drywall concept

8/18/2019 Drywall Concept

1/58

EIHIN FIE FACTORY PROJECT

PRESENTATION ON

DRY WALL CONCEPT

(FOR TOILET)

PREPARED BY :- Sunil M. & Tushar G.


2/58

INTRODUCTION

PLAN

DO

CHECK

ACTION

COMPARISION

ACHIEMENT

CONCL!SION


3/58

PDCA CYCLE

PLAN :- To complete the tolet ! "pee#e$ %&'Wh' * Ho%

DO :- D$&%!+ p$ep&$&to! , F!&le "che#.le

CHECK :- /&te$&l A0&l&1lt', Co!"t$.cto! metho#, To Chec23.&lt' A""e""me!t 4t&!#&$#

ACTION :- Act.&l ."&1le tolet co!"t$.cto! 5o$ "te o55ce


4/58

6ENERAL CON4TRUCTION TECHNI3UE IN INDIA

(WET WORK-FOR TOILET)

• Underground piping

• Grade slab casting

• Wall marking

• Dike wall concreting

• Block work with stifener column and beam concreting

• Tile marking on wall

• Lining wall concreting

• Waterproong

• Plastering

• Tile laying on wall

•

eiling work • !looring

• "anitary #ing


5/58

$%ttribution %nalysis o&Wet wall'

"

il# $r%%# n%'n ali$n#() B#n'il#) *l%a'in$ %n

sur+a,#

(anpower)

"chedule)*uality)Sl%

,%ns'ru,'i%n-Curin$ +%r

l%,/ & 0las'#r%r/) Chi00in$

+%r MEPs#ri,#s

P%%r %r/1anshi0 +%r 'ilin$

%r/.

(aterial)

2as'a$# %+1a'#rial.

D#la3 inhan(in$ %#r

in 0r%4#,'

+n,ironment)

Dir'32%r/0la,#

N%' 0r%0#r C%-%r(ina'i%n i'h

MEP ,aus#,hi00in$ an(

r#0airin$ %r/.

All %+ 3%u su1

u0 '% (#la3 'h#0r%4#,'

-


6/58

PLAN :-


7/58

PLAN :- TAR6ET 4ET 7Y KEIHIN PROJECT TEA/

• .o block work

• .o plaster work

• .o painting work $i& re/uired only washable paint'

TO ACHIE8E THE A7O8E TAR6ET DRY WALL

CONCEPT TO 7E

I/PLE/ENTED


8/58

PLAN :- DRY WALL CONCEPT(FOR TOILET)

• Probably rst time in "himi0u 1ndia)

•

"ample mockup done at temporary site o2ce)

• This sample mockup shown to designer and owner)

• %&ter appro,al by designer and owner3 The same to be implemented&or main &actory o2ce)

• 1& the implementation is satis&actory3 will be &ollowed in &uturepro4ects in "himi0u 1ndia)

SAMPLE BOARD *OR TOILET

SAMPLE BOARD *OR TOILET


9/58

PLAN :- CON4TRUCTION PROCE44 OF DRY

WALL(FOR TOILET)

• Drawing

In '%'al ,%-%r(ina'i%n i'h M&E in,lu(in$ 56'ur# (#'ails.

• Underground piping work

T% # (%n# as 0#r ,%-%r(ina'i%n (rain$.• Grade slab work to be done with rebar anchorage &or dike

wall)

• Wall layout marking

• Dike wall concreting

• %luminum5LG" partition work

• (arking to be done on wall &or pipe location)

• Pipe arrangement

• (" lining wall to be &ramed with piping to be properlyattached to (" lining wall)

• Wainscot granite cladding)

• Wall cladding to be done in cement board5P6 panels)

• eiling work

• !looring work

• (7+ #tures)

P81.T" T8 B+ 8."1D+9+D: "amples $including (7+' selection to be done be&ore

drawings are prepared)

Pipes pressure check should be done be&ore wall cladding)

9e/uired anchors &or sanitary ware to be #ed be&ore wallcladding)


10/58

DO :-


11/58

DO :-


12/58

DO :- CO-ORDINATION DRAWIN6


13/58

DO :- DETAIL4


14/58

DO :- DETAIL4


15/58

DO :- DETAIL4


16/58

DO :-


17/58

WALL ELE8ATION4DO :-

DO


18/58

WALL ELE8ATIONDO :-


19/58

CHECK :-


20/58

A(h#si# +%r Grani'# Pas'in$ %n Pl3%%( 7 C#1#n'B%ar(

Our 0r%(u,') Aral(i'# S'an(ar( is ana(h#si# 'ha' is %n# %+ 'h# %rl(8ss'r%n$#s' %n(. Th# (is'in,' +#a'ur#%+ 'h# 0r%(u,' is i's #rsa'ili'3. I' ,anB%n( al1%s' an3'hin$ '% an3'hin$)

li/# 1#'al) $lass) 0las'i,) ,#ra1i,)%%() 1arl#) $rani'#) ru#r an(1an3 1%r#. Th# 0r%(u,' is #ll sui'#(+%r 0las'i,s li/# PT*E) HDPE) sili,%nru#r an( 1an3 %'h#rs. An%'h#r+#a'ur# %+ 'h# 0r%(u,' is 'ha' i'

0r##n's sa$$in$ an( (%#s n%' ,aus#an3 shrin/a$# a+'#r ,urin$

CHECK :- /&te$&l Fe&"1lt'

C%s' : - 9; Rs7S


21/58

Sili,%n +%r 56in$alu1iniu1 & L s#,'i%n %n

4%in's %+ PC %ar(.


A(h#si# >M 'a0# +%r 56in$

PC %ar(

C%s' : - ?== Rs7S


22/58

BO@

;=. BO@

BO@

;".

BO@

;?.

BO@ =.

BO@ ";.

BO@ ;=.

BO@ ?.

BO@


CHECK / t l F 1lt


23/58

BO@ ".BO@

BO@ ">.

BO@ BO@ 9.

BO@ -==.



24/58

CHECK :- RE3UIRE/ENT4(FOR TOILET)

9e/uirement o&;))

'omponents3

?'(aterial3

@' onsumable material3A'+/uipment3

' (ethod statement3

C' *uality %cceptable criteria)


25/58

ACTION :-

/etho# 4t&teme!t (U$!&l) ACTION :-


26/58

/etho# 4t&teme!t (U$!&l)

U!#e$+$o.!# pp!+ %o$2 %th

%&te$ 5ll te"t C&"t!+ o5 6$e 4l&1 * D'2e %&ll

W&te$p$oo5!+ o! "l&1 o! 6$e &!#

the! p$otecto! Co!c$ete #o!e

A5te$ th&t F9e# Al.m!.m "ecto!

5$&me o5 ;mm < =>mm

ACTION :-



27/58

?


PPR pp!+ %o$2 1e5o$e /4 5$&m!+ P$e"".$e te"t!+ #o!e 5o$ PPR l!e

/oc2 .p * m&$2!+ #o!e 5o$ !let

&!# o.tlet ppe loc&to!

Re5e$$e# th" m&$2!+ 5o$ 59!+ o5

/4 5$&me 0e$tc&l ".ppo$t

ACTION :-



28/58


F9e# ho$o!t&l /4 ".ppo$t t.1e to

the Al.m!.m 5$&me

Wel# /4 5$&me to the 4.ppo$t t.1e &!#

&!cho$e# &t 1ottom

/e p$e5&1$c&te# /4 5$&me

Chec2!+ 5o$ pl.m1, Al+!me!t

&!# ?mm Top "lope

ACTION :-

/ th # 4t t t (U l)ACTION :-


29/58

F

E9t$& ".ppo$t" %el# 5o$ U$!&l

59!+C.t pl'%oo# t$e&te# 1' A!t-te$mte

A5te$ th&t 59e# pl'%oo# o! the

/4 5$&me

Ceme!t 7o&$# " 59e# %th the

help o5 &$&l#te &!# "c$e%

/etho# 4t&teme!t (U$!&l)ACTION :-

/ th # 4t t t (U l)ACTION :-


30/58

>=

L&'o.t m&$2!+ o! 1o&$# to

m!me the %&"t&+eC.t e9&ct "e o5 +$&!te cl#!+

F9e# %th help o5 &$&l#te &!#

pop 5o$ hol#!+

6$&!te 59e# &" pe$ "[email protected]!ce

me

/etho# 4t&teme!t (U$!&l)ACTION :

/ th # 4t t t (W h 7 C t )ACTION :-


31/58

>9

/etho# 4t&teme!t (W&"h 7&"! Co.!te$)

F9e# Al.m!.m "ecto! 5$&me

o5 ;mm < =>mm

F9e# ho$o!t&l /4 ".ppo$t t.1e to

the Al.m!.m 5$&me

Apple# &!t $."t p&!t o! to.ch .p

%o$2

Wel# /4 5$&me to the ".ppo$t t.1e

&!# &!cho$e# &t 1ottom

ACTION :

/etho# 4t&teme!t (W&"h 7&"! Co.!te$)ACTION :-


32/58

>


Wel# ?


33/58

>>


I!"t&lle# 1&"!

6$&!te c.t &!# pol"he# F9e# o! the Co.!te$

Le0el o5 1&"! B."te# 1'59!+ /"e&l

ACTION :


34/58

P$o1lem" %th O0e$come" 1' D$'


35/58

>"

P$o1lem" %thCo!0e!to!&l metho#

; D$t' %o$2pl&ce

= Co-o$#!&to!

%th /*E

4lo%

co!"t$.cto!

O0e$come" 1' D$'%&ll /etho#

To 1e complete "te

o55ce tolet ! ?#&'" %th t$&l

&!# e$$o$

7ec&."e o5 ."!+

pl'%oo# &!#ceme!t 1o&$# %e

m&!t&!e# cle&!

%o$2 pl&ce

/*E &!# %&ll 5$&m!+

%o$2 c&$$e# o.t4m.lt&!eo."l'

P$o1lem" %th O0e$come" 1' D$'


36/58

>

P$o1lem" %thCo!0e!to!&l metho#

Poo$ %o$2m&!"hp 5o$ tle l&'!+

? U!#.l&to! ! c&lc.m "lc&te 1o&$# 5&l"e

cel!+ * D&m&+e o5 &co."tc +$#

cel!+

Del&' ! h&!#!+ o0e$ o5 p$oBect

O0e$come" 1' D$'%&ll /etho#

Acc.$&c' le0el h+h 1ec&."e o5

59!+ 1' ."!+ o5 A$&l#te

We &$e ."!+

pol'c&$1o!&te

"heet, P8C

1o&$# &!#

p$e5!"he#

6'p".m 7o&$#

Toilet work

complete ontime


37/58

>?

D55c.lte" * P$ec&.to!

A!cho$&+e o5 EWC ! D$'%&ll

;F9!+ o5 1++e$ "e +$&!te pe&ce

o! ceme!t 1o&$# A!# 0&$&to!

! thc2!e"" o5 +$&!te

= U"e o5 pl'%oo# (Te$mte p$o1lem)


38/58

>

4ol.to!

D$lle# * Wel# th$ee# loc2!+ !.t &!# 1olt

&t co$$ect loc&to! Nee# to t&2e c&$e

%hle %el#!+ c&."e #&m&+e o5 P8C ppe

;U"e# &$&l#te &!# pop o! ".$5&ce to hol# the

+$&!te pece &!# Fo$ 0&$&to! o5 +$&!te,

%e ."e# p&c2!+ 59e# %th "c$e% o!

ceme!t 1o&$# 1eh!# +$&!te &!# l&'

&$&l#te o! t

= U"e# p$et$e&te# pl' %oo#" &!# t&2e! c&$e

&1o.t &ll c.t e#+e" "ho.l# t$e&te#


39/58

ACHIE8E/ENT :-


40/58


41/58

A5te$ E9ec.to!


42/58

A5te$ E9ec.to!


43/58

A5te$ E9ec.to!


44/58

A5te$ E9ec.to!


45/58

A5te$ E9ec.to!

9 : 1

1 ' h i , /

P C B % a

r ( s.


46/58

A5te$ E9ec.to!


47/58

Al"o Follo%e# 4HI/IU "t&!#&$# 3CD4EG

* @uali'3 %+ %r/ i10r%#(#,aus# a,,ura,3 l##l is hi$h.

C%s' is hi$h u' a$ain i' is0r%5'al# (u# '% l#ss ,%ns'ru,'i%n0#ri%(.

D D#li#r3 is #r3 +as' #,aus#%+ $%%( 0r%(u,'ii'3.

" Sa+#r (u# '% 0r#ass#1l#%r/..

+ 2# ar# $#''in$ ,l#an %r/Enir%n1#n' '% %r/ an( 1a'#rial

as'a$# is l#ss.


48/58

CO/PARI4ION AND CONCLU4ION :-


49/58

4ECTION4 WITH 4KIN WALL


50/58

4ECTION4 WITHOUT 4KIN WALL


51/58

CO/PARI4ION OF TECHNI3UE4

"L).8)

P%9T1UL%9" W+T W%LL D9E W%LL

9 C%nsu10'i%n %+ a'#r Hi$h N%1inal R#,3,lal# Ma'#rial N% Al1%s'

> C%ns'ru,'i%n 0#ri%( L%n$ an( sl%-Ar%un( 1%n'hs.

Sh%r' an( +as'- 9."1%n'hs

,%nsi(#r#( +%r

'rial.; Curin$ 0#ri%( L%n$ N%1inal

" R#0airin$7(is1an'lin$ Di,ul' Eas3

2%r/in$ #nir%n1#n' Dir'3- (u# '% 1%r'ar%r/ an( ,hi00in$

%r/.

Cl#an- '% us#E0%63 A(h#si#

+%r 'il#7$rani'# an(0an#ls '% #s,r##(.

? Ini'ial C%s' L%- u' (u# '% H7O$#''in$ (#la3#()%#rh#a( ,%s'

in,r#as#s.

Hi$h- u' 'i1#sain$) i+ H7O is#arli#r) # ill

sa# 1%n#3.


52/58

CO4T ANALY4I4 7ETWEEN 7OTH /ETHOD4

*ra1in$ ;

E6'#rnal 5nish#s 9=In'#rnal 5nish#s "

Dry wall (ethod

*ra1in$

E6'#rnal 5nish#s

In'#rnal 5nish#s

Ciil %r/ ;

E6'#rnal 5nish#s 9>

In'#rnal 5nish#s ;9

Wet wall (ethod

Ciil %r/

E6'#rnal 5nish#sIn'#rnal 5nish#s


53/58

CO/PARI4ION OF CO4T (R&te4@mt)


54/58


T%'al Ra'# +%r 2#' all ;).== >;".== )?>.==

Rs7S


55/58


CO/PARI4ION OF CO4T


56/58


T%'al Ra'# +%r Dr3 all ")F.== ;).== 9=)>=.== Rs7

S


57/58

CO/PARI4ION OF CO4T * PRODUCTI8ITYRa'# +%r Dr3 all 2#' 2all CF)FF Rs7S


58/58

THANK YOU

drywall concept

Documents