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Dresser-Rand Confidential – Not for redistribution
POWER SYSTEMS – CORPORATE PRESENTATION
Dresser-Rand: Environmental Solutions Power April 2014
Dresser-Rand Confidential – Not for redistribution
POWER SYSTEMS – CORPORATE PRESENTATION
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Safe Harbor Disclosure The Private Securities Litigation Reform Act of 1995 provides a “safe harbor” for certain forward-looking statements so long as such
information is identified as forward-looking and is accompanied by meaningful cautionary statements identifying important factors that
could cause actual results to differ materially from those projected in the information.
The use of words such as “may”, “might”, “will”, “should”, “expect”, “plan”, “outlook”, “anticipate”, “believe”, “estimate", "appear”,
“project”, “intend”, “future”, “potential” or “continue”, and other similar expressions are intended to identify forward-looking statements.
All of these forward-looking statements are based on estimates and assumptions by our management that, although we believe to be
reasonable, are inherently uncertain. Forward-looking statements involve risks and uncertainties, including, but not limited to, economic,
competitive, governmental and technological factors outside of our control, that may cause our business, industry, strategy or actual results
to differ materially from the forward-looking statements.
These risks and uncertainties may include those discussed in the Company’s most recent filings with the Securities and Exchange
Commission, and other factors which may not be known to us. Any forward-looking statement speaks only as of its date. We undertake no
obligation to publicly update or revise any forward-looking statement, whether as a result of new information, future events or otherwise,
except as required by law.
Confidentiality Any person allowing themselves to directly or indirectly receive the information contained in this presentation agrees that this presentation and all information contained herein and/or in any way distributed to the Receiver with respect to the same (verbal or otherwise) is the confidential and proprietary property of Dresser-Rand Company and is being provided to and received by the Receiver in confidence. Receiver agrees not to divulge the contents hereof to any third party without the prior written approval of Dresser-Rand’s duly authorized representative. Receiver shall advise any permitted recipient of the confidential information of the nature of the same and obtain their agreement to be bound to these terms before such confidential information is disclosed to them. Receiver on behalf of its principal, representatives, employees and themselves individually do hereby unconditionally agree to the terms hereof and agree to defend, indemnify, and hold Dresser-Rand harmless from and against any and all damages that result from Receiver’s failure to strictly comply with these terms. Receiver further agrees that failure to comply with these terms will cause Dresser-Rand to suffer irreparable harm. Your decision to remain and receive the information about to be presented to you shall constitute your unconditional acceptance to the foregoing.
Dresser-Rand Confidential – Not for redistribution
POWER SYSTEMS – CORPORATE PRESENTATION
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Content
Introduction to Environmental Solutions (E/S) A
Product & Applications Range
Annexes
Services
C
D
E
Introduction to E/S Power B
C.1. Marine
C.2. Industrial and Oil&Gas
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Who we are: Dresser-Rand Bringing energy and the environment into harmony
Dresser-Rand (D-R): With more than
100 years of history, D-R is the
technological leader in the manufacturing
and service of high speed rotating
equipment (turbines, compressors and
expanders) for applications in the Oil and
Gas sector, petroleum, petrochemical,
industrial and energy generation.
2013 Revenues: 3,033 million USD
Number of Employees: ~ 8,100
Customers in more than 140 countries,
with strong presence in Europe and North
America
Listed since 2005 on the NYSE (ticker:
DRC). Market Cap.: $4,400 MM
In May 2011 D-R acquires Grupo
Guascor.
Dresser-Rand:
International Presence
20
5
6
2
7
2
13
6
D-R: Service Centers (48)
(Dresser-Rand 39 + Guascor 9)
D-R: Manufacturing facilities (13)
(D-R 12 + Guascor 1)
A. Introduction to Environmental Solutions
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A. Introduction to Environmental Solutions Who we are: Guascor Bringing energy and the environment into harmony
Energetic solutions provider
Leader in energy solutions based as
power systems, renewable energy
and hybrid systems with a high
know-how in distributed generation.
Number of employees
~ 1,300 (Grupo Guascor)
GUASCOR, which dates back to 1966, began its activities in manufacturing a wide range of diesel engines, initially exclusively for
marine applications and later used extensively in other stationary applications. In 1988 Guascor started manufacturing gas engines
used in a diverse spectrum of applications and industries.
His subsequent entry into the Renewable Energy sector and in particular in solar, wind, mini hydro and Bioenergy products and
applications, along with its strong presence in the activity of operation and maintenance of industrial plants and energy facilities,
completed its products and solutions offer and make it one of the global corporations with a complete product portfolio in the world of
energy, with the ability to integrate energy Systems, providing solutions to unique situations and needs of its customers.
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A. Introduction to Environmental Solutions Dresser-Rand History Since 1840
1800 Founded in the 1800’s Clark, Dresser, Ingersoll Rand,
Murray, Peter Brotherhood, & Worthington.
1900 Founded in the Early
1900’s COPPUS, Moore, Nadrowski, & Terry.
1930
Dresser acquires Clark.
Worthington acquires Moore.
1960
1970
1980
1990
2000
2004
Gimpel founded.
Terry acquires Whiton & Khunert.
Tuthill ES founded.
Turbodyne founded.
Worthington acquires Turbodyne.
Dresser Ind. acquires Worthington.
Ingersoll Rand acquires Terry.
COPPUS acquires Murray.
Dresser and
IR form a
new
company
called
Dresser-
Rand.
Arrow founded.
Enginuity founded.
Tuthill ES acquires COPPUS
Tuthill ES acquires Nadrowski.
First Reserve Corp. purchases D-R.
2005
First Reserve takes D-R public (IPO).
D-R purchases certain assets of Tuthill ES.
2007
D-R acquires Gimpel Valves.
2008
D-R acquires certain assets of Peter Brotherhood.
D-R acquires assets of Enginuity LLC.
D-R acquires all stock of Arrow Ind., Inc.
1987
2010 D-R acquires assets of Leading Edge Turbine Technologies.
D-R acquires assets of Compressor Renewal Services Ltd.
2011 D-R acquires a minority interest in Echogen Power Systems.
D-R, through a subsidiary, closed the acquisition of Grupo Guascor S.L. Guascor.
Grupo Guascor founded.
D-R invests in Ramgen Power Systems.
2012 D-R acquires assets of Synchrony, Inc.
2009
En
viro
nm
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tal
Bu
sin
es
s U
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ha
ng
es
to E
nviro
nm
en
tal
So
lutio
ns
Cre
atio
n o
f the
En
viro
nm
en
tal
Bu
sin
ess U
nit
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Strategy
Provide Energy Solutions focused on:
• Increasing energy efficiency (Steam Turbine, Engines, Echogen):
CHP, Waste To Energy, Biomass, etc
• Natural gas, Flare Gas and Biogas (Engines)
• Renewable (Biomass, Solar PV, Wave): Next Generation of Clean
Energy
Providing a Unique Extended Scope of Services:
• Original Equipment Manufacturer
• Development (Permitting, Licensing)
• EPC (Engineering, Procurement and Construction)
• Operation & Maintenance
Mission
To provide environmentally friendly solutions based on our core high
speed rotating equipment technology that will substantially reduce
emissions and/or hydrocarbons fuel consumption for our clients
A. Introduction to Environmental Solutions D-R Environmental Solutions: Mission & Strategy Earn client loyalty for life
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ENVIRONMENTAL SOLUTIONS
STEAM BASED ENGINE BASED SOLAR PV BASED
NE
W E
QU
IPM
EN
T
SE
RV
ICE
S
Gas Diesel
Dual Fuel Gearboxes
Singe Stage
Multi Stage
NEW TECHNOLOGIES
On-Grid Systems
Off-Grid Systems
CAES Hydro Air
(Wave)
Echogen
TURBOMACHINERY RECIPROCATING
Gas Turbine
LTSA + Integral O&M
Spare Parts Supply, Field Service, Repairs
Compressor Process Comp.
Expanders
Control Systems
Separable Comp. Synchrony Gimpel Valves
Applied Technology + Engineered Solutions
Revamps & Remanufacturing
Upgrades
Development + EPC
COPPUS
CCS
A. Introduction to Environmental Solutions Positioning: Solutions Range Complete product portfolio in the world of energy
HYBRID SOL.
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Content
Introduction to Environmental Solutions (E/S) A
Product & Applications Range
Annexes
Services
C
D
E
Introduction to E/S Power B
C.1. Marine
C.2. Industrial and Oil&Gas
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B. Introduction to E/S Power About Guascor Engines & Gensets The Background
Guascor Internal Combustion Engines & Gensets are designed, manufactured and
commercialized as Power Systems and Energy Solutions.
45 years developing, manufacturing and selling internal combustion engines
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B. Introduction to E/S Power Guascor Engines & Gensets : History (1 of 2) The Background
1988: Gas Engine
Jump into Gas Engines
technology by Licensing
Agreement with
WAUKESHA (1984) and
transfer of technology.
1966: Diesel Engine
Guascor Founded in Bilbao
based on the sale of Diesel
Engines for Marine
Applications.
1966 1988 2000 1992
1996: R&D Center
Worldclass R&D center
established in Miñano
(Alava)
1996
1992: Biogas Engine
Released
2000: SF- SFGLD engine
families Released
2003
2003: Low Compression
Ratio Gas Engines for
Low MN Gases Released
2007
2007: Biodiesel and Dual
Fuel Engine families
Released
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B. Introduction to E/S Power Guascor Engines & Gensets : History (2 of 2) The Background
2009 2010
2009: SFGM 560
Engine Released
2009: Increase of
Marine & Diesel
Power Range
2010: HGM 240
Engine Released (Biogas)
2011
Dresser-Rand acquires Guascor
2011 2012
2012: Ethanol Engine
Released
2008
2008: HGM 560
Model Released with
improved Efficiency
2013 2014
2013: Release of Stand By,
Prime and Stoichiometric
Engines
2014: Release of MD
engines for
Reciprocating
Compressors
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B. Introduction to E/S Power Production facility The Background
Guascor Engines & Gensets :
• Full flexibility at assembly lines • Short Manufacturing and Total Lead Time
• 8 weeks bare engine • 20 weeks containerized units
• High Productivity • Customer focus • Standard Product • Adapted ERP system • Fully skilled and trained working force • Strong local external suppliers network • SCM optimization: large external logistic
supplier.
HIGHLIGHTS
Main Features
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B. Introduction to E/S Power World-class R&D Center (1) The Background
Guascor engines R&D was set up in 1996 and is devoted to the research and development of diesel,
gas and dual fuel engines.
Guascor engines R&D lies on a 12.000 m2 site in the Alava Technology Park. It comprises an office
building, a design and calculation center, as well as an assembly and test shop.
It is one of the most advanced diesel and gas test and development center worldwide.
It provides engineering and test services to third companies.
Guascor Engines & Gensets :
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B. Introduction to E/S Power World-class R&D Center (2) The Background
Guascor Engines & Gensets :
The Research Centre is equipped with 22 Test –Benches:
A. Four individual cells equipped with high accuracy dynamometers (800 kW - 2.100 kW)
B. Two individual cells driving generators for load testing
C. 16 Test Beds driving alternator
Gas mixing system able to simulate practically any gas (landfill, sewage waste
treatment, bio-methanization, mine gas, syngas,…)
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Content
Introduction to Environmental Solutions (E/S) A
Product & Applications Range
C.1. Marine
C.2. Industrial and Oil&Gas
Annexes
Services
C
D
E
Introduction to E/S Power B
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Our experience in the industry for over 45 years has allowed us to know the demanding working conditions of marine engines. These engines are designed and built to
work in hard conditions with minimal fuel consumption.
PROPULSION / MAIN ENGINES
True to our origins we devote attention to maritime and fishing fleets to have been supplying
engines and auxiliary equipment to the satisfaction of employers and operators complying with the
strictest emission standards.
Unrestricted Continuous Variable Continuous Intermitent Duty
Type Cyl. Displ. kW CV rpm kW CV rpm kW CV rpm
F 180 TA 6L 17,96 331 450 1.800 353 480 1.800 - - -
F 180 TAB 6L 17,96 368 500 1.800 382 520 1.800 404 550 1.800
SF 180 TA 6L 17,96 412 560 1.600 - - - - - -
SF 180 TA 6L 17,96 434 590 1.800 - - - - - -
SF 180 TA 6L 17,96 441 600 1.800 474 645 1.800 504 685 1.800
SF 180 TA 6L 18,96 452 615 1.800 - - - - - -
F 240 TAB 8L 23,96 478 650 1.800 493 670 1.800 - - -
SF 240 TA 8L 23,96 550 750 1.600 - - - - - -
SF 240 TA 8L 23,96 577 785 1.800 - - - - - -
SF 240 TA 8L 23,96 588 800 1.800 635 864 1.800 662 900 1.800
SF 240 TA 8L 23,96 610 830 1.800 - - - - - -
F 360 TA 12V 35,93 662 900 1.800 706 960 1.800 - - -
SF 360 TA 12V 35,93 824 1.120 1.600 - - - - - -
SF 360 TA 12V 36,93 868 1.180 1.800 - - - - - -
SF 360 TA 12V 37,93 883 1.200 1.800 949 1.290 1.800 1.000 1.360 1.800
F 480 TA 16V 47,9 934 1.270 1.800 993 1.350 1.800 1.029 1.400 1.800
SF 480 TA 16V 47,9 1.103 1.500 1.600 - - - - - -
SF 480 TA 16V 48,9 1.177 1.600 1.800 1.268 1.725 1.800 1.324 1.800 1.800
SF 480 TA 16V 49,9 1.221 1.660 1.800 - - - - - -
GEARBOXES
Wide variety of reducing accompanying propulsion engines.
AUXILIARY ENGINES
Variable continuous Intermitent Duty
1500 rpm 1800 rpm
Cyl. Displ. kW HP kW HP
F 180 TA 6L 17,96 294 400 346 470
SF 180 TA 6L 17,96 383 521 433 589
F 240 TAB 8L 23,96 426 580 478 650
SF 240 TA 8L 23,96 510 694 577 785
F 360 TA 12V 36,93 588 800 699 950
SF 360 TA 12V 35,93 765 1.041 866 1.178
F 480 TA 16V 47,9 846 1.150 934 1.270
SF 180 TA 16V 47,9 1.020 1.388 1.155 1.571
We can supply complete propulsion system consisting of the propeller nozzle, shaft and
gear online.
Reduction Ratio rpm Max. Cont. Power
R-100 1,5:1-2:1-3:1 2.500 250
R-160 1,5:1-2:1-3:1-4:1-5.1-6.1 2.500 400
R-240 3:1-4:1-5.1 2.500 700
RE-240 3,5:1-5.1-6.1 2.500 600
R-360 2:1-3:1-4:1-5.1-6.1 2.000 900
RV-360 2:1-3:1-4:1-5.1-6.1 2.000 900
RE-360 7.1-9.1 2.000 900
REV-360 7.1-9.1 2.000 900
R-500HT 2,5:1-3:1-4:1-5.1-6.1 1.900 1.670
RV-500HT 2,5:1-3:1-4:1-5.1-6.1 1.900 1.670
C.1. Marine applications Technical specifications of the engines
C. Product & Applications Range
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NATURAL GAS / BIOGAS
SYNTHESIS GAS
DUAL-FUEL
INDUSTRIAL DIESEL
Engines Gensets
1200 rpm 1500 rpm 1800 rpm 1200 rpm 1500 rpm 1800 rpm
Type Cyl. Displ. kWb kWb kWb kWe kWe kWe
Atmospheric engines FG 180 6L 18 - 150 180 - 142 171
FG 240 8L 24 - 200 238 - 191 226
Mechanical
carburation
FGLD 180 6L 18 - 275 300 - 264 287
FGLD 240 8L 24 - 360 400 - 347 385
FGLD 360 12V 36 - 550 600 - 529 577
FGLD 480 16V 48 - 725 800 - 702 774
Electronic
Carburation
SFGLD 180 6L 18 252 315 350 242 300 336
SFGLD 240 8L 24 335 419 453 322 405 436
SFGLD 360 12V 36 503 630 700 486 609 676
SFGLD 480 16V 48 670 838 906 649 812 874
SFGLD 560 16V 56 788 985 - 762 957 -
Miller cycle, Elect.
Carburation SFGM 560 16V 56 - 1.055 1.100 - 1.025 1.065
High performance
Miller cycle engines
HGM 240 8L 24 - 520 - - 502 -
HGM 560 16V 56 1.040 1.240 1.350 1.007 1.204 1.308
Engines Gensets
1200 rpm 1500 rpm 1800 rpm 1200 rpm 1500 rpm 1800 rpm
Type Cyl. Displ. kWb kWb kWb kWe kWe kWe
SFGLD 180 6L 18 209 263 283 199 253 271
SFGLD 240 8L 24 281 350 377 269 338 362
SFGLD 360 12V 36 418 526 565 401 508 544
SFGLD 480 16V 48 561 700 754 541 678 729
SFGLD 560 16V 56 590 735 - 569 711 -
Engines Gensets
1500 rpm 1800 rpm 1500 rpm 1800 rpm
Type Cyl. Displ. kWb kWb kWe kWe
SFD 180 6L 18 360 407 347 394
SFD 240 8L 24 480 543 464 523
SFD 360 12V 36 720 815 698 787
SFD 480 16V 48 960 1.087 930 1.048
Engines Gensets
Continuos Duty ( kWb) Prime Duty (kWb) Continuos Duty ( kWe) Prime Duty (kWe)
Type Cyl. Displ. 1.500 1.800 1.500 1.800 50 Hz 60Hz 50 Hz 60Hz
SF180TA-LG 6L 18 395 410 425 445 381 394 409 427
SF240TA-LG 8L 24 525 545 565 590 507 525 542 565
SF360TA-LG 12V 36 785 820 850 890 760 791 820 857
SF480TA-LG 16V 48 1.045 1.095 1.130 1.180 1.012 1.056 1.092 1.135
C. Product & Applications Range C.2. Industrial and Oil& Gas applications Technical specifications of the engines
METHANE NUMBER 45 METHANE NUMBER 55
1200 rpm 1500 rpm 1800 rpm 1200 rpm 1500 rpm 1800 rpm
Type kWb kWb kWb kWe kWe kWe
Flare Gas
SFGLD 180 220 275 300 252 315 350
SFGLD 240 290 360 400 335 419 453
SFGLD 360 440 550 600 503 630 700
SFGLD 480 580 725 800 670 838 906
SFGLD 560 671 900 905 788 1055 1067
LOW CARBURATION ENGINES FOR SPECIFIC GASES
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Technology Guascor Engines & Gensets :
C. Product & Applications Range
Technologies: Gas, Diesel and Dual Fuel
Main Features
• State of the art technology. • Fuel flexibility: Designed for different gas
qualities. • Designed for intensive use (continuous
duty). • Capable to work with variable loads. • Robust design to operate under severe
conditions. • High operational availability. • Easy and simple maintenance. • Exchangeable standard engine parts
(cylinder heads, valves,…).
Very low emissions level
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Gensets + Ancillaries
Scope of supply
C. Product & Scope of supply Guascor Engines & Gensets :
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ISO Containerized Powergen and CHP units
Scope of supply
C. Product & Scope of supply Guascor Engines & Gensets :
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Power generation and CHP units in Canopy + Ancillaries on skid
Scope of supply
C. Product & Scope of supply Guascor Engines & Gensets :
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TEC
HN
OLO
GY
PLA
TFO
RM
S
GAS ENGINE
INDUSTRIAL
Energy Efficiency
DIESEL
ENGINE
O&G
Bio Energy
Power Gen Waste to Energy CHP Flare Gas
(*)CHP: Combined Heat Power, WTE: Waste To Energy
Distributed Energy Distributed Energy Mechanical Drive Propulsion
MARINE
Pump Power Gen
Compression / Pump
Power Gen CHP Main & Auxiliary
APPLICATIONS & MARKETS
Solutions Range Technology applied to different markets and needs
SER
VIC
ES
PLA Permits, Licenses &
Authorizations
Technical
Assistance
Engine
Supply
Original
Spare Parts
Supply
EPC Engineering, SCM,
Construction,
Commissioning
DUAL – FUEL ENGINES
C. Product & Applications Range
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For over 45 years Dresser-Rand has been gaining experience in the marine
area, where engines are exposed to extremely hard working conditions.
This expertise has been translated in a robust design, focused on keeping
fuel consumption at low levels, high reliability and the best quality.
• The Product:
Main & Auxiliary Engines for ships propulsion and auxiliary services (on
board energy generation).
• Technologies:
Diesel (propulsion and auxiliary) and Dual Fuels (propulsion only).
• Linked Services:
PLA & Development, Spare parts & Aftermarket Services.
Background Installation Diagram
Guascor engines comply with the requirements of the Classification and Environment Societies.
As emissions regulatory entities:
• IMO (International Maritime Organization). Compliance with IMO TIER II
• CCNR (Central Commission for the Navigation of the Rhine)
As Classification entities:
• Bureau Veritas
• Rina
• Lloyds register
• Germanischer Lloyds
• ABS
C.1. Marine applications Technical specifications of the engines
C. Product & Applications Range
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Advantages
• For the user:
• Reduction of energy costs, through:
o Improved efficiency
o Lower operating cost
o Transport & distribution cost cut-down
(generation site close to consumption site)
• Independence from the transmission line and
reliability of supply.
• Scalability.
• For the society:
• Reduction of emissions (NO3 & CO2).
• Reduction and stability of the energy prices
(greater balance between the demand and
supply of energy).
Fuels
• NatGas
• Biogas
• Diesel
Cogeneration
• Simultaneous production of useful electric
or mechanical energy and heat energy.
• Efficient alternative to traditional systems and
boilers.
• A fully developed technology that is well
introduced in the industrial and service sector.
Trigeneration
• A cold production system using an absorption
machine, which takes advantage of the
residual heat from the cogeneration module.
• For use in the food and chemical industries,
HVAC in services and many other
applications.
Definition
Applications & Industries
Hot air production
HVAC and absorption
Hot water production
Greenhouses
Ceramic, masonry and animal feed, sludge drying for fertilizer production
Hotels, social centres, healthcare centres, the tertiary sector
CO2 fertilisation
1. Exhaust gas heat exchanger
2. Exhaust gases exit
3. Expansion vessel
4. Water pump
5. Hot water exit
6. Cold water entry
7. Water exchanger
8. Gas shutoff valve
9. Pressure regulator
10. Engine
11. Alternator
12. Security valve
13. Carburator
14. Air filter
15. Thermostat
16. Air Entry
17. Gas Entry
Chemical & Food Industry, HVAC for services (business centres, train stations, universities)
C.2. Industrial applications Energy Efficiency: CHP
C. Product & Applications Range
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Advantages
• Of the technology:
• Employment of “easy-access” fuels
• Low environmental impact
• Cheap energy
• Low installation and operation & maintenance
complexity.
• Projects with BOP reduced costs.
• For the society:
• Quick access to isolated areas
• Reduced losses in the transmission and distribution
systems
• Possibility of using CHP in order to optimize energy
efficiency
• Scalability
• Reliability and durability
• Adaptable to the available fuel in the point of supply
• Better control and prevision of the energetic cost
• Greater stability and tension of the electric line
• Increase of the contingency reserves
Fuels
• Natural Gas
• Biogas
• Diesel
Distributed Generation
Generation, storage and administration of energy resources in the places where they are
consumed, in order to satisfy user needs while offering higher quality, reliability and
efficiency.
Definition
Applications & End Users
Public lighting
Domestic consumption
Energetic supply to private industrial plants
Construction of generation plants for exportation to the public grid
Energy use in the industrial process
Over 30 years of experience in the development and supply of distributed energy plants. Installations
that combine the collaboration with local systems, as it enables more flexibility and optimization of
the investment performed.
And so certify the large number of operating plants with Guascor installed generation and
cogeneration equipment in 5 continents.
C.2. Industrial applications Distributed Energy: Power Generation
C. Product & Applications Range
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Elimination of landfill gas and transforming them into
electricity and heat.
Landfill biogas
Process of captation
Organic waste
Dehumidification and treatment
Electricity generated
Incineration torch
Dresser-Rand develops through Inbiogas,
projects ranging from simple installations to
capture and control combustion of landfill
biogas to plants whose purpose is the
generation of electricity or combustion of
biogas monitored, to obtain CO2 emission
rights.
Removal and recovery of gas wastewater treatment
plants.
Water Waste Treatment Plants
Anaerobic digestion of sludge (organic products carried by water)
produces a gas containing approximately 55% -65% of methane
(CH4), 30% -40% of carbon dioxide (CO2) and other gases
percentages.
In modern plants, the gas is stored in a gasholder and once
subjected to a treatment for removal of contaminants or corrosive
compounds used as a fuel in engines specially trained to consume
it.
The organic matter in the waste deposited in landfills decomposes and
gaseous pollutants emanate from the fermentation.
These gases are captured by wells equipped with perforated pipes for
gas extraction and pipeline system, which send them to the measuring
and control station, where they are dehumidified.
Subsequently they go to the Guascor gensets, which converts them into
electrical energy.
The Biomethanization is anaerobic digestion of
different types of waste and effluents various
o Agricola (corn, tapioca, Palm Oil Meal Effluent)
o Forest
o Livestock (pigs, poultry, bovine)
o Landfills
o Waste Water Treatment Plants
o Others: Waste Water of high organic load (e.g.:
food industries)
Biomethanization
1. Pick and mix of codigestors
2. Digestor
3. Use of biogas in motogenerators for the obtainment of
electricity and usable heat.
4. Removal of the digestate and use as fertilizer
5. Electrical exportation
• Significant reduction of odor
• Mineralization
• Renewable energy production if the gas energy is used and replaces a fossil fuel
• Reduction of the Environmental Impact (CO2 & CH4 reduction of emissions)
Advantages
C.2. Industrial applications Bioenergy: Waste to Energy
C. Product & Applications Range
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C.2. Oil & Gas applications Mechanical Drive
They work to fill the bottom of the
reservoir with the filtered water to push
the oil towards the wells like a piston.
Water injection is used to prevent low
pressure in the reservoir, replaces the oil
which has been taken, keeping the
production rate and the pressure the
same over the long term.
Water injection pumps from wells
Submersible pumps are used to provide
a relatively efficient form of "artificial
lift", able to operate across a broad range
of flow rates and depths. By decreasing
the pressure at the bottom of the well,
significantly more oil can be produced
from the well when compared with
natural production.
Centrifugal pumps
The pump itself is a multi-stage unit with
the number of stages being determined
by the operating requirements. Each
stage consists of a driven impeller and a
diffuser which directs flow to the next
stage of the pump. Used because of the
high level of pressure and fluid viscosity.
Multistage pumps
The generation plants in fields are built
with gas engines run with the same fuel as
the well gas. For this application is a must
to cool the gas, condensate liquids and
filter them to avoid some heavier crude oil
fractions.
Gensets using well gas
C. Product & Applications Range
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Advantages
Fuels
Solution that delivered gas of consistent quality and methane yield for combustion in specially designed, low compression ratio (LCR) engines.
Definition
Applications & End Users
1. Substantial Fuel Savings.
2. Increase clients competitiveness.
3. Use of an unused and problematic gas.
4. Increase power generation reliability and availability, despite
high or low ambient temperatures (independent, on-site power
supply).
5. Increase oil production (avoid limitations to the amount of gas
that can be flared).
6. Reduce maintenance and repair costs (OPEX).
7. Smooth operation despite fluctuations in composition and
impurities (within given limits) in the gas.
8. High profitability with overall efficiency of up to 90%, in the
case of combined heat and power, and up to 44% in the case of
power generation only.
9. Reduction in emissions and flared gas. Avoidance of liberation
of methane into the atmosphere, which has 21 times the global
warming potential of CO2.
10. Dresser-Rand can supply fuel gas treatment.
FPSO
ONSHORE
PLATFORMS
• Flared gas
C.2. Oil & Gas applications Raw Flare Gas
C. Product & Applications Range
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Content
Introduction to Environmental Solutions (E/S) A
Product & Applications Range
Annexes
Services
C
D
E
Introduction to E/S Power B
C.1. Marine
C.2. Industrial and Oil&Gas
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D. Services
Dresser-Rand guarantees the supply of original spare parts in any place of the world through our wide
range of distributors in more than 40 countries.
• Preventive maintenance system
• Long-term maintenance contracts, including predictive & preventive. Guarantee of results.
• Technical assistance contracts
• General review of engines
• Multiservice operation and maintenance for extense surfaces, industrial installations,
generation and cogeneration plants
Through own technology and personnel, Dresser-Rand has an aftermarket network of
workshops in all of his national and international delegations that guarantees a handy
Assistance and Spare Parts Service. This way, maintenance contracts assure the durability
of the equipment, by covering all the assistance needs, preventing stops and applying
overhauls.
SPARE PARTS IN ANY PLACE
TECHNICAL ASSISSTANCE
INTERNATIONAL SERVICE NETWORK
International service specializing in the operation and maintenance of residential
and industrial energy facilities especially the most varied types. It employs over
300 highly qualified and offers a high standard of quality in the services provided.
Local and National Construction Permitting, Engineering, Supply Chain Management, Grid Connection,
Startup Assistance, etc…
PLA & ENGINEERING
Spare parts and technical assistance everywhere Integral O&M
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Content
Introduction to Environmental Solutions (E/S) A
Product & Applications Range
Annexes
Services
C
D
E
Introduction to E/S Power B
C.1. Marine
C.2. Industrial and Oil&Gas
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Peninsula 1000 un.
North Africa 280 un.
Europe 580 un
South America 30 un.
E.2. References E.2.2. Marine Installed Capacity
E. Annexes
Asia 60 un.
North America 80 un.
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E.2. References E.2.2. Marine
E. Annexes
Some marine worldwide references (1)
Vessel: Ramon Margalef
Location: Spain
Aux. Gensets: 3*F480TA-SG
ICES209
Vessel: CLUPEA
Location: Germany
Prop. Engines: 1*F240TAB-SP
Vessel: Txori Gorri
Location: Spain
Aux.Gensets: 4*SF480TA-SG
Eme-Gensets: 1*F180TA-SF /2
Vessel: Asemar /Turkey
Prop. Engines: 3*SF240TA-SP
Reserve gear: 3*R360 3/1
Vessel: Anna Maria
Location: Greece
Prop. Engines: 4*F240TA-SP
Vessel: Holmen Pacific
Location: Indonesia
Gensets: 3*SF360TA-SG
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E.2. References E.2.2. Marine
E. Annexes
Some marine worldwide references (2)
Vessel: Izaro
Location: Spain
Aux. Gensets: 4*SF480TA-SG;
1*SF360TA-SG
Eme-Gensets: 1 *SF360TA-SP
Vessel: Kugira II
Location: Portugal
Aux. Engines: 4*SF180TA-SG
Vessel: Taabya
Location: Vietnam
Aux.Gensets: 2*F180TA-SP
Eme-Gensets: 2* RE240T
Vessel: Joseph Plateau
Country Spain
Aux. genset: 1*F180TA-SG
Vessel: Jalashwa
Location: India
Prop. Engines: 4*F240TA-SP
Vessel: Urania Mella / Spain
Prop. Engines: : 2 x SF240TA-SP
Eme-Gensets: 1 x H44T-SG/22
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E.2. References E.2.2. Marine
E. Annexes
Some marine worldwide references (3)
Vessel: Le Gamin
Location: France
Prop. Engines: 1* SF180TA-SP
Vessel: Urtxintxa
Location: France
Prop. Engines: 1*SF240TA-SP
Vessel: Filotheos
Location: Greece
Prop. Engines: 4*SF180TA-SP
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>250 MW
BRASIL
>150 MW
ARGENTINA
>15 MW
BOLIVIA
>4 MW
HONDURAS >740 MW
VENEZUELA
>200 MW
CUBA (*)
>15 MW
REP.DOMIN
>170 MW
USA
Gen., Cogen. & Trigen Green Houses; Distributed Generation Landfill Sewage Biomethanization Oil & Gas
>420 MW
SPAIN
>30 MW
ITALY
11 MW
MOZAMBIQUE
>220 MW
IRAN (*)
>100 MW
PAKISTAN
>60MW
INDIA
>180 MW
BANGLADESH
>140 MW
THAILAND
>100 MW
INDONESIA
>250 MW
WEST EUROPE
>1 MW
URUGUAY
>22 MW
CHINA
>10 MW
AUSTRALIA
>40 MW
EAST EUROPE
>35 MW
TURKEY
>6 MW
PNG
>120MW
MALAYSIA
TOTAL INSTALLED CAPACITY : approx. 3,500 MW
Note: Including Energy Assets, this map shows meaningful installations. (*) Before D-R acquisition and full embargo on Iran.
E.2. References E.2.1. Industrial Installed Capacity Worldwide
E. Annexes
>30 MW
CANADA
>45 MW
MEXICO
>50 MW
RUSSIA
>125MW
SINGAPORE
>30 MW
MYANMAR
>2,5 MW
EGYPT
2,5 MW
NIGERIA >0,5 MW
KENYA
2,5 MW
SOUTHAFRICA
1 MW
MAURITIUS
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Location: Kenya
Combined Power: 477 Kwe
Model (Tech): SF 240 (Diesel)
Power per engine: 477 Kwe
Const. year: 2009
Client: Mika Holding Ltd
MAIN FEATURES
1 SF240 genset for Distributed Energy application, installed in
Nairobi, for Emergency Energy purposes.
Guascor Power Canopied Diesel Package Unit for Emergency
Generation allows Windsor Golf Hotel and Nairobi Country Club
in Kenya, 100% Power availability in few seconds.
Benefits to the customer:
1. Growth opportunities to strategic parts of Africa.
2. Reliable and available power source whenever a failure
occurs.
3. Minimum maintenance and operation costs.
4. Robust and trustworthy equipment.
5. Compact and easy to move.
6. Quick power generation response.
Mika Holding Emergency Diesel Generator in Nairobi (Kenya) – 477 Kwe – DIESEL CONTAINERIZED GENSET
E.2. References E.2.1. Industrial - Energy Efficiency / CHP
E. Annexes
PROJECT DESCRIPTION
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Location: Spain
Combined Power: 1 MWe
Model (Tech): HGM 560 (Natural Gas)
Power per engine: 1,000 Kwe
Const. year: 2011
Client: Molgas Energia
1 HGM 560 containerized genset for Energy Efficiency, installed
in Spain, for cogeneration purposes for CHP in a Rendering
Industry.
Recovering all the heat from the exhaust gases and engine main
circuit to produce hot air for the biomass pelletizing process.
Recovering heat from the engine auxiliary circuit to avoid natural
gas consumption in the natural gas regasification boiler and to
heat the offices in the plant. Generating electricity that it has
exported to the grid under the Spanish regulation for CHP plants.
Benefits to the customer:
1. Energy Cost Savings for industry.
2. Primary Energy Saving (High Efficiency CHP).
MOLGAS, Portillo - (Spain) – 1 MWe – NATGAS CONTAINERIZED GENSET
E.2. References E.2.1. Industrial - Energy Efficiency / CHP
E. Annexes
MAIN FEATURES
PROJECT DESCRIPTION
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Location: Poland
Combined Power: 1.6 MWe
Model (Tech): SFGLD 240 (Natural Gas)
Power per engine: 412 Kwe
Const. year: 2011
Client: Mlekovita
4 SFGLD240 gensets for Energy Efficiency, installed in Poland,
for cogeneration purposes.
Dresser-Rand Guascor Natural Gas gensets, contribute to warm
up the back flow of condensates of the steam boilers from the
dairy factory (42 MW) and to produce process steam at 4 bar for
internal uses. The CHP plant is using condensing heat exchanging
technology in exhaust which results in a certificate of CHP global
efficiency of 102% during the acceptance tests.
Benefits to the customer:
1. Carbon use reduction (emissions and CO2).
2. Energy savings (High CHP technology).
3. Energy independency.
Mlekovita (Poland) – 1.6 MWe – NATGAS GENSET
E.2. References E.2.1. Industrial - Energy Efficiency / CHP
E. Annexes
MAIN FEATURES
PROJECT DESCRIPTION
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Location: Russia
Combined Power: 1.2 MW
Model (Tech): 2 SFGLD360 (Gas)
Power per engine: 609 Kwe
Const. year: 2012
Client: Grand Hotel Bovid 5*
2 SFGLD360 engines for CHP Exhaust Recovery System,
installed in Russia, as a self-generation plant.
The heating system allows to adjust the climate in a separate office
Facade and Fans. Air Conditioning: central air and central system
ventilation. Automation: central building management system for
LonWorks network platform. Security: round the clock security of
the building, video surveillance system for all entrances and
common areas, access control to the territory and to the building of
the complex.
Benefits to the customer:
1. High energy efficiency.
2. Environmental friendly.
3. Great energy and cost savings.
4. Power availability guarantee.
Grand Hotel BOVID 5* (Chelyabinsk-Russian Federation) – 1.2 MWe – GAS ENGINES
PROJECT DESCRIPTION
E.2. References E.2.1. Industrial - Energy Efficiency / CHP
E. Annexes
MAIN FEATURES
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Location: South Africa
Combined Power: 1.2 MW
Model (Tech): SFGLD 240 (Biogas)
Power per engine: 400 Kwe
Const. year: 2012
Client: Johannesburg Water
3* SFGLD 240 gensets for CHP Exhaust Recovery System,
installed in South Africa, as a self-generation plant.
The high performance anaerobic digestion process, followed by a
thoroughly gas cleaning, leads to a massive biogas production
directly fed to CHP Biogas Genset solution to generate 1,2 MWe of
combined heat & power; used for the digestion process, and for
grid exportation via Eskom.
Benefits to the customer:
1. 100% of the biogas generated is consumed.
2. This biogas-to-energy project softens the impact of increasing
power costs.
3. Short payback term.
4. This pilot project, will lead to JW to be referent over other
municipalities
Johannesburg Waste Water Treatment Plant (South Africa) – 1.2 MWe – BIOGAS GENSETS
PROJECT DESCRIPTION
E.2. References E.2.1. Industrial - Energy Efficiency / CHP
E. Annexes
MAIN FEATURES
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Location: Argentina
Combined Power: 0,5
Model (Tech): SFGLD 360 (Syngas)
Power per engine: 500 Kwe
Const. year: 2013
Client: San Juan de los Olivos
1* SFGLD 360 genset, installed in Argentina, as a self-generation
plant.
Containerized CHP unit with a total output of approximately 500
ekW to gasify the facility’s biomass to produce syngas to power
San Juan de Olivos’ production facility. The biomass in this project
includes wood waste collected from pruned olive trees, and
extracted olive mash and pits that are discarded during oil
production.
Benefits to the customer:
1. Creates a reliable and efficient power source.
2. Generates revenue by selling remaining electricity to the
grid.
3. Short payback term.
4. Reduces maintenance practices.
San Juan de los Olivos (Argentina)- 500 kWe- Syngas genset
PROJECT DESCRIPTION
E.2. References E.2.1. Industrial - Energy Efficiency / CHP
E. Annexes
MAIN FEATURES
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Location: Venezuela
Combined Power: 6.5 MW
Model (Tech): SF480TA-LG (Diesel)
Power per engine: 1083 Kwe
Const. year: 2011
Client: Dr. Rafael Belloso Chacín University (URBE)
6 SF480TA-LG gensets for Distributed Generation, installed in
Venezuela, as a self-generation plant.
Dresser-Rand Guascor contributes on this pure power generation
project supplying a power plant with a power output above 6.5 MW.
This power generation in case of grid failure helps to assuring the
required power demand for all the activities within the Campus in
few seconds.
Benefits to the customer:
1. Creation of a reliable and available power source, whenever a
failure occurs.
2. Provides energy independence and assures the smooth
running of the University.
3. Quick power generation response.
4. Minimal Cost on Maintenance & Operation.
Universidad URBE (Venezuela) – 6.5 MWe – DIESEL GENSET
PROJECT DESCRIPTION
E.2. References E.2.1. Industrial – Distributed Energy: Power Generation
E. Annexes
MAIN FEATURES
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Location: Mozambique
Combined Power: 3.7 MWe (4 Containerized Gensets)
Model (Tech): SF480 TALG (Diesel)
Power per engine: 960 Kwm
Const. year: 2009
Client: Electricidade de Moçambique (EDM)
4 SF480 gensets for Distributed Energy application, installed in
Xai Xai, for Emergency Energy purposes.
The project was financed by the Spanish Fund of Cooperation,
and inaugurated by the Ministry of Energy, Mr. Salvador
Namburete, in September 2009.
Benefits to the customer:
1. Growth and Development opportunities to isolated areas.
2. Reliable and available power source wherever needed.
3. No power losses on generating power.
4. Minimal Cost on Maintenance & Operation.
5. Robust and trustworthy equipment on being protected
against the tropical environmental conditions.
6. Compact and easily movable.
Emergency Power Plant in Xai Xai (MOZAMBIQUE) – 3.7 MWe – DIESEL CONTAINERIZED GENSET
E.2. References E.2.1. Industrial – Distributed Energy: Power Generation
E. Annexes
MAIN FEATURES
PROJECT DESCRIPTION
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Location: Nigeria
Combined Power: 1.2 MWe
Model (Tech): SFGLD 360 (Biogas)
Power per engine: 600 Kw
Const. year: 2011
Client: PT. Kresna Duta Agroindo
2 SFGLD360 containerized genset for Bioenergy, installed in
Indonesia, to recover methane and generate electricity from
POME.
The collected biogas will be used to generate power to run the
existing 7.5 t/h Kernel Crushing Plant (KCP) at the mill and to meet
the electricity demand of the estate.
Benefits to the customer:
1. Environmental sustainability: Reduction of methane rich
greenhouse gas emissions, unpleasant odor and the usage of
Diesel for power generation
2. Economic sustainability: Utilization of biogas as a renewable
energy source and reduce dependence on Diesel for electricity
generation
3. Social sustainability: Creation of new jobs locally during
construction and Improvement of technical skills of staff.
Pelakar Mill Biogas POME (Indonesia) – 1.2 MWe – BIOGAS CONTAINERIZED GENSET
E.2. References E.2.1. Industrial - Bioenergy / Waste to Energy - Methanization
E. Annexes
MAIN FEATURES
PROJECT DESCRIPTION
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E.2. References E.2.3. Oil & Gas Installed Capacity
E. Annexes
Argentina: >55MWe
Bolivia: >15MWe
Venezuela 112 Mwe (Total projected 274 MWe)
Indonesia: >8 MWe
Egypt 5 MWe
So far… Flare Gas + other Oil & Gas Solutions provided worldwide:
More than 200 MWe
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Location: Egypt
Combined Power: 1.5 MWe (2.18 MWm)
Model (Tech): SFGLD480 (Flare Gas)
Power per engine: 500 Kwe
Const. year: 2011
Client: Agiba Petroleum Company
3 SFGLD480 gensets for Industrial Oil & Gas application,
installed in Raml, to maximize the value of the gas resource that
was previously wasted.
The solution delivers gas of consistent quality and methane yield
for combustion in specially designed, low compression ratio
(LCR) engines. The flare gas is captured and used to produce a
total of 1.5MWe of electricity.
Benefits to the customer:
1. Substatial Fuel Cost Saving (almost 5MM€/yr).
2. Increase power generation reliability and availability.
3. Increase in oil production.
4. Reduce Maintenance and repair costs.
5. 50% Reduction in emissions and 60% in flared gas.
Agiba Petroleum Co. in Raml (Egypt) – 1.5 MWe – GAS GENSET
E.2. References E.2.3. Oil & Gas – Flare Gas
E. Annexes
MAIN FEATURES
PROJECT DESCRIPTION
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Location: Venezuela
Combined Power: 112,5 Mwe (installed)
Model (Tech): SFGLD 560 (Gas)
Power per engine: 752 Kwe
Const. year: 2011-2012
Client: Bare, Merey & Tejero
150 SFGLD560 gensets for Industrial Oil & Gas application,
installed in Venezuela, to be used with the Venting Gas (APG) that
is extracted from nearby oil wells.
Bare Power output:30 Mwe; Merey Power output: 30 Mwe; Tejero
Power output: 52,5 Mwe. Total: 112,5 Mwe (installed)
Benefits to the customer:
1. Better exploitation of natural resources.
2. Lower energy losses in transmission and distribution.
3. Modular plants that reduce investment by changing size as
demand grows.
4. Reliable and lasting power supply.
5. Greater control and improved energy cost forecast.
6. Improved stability of the voltage of the electrical network.
7. Increase in contingency reserves.
Bare, Merey and Tejero Venting Gas (Venezuela) – 112,5 MWe – GAS GENSET
E.2. References E.2.3. Oil & Gas – Flare Gas
E. Annexes
MAIN FEATURES
PROJECT DESCRIPTION
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