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Drive Technology \ Drive Automation \ System Integration \ Services
Catalog
Gear Units for Electrified Monorail Systems HW.., HS.., HK..
Edition 04/2009 11602619 / EN
SEW-EURODRIVE—Driving the world
Content
Content1 Introduction ......................................................................................................... 5
1.1 The SEW-EURODRIVE group of companies ............................................. 51.2 Products and systems from SEW-EURODRIVE......................................... 61.3 Additional documentation............................................................................ 81.4 Copyright..................................................................................................... 9
2 Product Description of the Gear Units............................................................ 102.1 Notes......................................................................................................... 102.2 Surface protection..................................................................................... 122.3 Extended storage...................................................................................... 13
3 Overview of Types and Unit Designations ..................................................... 143.1 Variants..................................................................................................... 143.2 Unit designation ........................................................................................ 163.3 Nameplate................................................................................................. 163.4 Overview of electrified monorail gear units ............................................... 17
4 Project Planning Information .......................................................................... 184.1 Determining the application data .............................................................. 184.2 Selecting the proper drive ......................................................................... 224.3 Project planning information .................................................................... 234.4 Additional documentation.......................................................................... 29
5 Mounting Positions of Gear Units ................................................................... 305.1 General information on mounting positions .............................................. 305.2 Order information ...................................................................................... 315.3 Key to the mounting position sheets ......................................................... 355.4 HW30 DR../DT.. ........................................................................................ 365.5 HS41 DR../DT.. ......................................................................................... 375.6 HK30.., HK40.., HK50.., HK60 DR../DT.. .................................................. 38
6 Design and Operating Notes............................................................................ 396.1 Lubricants and fill quantities...................................................................... 39
7 Important Notes on Selection Tables and Dimension Drawings.................. 437.1 Notes on selection tables.......................................................................... 437.2 Notes on dimension sheets....................................................................... 437.3 Gearmotor dimensions.............................................................................. 44
8 SPIROPLAN® HW.. Gear Units ......................................................................... 468.1 HW.. variants ............................................................................................ 468.2 Selection table HW30 [Nm]....................................................................... 478.3 HW30 [mm] ............................................................................................... 48
9 HS.. Helical-Worm Gear Units .......................................................................... 499.1 HS.. variants ............................................................................................. 499.2 Selection table HW41 [Nm]....................................................................... 509.3 HS41 [mm] ................................................................................................ 53
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Content
10 HK.. Helical-Bevel Gear Units .......................................................................... 5410.1 HK.. variants ............................................................................................. 5410.2 Selection table HK30, HK40, HK50, HK60 [Nm]....................................... 5510.3 HK30 [mm] ................................................................................................ 6210.4 HK40 [mm] ................................................................................................ 6310.5 HK50 [mm] ................................................................................................ 6410.6 HK60 [mm] ................................................................................................ 65
11 Technical Data................................................................................................... 6611.1 AC motors DRS / DRE / DRP ................................................................... 6611.2 SEW brake motor options ......................................................................... 7211.3 MOVIMOT®............................................................................................... 7311.4 MOVI-SWITCH® ....................................................................................... 7511.5 Electrified Monorail System – EMS........................................................... 77
12 Address List ...................................................................................................... 79
Index................................................................................................................... 89
Catalog – Gear Units for Electrifie
d Monorail Systems1The SEW-EURODRIVE group of companiesIntroduction
Gear Units for Electrified Monorail Systems1 Introduction1.1 The SEW-EURODRIVE group of companies1.1.1 Global presence
Driving the world – with innovative drive solutions for all branches and for every applica-tion. Products and systems from SEW-EURODRIVE are used in a multitude of applica-tions – worldwide. Be it in the automotive, building materials, food and beverage ormetal-processing industry – the decision to use drive technology "made by SEW-EURODRIVE" stands for reliability for both functionality and investment.
We are represented in the most important branches of industry all over the world: with12 manufacturing plants, 67 assembly plants in 46 countries and our comprehensiverange of services, which we consider an integrative service that continues our commit-ment to outstanding quality.
1.1.2 Always the right driveThe SEW-EURODRIVE modular concept offers millions of combinations. This wide se-lection enables you to choose the correct drive for all applications, each based on therequired speed and torque range, space available and the ambient conditions. Gearunits and gearmotors offering a unique and finely tuned performance range and the besteconomic prerequisites to face your drive challenges.
The gearmotors are electronically empowered by MOVITRAC® frequency inverters,MOVIDRIVE® inverters and MOVIAXIS® multi-axis servo inverters, a combination thatblends perfectly with the existing SEW-EURODRIVE program. As in the case for me-chanical systems, the development, production and assembly is also carried out com-pletely by SEW-EURODRIVE. In combination with our drive electronics, these drives willprovide the utmost in flexibility.
Products of the servo drive system, such as low backlash servo gear units, compact ser-vomotors or MOVIAXIS® multi-axis servo drives provide precision and dynamics. Fromsingle-axis or multi-axis applications all the way to synchronized process sequences,servo drive systems by SEW-EURODRIVE offer a flexible and customized implementa-tion of your application.
For economical, decentralized installations, SEW-EURODRIVE offers components fromits decentralized drive system, such as MOVIMOT®, the gearmotor with integrated fre-quency inverter or MOVI-SWITCH®, the gearmotor with integrated switching and pro-tection function. SEW-EURODRIVE hybrid cables have been designed specifically toensure cost-effective solutions, independent of the philosophy behind or the size of thesystem. The latest developments from SEW-EURODRIVE: MOVITRANS® system com-ponents for contactless energy transfer, MOVIPRO®, the decentralized drive controland MOVIFIT®, the new decentralized intelligence.
Power, quality and sturdy design combined in one standard product: With high torquelevels, industrial gear units from SEW-EURODRIVE realize major movements. Themodular concept will once again provide optimum adaptation of industrial gear units tomeet a wide range of different applications.
1.1.3 Your ideal partnerIts global presence, extensive product range and broad spectrum of services makeSEW-EURODRIVE the ideal partner for the machinery and plant construction industrywhen it comes to providing drive systems for demanding applications in all branches ofindustries and applications.
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1 oducts and systems from SEW-EURODRIVEtroduction
1.2 Products and systems from SEW-EURODRIVEThe products and systems from SEW-EURODRIVE are divided into four productgroups. These four product groups are:
1. Gearmotors and frequency inverters
2. Servo drive systems
3. Decentralized drive systems
4. Industrial gear units
Products and systems used in several group applications are listed in a separate groupentitled "Products and systems covering several product groups." Consult the followingtables to locate the products and systems included in the respective product group:
1. Gearmotors and frequency inverters
Gear units / gearmotors Motors Frequency inverters
• Helical gear units/helical gearmotors
• Parallel shaft helical gear units/parallel shaft helical gearmotors
• Helical-bevel gear units / Helical-bevel gearmotors
• Helical-worm gear units/helical-worm gearmotors
• SPIROPLAN® right-angle gearmotors
• Drives for electrified monorail systems
• Geared torque motors• Pole-changing gearmotors• Variable speed gear units/
variable speed gearmotors• Aseptic gearmotors• ATEX compliant gear units/
gearmotors• ATEX compliant variable
speed gear units/variable speed gearmotors
• Asynchronous AC motors/AC brakemotors
• Multi-speed AC motors/AC brakemotors
• Energy-efficient motors• Explosion-proof AC motors/
AC brakemotors• Torque motors• Single-phase motors/single-
phase brakemotors• Asynchronous linear motors
• MOVITRAC® frequency inverters
• MOVIDRIVE® inverters• Control, technology and
communication options for inverters
2. Servo drive systems
Servo gear units / servo gear-motors
Servomotors Servo drive inverters / servo inverters
• Low backlash servo planetary gear units/planetary gearmotors
• Low backlash helical-bevel gear units / helical-bevel gearmotors
• R, F, K, S, W gear units/gearmotors
• Explosion-proof servo gear units / servo gearmotors
• Asynchronous servomotors / servo brakemotors
• Synchronous servomotors / servo brakemotors
• Explosion-proof servomotors / servo brakemotors
• Synchronous linear motors
• MOVIDRIVE® servo inverters• MOVIAXIS® multi-axis servo
inverters• Control, technology and
communication options for servo drive inverters and servo inverters
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Catalog – Gear Units for Electrified Monorail Systems
1Products and systems from SEW-EURODRIVEIntroduction
In addition to products and systems, SEW-EURODRIVE offers a comprehensive rangeof services. These are, for example:
• Technical consulting
• Application software
• Seminars and training
• Extensive technical documentation
• International customer service
Visit our homepage at
→ www.sew-eurodrive.comThe website provides comprehensive information and services.
3. Decentralized drive systems
Decentralized drives Communication and installa-tion
Contactless energy transfer
• MOVIMOT® gearmotors with integrated frequency inverter
• MOVIMOT® motors/brakemotors with integrated frequency inverter
• MOVI-SWITCH® gearmotors with integrated switching and protection function
• MOVI-SWITCH® motors/brakemotors with integrated switching and protection function
• Explosion-proof MOVIMOT® and MOVI-SWITCH® gearmotors
• Fieldbus interfaces• Field distributors for
decentralized installation• MOVIFIT® product range
– MOVIFIT®-MC to control MOVIMOT® drives
– MOVIFIT®-SC with integrated electronic motor switch
– MOVIFIT®-FC with integrated frequency inverter
• MOVITRANS® system– Stationary components
for energy supply– Mobile components for
energy consumption– Line cables and
installation material
4. Industrial gear units
• Helical gear units • Bevel-helical gear units• Planetary gear units
Products and systems covering several product groups
• Operator terminals• MOVI-PLC® drive-based control system
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1 ditional documentationtroduction
1.3 Additional documentation1.3.1 Content of this publication
This "Gear Units for Electrified Monorail Systems HW.., HS.., HK.. " catalog provides adetailed description of the following product groups from SEW-EURODRIVE:
• SPIROPLAN® HW30 gear units
• Helical-worm gear units HS41
• Helical-bevel gear units HK30, HK40, HK50, HK60
The descriptions include:
• Product descriptions
• Type overviews
• Project planning information
• Visual representation of mounting positions
• Explanation on the order information
• Combination overviews and technical data
• Dimension sheets
1.3.2 Additional documentationThe following price catalogs and catalogs are available from SEW-EURODRIVE inaddition to this "Gear Units for Electrified Monorail Systems HW.., HS.., HK.." catalog:
• Gearmotors
(R, F, K, and S gearmotors as well as W gearmotors)
• DR gearmotors
(R, F, K and S gear units as well as W gear units in combination with DR motors)
• MOVIMOT® gearmotors
(R, F, K and S gearmotors as well as W gearmotors in combination with MOVIMOT®)
• MOVIMOT® gearmotors with AC motor DRS/DRE/DRP
(R, F, K and S gear units as well as SPIROPLAN® gear units in combination with DRmotors and MOVIMOT®)
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Catalog – Gear Units for Electrified Monorail Systems
1CopyrightIntroduction
These price catalogs and catalogs offer the following information:
• Product descriptions
• Technical data and inverter assignments
• Important information on tables and dimension sheets
• Visual representation of the different types
• Selection tables
• Dimension sheets
• Technical data
• Notes on adapter mounting
1.4 Copyright© 2009 – SEW-EURODRIVE. All rights reserved.
Copyright law prohibits the unauthorized duplication, modification, distribution, and useof this document, in whole or in part.
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2 otesoduct Description of the Gear Units
2 Product Description of the Gear Units2.1 Notes2.1.1 Ambient temperature
Gear units and gearmotors from SEW-EURODRIVE can be operated in a wide ambienttemperature range. The following standard temperature ranges are permitted for fillingthe gear units according to the lubricant table:
The rated data of the gear units and gearmotors specified in the catalog refer to an am-bient temperature of +20 °C.
Gear units and gearmotors from SEW-EURODRIVE can be operated outside the stan-dard temperature range if project planning is adapted to ambient temperatures from aslow as up to -40 °C in the intensive cooling range until up to +60 °C. Project planningmust take special operating conditions into account and adapt the drive to the ambientconditions by selecting suitable lubricants and seals. Project planning is generally rec-ommended for higher ambient temperatures and in particular for helical-worm gearunits. SEW-EURODRIVE will gladly perform this project planning for you.
If the drive is to be operated on a frequency inverter, you must also consider the projectplanning notes of the inverter and take into account the thermal effects of inverter oper-ation.
2.1.2 Installation altitudeDue to the low air density at high installation altitudes, heat dissipation on the surface ofmotors and gear units decreases. The rated data listed in the catalog applies to an in-stallation altitude of maximum 1000 m above sea level. Installation altitudes of morethan 100 m asl must be taken into account for project planning of gear units and gear-motors.
2.1.3 Power and torqueThe power and torque values listed in the catalogs apply to the M1 mounting position.In addition, the gearmotors are assumed to be standard versions with standard lubrica-tion and under normal ambient conditions.
Please note that the motor power shown in the selection tables for gearmotors is subjectto selection. However, the output torque and the desired output speed are essential forthe application and need to be checked.
Gear units Filled with Permitted standard tempera-ture range
HW CLP(SEW-PG) VG460 -20 °C to +40 °C
HS CLP(CC) VG680 0 °C to +40 °C
HK CLP(CC) VG220 -10 °C to +40 °C
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Catalog – Gear Units for Electrified Monorail Systems
2NotesProduct Description of the Gear Units
2.1.4 Speeds
The quoted output speeds of the gearmotors are recommended values. You can calcu-late the rated output speed based on the rated motor speed and the gear unit ratio.Please note that the actual output speed depends on the motor load and the supply sys-tem conditions.
2.1.5 NoiseThe noise levels of all SEW-EURODRIVE gear units, motors and gearmotors are wellwithin the maximum permitted noise levels set forth in the VDI guideline 2159 for gearunits and IEC/EN 60034 for motors.
2.1.6 PaintGear units from SEW-EURODRIVE are painted as follows:
Special paints are available on request.
2.1.7 WeightPlease note that all weights shown in the catalogs exclude the oil fill for the gear unitsand gearmotors. The weights vary according to gear unit design and gear unit size. Thelubricant fill depends on the mounting position selected, which means that in this caseno universally applicable information can be given. Please refer to "Design and operat-ing notes / lubricants and fill quantities" for recommended lubricant fill quantities de-pending on the mounting position. The exact weight is given in the order confirmation.
2.1.8 Air admission and accessibilityThe gearmotors/brakemotors must be mounted on the driven machine in such a waythat both axially and radially there is enough space left for unimpeded air admission, formaintenance work on the brake and, if required, for the MOVIMOT® inverter. Pleasealso refer to the notes in the motor dimension sheets.
2.1.9 SPIROPLAN® right-angle gear unitsSpiroplan® right-angle gearmotors are robust right-angle gear units with Spiroplan®
gearing.
The wear-free gearing and the life-long lubrication facilitate long periods of mainte-nance-free operation.
2.1.10 Direct motor mountingElectrified monorail systems from SEW-EURODRIVE are usually produced for directmotor mounting. These gearmotors make it possible to mount gear units directly to mo-tors from SEW-EURODRIVE without an adapter.
Gear units Paint according to DIN1843
HW.., HS.. and HK.. gear units blue/gray /RAL 7031
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2 rface protectionoduct Description of the Gear Units
2.1.11 Reliable, long service life, and low maintenance
The high reliability of gear units from SEW-EURODRIVE in the system is ensured by theuse of high-strength materials, high-quality anti-friction bearings, long-lived oil seals andsynthetic lubricants.
2.1.12 ClutchThe electrified monorail drives operate with a reliable disengageable clutch. This clutchdecouples the output stage of the gear unit from the output shaft.
2.2 Surface protection2.2.1 General information
SEW-EURODRIVE offers the following optional protective measure for operating gearunits under special environmental conditions.
• Surface protection OS for motors and gear units
2.2.2 Surface protection OSAs an option for standard surface protection, motors and gear units are also availablewith surface protection OS1 to OS3.
Surface protection
Build-up of coats Regular coat thick-ness [μm]
Suitable forVariant 11) Variant 21)
Standard• 1 x dip primer• 1 x one-pack top coat 70
• Normal ambient conditions• Relative humidity below 90%• Max. surface temperature 120 °C• Corrosivity category C12)
OS1• 1 x dip primer• 1 × two-component base
coat• 1 × two-component top coat
• 1 x dip primer• 1 × two-component high-
solid top coat 120 – 180
• Low environmental impact• Relative humidity max. 95%• Surface temperature 120 °C• Corrosivity category C22)
OS2
• 1 x dip primer• 1 × two-component high-
solid base coat• 1 × two-component base
coat• 1 × two-component top coat
• 1 × dip primer• 1 × two-component high-
solid base coat• 1 × two-component high-
solid top coat
160 – 250
• Medium environmental impact• Relative humidity up to 100%• Surface temperature up to max.
120 °C• Corrosivity category C32)
OS3
• 1 x dip primer• 1 × two-component high-
solid base coat• 2 × two-component base
coat• 1 × two-component top coat
• 1 × dip primer• 1 × two-component high-
solid base coat• 1 × two-component base
coat• 1 × two-component high-
solid top coat
210 – 320
• High environmental impact• Relative humidity up to 100%• Surface temperature up to max.
120 °C• Corrosivity category C42)
1) The variant used currently depends on the color of the top coating.2) In accordance with DIN EN ISO 12944-2
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Catalog – Gear Units for Electrified Monorail Systems
2Extended storageProduct Description of the Gear Units
2.3 Extended storage2.3.1 Type
You can also order gear units designed for "extended storage". SEW-EURODRIVE rec-ommends the extended storage type for storage periods longer than 9 months.
In this case, a VCI corrosion inhibitor (volatile corrosion inhibitor) is added to the lubri-cant in these gear units. Please note that this VCI corrosion inhibitor is only effective ina temperature range of -25 °C ... +50 °C. The flange contact surfaces and shaft endsare also treated with an anti-corrosion agent. If not specified otherwise in your order, thegear unit will be supplied with OS1 surface protection. You can order OS2 or OS3 in-stead of OS1.
2.3.2 Storage conditionsObserve the following conditions for extended storage:
Surface protection Suitable for
OS1 Low environmental impact
OS2 Medium environmental impact
OS3 High environmental impact
TIPThe gear units must remain tightly sealed until taken into operation to prevent the VCIcorrosion protection agent from evaporating.
At the factory, the gear units are filled with oil to the appropriate level depending on thespecified mounting position (M1 – M6). Check the oil level before you start operatingthe gear unit for the first time!
Climate zone Packaging1) Storage location2) Storage duration
Temperate (Europe, USA, Canada, China and Russia, excluding tropical zones)
Packed in containers, with desiccant and moisture indi-cator sealed in the plastic wrap.
Under roof, protected against rain and snow, no shock loads.
Up to 3 years with regular checks of the packaging and moisture indicator (rel. humid-ity < 50%).
open
Under roof, enclosed at constant temperature and atmospheric humidity (5 °C < ϑ < 60 °C, < 50% rel-ative humidity).No sudden temperature fluctuations. Controlled ventilation with filter (free from dust and dirt). Pro-tected against aggressive vapors and shocks.
Two years or more given regu-lar inspections. Check for cleanliness and mechanical damage during inspection. Check corrosion protection.
Tropical (Asia, Africa, Central and South America, Australia, New Zea-land excluding tem-perate zones)
Packed in containers, with desiccant and moisture indi-cator sealed in the plastic wrap.Protected against insect damage and mildew by chemical treatment.
Under roof, protected against rain, no shock loads.
Up to 3 years with regular checks of the packaging and moisture indicator (rel. humid-ity < 50%).
open
Under roof, enclosed at constant temperature and atmospheric humidity (5 °C < ϑ < 50 °C, < 50% rel-ative humidity).No sudden temperature fluctuations. Controlled ventilation with filter (free from dust and dirt). Pro-tected against aggressive vapors and shocks. Pro-tected against insect damage.
Two years or more given regu-lar inspections. Check for cleanliness and mechanical damage during inspection. Check corrosion protection.
1) Packaging must be performed by an experienced company using the packaging materials that have been expressly specified for theparticular application.
2) SEW-EURODRIVE recommends to store the gear units according to the mounting position.
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3 riantsverview of Types and Unit Designations
3 Overview of Types and Unit Designations3.1 Variants
The following sections show the unit designations of gear units.
3.1.1 SPIROPLAN® gear units
3.1.2 Helical-worm gear units
HS41
DesignationHW.. Flange-mounted design
1589635339
DesignationHS.. Flange-mounted design
1589631883
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Catalog – Gear Units for Electrified Monorail Systems
3VariantsOverview of Types and Unit Designations
3.1.3 Helical-bevel gear units
DesignationHK.. Flange-mounted design
1589513099
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3 nit designationverview of Types and Unit Designations
3.2 Unit designation3.2.1 Example:
A helical-bevel gear unit can have the following unit designation:
3.3 Nameplate3.3.1 Example: Nameplate for a helical-worm gear unit
The following figure shows an example of a nameplate for HS helical-worm gear units:
1188477451
H K 40 DV 100M4 / BMG4 / TF
Motor option: TF thermistor sensor
Motor option: brake
Motor size and number of poles
Motor seriesDR, DT, DV
Gear unit size
Gear unit typeW = SPIROPLAN® gear unitS = Helical-worm gear unitK = Helical-bevel gear unit
Electrified monorail drive
1370263435
i = Gear unit reduction ratioIM = Mounting positionIP.. = Degree of protectionna [rpm] = Output speedMa [Nm] = Output torque
na r/min
Ma max Nm
064 154 3 1
Made in Germany
kg
IM
IP
i
MR Nm
MRS Nm
HS 41
01.1240523809.00001.08
137
1380/16
M3A
84
13
CLP 680 Miner. Öl /0,8 l
65
76646 Bruchsal/Germany
UO
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Catalog – Gear Units for Electrified Monorail Systems
3Overview of electrified monorail gear unitsOverview of Types and Unit Designations
3.4 Overview of electrified monorail gear unitsFeatures of electrified monorail gear units:
• Smooth running for operation without vibration
• Compact for space-saving installations
• Designed with positive shaft-hub connection
• Can be ordered with integrated MOVIMOT® inverter as an option
• MOVI-SWITCH® gearmotors with integrated switching and protection function canbe ordered as an option
The following table provides an overview of electrified monorail systems:
Gear unit type
Max. con-tinuous torque
Permitted wheel load
Gear ratio range Force applica-
tion at X1)
1) X = Carrying wheel center (ML)
Shaft d x l Complies with VDI guideline 3643 (C1 standard)
Mamax [Nm]
[N] i [mm] [mm]
SPIROPLAN® gear units: (details from (see page 46)
HW30 70 5600 8.2 – 75 1320 x 3525 x 35
x2)
2) With DR80 motors, the C1 standard only applies for the combination with the small terminal box.
Helical-worm gear units (details from (see page 50)
HS41 185 10000 7.28 – 201 13 25 x 35 x2)
Helical-bevel gear units: (details from (see page 54)
HK30 200 10000 13.1 – 106.38 13 25 x 35 –
HK40400 18500 12.2 – 131.87
183)
284)
3) Value is valid for shaft diameter of 30 x 60.4) Value is valid for shaft diameter of 35 x 70.
30 x 6035 x 70
–
HK50 600 25000 13.25 – 145.14 28 45 x 90 –
HK60 820 40000 13.22 – 144.79 32 55 x 110 –
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4 etermining the application dataoject Planning Information
4 Project Planning Information Project planning has to be carried out for all gear units. The data specified in this catalogonly apply to gear units with proper project planning. Project planning is particularly im-portant for gear units with increased ambient temperatures, for helical-worm gear units,SPIROPLAN® gear units, and self-locking helical-worm gear units.
SEW-EURODRIVE will gladly perform this project planning for you.
4.1 Determining the application dataIt is necessary to have data on the machine to be driven (mass, speed, setting range,etc.) to project the drive correctly.
These data help determine the required power, torque and speed. Refer to the SEWpublication "Drive Engineering - Practical Implementation / Drive Planning" or the SEWproject planning tool SEW Workbench for assistance.
4.1.1 Examples for trolleysThe type of trolley is mainly important for calculation of the overhung load at the inputend. The center of gravity for the load is usually at A/2. Please indicate any deviatingload distribution in your order. Values A and B are necessary to calculate the shifting ofthe load when starting, braking, and in the ascending sections.
Trolley principle 1:
• 1 carrying wheel, 1 driven wheel
1721956875
S Center of gravity of the load Driven carrying wheel
B Value B, vertical distance from the center of the carrying wheel to the center of gravity
S B
V
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Catalog – Gear Units for Electrified Monorail Systems
4Determining the application dataProject Planning Information
Trolley principle 2:
Trolley principle 3
• 4 carrying wheels; 2 of them are driven wheels
If the application requires another arrangement of carrying wheels than depicted in theexamples, please contact SEW-EURODRIVE.
• 2 carrying wheels; 1 of them driven at the front
• 2 carrying wheels; 1 of them driven at the rear
B
A
S
v
B
A
S
v
CC
1188484747
S Center of gravity of the load Driven carrying wheel
A Value A, distance of carrying wheels Non-driven carrying wheel
B Value B, vertical distance from the center of the carrying wheel to the center of gravity
C Value C, horizontal distance from the center of the carrying wheel to the center of gravity
1188702859
S Center of gravity of the load Driven carrying wheel
A Value A, distance of carrying wheels Non-driven carrying wheel
B Value B, vertical distance from the center of the carrying wheel to the center of gravity
C1, C2
Values C, horizontal distance from the center of the carrying wheel to the center of gravity
A
B
S
v
C2C1
Catalog – Gear Units for Electrified Monorail Systems
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4 etermining the application dataoject Planning Information
4.1.2 Questionnaire - Required application data
The questionnaire is also available in the internet at www.sew-eurodrive.com. Please fillin this questionnaire and send it to the SEW branch near you.
Request form for electrified monorail drive with request for:
Curve travel needs to be closely analyzed with two or more driving wheelsbecause there can be different output speeds particularly with small curve radii.
Customer, company: .....................................................................................................
Contact person: .............................................................................................................
Phone/Fax: ....................................................................................................................
Email: .............................................................................................................................
Street: ............................................................................................................................
Zip code: .........................................................................................................................
Place, date: ....................................................................................................................
Return call Project planning of drive Review
Design: • Trolley principle
(1, 2 or 3)...............................................................
• Distances A: ............................................................... [mm]B: ............................................................... [mm]C1: ............................................................... [mm]C2: ............................................................... [mm]
• Wheel base ............................................................... [mm]• Number of drives ...............................................................
Operating conditions:• Degree of protection IP ...............................................................• Installation altitude ca. H ............................................................... [m]• Average ambient
temperatureTAmb ............................................................... [°C]
• Maximum ambient temperature
TAmb-max
............................................................... [°C]
• Mains voltage VN ............................................................... [VAC]• Mains frequency fN ............................................................... [Hz]• Country-specific
regulation(s)...............................................................
DPr
Catalog – Gear Units for Electrified Monorail Systems
4Determining the application dataProject Planning Information
Drive selection data:• Vehicle weight m0 ............................................................... [kg]• Weight of additional load mL ............................................................... [kg]• Wheel load of the drive
wheel on the track FR ............................................................... [N]
• Distance between force application point and shaft shoulder
X ............................................................... [mm]
• Carrying wheel diameter D ............................................................... [mm]• Material of the carrying
wheel...............................................................
• Curve radius (min.) R ............................................................... [mm]• Length of the entire
track, horizontal sm ............................................................... [m]
• Travelling speed vmax ............................................................... [m/min]• Cyclic duration factor at
vmax
cdf ............................................................... [%]
• Travelling speed vmin ............................................................... [m/min]• Cyclic duration factor at
vmin
cdf ............................................................... [%]
• Acceleration aA ............................................................... [m/s2]• Deceleration aV ............................................................... [m/s2]• Emergency stop
deceleration aemer-gencystop
............................................................... [m/s2]
• Number of starts per circulation
Z ...............................................................
• Max. permitted accelera-tion of mechan. brake
aB ............................................................... [m/s2]
• Stopping accuracy sx ............................................................... [± mm]• Drive is moved1)
1) If a drive is moved or positioned using an external device, please contact SEW-EURODRIVE.
yesno
Inclined tracks:• Inclination α ............................................................... [°]• Length of inclination SS ............................................................... [m]• Travelling speed v ............................................................... [m/min]• Cyclic duration factor cdf ............................................................... [%]• Acceleration aAS ............................................................... [m/s2]• Deceleration aVS ............................................................... [m/2]• Number of starts Z ...............................................................
Catalog – Gear Units for Electrified Monorail Systems
2122
4 lecting the proper driveoject Planning Information
4.2 Selecting the proper driveThe appropriate drive can be selected once the power and speed of the drive have beencalculated and with regard to mechanical requirements.
Tracks with gradient:• Gradient α ............................................................... [°]• Length of gradient Sa ............................................................... [m]• Travelling speed v ............................................................... [m/min]• Cyclic duration factor cdf ............................................................... [%]• Acceleration aAG ............................................................... [m/s2]• Deceleration aVG ............................................................... [m/s2]• Number of starts Z ...............................................................
Drive design:• Mechanical brake with without• Manual brake release with without• clutch with without• Engaging/disengaging
under loadyes no
• Output shaft hollow shaft solid shaft• Key with without• Dimensions d x l ........................................................................... [mm]• Mounting position
(M1 to M6)...........................................................................
• Length of clutch lever (see page 32)
........................................................................... [°]
• Terminal box position ........................................................................... [°]• Cable entry on the terminal
box...........................................................................
• Coating (standard RAL 7031)
Standard Special coating:
.....................................
SePr
Catalog – Gear Units for Electrified Monorail Systems
4Project planning informationProject Planning Information
4.3 Project planning information 4.3.1 Efficiency of gear unitsGeneral information
The efficiency of gear units is mainly determined by the gearing and bearing friction.Keep in mind that the starting efficiency of a gear unit is always less than its efficiencyat operating speed. This factor is especially pronounced in the case of helical-worm andSpiroplan® right-angle gearmotors.
HK gear units The efficiency of helical-bevel gear units is up to 96% depending on the number of gearstages.
HS and HW gear units
The gearing in helical-worm and Spiroplan® gear units produces a high proportion ofsliding friction. That is the reason why these gear units have higher gearing losses andlower efficiencies than HK gear units.
The efficiency depends on the following factors:
• Gear ratio of the helical-worm or Spiroplan® stage
• Input speed
• Gear unit temperature
Helical-worm gear units from SEW-EURODRIVE are helical gear/worm combinationsthat are significantly more efficient than plain worm gear units.
The efficiency may reach η < 0.5 if the helical-worm gear stage has a very high gearratio.
Self-locking Retrodriving torques on helical-worm or Spiroplan® gear units produce an efficiency ofη’ = 2 - 1/η, which is significantly less favorable than the forward efficiency η. The helical-worm or Spiroplan® gear unit is self-locking if the forward efficiency η ≤ 0.5. SomeSpiroplan® gear units are dynamically self-locking. Contact SEW-EURODRIVE if youwish to make technical use of the braking effect of self-locking characteristics.
Catalog – Gear Units for Electrified Monorail Systems
2324
4 oject planning informationoject Planning Information
Run-in phase The tooth flanks of new helical-worm and Spiroplan® gear units are not yet completelysmooth. This makes for a greater friction angle and less efficiency during the run-inphase than during later operation. This effect intensifies with increasing gear unit ratio.Subtract the following values from the listed efficiency during the running-in phase:
The run-in phase usually lasts 48 hours. Helical-worm and Spiroplan® gear unitsachieve their listed rated efficiency values when:
• the gear unit has been completely run-in,
• the gear unit has reached nominal operating temperature,
• the recommended lubricant has been filled in and
• the gear unit is operating in the rated load range.
Churning losses With certain gear unit mounting positions (see page 30), the first stage is completely im-mersed in the lubricant. When the circumferential velocity of the input stage is high, con-siderable churning losses occur in larger gear units that must be taken into account.Contact SEW-EURODRIVE if you wish to use gear units of this type.
To reduce churning losses to a minimum, use gear units in M1 mounting position.
4.3.2 Axial and overhung loadsDetermining over-hung load
An important factor for determining the resulting overhung load is the type of transmis-sion element mounted to the shaft end. The following transmission element factors fZhave to be considered for various transmission elements.
Helical-worm gear units SPIROPLAN® gear units
i range η reduction i range η reduction
1-start ca. 50 ... 280 ca. 12 % ca. 40 ... 75 ca. 15 %
2-start ca. 20 ... 75 ca. 6 % ca. 20 ... 30 ca. 10 %
3-start ca. 20 ... 90 ca. 3 % ca. 15 ca. 8 %
4-start – – ca. 10 ca. 8 %
5-start ca. 6 ... 25 ca. 3 % ca. 8 ca. 5 %
6-start ca. 7 ... 25 ca. 2 % – –
Transmission element Transmission element fac-tor fZ
Comments
Gears 1.15 < 17 teeth
Chain sprockets 1.40 < 13 teeth
Chain sprockets 1.25 < 20 teeth
Narrow V-belt pulleys 1.75 Influence of the pre-tensioning force
Flat belt pulleys 2.50 Influence of the pre-tensioning force
Toothed belt pulleys 2.00 - 2.50 Influence of the pre-tensioning force
Gear rack pinion, prestressed 2.00 Influence of the pre-tensioning force
PrPr
Catalog – Gear Units for Electrified Monorail Systems
4Project planning informationProject Planning Information
Permitted over-hung load
The basis for determining the permitted overhung loads is the computation of the ratedbearing service life L10h of the anti-friction bearings (according to ISO 281).
For special operating conditions, the permitted overhung loads can be determined withregard to the modified service life Lna on request.
Higher permitted overhung loads
Exactly considering the force application angle α and the direction of rotation makes itpossible to achieve a higher overhung load than listed in the selection tables.
Furthermore, higher output shaft loads are permitted if heavy duty bearings are in-stalled, especially with HK gear units.
Contact SEW-EURODRIVE in such cases.
Definition of force application
Force application X is defined as shown in the following figure:
Refer to the overview table (see page 17) for values of force application X depending onthe gear unit.
TIPThe values refer to force applied < L/2. The values for the force application angleα and direction of rotation are based on the most unfavorable conditions.
1188479883
FR Wheel loadα Force application angle ML Carrying wheel center
0°
270°
F
α
R
90°
180°
ML
X
Catalog – Gear Units for Electrified Monorail Systems
2526
4 oject planning informationoject Planning Information
4.3.3 Determining the service factor
The effect of the trolley on the gear unit is taken into account to a sufficient level of ac-curacy using the service factor fB. The service factor is determined according to the dailyoperating time and the starting frequency [1]. Three load classifications are taken intoaccount depending on the mass acceleration factor. You can read off the service factorapplicable to your application in the following figure. The service factor determined fromthis diagram must be smaller than or equal to the service factor according to the selec-tion tables.
Load classification Three load classifications are distinguished:
TIPThe diagram showing the operating factors only applies to drives with mains operation.
Contact SEW-EURODRIVE for differing operating conditions.
B
[1]
1188494475
* Daily operating time in hours/day[1] Starting frequency Z in 1/h:
The cycles include all starting and braking procedures as well as changeovers from low to high speed and vice versa.
(I) Uniform, permitted mass acceleration factor ≤ 0.2(II) Non-uniform, permitted mass acceleration factor ≤ 3(III) Heavy shock load, permitted mass acceleration factor ≤ 10
PrPr
Catalog – Gear Units for Electrified Monorail Systems
4Project planning informationProject Planning Information
Mass acceleration factor
The mass acceleration factor is calculated as follows:
"All external mass moments of inertia" are the mass moments of inertia of the driven ma-chine and the gear unit, scaled down to the motor speed. The calculation for scalingdown to motor speed is performed using the following formula:
"Mass moment of inertia at the motor end" is the mass moment of inertia of the motorand, if installed, the brake and the flywheel fan (Z fan).
Service factors fB > 2.0 may occur with large mass acceleration factors (> 10), high lev-els of backlash in the transmission elements or large overhung loads. Contact SEW-EURODRIVE in such cases.
4.3.4 Service factor: SEW fBThe method for determining the maximum permitted continuous torque Ma max andusing this value to derive the service factor fB = Ma max/Ma is not defined in a standardand varies greatly from manufacturer to manufacturer. With their SEW service factor fB= 1, SEW gear units in any case afford an extremely high level of safety and reliabilityin the fatigue strength range (exception: wearing of the worm wheel in helical-worm gearunits). The SEW service factor may differ from specifications of other gear unit manu-facturers. If you are in doubt, contact SEW-EURODRIVE for more detailed informationon your specific application.
Example Mass acceleration factor 2.5 (load classification II), 14 hours of daily operation (read at16 h/d) and 300 cycle times/hour result in the service factor fB = 1.43. According to theselection tables, the selected gearmotor must then have an SEW fB value = 1.43 orgreater.
JXJnnM
= Mass moment of inertia scaled down to the motor shaft= Mass moment of inertia with reference to the output speed of the gear unit= Output speed of the gear unit= Motor speed
Mass acceleration factor = all external mass moments of inertia
mass moment of inertia at the motor end
J = J xX ( )nnM
2
Catalog – Gear Units for Electrified Monorail Systems
2728
4 oject planning informationoject Planning Information
4.3.5 HS.. helical-worm and SPIROPLAN® HW.. gear units
With HS.. helical-worm gear units and SPIROPLAN® HW.. gear units, two more servicefactors have to be taken into account in addition to the service factor fB shown in the pre-vious figure. These are:
• fB1 = Service factor from ambient temperature
• fB2 = Service factor from cyclic duration factor
The additional service factors fB1 and fB2 can be determined by referring to the followingdiagrams. For fB1, the load classification is taken into account in the same way as for fB.
The total service factor for helical-worm gear units is calculated as follows:
fBtot = fB x fB1 x fB2
Example The gearmotor with the service factor fB = 1.43 in the previous example is to be a helical-worm gearmotor.
Ambient temperature ϑ = 25 °C → fB1 = 1.05 (read off at load classification II)
Time under load = 30 min/h → cdf = 50 % → fB2 = 1.02
The total service factor is fBtot = 1.43 x 1.05 x 1.02 = 1.53
According to the selection tables, the selected helical-worm gearmotor must have anSEW fB value of 1.5 or greater.
1188450699
fB2
-20 0-10 20 40 6020 8030 100 %ED40 50°C
fB1
1.0 0.6
1.2 0.8
1.4 1.0
1.6
1.8
(III)
(II)
(I)
TIPThe diagram with the operating factors only applies to drives with mains operation.
If operating conditions differ, for example if temperatures are below -20 °C (see fB1),contact SEW-EURODRIVE.
cdf (%) =Time under load in min/h
60 x 100
PrPr
Catalog – Gear Units for Electrified Monorail Systems
4Additional documentationProject Planning Information
4.4 Additional documentationIn addition to the information in this catalog, SEW-EURODRIVE offers extensive docu-mentation covering the entire topic of electrical drive engineering. These are mainly thepublications in the "Drive Engineering - Practical Implementation" series as well as themanuals and catalogs for electronically controlled drives.
You will find additional links to a wide selection of our documentation in many languagesfor download on the SEW-EURODRIVE homepage (http://www.sew-eurodrive.com).The list below includes other documents that are of interest in terms of project planning.You can order these publications from SEW-EURODRIVE.
4.4.1 Technical data for motors and gear unitsThe following price catalogs and catalogs are available from SEW-EURODRIVE inaddition to this "Gear Units for Electrified Monorail Systems HW.., HS.., HK.." catalog:
• AC motors
• Gear unit catalog
• MOVIMOT®
4.4.2 Drive Engineering – Practical Implementation
• Project Planning for Drives
Catalog – Gear Units for Electrified Monorail Systems
2930
5 eneral information on mounting positionsounting Positions of Gear Units
5 Mounting Positions of Gear Units5.1 General information on mounting positions
In the case of right-angle gear units for electrified monorail systems, SEW-EURODRIVEdistinguishes between four mounting positions M1 – M4.
Mounting positions M5 and M6 are additionally available for electrified monorail drivesHW30, and mounting position M5 is available for electrified monorail drive HS41.
The figure below shows the position of the electrified monorail drive for mounting posi-tions M1 – M6:
1503091851
M1
M4
M3
M6
M5M2
TIPPlease contact SEW customer service if you wish to change the mounting positions ofHS41 helical-worm gear units to an M2 or M3 mounting position.
GM
Catalog – Gear Units for Electrified Monorail Systems
5Order informationMounting Positions of Gear Units
5.2 Order information
5.2.1 Direction of rotation of the output shaft
5.2.2 Position of the output shaft and output flange Only output shaft position A is available for electrified monorail drives HW30 and HS41.Output shaft positions A or B are possible for HK30, HK40, HK50 and HK60 electrifiedmonorail drives.
The following figure shows the position of the output shaft:
TIPThe following order information is required for HW, HS, and HK gear units in additionto the mounting position to exactly determine the design of the drive.
1592853643
As viewed at the output shaft:Clockwise (CW) = Rotating clockwiseCounterclockwise (CCW) = Rotating counterclockwise
A
B
CCW
CW
HW30 HS41 HK30 HK40 HK50 HK60
Output shaft position A X X X X X X
Output shaft position B – – X X X X
1642876939
A
B
Catalog – Gear Units for Electrified Monorail Systems
3132
5 rder informationounting Positions of Gear Units
5.2.3 Position of the operating lever
Position according to VDI guideline 3643
The position of the operating lever or the actuator travel correspond to VDI guideline3643 for electrified monorail gear units HW30 and HS41 (heavy load range).
The figure below shows the position of the operating lever attached to the front:
NOTICEDestruction of the clutch.
Possible damage to the unit.• Engage the clutch at low output speeds when using pole-changing motors and
motors controlled by a frequency inverter.• Disengage the clutch of electrified monorail systems for heavy loads only without
load and not under strain.
1661840779
Clutch disengagedClutch engaged
38°
5°
OM
Catalog – Gear Units for Electrified Monorail Systems
5Order informationMounting Positions of Gear Units
Position with heavy load gear units
The possible operating lever positions for electrified monorail drives HK30, HK40, KH50,and HK60 as viewed onto the sealing flange are 0° and 180°.
In mounting position M1, the operating lever is positioned at 180° as standard (see figurebelow). HK40 can additionally be switched in 90° and 270°. The position can be limitedusing the setscrew [1] for gear units HK30, HK50 and HK60.
The following figure shows the position of the operating lever when mounted at the side:
1661843211
[1] Mounting position dependent setscrew for limiting the operating lever in downward directionClutch disengagedClutch engaged
270°
180°
[1]
90°
[1]
0°
Catalog – Gear Units for Electrified Monorail Systems
3334
5 rder informationounting Positions of Gear Units
5.2.4 Position of motor terminal box and cable entry
The position of the motor terminal box has so far been specified with 0°, 90°, 180° or270° as viewed onto the fan guard = B-end (see figure below). A change in the productstandard EN 60034 specifies that the following designations will have to be used for ter-minal box positions in the future:
• As viewed onto the output shaft = A-end
• Designation as R (right), B (bottom), L (left) and T (top)
This new designation applies to foot-mounted motors without a gear unit in mounting po-sition B3 (= M1). For gearmotors, the previous designation remains the same. The fol-lowing figure shows both designations. If the mounting position of the motor changes,R, B, L and T are rotated accordingly. In motor mounting position B8 (= M3), T is at thebottom.
The position of the cable entry can be selected as well. The possibilities are "X" (= stan-dard position), "1", "2" or "3" (see figure below).
Unless other information is given regarding the terminal box, the 0° type (R) with "X"cable entry will be supplied. SEW-EURODRIVE recommends selecting cable entry "2"with mounting position M3.
1188470155
270°
90°
180°0°
T
B X
2
X
31LR
X
X
0° (R)
2
X
3 1
0° (L)
TIP• When the terminal box is in the 90° (B) position, check to see if the gearmotor
has to be supported.• Only cable entries "X" and "2" are possible with the DR63 motor. Exception:
Cable entry "3" is also possible for DR63 with IS plug connector.• The following cable entries are possible with DRS71..BMG motors with gear unit
flange diameters of 160 mm and 200 mm:
Terminal box position 0° (R) 90° (B) 180° (L) 270° (T)
Possible cable entries "X", "1", "3" "X", "1", "3" "1", "2", "3" "X", "1", "3"
OM
Catalog – Gear Units for Electrified Monorail Systems
5Key to the mounting position sheetsMounting Positions of Gear Units
5.3 Key to the mounting position sheets5.3.1 Symbols used
The following table shows the symbols used in the mounting position sheets and theirmeaning:
Symbol Meaning
Breather valve
Oil level plug
Oil drain plug
TIPNotes on the shafts displayed in the mounting position sheets! Note the following information regarding the way in which shafts are depicted in themounting position sheets:• For gear units with solid shaft: The depicted shaft and flange are always on the
A-end.
TIPSPIROPLAN® gear units in M4 are not dependent on the mounting position. However,mounting positions M1 to M6 are also shown for Spiroplan® gear units to assist you inworking with this documentation.
TIPNotes on the displayed motors. Motors are only represented symbolically in the mounting position sheets.
Catalog – Gear Units for Electrified Monorail Systems
3536
5 W30 DR../DT..ounting Positions of Gear Units
5.4 HW30 DR../DT..
HM
Catalog – Gear Units for Electrified Monorail Systems
5HS41 DR../DT..Mounting Positions of Gear Units
5.5 HS41 DR../DT..
Catalog – Gear Units for Electrified Monorail Systems
3738
5 K30.., HK40.., HK50.., HK60 DR../DT..ounting Positions of Gear Units
5.6 HK30.., HK40.., HK50.., HK60 DR../DT..
HM
Catalog – Gear Units for Electrified Monorail Systems
6Lubricants and fill quantitiesDesign and Operating Notes
6 Design and Operating Notes6.1 Lubricants and fill quantities
Unless a special arrangement is made, SEW-EURODRIVE supplies the drives with alubricant fill adapted for the specific gear unit and mounting position. The decisive factoris the mounting position M1 – M6 specified when ordering the drive. You must adapt thelubricant fill in case of any subsequent changes made to the mounting position (see"Lubricant fill quantities").
6.1.1 Lubricant tableThe lubricant table on the following page shows the permitted lubricants for SEW-EURODRIVE gear units. Observe the following legend with regards to the lubricanttable.
Key to the lubricant table
Abbreviations, meaning of shading and notes:
CLP = Mineral oilCLP PG = Polyglycol (W gear units, conforms to USDA-H1)CLP HC = Synthetic hydrocarbonsE = Ester oil (water hazard class 1 (German regulation))HCE = Synthetic hydrocarbons + ester oil (USDA - H1 certification)HLP = Hydraulic oil
= Synthetic lubricant (= synthetic-based anti-friction bearing grease)= Mineral lubricant (= mineral-based anti-friction bearing grease)
1) Helical-worm gear units with PG oil: Please coordinate with SEW2) Special lubricant for Spiroplan® gear units only3) Recommendation: Select SEW fB ≥ 1.24) Pay attention to critical starting behavior at low temperatures!5) Low-viscosity grease6) Ambient temperature
Lubricant for the food industry (food grade oil)
Biodegradable oil (lubricant for agriculture, forestry, and fisheries)OilOil
Catalog – Gear Units for Electrified Monorail Systems
3940
6 bricants and fill quantitiesesign and Operating Notes
Rolling bearing greases
The rolling bearings in gear units and motors are given a factory-fill with the greaseslisted below. SEW-EURODRIVE recommends regreasing anti-friction bearings with agrease fill at the same time as changing the oil.
Ambient temperature Manufacturer TypeGear unit rolling bearings -40 °C ... +80 °C Fuchs Renolit CX-TOM 15
-40°C ... +40°C Castrol Obeen FS 2
-20°C ... +40°C Aral Aralub BAB EP2OilOil
TIPThe following grease quantities are required:• For fast-running bearings (gear unit input end): Fill the cavities between the rolling
elements one-third full with grease.• For slow-running bearings (gear unit input side): Fill the cavities between the rolling
elements two-thirds full with grease.
LuD
Catalog – Gear Units for Electrified Monorail Systems
6Lubricants and fill quantitiesDesign and Operating Notes
Lubricant table
9007199273785995
Oil
Oil
Oil
VG
22
0B
P E
ne
rgo
l
GR
-XP
22
0
VG
22
0B
P E
ne
rsy
n
SG
-XP
22
0
VG
22
0
VG
15
0
VG
15
0
VG
10
0
VG
15
0
VG
10
0
SA
E 7
5W
90
(~V
G 1
00
)
VG
22
VG
15
VG
68
-46
VG
32
BP
En
erg
ol
GR
-XP
10
0
VG
32
VG
68
BP
En
erg
ol
HL
P-H
M 1
5
VG
68
0B
P E
ne
rgo
l
GR
-XP
68
0
VG
68
0B
P E
ne
rsy
n
SG
-XP
68
0
BP
En
ers
yn
SG
-XP
22
0
VG
46
0
VG
15
0
BP
En
erg
ol
GR
-XP
10
0
BP
En
erg
rea
se
LS
-EP
00
VG
22
0
VG
32
VG
46
0
VG
46
0
VG
46
0
VG
46
0
VG
68
VG
22
0
00
00
0 -
0
0+1
00+5
0 +4
0
+8
0
+8
0
+4
0
+4
0
+4
0
+4
0
+4
0+6
0
+6
0
-20
-20
+4
0-1
5
-20
+4
0-2
0
-30
4)
4)
6)
4)
4)
4)
4)
4)
4)
2)
3)
2)
1)
1)
4)
4)
5)
-40
-40-2
0
-25
-40
-40
-40
+8
0
+1
0
+1
0
+2
0
-25
+2
5
+1
0
+2
0
-40
+2
0
-25
0
0
0
-40
0
-40
+2
5
-25
-20
-30
-40
-40
+1
0
+1
0
-20
-10
-50
Sta
ndar
d
DIN
(IS
O)
ISO
,NL
GI
CL
P(C
C)
CL
P P
G
CL
P (
CC
)
CL
P (
CC
)
CL
P H
C
CL
P H
C
HL
P (
HM
)
HL
P (
HM
)
CL
P (
CC
)
CL
P P
G
01 805 12 92
CL
P H
C
CL
P H
C
CL
P H
C
CL
P H
C
CL
P P
G
CL
P H
C
SE
W P
G
AP
I G
L5
H1
PG
DIN
51
81
8
ECL
PH
C
NS
F H
1
R..
.
K..
.(H
K..
.)
F..
.
S..
.(H
S..
.)
R..
.,K
...(
HK
...)
,
F...,S
...(
HS
...)
R3
2
R3
02
W...(
HW
...)
Re
no
lin
CL
P 2
20
Re
no
lin
PG
22
0
Alp
ha
SP
22
0
Op
tig
ea
r B
M 2
20
Alp
ha
SP
68
0
Op
tig
ea
r B
M 6
80
Op
tifl
ex
A 6
80
Op
tig
ear
Syn
thet
ic X
460
Op
tig
ear
Syn
thet
ic X
150
Hysp
in A
WS
32
Op
tig
ea
r 3
2
Hysp
in
AW
S 2
2
Alp
ha S
P/1
00/1
50
Op
tig
ear
BM
100
Alp
ha S
P/1
00/1
50
Op
tig
ear
BM
100
Alp
hasyn
PG
220
Op
tifl
ex A
220
Alp
hasyn
PG
220
Op
tifl
ex A
220
Alp
hasyn
T32
Op
tilieb
HY
32
Alp
hasyn
T32
Alp
ha
sy
n T
22
0
Op
tig
ea
r S
yn
the
tic
X 2
20
Alp
ha
sy
n T
15
0
Op
tig
ea
r S
yn
the
tic
X 1
50
Me
rop
a 2
20
Ca
rte
r E
P 2
20
Ca
rte
r S
Y 2
20
Ca
rte
r S
Y 2
20
Ma
rso
n S
Y 0
0
Ca
rte
r S
H 1
50
Ca
rte
r S
H 1
50
Ca
rte
r E
P 1
00
Ca
rte
r E
P 1
00
Mu
ltis
EP
00
Da
cn
is S
H 3
2
Da
cn
is S
H 3
2
Eq
uiv
is Z
S 1
5
Eq
uiv
is Z
S 4
6
Ca
rte
r E
P 6
80
Tri
bo
l
11
00
/22
0
Sy
nlu
be
CL
P 2
20
Tri
bo
l
80
0/2
20
Re
no
lin
Un
isy
n
CL
P 2
20
Re
no
lin
Un
isy
n
CL
P 1
50
Re
no
lin
Un
isy
n
CL
P 6
8
Re
no
lin
Un
isy
n
CL
P 4
60
Re
no
lin
Un
isy
n
CL
P 1
50
Re
no
lin
Un
isy
n
CL
P 6
8
Re
no
lin
Un
isy
n
OL
32
Re
no
lin
Un
isy
n
OL
32
Pin
na
cle
EP
22
0
Pin
na
cle
EP
15
0
Pin
na
cle
EP
46
0
Pin
na
cle
EP
15
0
Ra
nd
o E
P
As
hle
ss
46
Ce
tus
PA
O 4
6
Ce
tus
PA
O 4
6
Tri
bo
l
15
10
/22
0
Re
no
lin
CL
P 1
50
Re
no
lin
MR
31
0
Re
no
lin
PG
68
0
Re
no
lin
PG
22
0
Ge
raly
n
SF
46
0
Pla
nto
ge
ar
46
0 S
Me
rop
a 1
50
Tri
bo
l
11
00
/10
0
Re
no
lin
B 4
6 H
VI
Tri
bo
l
11
00
/68
Ra
nd
o
HD
Z 1
5
Re
no
lin
SE
W 6
80
Me
rop
a 6
80
Tri
bo
l
11
00
/68
0
Sy
nlu
be
CL
P 2
20
Sy
nlu
be
CL
P 6
80
Mu
ltif
ak
68
33
EP
00
Mu
ltif
ak
EP
00
0
Tri
bo
l
80
0/6
80
Re
no
lin
CL
P 1
50
Re
no
lin
SF
7 -
04
1
Me
rop
a 1
50
Tri
bo
l
11
00
/10
0
Tri
bo
l
80
0/2
20
Tri
bo
l B
io T
op
1418/4
60
Op
tile
b
GT
460
Op
tile
b
GT
220
Op
tile
b
HY
68
CL
S G
reas
e
Lo
ng
tim
e P
D 0
0
Sp
he
ero
l
EP
L 0
Sh
ell
Om
ala
22
0
Sh
ell
Tiv
ela
S 2
20
Sh
ell
Om
ala
HD
22
0
Sh
ell
Om
ala
HD
15
0
Sh
ell
Om
ala
10
0
Sh
ell
Te
llu
s
T 3
2
Sh
ell
Te
llu
s
T 1
5
Sh
ell
Om
ala
68
0
Sh
ell
Tiv
ela
S 6
80
Sh
ell
Tiv
ela
S 2
20
Sh
ell
Om
ala
HD
46
0
Sh
ell
Om
ala
HD
15
0
Sh
ell
Om
ala
10
0
Sh
ell
Ca
ss
ida
Flu
id G
L 4
60
Sh
ell
Ca
ss
ida
Flu
id H
F 6
8
Sh
ell
Ca
ss
ida
Flu
id G
L 2
20
Sh
ell
Tiv
ela
GL
00
Sh
ell
Alv
an
ia
GL
00
Ara
l D
eg
ol
BG
22
0
Ara
l D
eg
ol
GS
22
0
Ara
l D
eg
ol
PA
S 2
20
Ara
l D
eg
ol
BG
10
0
Ara
l D
eg
ol
BG
46
Ara
l D
eg
ol
BG
68
0
Ara
l D
eg
ol
BG
10
0
Ara
l D
eg
ol
GS
22
0
Ara
l D
eg
ol
BA
B 4
60
Ara
lub
MF
L 0
0
Klü
be
roil
GE
M 1
-22
0 N
Klü
be
rsy
nth
GH
6-2
20
Klü
be
rsy
nth
GE
M 4
-22
0 N
Klü
be
rsy
nth
GE
M
4-1
50
N
Klü
be
roil
GE
M 1
-15
0 N
Klü
be
roil
GE
M 1
-68
N
Klü
be
r-S
um
mit
Hy
Sy
n F
G-3
2
Klü
be
r-S
um
mit
Hy
Sy
n F
G-3
2
Iso
fle
x
MT
30
RO
T
Klü
be
roil
GE
M 1
-68
0 N
Klü
be
rsy
nth
GH
6-6
80
Klü
be
rsy
nth
GE
M 4
-46
0 N
Klü
be
rsy
nth
GE
M 4
-15
0 N
Klü
be
roil
GE
M 1
-15
0 N
Klü
be
rsy
nth
GH
6-2
20
Klü
be
rsy
nth
GE
46
-12
00
Klü
ber
SE
W
HT-4
60-5
Klü
be
rsy
nth
UH
1 6
-46
0
Klü
be
roil
4U
H1
-46
0 N
Klü
be
roil
4U
H1
-22
0 N
Klü
be
roil
4U
H1
-68
N
Klü
be
rbio
CA
2-4
60
Mo
bil
ge
ar
60
0
XP
22
0
Mo
bil
Gly
go
yle
22
0
Mo
bil
SH
C 6
30
Mo
bil
SH
C 6
29
Mo
bilg
ear
600
XP
100
Mo
bilg
ear
600
XP
100
Mo
bil
D.T
.E.
13
M
Mo
bil
SH
C 6
24
Mo
bil
SH
C 6
26
VG
68
CL
P H
CM
ob
il
SH
C 6
26
Mo
bil
D.T
.E.
11
M
Mo
bil
ge
ar
60
0
XP
68
0
Mo
bil
SH
C 6
34
Mo
bil
SH
C 6
29
Mo
bil
Gly
go
yle
22
0
Mo
bil
SH
C 6
24
Gly
go
yle
Gre
as
e 0
0
Mo
bil
ux
EP
00
4
Mo
bil S
yn
theti
c
Gear
Oil
75 W
90
°C
Mo
bil®
Oil
Oil
Sta
ndar
d
Sta
ndar
d
TO
T A
LO
T A
LT
rib
ol
Op
timo
l
Sta
ndar
d
4)
Catalog – Gear Units for Electrified Monorail Systems
4142
6 bricants and fill quantitiesesign and Operating Notes
6.1.2 Lubricant fill quantities
The specified fill quantities are recommended values. The precise values vary depend-ing on the number of stages and gear ratio. When filling, it is essential to check the oillevel plug since it indicates the precise oil capacity.
The following table shows guide values for lubricant fill quantities in relation to themounting position M1 – M6.
Gear unit type
Fill quantity in liters
M1 M2 M3 M4 M5 M6
HW30 0.50 0.50 0.50 0.55 0.50 0.50HS41 1.00 1.00 0.80 1.35 1.35 -HK30 1.35 1.20 1.15 1.45 - -HK40 1.60 1.60 1.75 2.20 - -HK50 2.40 2.60 2.70 3.40 - -HK60 2.70 2.90 3.10 3.90 - -
LuD
Catalog – Gear Units for Electrified Monorail Systems
7Notes on selection tablesImportant Notes on Selection Tables and Dimension Drawings
7 Important Notes on Selection Tables and Dimension Drawings7.1 Notes on selection tables
The selection tables list the gear units with the common service factors. If your applica-tion requires gear units with another service factor, please contact SEW-EURODRIVE.
7.2 Notes on dimension sheets7.2.1 Scope of delivery
7.2.2 TolerancesShaft heights The following tolerances apply to the indicated dimensions:
Shaft ends Diameter tolerance:
Flanges Tolerance for centering shoulder diameter:
For helical-worm, helical-bevel, and SPIROPLAN® gear units, up to 2 different flangedimensions are available per size. The respective dimension drawings will show theflanges approved for each size.
Pm[kW]
na[rpm]
Ma[Nm]
i FRa1)
[N]FRa901)
[N]
1) Overhung load for foot-mounted gear unit with solid shaft. Overhung loads for other gear unit types on request.
FRa2701)
[N]SEW
fBm
[kg]
0.18 101113
172158136
131.87121.48104.37
184001840018500
185001850018500
185001850018500
2.32.52.9
HK 40 DR 63M4 29 63
Pm Rated power of driving motor in kWna Output speed, in rpmMa Permitted output torque for continuous duty, in Nmi Gear unit reduction ratioFRa Permitted overhung load at the output shaft for continuous duty, any force application angle, in NFRa90 Permitted overhung load at the output shaft for continuous duty, 90° force application angle, in NFRa270 Permitted overhung load at the output shaft for continuous duty, 270° force application angle, in NSEW fB SEW service factorm Weight, in kg
= Standard parts supplied by SEW-EURODRIVE.
= Standard parts not supplied by SEW-EURODRIVE.
h ≤ 250 mm ≤ -0.5 mm
Ø ≤ 50 mm → ISO k6Ø > 50 mm → ISO m6Keys: according to DIN 6885 (domed type)Center bores according to DIN 332, shape DR
Ø ≤ 230 mm (flange sizes A120 to A300) → ISO j6
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
43
44
7 earmotor dimensionsportant Notes on Selection Tables and Dimension Drawings
7.2.3 Eyebolts
SPIROPLAN® HW..30 gearmotors are delivered without special transportation fixtures.All other gear units and gearmotors are equipped with screw-on eybolts or cast-on eye-bots:
7.2.4 Breather valvesThe gear unit dimension drawings always show the screw plugs. The correspondingscrew plug is replaced by an activated breather valve at the factory depending on theordered mounting position M1 to M6. The result may be slightly altered contour dimen-sions.
7.3 Gearmotor dimensions7.3.1 Motor options
The motor dimensions may change when installing motor options. Refer to the dimen-sion drawings of the motor options.
7.3.2 Special designsThe terminal box dimensions in special designs might vary from the standard.
7.3.3 EN 50347European standard EN 50347 became effective in August 2001. This standard adoptsthe dimension designations for three-phase AC motors for sizes 56 to 315M and flangesizes 65 to 740 from the IEC 72-1 standard.
The new dimension designations given in EN 50347 / IEC 72-1 are used for the dimen-sions in question in the dimension tables of the dimensions sheets.
Gear unit/motor type Screw-on eyebolts Cast-on eyeboltsHW30 • –HS41 • –HK30 – •HK40 – •HK50 – •HK60 – •
GIm
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
7Gearmotor dimensionsImportant Notes on Selection Tables and Dimension Drawings
7.3.4 Gearmotor dimensions
Following an overview of gearmotor dimensions:
1661849995
LS
LBS
LB
AD
AD
S
L
AC
L Total length of gearmotor AD Center of motor shaft to top part of terminal boxLS Total length of gearmotor including brake ADS Center of brakemotor shaft to top part of terminal boxLB Length of motor AC Diameter of motorLBS Length of brakemotor
TIPFor motors with other feedback systems than resolvers, possible additional lengthsmust be considered.
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
45
46
8 W.. variantsIROPLAN® HW.. Gear Units
8 SPIROPLAN® HW.. Gear Units8.1 HW.. variants
HW..
HSP
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
8Selection table HW30 [Nm]SPIROPLAN® HW.. Gear Units
8.2 Selection table HW30 [Nm]
Pm[kW]
na[1/min]
Ma[Nm]
i FRa[N]
FRa90[N]
FRa270[N]
SEW fB
m[kg]
0.12 18232935
28262220
75.0060.0048.0039.00
5600560056005600
5600560056005600
5600560056005600
2.52.73.13.4
HW 30 DR 63S4 13 48
0.18 18222834414854688192
44403532272523201715
75.0060.0048.0039.0032.5027.5024.5019.5016.3314.33
5600560056005600556052605070473044804300
5600560056005600560055705360497046804480
5600560056005600560054405250488046004410
1.601.752.002.22.62.83.03.63.53.9
HW 30 DR 63M4 13 48
0.25 17222733404753678091127159
625750453835332824221613
75.0060.0048.0039.0032.5027.5024.5019.5016.3314.3310.258.20
470050205420560054805180500046704440427038503610
560056005600560056005600540050104720451040203730
560056005600560056005440524048804610442039503670
1.151.251.401.551.852.002.12.52.52.83.13.0
HW 30 DR 63L4 14 48
0.37 232935425056718496135168
8070635349463933302319
60.0048.0039.0032.5027.5024.5019.5016.3314.3310.258.20
35404100458052004920476044604250410037203490
56005600560056005530532049304640444039603670
56005600560055905270509047404490431038503580
0.901.001.101.301.401.551.801.802.002.22.1
HW 30 DRS 71S4 16 48
0.55 50568496135168
736850453428
27.5024.5016.3314.3310.258.20
415045104090396036203420
557053604670446039703680
517050004440427038203540
0.951.051.201.351.451.45
HW 30 DRS 71M4 17 48
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
47
48
8 W30 [mm]IROPLAN® HW.. Gear Units
8.3 HW30 [mm]
(→ 43) DR63.. DR71S DR71MAC 132 139 139AD 105 119 119ADS 105 129 129L 261 272 297LS 316 339 364LB 149 160 185LBS 204 228 253
HSP
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
9HS.. variantsHS.. Helical-Worm Gear Units
9 HS.. Helical-Worm Gear Units9.1 HS.. variants
HS41
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
49
50
9 lection table HW41 [Nm]S.. Helical-Worm Gear Units
9.2 Selection table HW41 [Nm]
Pm[kW]
na[1/min]
Ma[Nm]
i FRa[N]
FRa90[N]
FRa270[N]
SEW fB
m[kg]
0.12 6.97.58.71011121516
9589776864574944
201.00184.80158.12137.05128.10110.7394.0884.00
1000010000100001000010000100001000010000
1000010000100001000010000100001000010000
1000010000100001000010000100001000010000
1.902.02.32.62.83.23.74.0
HS 41 DR 63S4 17 53
0.18 6.67.18.49.61012141618192021242830
14913812110610088776960695764554846
201.00184.80158.12137.05128.10110.7394.0884.0071.7569.3967.2063.8054.5947.3244.22
98809900994099709990
10000100001000010000100001000010000100001000010000
100001000010000100001000010000100001000010000100001000010000100001000010000
99409960
10000100001000010000100001000010000100001000010000100001000010000
1.201.301.501.701.802.02.42.62.92.63.12.83.23.74.0
HS 41 DR 63M4 17 53
0.25 6.57.08.29.510121415181919202427293440456474
20519417015014112410898859780907868645648433328
201.00184.80158.12137.05128.10110.7394.0884.0071.7569.3967.2063.8054.5947.3244.2238.2332.4829.0020.3317.62
97109750982098709900994099709990
100009970
100009980
1000010000100001000010000100001000010000
99409970
100001000010000100001000010000100001000010000100001000010000100001000010000100001000010000
980098409900994099609990
1000010000100001000010000100001000010000100001000010000100001000010000
0.850.951.051.201.251.451.651.852.1
1.852.22.02.32.62.83.23.53.83.54.0
HS 41 DR 63L4 18 53
SeH
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
9Selection table HW41 [Nm]HS.. Helical-Worm Gear Units
0.37 101112151619202122252931364248565968788497
2101981751511371191361121261099690786760524946403732
137.05128.10110.7394.0884.0071.7569.3967.2063.8054.5947.3244.2238.2332.4829.0024.7723.2020.3317.6216.4714.24
971097409810987099109950987099609900994099709980
100001000010000100001000010000990097809520
99409970
10000100001000010000100001000010000100001000010000100001000010000100001000010000100001000010000
98009830989099409970
100009920
1000099409980
1000010000100001000010000100001000010000100001000010000
0.850.901.051.201.301.501.301.551.451.651.902.02.32.52.73.03.12.52.93.13.6
HS 41 DRS 71S4 20 53
0.55 161921252931364248565968788497114128150160
2001771671621421331161009077736859564841373230
84.0071.7567.2054.5947.3244.2238.2332.4829.0024.7723.2020.3317.6216.4714.2412.1010.809.238.64
9730981098409470970097809880991098809790973087708710866085408370823080207920
996010000100009980
10000100001000010000100001000010000100001000010000100009620931089108740
9820989099109860991099309970
1000010000100001000097909630954093309060886085708450
0.901.001.051.101.251.351.551.701.852.02.1
1.701.952.12.42.83.13.63.8
HS 41 DRS 71M4 21 53
0.75 3032374348576069798598116130152162192
19118015713412110498918075655550434034
47.3244.2238.2332.4829.0024.7723.2020.3317.6216.4714.2412.1010.809.238.647.28
7040728076908020818083208350726073907430747074507400730072507090
99309950
1000010000100001000010000100001000010000992094909200880086408230
979098209880993099609990
10000844084808480842083008180800079107670
0.951.001.151.251.351.501.551.251.451.551.752.12.32.72.83.0
HS 41 DRS 80S4 23 53
Pm[kW]
na[1/min]
Ma[Nm]
i FRa[N]
FRa90[N]
FRa270[N]
SEW fB
m[kg]
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
51
52
9 lection table HW41 [Nm]S.. Helical-Worm Gear Units
1.1 4349576172808699117131153163194
196176152142121116109948172625849
32.4829.0024.7723.2019.5417.6216.4714.2412.1010.809.238.647.28
4760525057905980636045805060562058705980609061106120
99209960
10000100001000099609970971093109030866085108120
7190766081108240845057006200672068906950696069506870
0.850.951.051.051.201.001.051.201.451.601.851.952.1
HS 41 DRS 80M4 26 53
1.5 7198115129151161192
167130111100868068
19.5414.2412.1010.809.238.647.28
4010141028103620456047905020
9980936091108890854084008030
6080196036504540552057405890
0.850.901.051.151.351.401.50
HS 41 DRS 90M4 30 53
2.2 162192
11799
8.647.28
381440
80007780
571960
0.951.05
HS 41 DRS 90L4 33 53
Pm[kW]
na[1/min]
Ma[Nm]
i FRa[N]
FRa90[N]
FRa270[N]
SEW fB
m[kg]
SeH
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
9HS41 [mm]HS.. Helical-Worm Gear Units
9.3 HS41 [mm]
(→ 43) DR63.. DR71S DR71M DR80S DR80M DR90M DR90LAC 132 139 139 156 156 179 179AD 105 119 119 128 128 140 140ADS 105 129 129 139 139 150 150L 287 298 323 332 363 365 387LS 342 366 391 413 444 458 481LB 191 202 227 236 267 269 291LBS 246 270 295 317 348 362 385
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
53
54
10 K.. variantsK.. Helical-Bevel Gear Units
10 HK.. Helical-Bevel Gear Units10.1 HK.. variants
HK..
HH
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
10Selection table HK30, HK40, HK50, HK60 [Nm]HK.. Helical-Bevel Gear Units
10.2 Selection table HK30, HK40, HK50, HK60 [Nm]
Pm[kW]
na[1/min]
Ma[Nm]
i FRa[N]
FRa90[N]
FRa270[N]
SEW fB
m[kg]
0.12 1011
110101
131.87121.48
1850018500
1850018500
1850018500
3.64.0
HK 40 DR 63S4 29 63
1314161920
8881706056
106.3897.8183.6972.5467.80
1000010000100001000010000
1000010000100001000010000
1000010000100001000010000
2.32.52.93.33.6
HK 30 DR 63S4 16 62
0.18 9.111
189161
145.14123.85
2500025000
2500025000
2500025000
3.23.7
HK 50 DR 63M4 33 64
1011131516
172158136118111
131.87121.48104.3790.8685.12
1840018400185001850018500
1850018500185001850018500
1850018500185001850018500
2.32.52.93.43.6
HK 40 DR 63M4 29 63
121416181923273035
138127109948876655849
106.3897.8183.6972.5467.8058.6049.7944.4637.97
100001000010000100001000010000100001000010000
100001000010000100001000010000100001000010000
100001000010000100001000010000100001000010000
1.451.551.852.12.32.63.13.44.0
HK 30 DR 63M4 16 62
0.25 9.011
265225
144.79123.54
4000040000
4000040000
4000040000
3.13.6
HK 60 DR 63L4 45 65
9.010121314
265225199189166
145.14123.85108.29102.8890.26
2500025000250002500025000
2500025000250002500025000
2500025000250002500025000
2.22.63.03.23.6
HK 50 DR 63L4 34 64
9.91112141517192123
240220192167156138128116104
131.87121.48104.3790.8685.1275.2069.8463.3056.83
183001830018400184001840018500185001850018500
184001840018500185001850018500185001850018500
185001850018500185001850018500185001850018500
1.651.802.12.42.62.93.13.43.8
HK 40 DR 63L4 29 63
121316181922262934374345
195180154133124108918270655553
106.3897.8183.6972.5467.8058.6049.7944.4637.9735.5729.9628.83
100001000010000100001000010000100001000010000100001000010000
100001000010000100001000010000100001000010000100001000010000
100001000010000100001000010000100001000010000100001000010000
1.001.101.301.501.601.852.22.42.93.13.63.8
HK 30 DR 63L4 17 62
0.37 9.511131315
370315275260230
144.79123.54108.03102.6290.04
4000040000400004000040000
4000040000400004000040000
4000040000400004000040000
2.22.63.03.13.6
HK 60 DRS 71S4 47 65
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
55
56
10 lection table HK30, HK40, HK50, HK60 [Nm]K.. Helical-Bevel Gear Units
0.37 9.511131315182023
370315275260230196177156
145.14123.85108.29102.8890.2676.5669.1260.81
2500025000250002500025000250002500025000
2500025000250002500025000250002500025000
2500025000250002500025000250002500025000
1.601.902.22.32.63.13.43.8
HK 50 DRS 71S4 35 64
1011131516182022242835
335310265230215192179162146125101
131.87121.48104.3790.8685.1275.2069.8463.3056.8348.9539.61
1810018200183001830018400184001840018400185001850018500
1830018300184001840018400185001850018500185001850018500
1850018500185001850018500185001850018500185001850018500
1.201.301.501.701.852.12.22.52.83.23.9
HK 40 DRS 71S4 31 63
16192024283136394648555968
21018617415012811497917774646052
83.6972.5467.8058.6049.7944.4637.9735.5729.9628.8324.9923.3620.19
10000100001000010000100001000010000100001000010000100001000010000
10000100001000010000100001000010000100001000010000100001000010000
10000100001000010000100001000010000100001000010000100001000010000
0.951.101.151.351.551.752.12.22.62.73.13.33.6
HK 30 DRS 71S4 19 62
0.55 1113131518202324
470410390340290260230215
123.54108.03102.6290.0476.3768.9560.6657.28
4000040000400004000040000400004000040000
4000040000400004000040000400004000040000
4000040000400004000040000400004000040000
1.752.002.12.42.83.13.63.8
HK 60 DRS 71M4 48 65
11131315182023242831
470410390340290260230215186169
123.85108.29102.8890.2676.5669.1260.8157.4248.8944.43
25000250002500025000250002500025000250002500025000
25000250002500025000250002500025000250002500025000
25000250002500025000250002500025000250002500025000
1.251.451.551.752.12.32.62.83.23.6
HK 50 DRS 71M4 37 64
Pm[kW]
na[1/min]
Ma[Nm]
i FRa[N]
FRa90[N]
FRa270[N]
SEW fB
m[kg]
SeH
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
10Selection table HK30, HK40, HK50, HK60 [Nm]HK.. Helical-Bevel Gear Units
0.55 131516182022242835394447
395345320285265240215186151135119112
104.3790.8685.1275.2069.8463.3056.8348.9539.6135.3931.3029.32
180001810018200182001830018300184001840018400185001840018100
182001830018300184001840018400184001850018500185001850018500
184001840018500185001850018500185001850018500185001850018300
1.001.151.251.401.501.651.852.22.63.03.43.6
HK 40 DRS 71M4 32 63
242831363946485559688090
105
220190169144135114110958977655850
58.6049.7944.4637.9735.5729.9628.8324.9923.3620.1917.1515.3113.08
1000010000100001000010000100001000010000100001000010000100009820
1000010000100001000010000100001000010000100001000010000100009840
10000100001000010000100001000010000100001000010000100001000010000
0.901.051.201.401.501.751.802.12.22.42.83.03.3
HK 30 DRS 71M4 20 62
0.75 11131416182023242932
630550525460390350310290245225
123.54108.03102.6290.0476.3768.9560.6657.2848.7744.32
40000400004000040000400004000040000400004000040000
40000400004000040000400004000040000400004000040000
40000400004000040000400004000040000400004000040000
1.301.501.551.802.12.32.62.83.33.6
HK 60 DRS 80S4 51 65
11131416182023242932363946
630550525460390350310290250225197183155
123.85108.29102.8890.2676.5669.1260.8157.4248.8944.4338.4935.7030.28
25000250002500025000250002500025000250002500025000250002500025000
25000250002500025000250002500025000250002500025000250002500025000
25000250002500025000250002500025000250002500025000250002500025000
0.951.101.151.301.551.701.952.02.42.63.03.33.9
HK 50 DRS 80S4 39 64
Pm[kW]
na[1/min]
Ma[Nm]
i FRa[N]
FRa90[N]
FRa270[N]
SEW fB
m[kg]
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
57
58
10 lection table HK30, HK40, HK50, HK60 [Nm]K.. Helical-Bevel Gear Units
0.75 15161920222529303540454854586472
460435380355320290250235200181160150132123112100
90.8685.1275.2069.8463.3056.8348.9546.0339.6135.3931.3029.3225.9124.0621.8119.58
17900179001810018100182001820018300183001840018400182001790017300169001650016000
18100181001820018300183001830018400184001850018500185001850017800174001690016400
18300183001840018400185001850018500185001850018500185001810017500171001670016100
0.850.901.051.101.251.401.601.701.952.22.52.73.03.23.64.0
HK 40 DRS 80S4 35 63
31373947495660698291
107
225194182153148128120103887867
44.4637.9735.5729.9628.8324.9923.3620.1917.1515.3113.08
10000100001000010000100001000010000100001000099709590
100001000010000100001000010000100001000010000100009620
100001000010000100001000010000100001000010000100009910
0.901.051.101.301.351.551.651.802.12.22.5
HK 30 DRS 80S4 22 62
1.1 131416182023252932374047
800760670565510450425360330285265225
108.03102.6290.0476.3768.9560.6657.2848.7744.3238.3935.6230.22
400004000040000400004000040000400004000040000400004000039400
400004000040000400004000040000400004000040000400004000040000
400004000040000400004000040000400004000040000400004000039900
1.001.051.201.451.601.801.902.32.52.83.13.6
HK 60 DRS 80M4 53 65
1618202325293237394752596273
670570510450425360330285265225200179169144
90.2676.5669.1260.8157.4248.8944.4338.4935.7030.2827.3424.0522.7119.34
2470025000250002500025000250002500025000250002500025000250002500025000
2500025000250002500025000250002500025000250002500025000250002500025000
2500025000250002500025000250002500025000250002500025000250002500025000
0.901.051.151.301.401.651.802.12.32.73.03.43.64.0
HK 50 DRS 80M4 42 64
Pm[kW]
na[1/min]
Ma[Nm]
i FRa[N]
FRa90[N]
FRa270[N]
SEW fB
m[kg]
SeH
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
10Selection table HK30, HK40, HK50, HK60 [Nm]HK.. Helical-Bevel Gear Units
1.1 22252936404548545965728489
103116
47042036029526023021519317916214612611810291
63.3056.8348.9539.6135.3931.3029.3225.9124.0621.8119.5816.8615.8613.6512.19
179001800018100182001830017800175001700016600162001570015100149001420013800
181001810018200183001840018400184001780017400169001630015600153001470014200
183001840018400185001850018300179001730017000165001600015300151001440014000
0.850.951.101.351.501.701.852.12.22.52.73.03.23.53.8
HK 40 DRS 80M4 37 63
475660708292
108
22018617415012811498
29.9624.9923.3620.1917.1515.3113.08
10000100001000010000976095409230
10000100001000010000984096109280
1000010000100001000010000100009700
0.901.051.101.251.451.551.70
HK 30 DRS 80M4 25 62
1.5 1518202324293136394651586272
920780705620585500455390365310280245230198
90.0476.3768.9560.6657.2848.7744.3238.3935.6230.2227.2824.0022.6619.30
4000040000400004000040000400004000040000400003920038100368003620034600
4000040000400004000040000400004000040000400004000039400379003720035500
4000040000400004000040000400004000040000400003990038700373003670035000
0.901.051.151.301.401.651.802.02.22.62.93.23.43.8
HK 60 DRS 90M4 58 65
2023242931363946515861727992
105
705620585500455395365310280245230199180156136
69.1260.8157.4248.8944.4338.4935.7030.2827.3424.0522.7119.3417.5715.2213.25
241002500025000250002500025000250002500025000250002500025000250002430023400
250002500025000250002500025000250002500025000250002500025000250002500024000
250002500025000250002500025000250002500025000250002500025000250002470023700
0.850.951.001.201.301.501.651.952.12.42.62.93.13.43.8
HK 50 DRS 90M4 47 64
Pm[kW]
na[1/min]
Ma[Nm]
i FRa[N]
FRa90[N]
FRa270[N]
SEW fB
m[kg]
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
59
60
10 lection table HK30, HK40, HK50, HK60 [Nm]K.. Helical-Bevel Gear Units
1.5 35394548545864718388
102114
405360320300265245220200173163140125
39.6135.3931.3029.3225.9124.0621.8119.5816.8615.8613.6512.19
180001810017500172001670016400160001560015000147001410013700
182001820018300183001780017400169001640015700154001470014200
184001840018100178001720016800164001590015300150001440013900
1.001.101.251.351.501.601.802.002.22.32.62.8
HK 40 DRS 90M4 42 63
698191
107
205176157134
20.1917.1515.3113.08
9400922090708840
9590936091908930
100001000098409500
0.901.051.101.25
HK 30 DRS 90M4 29 62
2.2 23242932363946515862738092
106
910850730665575530450405360340285260225198
60.6657.2848.7744.3238.3935.6230.2227.2824.0022.6619.3017.5415.1913.22
4000040000400004000040000400003860037600363003570034200333003200030700
4000040000400004000040000400004000039300379003730035500345003300031600
4000040000400004000040000400003960038500371003650034800339003250031200
0.900.951.101.251.401.551.802.02.22.32.62.83.13.4
HK 60 DRS 90L4 61 65
32363946515862728092
106
665575535450410360340290260225199
44.4338.4935.7030.2827.3424.0522.7119.3417.5715.2213.25
2480025000250002500025000250002500025000249002400023100
2500025000250002500025000250002500025000250002500024000
2500025000250002500025000250002500025000250002450023600
0.901.051.101.301.451.651.752.002.12.32.6
HK 50 DRS 90L4 49 64
5464728388
103115
385325290250235200183
25.9121.8119.5816.8615.8613.6512.19
16200155001510014600144001380013400
17700168001630015600153001470014200
16900161001570015000148001420013800
1.051.201.351.501.601.751.90
HK 40 DRS 90L4 45 63
107 196 13.08 8050 8250 9020 0.85 HK 30 DRS 90L4 31 62
Pm[kW]
na[1/min]
Ma[Nm]
i FRa[N]
FRa90[N]
FRa270[N]
SEW fB
m[kg]
SeH
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
10Selection table HK30, HK40, HK50, HK60 [Nm]HK.. Helical-Bevel Gear Units
3.0 32363946515862738092
106
900785725615555490460390355310270
44.3238.3935.6230.2227.2824.0022.6619.3017.5415.1913.22
4000040000396003800037000358003520033800329003160030500
4000040000400003910038300371003660035200344003300031700
4000040000400003930038200369003630034600337003230031100
0.901.001.151.351.451.651.701.952.12.22.5
HK 60 DRS 100M4 66 65
46515862728092
106
615555490460395355310270
30.2827.3424.0522.7119.3417.5715.2213.25
2500025000250002500025000246002370022800
2500025000250002500025000250002500024100
2500025000250002500025000250002440023400
0.951.051.201.301.451.551.701.90
HK 50 DRS 100M4 54 64
64728388
103115
445400345320275245
21.8119.5816.8615.8613.6512.19
150001470014200140001350013200
168001630015600153001460014200
158001540014800146001400013600
0.901.001.101.151.301.40
HK 40 DRS 100M4 50 63
4.0 48536063748294
109
800725635600510465400350
30.2227.2824.0022.6619.3017.5415.1913.22
3700036100349003440033000322003100029900
3750036700358003530034100334003230031200
3870037600363003580034200333003190030700
1.001.151.251.301.501.601.751.90
HK 60 DRS 112M4 80 65
6063748294
108
640600510465405350
24.0522.7119.3417.5715.2213.25
250002500024500239002310022300
250002500025000250002500023900
250002500025000250002410023100
0.951.001.101.201.301.45
HK 50 DRS 112M4 68 64
5.5 64758295
109
820700635550480
22.6619.3017.5415.1913.22
3350032300315003040029400
3360032700321003120030200
3530033800329003160030400
0.951.101.151.251.40
HK 60 DRS 132S4 84 65
8295
109
635550480
17.5715.2213.25
232002250021700
250002500024000
247002370022900
0.850.951.05
HK 50 DRS 132S4 72 64
7.5 95109
750655
15.1913.22
2960028700
2970029000
3130030100
0.951.00
HK 60 DRS 132M4 97 65
Pm[kW]
na[1/min]
Ma[Nm]
i FRa[N]
FRa90[N]
FRa270[N]
SEW fB
m[kg]
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
61
62
10 K30 [mm]K.. Helical-Bevel Gear Units
10.3 HK30 [mm]
(→ 43) DR63.. DR71S DR71M DR80S DR80M DR90M DR90LAC 132 139 139 156 156 179 179AD 105 119 119 128 128 140 140ADS 105 129 129 139 1-39 150 150L 330 341 366 375 406 408 430LS 385 409 434 456 487 501 524LB 191 202 227 236 267 269 291LBS 246 270 295 317 348 362 385
HH
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
10HK40 [mm]HK.. Helical-Bevel Gear Units
10.4 HK40 [mm]
(→ 43) DR63.. DR71S DR71M DR80S DR80M DR90M DR90L DR100MAC 132 139 139 156 156 179 179 197AD 105 119 119 128 128 140 140 157ADS 105 129 129 139 139 150 150 158L 351 362 387 396 427 428 448 478LS 406 429 454 477 508 522 542 572LB 185 196 221 230 261 262 282 312LBS 240 263 288 311 342 356 376 406
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
63
64
10 K50 [mm]K.. Helical-Bevel Gear Units
10.5 HK50 [mm]
(→ 43) DR63.. DR71S DR71M DR80S DR80M DR90M DR90L DR100M DR100LC DR112M DR132SAC 132 139 139 156 156 179 179 197 197 221 221AD 105 119 119 128 128 140 140 157 157 170 170ADS 105 129 129 139 139 150 150 158 158 172 172L 358 369 394 403 434 435 455 485 515 524 563LS 413 436 461 484 515 529 549 579 609 636 675LB 185 196 221 230 261 262 282 312 342 351 390LBS 240 263 288 311 342 356 376 406 436 463 502
HH
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
10HK60 [mm]HK.. Helical-Bevel Gear Units
10.6 HK60 [mm]
(→ 43) DR63.. DR71S DR71M DR80S DR80M DR90M DR90L DR100M DR100LC DR112M DR132S DR132M/MCAC 132 139 139 156 156 179 179 197 197 221 221 221AD 105 119 119 128 128 140 140 157 157 170 170 170ADS 105 129 129 139 139 150 150 158 158 172 172 172L 364 375 400 409 440 441 461 491 521 530 569 619LS 419 442 467 490 521 535 555 585 615 642 681 731LB 185 196 221 230 261 262 282 312 342 351 390 440LBS 240 263 288 311 342 356 376 406 436 463 502 552
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
65
66
11 motors DRS / DRE / DRPchnical Data
11 Technical Data11.1 AC motors DRS / DRE / DRP11.1.1 DR(S): 1500 1/min - S1 (Europe)
Motor type DRS
PNMN
nN
IN400 V
380-415 Vcosφ
η75%
η100%
IA/INMA/MN
MH/MN
m JMotBR.. / BE..
Z0MB m JMot_BEBG1)
BGE2)
1) Operation with BG brake control system2) Operation with BGE brake control system
[kW][Nm] [1/min] [A] [%]3)
3) Efficiency according to IEC60034-2
[kg]4)
4) Applies for foot-mounted motor without brake (DRS.../Fl..)
[10-4 kgm2] [1/h] [Nm]5)
5) Standard braking torque for IEC brakemotor
[kg]6)
6) Applies for foot-mounted motor with brake (DRS...BE../Fl..)
[10-4 kgm2]
DR63S4 0.120.83
13800.39
(0.39)0.69 - - 3.3
2.42.2
3.6 BR0310000
-2.4 6.1 7.6
DR63M4 0.181.3
13200.55
(0.55)0.78 - - 2.9
1.81.7
3.6 BR0310000
-3.2 6.1 7.6
DR63L4 0.251.8
13000.73
(0.68)0.81 - - 2.8
1.81.7
4.4 BR0310000
-3.2 6.7 8.2
DRS71S4 0.372.55
13801.141.24
0.7065.366.6
3.51.81.8
7.8 4.9 BE0560009500
5 10.2 6.2
DRS71M4 0.553.8
13801.551.62
0.7271.970.6
3.62.12.1
9.1 7.1 BE1410011000
10 11.7 8.4
DRS80S4 0.755.1
14001.801.82
0.8176.975.7
4.31.91.9
11.5 14.9 BE135009000
10 14.5 16.4
DRS80M4 1.17.4
14102.402.50
0.8380.979.5
5.12.21.7
14.3 21.5 BE235009000
14 18 26
DRS90M4 1.510.3
13953.303.40
0.8282.480.2
5.02.32.0
18.4 35.5 BE229007500
20 23 40
DRS90L4 2.215
14004.854.95
0.8183.281.3
5.12.52.2
21.5 43.5 BE5-
560040 27.5 49.5
DRS100M4 320.5
14006.46.5
0.8284.882.7
5.32.82.4
26 56 BE5-
850040 32 62
DRS100LC4 426.5
14458.48.5
0.8186.685.7
6.52.52.3
31 90 BE5-
380055 37 96
DRS112M4 426.5
14358.18.4
0.8488.286.9
62
1.742 146 BE5
-3100
55 51 151
DRS132S4 5.536.5
144511.111.6
0.8188.687.8
6.72.42.1
44 190 BE11-
280080 59 200
DRS132M4 7.549.5
144514.415.1
0.8590
88.56.6
2.41.9
59 255 BE11-
2000110 73 265
DRS132MC4 9.260
146518.619.3
0.8189.188.6
7.22.11.6
62 340 BE11-
1500110 76 355
DRS160S4 9.260
146018.318.7
0.891.190.4
6.62.52
74 370 BE20-
1100150 101 420
DRS160M4 1172
146022
22.50.81
91.290.5
6.62.32.3
81 450 BE20-
1000150 108 500
DRS160MC4 1598
146529.530.5
0.8290.990
6.11.91.7
86 590 BE20-
900200 113 640
ACTe
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
11AC motors DRS / DRE / DRPTechnical Data
11.1.2 DRE: 1500 1/min - S1 (Europe)
Motor type DRE
PNMN
nN
IN400 V
380-415 Vcosφ
η75%
η100%
IA/INMA/MN
MH/MN
m JMot BE..Z0
MB m JMot_BEBG1)
BGE2)
1) Operation with BG brake control system2) Operation with BGE brake control system
[kW][Nm] [1/min] [A] [%]3)
3) Efficiency according to IEC60034-2
[kg]4)
4) Applies for foot-mounted motor without brake (DRE.../Fl..)
[10-4 kgm2] [1/h] [Nm]5)
5) Standard braking torque for IEC brakemotor
[kg]6)
6) Applies for foot-mounted motor with brake (DRE...BE../Fl..)
[10-4 kgm2]
DRE80M4 0.755.0
14351.681.75
0.7882.482.3
6.22.82.1
12.9 21.5 BE135009000
10 15.9 23
DRE90M4 1.17.4
14202.452.55
0.7984.883.8
5.92.82.3
15.9 35.5 BE230008000
20 20.5 40
DRE90L4 1.510
14303.353.45
0.7785.885.2
6.63.22.8
18.9 43.5 BE230008000
20 23.5 48.5
DRE100M4 2.214.7
14254.64.7
0.8087.586.4
6.43.32.7
23.5 56 BE5-
800028 29.5 62
DRE100LC4 319.7
14556.26.3
0.8188.287.6
7.52.72.4
29 90 BE5-
380040 35 96
DRE112M4 319.7
14556
6.20.82
89.388.8
7.32.42
42 146 BE5-
310040 51 151
DRE132S4 4.026.0
14608
8.20.82
89.889.6
82.72.4
44 190 BE5-
280055 53 195
DRE132M4 5.536
145510.511
0.8591.290.4
7.72.61.9
59 255 BE11-
200080 73 265
DRE132MC4 7.548.5
147014.815.2
0.8290.290.1
8.22.21.8
62 340 BE11-
1500110 76 355
DRE160S4 7.549
146514.515.1
0.8391.891
6.82.41.8
74 370 BE11-
1100110 93 390
DRE160M4 9.260
146517.918.4
0.8291.991.5
7.52.92.2
81 450 BE20-
1000150 108 500
DRE160MC4 1171
14752122
0.8091.791.4
7.32.61.9
86 590 BE20-
900150 113 640
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
67
11AC motors DRS / DRE / DRPTechnical Data
Pi
fkVA
Hz
n
11.1.3 DRP: 1500 1/min - S1 (Europe)
Motor type DRP
PNMN
nN
IN400 V
380-415 Vcosφ
η75%
η100%
IA/INMA/MN
MH/MN
m JMot BE..Z0
MB m JMot_BEBG1)
BGE2)
1) Operation with BG brake control system2) Operation with BGE brake control system
[kW][Nm] [1/min] [A] [%]3)
3) Efficiency according to IEC60034-2
[kg]4)
4) Applies for foot-mounted motor without brake (DRP.../Fl..)
[10-4 kgm2] [1/h] [Nm]5)
5) Standard braking torque for IEC brakemotor
[kg]6)
6) Applies for foot-mounted motor with brake (DRP...BE../Fl..)
[10-4 kgm2]
DRP90M4 0.754.95
14501.811.86
0.7283.484
7.33.73.1
15.9 35.5 BE129007500
10 20 37.0
DRP90L4 1.17.3
14402.42.5
0.7886
85.36.8
3.22.7
18.9 43.5 BE223005600
20 23.5 48.4
DRP100M4 1.59.9
14403.23.3
0.7987.286.6
7.43.63.1
23.5 56 BE218008500
20 28 61
DRP100L4 2.214.6
14404.754.85
0.7787.987.5
7.74.13.2
26.5 68 BE5-
760040 32.5 74
DRP112M4 319.7
14556
6.20.82
89.288.4
7.32.42
42 146 BE5-
310040 51 151
DRP132M4 426
14657.78
0.8490.489.7
8.92.92
59 255 BE11-
200080 73 265
DRP132MC4 5.535.5
147511
11.40.84
90.190
8.72.41.9
62 340 BE11-
150080 76 355
DRP160S4 5.535.5
147510.911.2
0.891.591.2
8.63
2.274 370 BE11
-1100
80 93 390
DRP160M4 7.548.5
147014.515
0.8291.891.3
8.22.82.2
81 450 BE11-
1000110 100 470
DRP160MC4 9.259
148017.818.8
0.8192.191.6
8.32.72
86 590 BE20-
900150 113 640
Catalog – Gear Units for Electrified Monorail Systems 68
11AC motors DRS / DRE / DRPTechnical Data
11.1.4 DRS: 1500 1/min - S1 (Australia / New Zealand)
Motor type DRS
PNMN
nN
IN400 V
380-415 Vcosφ
η75%
η100%
IA/INMA/MN
MH/MN
m JMot BE..Z0
MB m JMot_BEBG1)
BGE2)
1) Operation with BG brake control system2) Operation with BGE brake control system
[kW][Nm] [1/min] [A] [%]3)
3) Efficiency according to AS/NZS 1359.102.3 (method A)
[kg]4)
4) Applies for foot-mounted motor without brake (DRS.../Fl..)
[10-4 kgm2] [1/h] [Nm]5)
5) Standard braking torque for IEC brakemotor
[kg]6)
6) Applies for foot-mounted motor with brake (DRS...BE../Fl..)
[10-4 kgm2]
DRS71S4 0.372.55
13801.141.24
0.7065.366.6
3.51.81.8
7.8 4.9 BE0560009500
5 10.2 6.2
DRS71M4 0.553.8
13801.551.62
0.7271.970.6
3.62.12.1
9.1 7.1 BE1410011000
10 11.7 8.4
DRS80S4 0.755.1
14001.801.82
0.8176.775.3
4.31.91.9
11.5 14.9 BE135009000
10 14.5 16.4
DRS80M4 1.17.4
14102.402.50
0.8380.779.1
5.12.21.7
14.3 21.5 BE235009000
14 18 26
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
69
70
11 motors DRS / DRE / DRPchnical Data
11.1.5 DRE: 1500 1/min - S1 (Australia / New Zealand)
Motor type DRE
PNMN
nN
IN400 V
380-415 Vcosφ
η75%
η100%
IA/INMA/MN
MH/MN
m JMot BE..Z0
MB m JMot_BEBG1)
BGE2)
1) Operation with BG brake control system2) Operation with BGE brake control system
[kW][Nm] [1/min] [A] [%]3)
3) Efficiency according to AS/NZS 1359.102.3 (method A)
[kg]4)
4) Applies for foot-mounted motor without brake (DRE.../Fl..)
[10-4 kgm2] [1/h] [Nm]5)
5) Standard braking torque for IEC brakemotor
[kg]6)
6) Applies for foot-mounted motor with brake (DRE...BE../Fl..)
[10-4 kgm2]
DRE80M4 0.755
14351.681.75
0.7882.181.8
6.22.82.1
12.9 21.5 BE135009000
10 15.9 23
DRE90M4 1.17.4
14202.452.55
0.7983.582.4
5.92.82.3
15.9 35.5 BE230008000
20 20.5 40
DRE90L4 1.510
14303.353.45
0.7785.284.5
6.63.22.8
18.9 43.5 BE230008000
20 23.5 48.5
DRE100M4 2.214.7
14254.64.7
0.8086.785.4
6.43.32.7
23.5 56 BE5-
800028 29.5 62
DRE100LC4 319.7
14556.26.3
0.8187.686.8
7.52.72.4
29 90 BE5-
380040 35 96
DRE132S4 426.0
14608
8.20.82
88.988.1
82.72.4
44 190 BE5-
280055 53 195
DRE132M4 5.536
145510.511
0.8590.589.2
7.72.61.9
59 255 BE11-
200080 73 265
DRE132MC4 7.548.5
147014.815.2
0.8289.588.8
8.22.21.8
62 340 BE11-
1500110 76 355
DRE160S4 7.549
146514.515.1
0.8391
89.86.8
2.41.8
74 370 BE11-
1100110 93 390
DRE160M4 9.260
146517.918.4
0.8291.290.4
7.52.92.2
81 450 BE20-
1000150 108 500
DRE160MC4 1171
14752122
0.8091.090.3
7.32.61.9
86 590 BE20-
900150 113 640
ACTe
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
11AC motors DRS / DRE / DRPTechnical Data
11.1.6 DRP: 1500 1/min - S1 (Australia / New Zealand)
Motor type DRP
PNMN
nN
IN400 V
380-415 Vcosφ
η75%
η100%
IA/INMA/MN
MH/MN
m JMot BE..Z0
MB m JMot_BEBG1)
BGE2)
1) Operation with BG brake control system2) Operation with BGE brake control system
[kW][Nm] [1/min] [A] [%]3)
3) Efficiency according to AS/NZS 1359.102.3 (method A)
[kg]4)
4) Applies for foot-mounted motor without brake (DRP.../Fl..)
[10-4 kgm2] [1/h] [Nm]5)
5) Standard braking torque for IEC brakemotor
[kg]6)
6) Applies for foot-mounted motor with brake (DRP...BE../Fl..)
[10-4 kgm2]
DRP90M4 0.754.95
14501.811.86
0.7282.783.3
7.33.73.1
15.9 35.5 BE129007500
10 20 37
DRP90L4 1.17.30
14402.42.5
0.7886
85.36.8
3.22.7
18.9 43.5 BE223005600
20 23.5 48.5
DRP100M4 1.59.9
14403.23.3
0.7987.286.6
7.43.63.1
23.5 56 BE218008500
20 28 61
DRP100L4 2.214.6
14404.754.85
0.7787.587.1
7.74.13.2
26.5 68 BE5-
760040 32.5 74
DRP112M4 319.7
14556
6.20.82
88.787.9
7.32.42
42 146 BE5-
310040 51 151
DRP132M4 426
14657.78
0.8490.489.7
8.92.92
59 255 BE11-
200080 73 265
DRP132MC4 5.535.5
147511
11.40.84
90.190
8.72.41.9
62 340 BE11-
150080 76 355
DRP160S4 5.535.5
147510.911.2
0.891.591.2
8.63
2.274 370 BE11
-1100
80 93 390
DRP160M4 7.548.5
147014.515
0.8291.891.3
8.22.82.2
81 450 BE11-
1000110 100 470
DRP160MC4 9.259
148017.818.8
0.8192.191.6
8.32.72
86 590 BE20-
900150 113 640
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
71
72
11 W brake motor optionschnical Data
11.2 SEW brake motor optionsOn request, SEW motors and gearmotors can be supplied with an integrated mechani-cal brake. The following table shows the technical data of SEW brakes. The type andnumber of brake springs determines the level of the braking torque. Maximum brakingtorque MBmax is installed as standard, unless specified otherwise in the order. Otherbrake spring combinations can result in reduced braking torque values MB red.
Brake with motor MB max[Nm]
Reduced braking torques MB red[Nm]
WInsp[106J]
t1[10-3s]
t2[10-3s] PB
[W]t1II t1I t2II t2I
BR03 DR63 3.2 2.4 1.6 0.8 200 – 25 3 30 26
BE05 DR71DR80
5.0 3.5 2.5 1.8 120 15 34 10 42 32
BE1 DR71DR80DR90
10 7.0 5.0 120 10 55 12 76 32
BE2 DR80DR90/100
20 14 10 7.0 165 17 73 10 68 43
BE5DR90/100DR112/132
55 40 28 20 14 260 37 – 10 70 49
BE11DR112/132DR160
110 80 55 40 640 41 – 15 82 76
BE20 DR160DR180
200 150 110 80 1000 57 – 20 88 100
MB max Maximum braking torqueMB red Reduced braking torqueWInsp Braking work until inspection/maintenancet1I Response time for standard excitation t1II Response time for high-speed excitationt2I Brake application time for cut-off in the AC circuitt2II Brake application time for cut-off in the DC and AC circuitsPB Electrical power loss
The response and application times are recommended values in relation to the maximum braking torque.
SETe
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
11MOVIMOT®
Technical Data
11.3 MOVIMOT®
MOVIMOT® is the combination of an AC (brake) motor and a digital frequency inverterin the power range 0.37 – 4.0 kW. It is the perfect match for decentralized drive config-urations.
11.3.1 AdvantagesMOVIMOT® MM..D has the following advantages:
• Small total volume
• Interference-free connection between inverter and motor
• Closed design with integrated protection functions
• Inverter cooling independent of the motor speed
• No space required in the control cabinet
• Optimally preset parameters for the expected applications
• Compliance with EMC standards EN 50 081 (interference suppression level A) andEN 50 082
• Easy installation, startup and maintenance
• Easy to service for retrofitting and replacement
MOVIMOT® can be used to equip extensive systems or can be integrated into existingsystems. MOVIMOT® is also the electronic replacement for pole-changing motors ormechanical variable speed drives.
MOVIMOT® is available as a gearmotor / geared brakemotor in many different standardversions and mounting positions.
1696710923
MM03 - MM15 MM22 - MM40
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
73
74
11OVIMOT®chnical Data
11.3.2 General performance characteristics
For detailed information and project planning instructions for MOVIMOT®, please referto the "Drive Systems for Decentralized Installation" and “MOVIMOT® Gearmotors” cat-alogs.
• Available power range: 0.37 ... 4.0 kW
• Supply voltages: 3 × 200 ... 240 V and 3 × 380 ... 500 V, 50 / 60 Hz
• Rated speeds: 1400 and 2900 rpm
• Available with optional AS-Interface
• According to NEMA (UL-listed) on request
• Available for dust/explosion protection 3D for zone 22
MTe
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
11MOVI-SWITCH®Technical Data
11.4 MOVI-SWITCH®
MOVI-SWITCH® is the gearmotor with integrated switching and protection function.Single speed AC (brake) motors in sizes DT71 to DV100 can be combined with allappropriate gear units in the modular concept as part of the MOVI-SWITCH® productrange. Refer to the "Drive Systems for Decentralized Installation" manual for detailed in-formation about MOVI-SWITCH®.
11.4.1 AdvantagesMOVI-SWITCH® provides the following advantages:
• The circuit breaker and protection functions are completely integrated, saving controlcabinet space and cabling.
• Robust and compact, resulting in space-saving installation.
• Use MOVI-SWITCH® to operate motors in the voltage range 3 × 380 ... 500 V, 50/60 Hz.
• AC motors and AC brakemotors with the same connection configuration, thereforesimple installation.
1696683659
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
75
76
11OVI-SWITCH®chnical Data
11.4.2 Variants
Two MOVI-SWITCH® versions are available: one for operation with one direction ofrotation (MSW-1E) and one for operation with direction of rotation reversal (MSW-2S).
The mains and control connections are the same for motors with or without brake.
MSW-1E MOVI-SWITCH® MSW-1E is switched on and off without changing direction by meansof a short circuit-proof star bridge switch. A thermal winding monitor (TF) is also inte-grated, which acts directly on the switch.
MSW-2S The direction of rotation is reversed in MOVI-SWITCH® MSW-2S using a reversing relaycombination with a long service life. Supply system monitoring, phase-sequence moni-toring, brake control, circuit breaker and protection functions are grouped together in thecontroller. The various operating states are indicated by the diagnostic LED.
The pin assignment for clockwise direction of rotation (CW) is compatible with that ofMSW-1E. The integrated AS-Interface connection is compatible with MLK11A.
MTe
Pi
fkVA
Hz
n
Catalog – Gear Units for Electrified Monorail Systems
11Electrified Monorail System – EMSTechnical Data
11.5 Electrified Monorail System – EMSThe EMS combines gearmotors with decentralized drive controls, contactless energytransfer, data transfer via WLAN and user-friendly system software. The result is a mod-ular system that can be designed to suit different applications in a wide range of indus-tries.
11.5.1 AdvantagesThe EMS system provides the following advantages:
• Increased productivity, efficiency, and flow rate in the plant
• Flexibility due to decentral intelligence
• Implementation of time-critical functions, such as absolute positioning with repeataccuracy
• Reduction in costs and time required for installation due to stationary systemcomponent
• Homogenous structures with fewer interfaces
• Complete solutions from one source
• Reduced planning and implementation phases
• Flexibility and planning security
1859843595
Catalog – Gear Units for Electrified Monorail Systems
Pi
fkVA
Hz
n
77
78
11 ectrified Monorail System – EMSchnical Data
11.5.2 System components
SEW-EURODRIVE has combined the following components to form a system in orderto implement the customer-specific EMS solution:
• Energy transfer
– Contactless with MOVITRANS® or with contact with conductor rail
• Drives
– Standard and electrified monorail system gearmotors
– Decentralized drive technology with MOVIMOT®
• Information transfer and control technology
– MOVIPRO® vehicle and point control
– MOVIPRO® segment controller
– MOVIPRO® LSI operator panel
– MOVIPRO® information transfer components
• Software
– MOVIVISION® parameterizable plant software
ElTe
Catalog – Gear Units for Electrified Monorail Systems
Address List
Address ListGermany
HeadquartersProductionSales
Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal
Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]
Service Competence Center
Central SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf
Tel. +49 7251 75-1710Fax +49 7251 [email protected]
North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)
Tel. +49 5137 8798-30Fax +49 5137 [email protected]
East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)
Tel. +49 3764 7606-0Fax +49 3764 [email protected]
South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)
Tel. +49 89 909552-10Fax +49 89 [email protected]
West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)
Tel. +49 2173 8507-30Fax +49 2173 [email protected]
Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal
Tel. +49 7251 75-1780Fax +49 7251 [email protected]
Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 7394357
Additional addresses for service in Germany provided on request!
France
ProductionSalesService
Haguenau SEW-USOCOME 48-54 route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex
Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]
Production Forbach SEW-EUROCOME Zone Industrielle Technopôle Forbach SudB. P. 30269F-57604 Forbach Cedex
Tel. +33 3 87 29 38 00
AssemblySalesService
Bordeaux SEW-USOCOME Parc d'activités de Magellan62 avenue de Magellan - B. P. 182F-33607 Pessac Cedex
Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09
Lyon SEW-USOCOME Parc d'Affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin
Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15
Paris SEW-USOCOME Zone industrielle 2 rue Denis Papin F-77390 Verneuil I'Etang
Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88
Additional addresses for service in France provided on request!
79
Address List
80
Algeria
Sales Alger Réducom 16, rue des Frères ZaghnounBellevue El-Harrach16200 Alger
Tel. +213 21 8222-84Fax +213 21 [email protected]
Argentina
AssemblySalesService
Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin
Tel. +54 3327 4572-84Fax +54 3327 [email protected]://www.sew-eurodrive.com.ar
Australia
AssemblySalesService
Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043
Tel. +61 3 9933-1000Fax +61 3 9933-1003http://[email protected]
Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164
Tel. +61 2 9725-9900Fax +61 2 [email protected]
Austria
AssemblySalesService
Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien
Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]
Belarus
Sales Minsk SEW-EURODRIVE BYRybalkoStr. 26BY-220033 Minsk
Tel.+375 (17) 298 38 50Fax +375 (17) 29838 [email protected]
Belgium
AssemblySalesService
Brüssel SEW Caron-VectorAvenue Eiffel 5B-1300 Wavre
Tel. +32 10 231-311Fax +32 10 231-336http://[email protected]
Service Competence Center
Industrial Gears SEW Caron-VectorRue de Parc Industriel, 31BE-6900 Marche-en-Famenne
Tel. +32 84 219-878Fax +32 84 219-879http://[email protected]
Antwerp SEW Caron-VectorGlasstraat, 19BE-2170 Merksem
Tel. +32 3 64 19 333Fax +32 3 64 19 336http://[email protected]
Brazil
ProductionSalesService
Sao Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 152 - Rodovia Presidente Dutra Km 208Guarulhos - 07251-250 - SPSAT - SEW ATENDE - 0800 7700496
Tel. +55 11 2489-9133Fax +55 11 2480-3328http://[email protected]
Bulgaria
Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia
Tel. +359 2 9151160Fax +359 2 [email protected]
Address List
Cameroon
Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala
Tel. +237 33 431137Fax +237 33 431137
Canada
AssemblySalesService
Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1
Tel. +1 905 791-1553Fax +1 905 791-2999http://[email protected]
Vancouver SEW-EURODRIVE CO. OF CANADA LTD.7188 Honeyman Street Delta. B.C. V4G 1 E2
Tel. +1 604 946-5535Fax +1 604 [email protected]
Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger LaSalle, Quebec H8N 2V9
Tel. +1 514 367-1124Fax +1 514 [email protected]
Additional addresses for service in Canada provided on request!
Chile
AssemblySalesService
Santiago de Chile
SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile
Tel. +56 2 75770-00Fax +56 2 75770-01http://[email protected]
China
ProductionAssemblySalesService
Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDATianjin 300457
Tel. +86 22 25322612Fax +86 22 [email protected]://www.sew-eurodrive.cn
AssemblySalesService
Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021
Tel. +86 512 62581781Fax +86 512 [email protected]
Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd.No. 9, JunDa RoadEast Section of GETDDGuangzhou 510530
Tel. +86 20 82267890Fax +86 20 [email protected]
Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd.10A-2, 6th RoadShenyang Economic Technological Development AreaShenyang, 110141
Tel. +86 24 25382538Fax +86 24 [email protected]
Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd.10A-2, 6th RoadNo. 59, the 4th Quanli Road, WEDA430056 Wuhan
Tel. +86 27 84478398Fax +86 27 84478388
Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd.No. 12 Jinye 2nd RoadXi'An High-Technology Industrial Development ZoneXi'An 710065
Tel. +86 29 88241718Fax +86 29 [email protected]
Additional addresses for service in China provided on request!
81
Address List
82
Colombia
AssemblySalesService
Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá
Tel. +57 1 54750-50Fax +57 1 54750-44http://[email protected]
Croatia
SalesService
Zagreb KOMPEKS d. o. o.PIT Erdödy 4 IIHR 10 000 Zagreb
Tel. +385 1 4613-158Fax +385 1 [email protected]
Czech Republic
Sales Praha SEW-EURODRIVE CZ S.R.O.Business Centrum Praha Lužná 591CZ-16000 Praha 6 - Vokovice
Tel. +420 255 709 601Fax +420 220 121 237http://[email protected]
Denmark
AssemblySalesService
Kopenhagen SEW-EURODRIVEA/SGeminivej 28-30DK-2670 Greve
Tel. +45 43 9585-00Fax +45 43 9585-09http://[email protected]
Egypt
SalesService
Cairo Copam Egypt for Engineering & Agencies33 EI Hegaz ST, Heliopolis, Cairo
Tel. +20 2 22566-299 + 1 23143088Fax +20 2 22594-757http://www.copam-egypt.com/ [email protected]
Service Sharjah Copam Middle East (FZC) Sharjah Airport International Free ZoneP.O. Box 120709SharjahUnited Arabian Emirates
Tel. +971 6 5578-488Fax +971 6 [email protected]
Estonia
Sales Tallin ALAS-KUUL ASReti tee 4EE-75301 Peetri küla, Rae vald, Harjumaa
Tel. +372 6593230Fax +372 [email protected]
Finland
AssemblySalesService
Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2
Tel. +358 201 589-300Fax +358 3 [email protected]://www.sew-eurodrive.fi
ProductionAssembly
Karkkila SEW Industrial Gears OyValurinkatu 6, PL 8FI-03600 Karkkila, 03601 Karkkila
Tel. +358 201 589-300Fax +358 201 [email protected]://www.sew-eurodrive.fi
Gabon
Sales Libreville ESG Electro Services GabunFeu Rouge Lalala1889 LibrevilleGabun
Tel. +241 741059Fax +241 741059
Great Britain
AssemblySalesService
Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate P.O. Box No.1GB-Normanton, West- Yorkshire WF6 1QR
Tel. +44 1924 893-855Fax +44 1924 893-702http://[email protected]
Address List
Greece
SalesService
Athen Christ. Boznos & Son S.A.12, Mavromichali StreetP.O. Box 80136, GR-18545 Piraeus
Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]
Hong Kong
AssemblySalesService
Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong
Tel. +852 36902200Fax +852 [email protected]
Hungary
SalesService
Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18
Tel. +36 1 437 06-58Fax +36 1 437 [email protected]
India
Registered OfficeAssemblySalesService
Vadodara SEW-EURODRIVE India Private LimitedPlot No. 4, GIDCPOR Ramangamdi • Vadodara - 391 243Gujarat
Tel. +91 265 3045200, +91 265 2831086Fax +91 265 3045300, +91 265 2831087http://[email protected]@seweurodriveindia.com
AssemblySalesService
Chennai SEW-EURODRIVE India Private LimitedPlot No. K3/1, Sipcot Industrial Park Phase IIMambakkam VillageSriperumbudur - 602105Kancheepuram Dist, Tamil Nadu
Tel. +91 44 37188888Fax +91 44 [email protected]
Ireland
SalesService
Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11
Tel. +353 1 830-6277Fax +353 1 [email protected]://www.alperton.ie
Israel
Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon
Tel. +972 3 5599511Fax +972 3 5599512http://[email protected]
Italy
AssemblySalesService
Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)
Tel. +39 02 96 9801Fax +39 02 96 799781http://[email protected]
Ivory Coast
Sales Abidjan SICASte industrielle et commerciale pour l'Afrique165, Bld de MarseilleB.P. 2323, Abidjan 08
Tel. +225 2579-44Fax +225 2584-36
Japan
AssemblySalesService
Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818
Tel. +81 538 373811Fax +81 538 373814http://[email protected]
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ddress List
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Korea
AssemblySalesService
Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate 1048-4, Shingil-DongAnsan 425-120
Tel. +82 31 492-8051Fax +82 31 492-8056http://[email protected]
Busan SEW-EURODRIVE KOREA Co., Ltd.No. 1720 - 11, Songjeong - dongGangseo-kuBusan 618-270
Tel. +82 51 832-0204Fax +82 51 [email protected]
Latvia
Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga
Tel. +371 7139253Fax +371 7139386http://[email protected]
Lebanon
Sales Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut
Tel. +961 1 4947-86 +961 1 4982-72+961 3 2745-39Fax +961 1 4949-71 [email protected]
Beirut Middle East Drives S.A.L. (offshore)Sin El Fil.B. P. 55-378Beirut
Tel. +961 1 494 786Fax +961 1 494 [email protected]
Lithuania
Sales Alytus UAB IrsevaNaujoji 19LT-62175 Alytus
Tel. +370 315 79204Fax +370 315 [email protected]://www.sew-eurodrive.lt
Luxembourg
AssemblySalesService
Brüssel CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre
Tel. +32 10 231-311Fax +32 10 231-336http://[email protected]
Malaysia
AssemblySalesService
Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia
Tel. +60 7 3549409Fax +60 7 [email protected]
Mexico
AssemblySalesService
Quéretaro SEW-EURODRIVE MEXICO SA DE CVSEM-981118-M93Tequisquiapan No. 102Parque Industrial QuéretaroC.P. 76220Quéretaro, México
Tel. +52 442 1030-300Fax +52 442 1030-301http://[email protected]
Morocco
Sales Casablanca Afit5, rue Emir AbdelkaderMA 20300 Casablanca
Tel. +212 522618372Fax +212 [email protected]
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Address List
Netherlands
AssemblySalesService
Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam
Tel. +31 10 4463-700Fax +31 10 4155-552http://[email protected]
New Zealand
AssemblySalesService
Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland
Tel. +64 9 2745627Fax +64 9 2740165http://[email protected]
Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch
Tel. +64 3 384-6251Fax +64 3 [email protected]
Norway
AssemblySalesService
Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss
Tel. +47 69 24 10 20Fax +47 69 24 10 40http://[email protected]
Peru
AssemblySalesService
Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima
Tel. +51 1 3495280Fax +51 1 3493002http://[email protected]
Poland
AssemblySalesService
Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Łódź
Tel. +48 42 676 53 00Fax +48 42 676 53 45http://[email protected]
24 Hour Service Tel. +48 602 739 739(+48 602 SEW SEW)
Portugal
AssemblySalesService
Coimbra SEW-EURODRIVE, LDA.Apartado 15 P-3050-901 Mealhada
Tel. +351 231 20 9670Fax +351 231 20 3685http://[email protected]
Romania
SalesService
Bucureşti Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti
Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]
Russia
AssemblySalesService
St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia
Tel. +7 812 3332522 +7 812 5357142Fax +7 812 3332523http://[email protected]
Senegal
Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar
Tel. +221 338 494 770Fax +221 338 494 [email protected]
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Serbia
Sales Beograd DIPAR d.o.o.Ustanicka 128aPC Košum, IV floorSCG-11000 Beograd
Tel. +381 11 347 3244 / +381 11 288 0393Fax +381 11 347 [email protected]
Singapore
AssemblySalesService
Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644
Tel. +65 68621701Fax +65 68612827http://[email protected]
Slovakia
Sales Bratislava SEW-Eurodrive SK s.r.o.Rybničná 40SK-831 06 Bratislava
Tel. +421 2 33595 202Fax +421 2 33595 [email protected]://www.sew-eurodrive.sk
Žilina SEW-Eurodrive SK s.r.o.Industry Park - PChZulica M.R.Štefánika 71SK-010 01 Žilina
Tel. +421 41 700 2513Fax +421 41 700 [email protected]
Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-974 11 Banská Bystrica
Tel. +421 48 414 6564Fax +421 48 414 [email protected]
Košice SEW-Eurodrive SK s.r.o.Slovenská ulica 26SK-040 01 Košice
Tel. +421 55 671 2245Fax +421 55 671 [email protected]
Slovenia
SalesService
Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO - 3000 Celje
Tel. +386 3 490 83-20Fax +386 3 490 [email protected]
South Africa
AssemblySalesService
Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013
Tel. +27 11 248-7000Fax +27 11 494-3104http://[email protected]
Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town
Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaco PlacePinetownDurbanP.O. Box 10433, Ashwood 3605
Tel. +27 31 700-3451Fax +27 31 [email protected]
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Address List
Spain
AssemblySalesService
Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)
Tel. +34 94 43184-70Fax +34 94 43184-71http://[email protected]
Sweden
AssemblySalesService
Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping
Tel. +46 36 3442 00Fax +46 36 3442 80http://[email protected]
Switzerland
AssemblySalesService
Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel
Tel. +41 61 417 1717Fax +41 61 417 1700http://[email protected]
Thailand
AssemblySalesService
Chonburi SEW-EURODRIVE (Thailand) Ltd.700/456, Moo.7, DonhuarohMuang Chonburi 20000
Tel. +66 38 454281Fax +66 38 [email protected]
Tunisia
Sales Tunis T. M.S. Technic Marketing ServiceZone Industrielle Mghira 2Lot No. 392082 Fouchana
Tel. +216 71 4340-64 + 71 4320-29Fax +216 71 [email protected]
Turkey
AssemblySalesService
Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL
Tel. +90 216 4419163 / 4419164Fax +90 216 3055867http://[email protected]
Ukraine
SalesService
Dnepropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk
Tel. +380 56 370 3211Fax +380 56 372 2078http://[email protected]
USA
ProductionAssemblySalesServiceCorporate Offices
Southeast Region
SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365
Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manufacturing +1 864 439-9948Fax Assembly +1 864 439-0566Fax Confidential/HR +1 864 949-5557http://[email protected]
AssemblySalesService
Northeast Region
SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014
Tel. +1 856 467-2277Fax +1 856 [email protected]
Midwest Region SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373
Tel. +1 937 335-0036Fax +1 937 [email protected]
Southwest Region
SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237
Tel. +1 214 330-4824Fax +1 214 [email protected]
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88
Western Region SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, CA 94544
Tel. +1 510 487-3560Fax +1 510 [email protected]
Additional addresses for service in the USA provided on request!
Venezuela
AssemblySalesService
Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo
Tel. +58 241 832-9804Fax +58 241 838-6275http://[email protected]@cantv.net
USA
A
Index
Index
AAdditional documentation.........................................8Ambient temperature .............................................10Axial loads..............................................................24
BBreather valves ......................................................44
CCable entry, position ..............................................34Churning losses .....................................................24Coating...................................................................11
DDesign notes ..........................................................39Dimension drawings
HK.. ....................................................................62HW.. ...................................................................48
DimensionsGearmotors ........................................................45
Direct motor mounting............................................11Direction of rotation of the output shaft ..................31Documentation, additional .................................8, 29
EEfficiency..........................................................23, 24Electrified monorail gear units, overview................17Electrified Monorail System - EMS.........................77Extended storage...................................................13Eyebolts .................................................................44
FFill quantities ..........................................................39
Lubricants ..........................................................42Force application, definition ...................................25
GGearmotor dimensions...........................................44
Motor dimensions...............................................45Greases .................................................................40
HHeavy load range.....................................................8
Operating lever ..................................................33Helical-bevel gear units
Unit designation .................................................15Helical-worm gear units
Unit designation .................................................14Higher permitted overhung loads
R, F, K, S, W gear units .....................................25
IInstallation altitude .................................................10
LLifting eyebolts.......................................................44Light-load range
Operating lever ..................................................32Load classification .................................................26Lubricant fill quantities ...........................................42Lubricant table .......................................................39Lubricants ..............................................................39
MMass acceleration factor........................................27Motor options .........................................................72Motor terminal box, position...................................34Mounting positions.................................................35MOVIMOT®...........................................................73MOVI-SWITCH®
MSW-1E ............................................................76MSW-2S ............................................................76
MOVI-SWITCH®....................................................75
NNameplate .............................................................16Notes
Combination overviews......................................43Dimension sheets ..............................................43on mounting positions........................................30Selection tables .................................................43
OOperating lever ......................................................32Operating notes .....................................................39Order information...................................................31Order information, position of motor terminal box and cable entry..................................34Output shaft ...........................................................31Overhungs loads....................................................24
Catalog – Gear Units for Electrified Monorail Systems
8990
Index
Overview of types ..................................................14Overview, electrified monorail gear units ...............17
PPerformance data ..................................................16Permitted overhung load
R, F, K, S, W gear units .....................................25Position
Operating lever ..................................................32Output flange .....................................................31Output shaft .......................................................31
Products...................................................................6Project planning for drives
Additional documentation...................................29
RRolling bearing greases .........................................40Run-in phase..........................................................24
SScope of delivery ...................................................43Screw plugs ...........................................................44Selection table
HK30, HK40, HK50, HK60 .................................55HW30 .................................................................47HW41 .................................................................50
Self-locking helical-worm or SPIROPLAN® gear units .......................................23Service factor
fB........................................................................26SEW fB ..............................................................27
SEW brakesTechnical data....................................................72
SEW-EURODRIVEGroup of companies.............................................5Products...............................................................6Systems ...............................................................6
Special coating.......................................................11SPIROPLAN® gear units .......................................11
Unit designation .................................................14Storage conditions .................................................13Surface protection OS......................................12, 13
TTechnical data........................................................66
SEW brakes .......................................................72Temperature ranges ..............................................10Tolerances .............................................................43
Flanges ..............................................................43Shaft ends..........................................................43Shaft heights......................................................43
Transmission element factors................................24
UUnit designation .....................................................16
Helical-bevel gear units .....................................15Helical-worm gear units .....................................14SPIROPLAN® gear units...................................14
Unit designations ...................................................14
Catalog – Gear Units for Electrifie
d Monorail SystemsSEW-EURODRIVE—Driving the world
SEW-EURODRIVEDriving the world
www.sew-eurodrive.com
SEW-EURODRIVE GmbH & Co KGP.O. Box 3023D-76642 Bruchsal/GermanyPhone +49 7251 75-0Fax +49 7251 [email protected]