air unitOrder separately

(5) Purge air reduction 40/25 7047538 Order separately

No. Signal cable for connec-tion Length Part No. Remark

(1) MCU control unit sender/receiver unit (SR)

Onsite

(2) SR-unit reflector 5 m10 m20 m

204541620454172048674

Order separately

(3) Plug connector for onsite cable

7045569 Order separately

Sender/receiver unit

(3)

light receiver

(2)

(5)

Max. 1,000 m

(1)

MCU-N con-trol unit (with-out purge air)

Power supply:85 ... 250 V AC, 47 ... 63 Hz

Optional modules (I/O, Interface)

External purge air unit

(4)

Purge air hoseDN 40 mm

Purge air reducer

Onsite cable

ClosedClosed

Open Open A

A

A -A

+24 V1

2

3 RS485 B

4 RS485 A

5

6gnd

7Shield

4Project planning information

Task Requirements Work stepDUSTHUNTER C200 | SICK

Determine the measuring and installation location for the device components

Inlet and outlet paths accord-ing to DIN EN 13284-1 (or com-parable regulation) inlet at least 5x hydraulic diameter dh, outlet at least 3x dh; distance to stack opening at least 5x dh

For round and square ducts: dh = duct diameter

Follow specifications for new equipment

Select best possible location for existing equipment

For too short inlet/outlet paths: Inlet path > outlet path

For rectangular ducts:dh = 4x cross-section divided by circumference

Uniform flow distribution Representative dust distri-

bution

Whenever possible, no deflec-tions, cross-section variations, feed and drain lines, flaps or fittings in the area of the inlet and outlet paths

If conditions cannot be ensured, define flow profile according to DIN EN 13284-1 and select best possible location

Assembly position for sender/receiver unit and reflector/scattered light receiver

Do not fit vertically on horizon-tal or slanted ducts; max. measuring axis angle to horizontal 45

Select best possible location

Accessibility, accident preven-tion

The device components must be easily and safely accessible

Provide platforms or pedestals as required

Installation free of vibrations Acceleration < 1 g Eliminate/reduce vibrations throughsuitable measures

Ambient conditions Limit values according to Tech-nical Data

If necessary: Provide weatherproof covers/sun

protection Enclose or lag device components

Select the purge air sup-ply

Sufficient primary purge air pressure depending on internal duct pressure

Up to +2 hPa, control unit with integrated purge air supply

Above +2 hPa to +30 hPa, optional external purge air unit

Select supply type

Clean intake air Whenever possible, low amount of dust, no oil, mois-ture or corrosive gases

Select best possible location for air intakeDetermine required purge air hose length

Select device components

Measuring path, duct wall thickness with insulation

Sender/receiver unit, reflector/scattered light receiver, flange with tube

Select components according to Configuration Tables (see Operat-ing Instructions);

if necessary, plan additional mea-sures to fit the flange with tube (see Operating Instructions)

Internal duct pressure Type of purge air supplyFitting locations Cable and purge air hose

lengthsPlan calibra-tionopenings

Access Easy and safe Provide platforms or pedestals as

Distances to measuring level No mutual interference between calibration probe and measuring system

Plan sufficient distance between measuring and calibration level (approx. 500 mm)

Plan power supply

Operating voltage, power requirements

According to Technical Data Plan adequate cable cross-sections and fuses

5Preparations for installation

Mounting suggestion for the DUSTHUNTER system componentsDUSTHUNTER C200 | SICK

Fig. 5 Example: Mounting options on a vertical duct/stack with external purge air unit

Active measuring path

Flange flange distance:0.5 3 m

Flange with tube

Reflector/ scattered light receiver for 0.5 - 3 m

Sender/receiver unit

76

470 mm

Min

. 700

mm

Approx. 600mm

470

mm

Attachment (e.g. 4 steel pipes, 50 x 5 mm) for external purge air unit

25 25

Sender/receiver unit

Active measuring path

Flange flange distance:2.5 8 m

Reflector/scattered light receiver for 2.5 - 8 m

Min

. 700

mm

76

15

9

25 40

470 mm

Approx. 600mm

470

mm

Attachment (e.g. 4 steel pipes, 50 x 5 mm) for external purge air unit

6Standard connectionDUSTHUNTER C200 | SICK

Fig. 6 Standard connection of DUSTHUNTER C200

Oper

a-tio

n/m

al-

Mai

nte-

Chec

k cy

cle

Lim

it va

lue

War

ning

*Onsite Connection cable (SICK cable or onsite cable)

Onsi

te

MCU processor board

7 Technical Data DUSTHUNTER C200 Transmission and Scattered LightDUSTHUNTER C200 | SICK

Measuring ParametersMeasured variable Transmission, opacity, extinction, scattered light intensity, dust concentrationMeasuring range (freely adjustable)

Min. Max.

Transmission measure-ment

100 ... 90% 100 ... 0%

Opacity 0 ... 10% 0 ... 100%

Extinction 0 ... 0.045 0 ... 2

Dust concentration Scattered light measurement0 ... 5 mg/m 0 ... 200 mg/mTransmission measurement (depending on active measuring path and particle characte-ristics; see special graphics)0 ... 200 mg/m 0 10,000 mg/m

Measurement uncertainty 2 %Damping time 1 ... 600 s; freely selectable

Measuring ConditionsActive measuring path1)

1) Upper limit only with distortion-free fitting

0.5 ...3; 2.5...8 mSwivel error 2)

2) With swivel angle 0.3; total swivel range 1

0.2% transmissionGas temperature (above dew point)

25 ... 300C Higher on request

Sample gas pressure 50 hPa ... +2 hPa50 hPa ... +30 hPa

MCU-P control unitOptional external purge air unit

Ambient temperature 40 ... +60 C

40 ... +45 C

Sender/receiver unit, reflector/scattered light receiver, MCU-N control unitMCU-P control unit, intake temperature for purge air

Function CheckAutomatic self-test Linearity, drift, aging, contamination

Contamination limit value: from 30% warning; from 40% malfunctionManual linearity check Using a reference filter

Output Signals Analog output 3 outputs 0/2/4 ... 22 mA, max. load 750 ; resolution 10 bits; electrically isolated,

further analog outputs by using I/O modules (option)Relay output 5 potential-free outputs (changeover contacts) for status signals; load 120 V AC, 1 A (30

V DC, 2 A); further relay outputs by using I/O modules (option)

Input SignalsAnalog input 2 inputs 0...20 mA (standard; without electric isolation) Digital input 4 inputs to connect potential-free contacts (e.g. for external maintenance switch, trigge-

ring check cycles)

Communication InterfacesUSB 1.1, RS232 (on termi-nals)

For measured value inquiries and software updates per PC/laptop using the operating program

RS485 To connect the sender/receiver unitOptional Interface module To communicate with the Host PC, optional for PROFIBUS, Ethernet

8Energy SupplyDUSTHUNTER C200 | SICK

Control unit Power supply:Power consumption:

85...250 V AC, 47...63 Hz; opt. 24 V DC 2 V Max. 15 W without purge air supplyMax. 70 W with purge air supply

Sender/receiver unit Power supply:Power consumption:

24 V from control unitMax. 4 W

Optional external purge air unit(with blower 2BH13)

Power supply:

Rated current:Motor rating:

200 ... 240 V/345 ... 415 V at 50 Hz;220 ... 275 V/380 ... 480 V at 60 Hz2.6 A/Y 1.5 A0.37 kW at 50 Hz; 0.45 kW at 60 Hz

Dimensions (W x H x D)Sender/receiver unit 420 mm x 250 mm x 212 mm Reflector/scattered light receiver

395 mm x 250 mm x 212 mm420 mm x 268 mm x 265 mm

DHC-R0DHC-R1

Control unit 300 mm x 400 mm x 220 mm200 mm x 200 mm x 130 mm

MCU-PMCU-N

Optional external purge air unit

550 mm x 550 mm x 258 mm; with weatherproof cover 605 mm x 550 mm x 350 mm

WeightSender/receiver unit 6.5 kgReflector/scattered light receiver

6.5 kg8.0 kg

DHC-R0DHC-R1

Control unit 13.5 kg 3.7 kg

MCU-PMCU-N

Optional external purge air unit

14 kg

Miscellaneous Degree of protection IP 66

IP 54

Sender/receiver unit, reflector/scattered light receiver, control unitOptional external purge air unit

Connection cable length 5 m, 10 m Other lengths on requestPurge air hose length 5 m, 10 m Other lengths on requestSender LED White light, wavelength between 450 nm and 700 nmLaser Degree of protection 2; capacity < 1 mW; wavelength between 640 nm and 660 nmPurge air feed volume Max. 20 m/h

Max. 63 m/hMCU-P control unitOptional external purge air unit

For more information on the DUSTHUNTER series and its components, please see the following documents: Operating Instructions DUSTHUNTER T, Part No. 8012428 Operating Instructions DUSTHUNTER SF, Part No. 8012424 Operating Instructions DUSTHUNTER SP, Part No. 8012426 Operating Instructions DUSTHUNTER SB, Part No. 8012422 Operating Instructions DUSTHUNTER C, Part No. 8011952 Data Sheet SLV4 Purge Air Unit, Part No.8008088

9DimensionsAll measures are specified in mm.DUSTHUNTER C200 | SICK

Fig. 7 DUSTHUNTER C200 sender/receiver unit

406

241

205

140

104 2

12r = 280 212

10

Fig. 8 Reflector/scattered light receiver DHC-R0 for active measuring paths of 0.5 3 mDUSTHUNTER C200 | SICK

Fig. 9 Reflector/scattered light receiver DHC-R1 for active measuring paths of 2.5 8 m

347 70

241

205

140

104 2

12

r = 240 220

352 191

308

140

212

r = 240223

104208

265

212

11

Fig. 10 MCU-P control unit

260DUSTHUNTER C200 | SICK

Fig. 11 MCU-N control unit without integrated purge air supply

Meas40

0

300 220

420

455

Meas

300

210

160

320

340

120

8013

192/

2009

-04

Prin

ted

in G

erm

any

(200

9-04

) S

ubje

ct to

mod

ifica

tions Fig. 12 Flange with tubeSICK MAIHAK GmbH I GermanyNimburger Str. 11 I 79276 Reute I www.sick.comPhone +49 7641 469-0 I Fax +49 7641 469-1149 I info.pa@sick.de

Fig. 13 Weatherproof cover for sender/receiver unit

D1

LD2D3

45 45

G

Dimen-sion

Flange with tube k100 k225

D1 76 159D2 100 225D3 130 265L 130, 240, 500 240, 500G M10 M12

Name Part No. Usage onFlange type k100Flange with tube, Di = 70.2 Length 130 mm, St37 2017845

DHC-T, DHC-R0

Flange with tube, Di = 70.2 Length 240 mm, St37 2017847Flange with tube, Di = 70.2 Length 500 mm, St37 2017849Flange with tube, Di = 70.2 Length 130 mm, 1.4571 2017846Flange with tube, Di = 70.2 Length 240 mm, 1.4571 2017848Flange with tube, Di = 70.2, length 500 mm, 1.4571 2017850Flange type k225Flange with tube, Di = 152 Length 240 mm, St37 2045415 DHC-R1Flange with tube, Di = 152 Length 500 mm, St37 2045418Flange with tube, Di = 152 Length 240 mm, 1.4571 2045419Flange with tube, Di = 152 Length 500 mm, 1.4571 2045420

492 365

360

239

Intended purposeOverview of DUSTHUNTER C200 device componentsPlug connector for connection to onsite cable

Project planning informationPreparations for installationStandard connection

Dimensions

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