dr. jae-hyoun park lng fgss & bunkering equipment test
TRANSCRIPT
LNG FGSS & BUNKERING EQUIPMENTTEST FACILITY
The First Mover to Lead the Future of the Shipbuilding Industry
435, Haeyang-ro, Yeongdo-gu, Busan, Republic of KoreaTel 82.51.400.5000 Fax 82.51.400.5091 www.komeri.re.kr
JAE-HYOUN PARK JI-HYUN JUNGSenior ResearcherBusan Mieum HeadquartersTel. +82-51-400-5467 E-mail. [email protected]
Headquarter Division ManagerBusan Mieum HeadquartersTel. +82-51-400-5400 E-mail. [email protected]
Dr. Jae-Hyoun Park
We Can Offer You the Best LNG Test Certification
With Technology and Reliability
LNG FGSS TEST FACILITY
LNG TankCapacity : 60m3
IMO Type CHorizontal
LP LNG PumpCapacity : 7.5ton/h X 2Discharge. Press. : 20bargSubmerged Barrel Centrifugal
HP PumpCapacity : 7.5ton/h X 2Fluid : LNG/LN2Discharge Press. : 320bargReciprocating
LP VaporizerCapacity : 15ton/h In/Out : -196°C/-80°CFluid : LNG/LN2Shell&Tube
BOG CompressorCapacity : 3.4ton/h Discharge Press. : 16bargReciprocating
LN2 TankCapacity : 60m3 X 2IMO Type CHorizontal
LP LN2 PumpCapacity : 7.5ton/h X 2
Submerged Barrel Centrifugal
HP VaporizerCapacity : 5ton/h X 3In/Out : -196°C/+40°CFluid : LNG/LN2Shell&Tube
Gas HeaterCapacity : 15ton/h In/Out : -110°C/+40°CFluid : NG/N2Shell&Tube
Cryogenic Test Mode Low Pressure Test Mode High Pressure Test Mode
Fluid LN2/N2 LNG/LN2/NG/N2 LNG/LN2/NG/N2
Pressure Range Up to 320barg Up to 20barg Up to 320barg
Capacity - Max 15ton/h Max 15ton/h
Available EquipmentAll LNG Fueled Ship Equipment
LNG Equipment for DFDE, X-DF Engine
LNG Equipment for ME-GI Engine
Discharge. Press. : 20barg
Re-Liquefaction UnitCapacity : 15ton/h Shell & Tube Re-CondenserLN2(Refrigerant) PumpCold Insulation
LNG FGSS & BUNKERING EQUIPMENT TEST FACILITY OVERVIEW
LNG FGSS & BUNKERING EQUIPMENT TEST FACILITY OBJECTIVE
LNG FGSS & Bunkering
Equipment TestFacility
Establishment of LNG FGSS & Bunkering Equipment Safety /Performance Certification System
Engineering Consultingfor LNG FGSS & Bunkering
Equipment Design of LNGFueled Shipbuilding
Industry
Research & Development for LNG FGSS & Bunkering Equipment and Mechanical Equipment
Technical Supportfor LNG FGSS & Bunkering
Equipment ThroughRisk Assessment
Test Infrastructure Facilities for LNG FGSS & Bunkering Equipment Safety / Performance Certification andTechnical Engineering Support Service
BACKGROUND AND NECESSITY
Marine Industry Has Seen Growing Interest in the Use of Alternative Fuels Such as LNG to Meet StricterInternational, Regional, National, and Local air Emissions LegislationThese Techniques are Primarily Aimed at Meeting the IMO Annex VI Requirements for Nitrogen OxideEmissions From Diesel Engines and Sulfur Oxide Emissions From All Fuel-Burning Equipment on BoardAs of 2018 Existing ECAs Include the Baltic Sea and North Sea, the North American Sea Including Most of USand Canadian Coast and ECAs are Expanding to the Globally to Marine Environmental Protection
Technology and Trust
LNG BUNKERING TEST FACILITY
LNG TankCapacity : 300m3 IMO Type CHorizontal
LNG Bunkering PumpCapacity : 100 ~ 1,200m³/hEquipment : 300m³/h X 4Discharge Press. : 4~10bargSubmerged Barrel, Centrifugal
Bunkering Transfer SystemCapacity :
6 DOF Motion Unit x 2Operation : ±3,000mm, ±30degPayload : 3ton(Dynamic)
Cryogenic Test Mode Liquid Test Mode Vapor Test Mode
Fluid LN2/N2 LNG NG
Pressure Range Up to 10barg Up to 10barg Up to 10barg
Capacity - Max 1,200m3/h Max 4,800m3/h
Available EquipmentAll LNG BunkeringVessel Equipment
LNG Pump, Flexible Hose, Loading Arm, QC/DC, ERC
Flexible Hose, Loading Arm,QC/DC, ERC, Instrument
WHAT CAN WE DO!1. Safety Evaluation2. Performance Evaluation3. Simulation for Sea State4. Engineering Support
Risk AssessmentLNG EducationOperator Training(OTS)
Line Definition
LP LNG
LP LN2
LP NG/N2
HP LNG/LN2
HP NG/N2
: LNG ~ 1,200m³/h: NG ~ 4,800Nm³/h
Component: Flexible Hose for LNG, NG: QC/DC for LNG, NG: PERC Module System: ESD Module System
LNGTANK
LN2TANK
LN2TANK
HP Pump
HP Vaporizer Gas Heater
HP Vaporizer
LP LN2 Pump
HP LNG Pump
LP PumpTest Area
LNG Fuel GasEquipmentTest Area
FGSS SkidTest Area
& BunkeringFixed Test Area
Receiving ShipManifold Equipment
6 DOF Test Area
Terminal/BunkerShip Manifold
Equipment
6 DOF Test Area
Re-LiquefactionUnit
Gas CombustionUnit
LNGTANK
Gas
Hea
ter
QC / DCTEST
QC / DCTEST
FLEXIBLEHOSE TEST
QC / DCTEST
QC / DCTEST
FLEXIBLEHOSE TEST
QC
/ DC
TEST
QC
/ DC
TEST
FLEXIBLE
HO
SE TES
T
QC
/ DC
TEST
QC
/ DC
TEST
FLEXIBLE
HO
SE TES
T
LP L
N2
LP L
NG
HP
NG
/N2
LP N
G/N
2(C
old)
LP L
NG
HP
LN
G/L
N2
LP NG/N2 (Warm)
LP NG (Cold)
To Vent
To LNG Tank
BOGCOMP.
Mis
tS
epar
ator
LNG FGSS TEST FACILITY
LNG TankCapacity : 60m3
IMO Type CHorizontal
LP LNG PumpCapacity : 7.5ton/h X 2Discharge. Press. : 20bargSubmerged Barrel Centrifugal
HP PumpCapacity : 7.5ton/h X 2Fluid : LNG/LN2Discharge Press. : 320bargReciprocating
LP VaporizerCapacity : 15ton/h In/Out : -196°C/-80°CFluid : LNG/LN2Shell&Tube
BOG CompressorCapacity : 3.4ton/h Discharge Press. : 16bargReciprocating
LN2 TankCapacity : 60m3 X 2IMO Type CHorizontal
LP LN2 PumpCapacity : 7.5ton/h X 2
Submerged Barrel Centrifugal
HP VaporizerCapacity : 5ton/h X 3In/Out : -196°C/+40°CFluid : LNG/LN2Shell&Tube
Gas HeaterCapacity : 15ton/h In/Out : -110°C/+40°CFluid : NG/N2Shell&Tube
Cryogenic Test Mode Low Pressure Test Mode High Pressure Test Mode
Fluid LN2/N2 LNG/LN2/NG/N2 LNG/LN2/NG/N2
Pressure Range Up to 320barg Up to 20barg Up to 320barg
Capacity - Max 15ton/h Max 15ton/h
Available EquipmentAll LNG Fueled Ship Equipment
LNG Equipment for DFDE, X-DF Engine
LNG Equipment for ME-GI Engine
Discharge. Press. : 20barg
Re-Liquefaction UnitCapacity : 15ton/h Shell & Tube Re-CondenserLN2(Refrigerant) PumpCold Insulation
LNGTANK
LN2TANK
LN2TANK
HP Pump
HP Vaporizer Gas Heater
HP Vaporizer
LP LN2 Pump
HP LNG Pump
LP PumpTest Area
LNG Fuel GasEquipmentTest Area
FGSS SkidTest Area
& BunkeringFixed Test Area
Receiving ShipManifold Equipment
6 DOF Test Area
Terminal/BunkerShip Manifold
Equipment
6 DOF Test Area
Re-LiquefactionUnit
Gas CombustionUnit
LNGTANK
Gas
Hea
ter
QC / DCTEST
QC / DCTEST
FLEXIBLEHOSE TEST
QC / DCTEST
QC / DCTEST
FLEXIBLEHOSE TEST
QC
/ DC
TEST
QC
/ DC
TEST
FLEXIBLE
HO
SE TES
T
QC
/ DC
TEST
QC
/ DC
TEST
FLEXIBLE
HO
SE TES
T
LP L
N2
LP L
NG
HP
NG
/N2
LP N
G/N
2(C
old)
LP L
NG
HP
LN
G/L
N2
LP NG/N2 (Warm)
LP NG (Cold)
To Vent
To LNG Tank
BOGCOMP.
Mis
tS
epar
ator
KOMERI FGSS TEST FACILITY HISTORY
2016.04 Industry and Energy for KOMERI FGSS Test Facility Establishment
2017.11 Fire & Explosion Damage Simulation with KOGAS for KOMERI FGSS Test Facility Test Facility AIP Approval from ABS
2019.08 LNG FGSS & Bunkering
2016.07-2018.06 FGSS Basic/Detail Engineering Design with KOGAS-Tech
2017.06 Risk Assessment(HAZID/HAZOP) Meeting with DNV-GL for KOMERI FGSS Test Facility
2017.10 LNG FGSS Test Site Foundation Construction
Engineering Review, General CEO-ATT-01446 - Rev.1 Page 1 of 1 CEO-PRO-00047
APPROVAL IN PRINCIPLE
Date of Issuance: 26 August 2019
Certificate Number: T1899034
as requested by:
Korea Marine Equipment Research Institute
ABS has reviewed the documentation as specified in the ABS letter dated 26 August 2019 (Task No.
T1899034) in accordance with the ABS 2017 Guidance Notes on Review and Approval of Novel
Concepts, and considers that the conceptual engineering as proposed is feasible for the intended
application, and the facilities as presented are, in principle, in compliance with the applicable
requirements of 2018 Korea Gas Safety Code FP112, 2019 ABS Rules for Building and Classing Steel
Vessels and IMO Resolution MSC.391 (95) Adoption of the International Code of Safety for Ships
using Gases or Other Low-Flashpoint Fuels. (IGF Code).
Facility: LNG FGSS TEST BED
Description: Process Flow Diagram for testing of LNG and LN2 related components or equipment
New Technology Maturity Level:
[Subsystem A – Feasibility Stage]
Note: This certificate evidences compliance with one or more of the Rules, Guides, standards or other criteria of American Bureau of Shipping or a statutory, industrial or manufacturer’s standards and is issued solely for the use of the Bureau, its committees, its clients or other authorized entities. Any significant changes to the aforementioned product without ABS approval will result in this certificate becoming void. This certificate is governed by the terms and conditions in the ABS Rules.
Roy H. Bleiberg Vice President of Engineering, ABS
By:
Yongjin Lee Senior Managing Principal Engineer, ABS