dr alun thomas, ramboll: fehmarnbelt fixed link tunnel

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RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services Fehmarnbelt Fixed Link Tunnel Alun Thomas Ramboll

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Dr Alun Thomas, Head of Tunnels, Ramboll delivered this presentation at the 2013 Australian Tunnelling conference. The two day conference is supported by the Australasian Tunnelling Society and brings together tunnelling leaders, engineers and industry experts to share best practice in tunnelling design, construction, safety and maintenance. The 2012 program focussed on updates from Australasia’s current and future projects, plus case studies from leading International projects - sharing best practice and lessons learnt from the forefront of the latest tunnelling projects. For more information about the event, please visit the conference website: http://www.informa.com.au/tunnellingconference

TRANSCRIPT

Page 1: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

Fehmarnbelt Fixed Link Tunnel Alun Thomas Ramboll

Page 2: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

CONTENT

1. The Project in general 2. The Tunnel

•  Tunnel Layout •  Safety Concept •  IMT Design •  Construction

4.  Environmental issues 5.  Procurement

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Page 3: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

LOCATION

Øresund Link

Store Baelt Link

Femern Baelt Link

Page 4: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

FEHMARNBELT FIXED LINK

Treaty between Denmark and Sweden 1991

Trans European Network priority

Treaty between Denmark and Germany 2008

Multiple solutions investigated, including:

 Immersed tunnel  Bored tunnel  Cable stayed bridge  Suspension bridge

Immersed tunnel solution adopted 2011

Page 5: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

OVERALL PROGRAMME February 2011: Minister of Transport selects IMT as preferred solution

for the German Plan Approval procedure

2013: Publication of the environmental impact statement and EIS-hearing in Denmark.

2013: Application for the plan approval procedure in Germany. Expected to start in September

End 2012: Prequalification of contractors

Mid 2013: Start of Tender process

End 2014: Anticipated presentation of the Danish construction law

2015 – 2021: Construction phase for the coast-to-coast segment

End 2021: Prospective opening of the Fehmarnbelt Fixed Link

Page 6: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

ADDITIONAL LANDWORKS •  Railway line Ringsted-Rødby to be electrified

•  Railway line Rødby–Vordingborg to be expanded to

doubletrack excluding the Storstrøm bridge

•  Upgrading and environmental improvements for the

motorway Sakskøbing – Rødby to be investigated

•  Germany shall ensure a sufficient capacity on the

railway line from Bad Schwartau to Puttgarden

•  The railway line Lübeck-Puttgarden shall be electrified

•  The German landworks shall include a double track

connection (excluding the Fehmarnsundbrücke)

•  Heiligenhafen-Puttgarden road expanded to four lanes

• 

Page 7: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

Bro eller Tunnel COMPETITION BETWEEN TUNNEL AND BRIDGE

Page 8: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

MAIN ALTERNATIVES

Cable Stayed Bridge : Immersed Tunnel:

Cable Stayed Bridge : Immersed Tunnel: Feasibility Study : 4,4 bill EUR Feasibility Study : 5,5 bill EUR Conceptual Design : 5,1 bill EUR Conceptual Design : 5,0 bill EUR (COWI /Obemeyer) (Ramboll /Arup/TEC)

Page 9: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

ALTERNATIVE - BORED TUNNEL

Page 10: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

THE TUNNEL

Page 11: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

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PREFERRED ALIGNMENT

• Close to existing

infrastructure

• Rail east of the road, same as in the hinterland

• Almost straight alignment

Page 12: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

Tunnel Length and Depth

0 5 10 15 20

Marmaray Crossing

Tama River Tunnel

Cross Harbour Tunnel

Hampton Roads Tunnel

Busan-Geoje Fixed Link

Øresund Tunnel

Trans Bay Tube BART Tunnel

Fehmarnbelt Fixed Link Tunnel Length 18.1 km

Immersed Tunnel Length 17.6 km

Tunnel Depth 40 m

WORLD IMT RECORD !

Page 13: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

PORTAL AREA - FEHMARN

Page 14: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

PORTAL AREA - LOLLAND

Page 15: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

LAGOON AREA

Page 16: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

ENVIRONMENTAL ISSUES

• Sea water

• Seabed and coasts

• Watercourses and lakes

• Ground water

• Animal life in the sea

• Marine flora

• Barriers to water flow

• Sediment spill

16 www.femernenvironment.com

• Landscape and soil

• Vegetation on land

• Animal life on land

• Birds

• Barriers for animals and plants

• Drainage

• Contamination and vibrations

• Social impact

Page 17: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

IMMERSED TUBE TUNNEL DESIGN

Page 18: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

CHOICE OF CROSS SECTIONS

?

Page 19: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

TUNNEL ELEMENTS

Standard element

Special element

Page 20: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

SOIL CONDITIONS

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Page 21: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

Standard element

• 79 Standard elements divided into 9 segments of approx. 24 m, weight 76.600 tons

• Niche at centre of the element for ventilation or traffic information signs

• Same layout for all standard elements e.g. box-outs, cast-in items, cable ducts, etc.

Page 22: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

SPECIAL ELEMENT

• Need for transformers and other M & E equipment in the tunnel

• Standard elements do not have sufficient space.

• Special elements to cluster mechanical and electrical equipment

• Maintenance staff better working conditions and higher safety

• Installations and system divided into units

• Concentrate extra space in the tunnel at special elements

Page 23: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

TUNNEL SPECIAL ELEMENT

• Size [l/b/h]: 39m/45m/ 13m

• 10 Special elements

•  Lay by for parking of maintenance staff

• Access to all rooms and tubes above

Page 24: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

CONSTRUCTION

Page 25: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

CONTRACT PRINCIPLES

•  Four Civil Works Contracts:

•  Tunnel North

•  Tunnel South

•  Portal Structures and Ramps

•  Dredging and Reclamation

•  Design and Build Contracts

•  Competitive Dialogue Procedure

•  Other contracts will follow later

•  Electrical and Mechanical Works

•  Railway

Page 26: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

THE FOUR CIVIL WORK CONTRACTS

IMT North (TUN)

IMT South (TUS)

Tunnel Portals & Ramps (TPR)

Dredging & Reclamation (TDR )

Page 27: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

CONSTRUCTION PRINCIPLE FOR STANDARD ELEMENTS

Production of tunnel elements for Øresund

- Controlled environment

- Straight elements

Page 28: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

PRODUCTION SITE - PERSPECTIVE

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Page 29: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

BASIC DATA Approximate

numbers

Length of standard tunnel element 217 m

Height of standard tunnel element 8,9 m

Weight of standard tunnel element 76,000 tonnes

Number of tunnel elements 79 pcs

Structural Concrete (total) 2,6 million m3

Reinforcement (total) 300.000 tonnes

Tie-down anchors (total) 1400 pcs

Total dredged volume in trench 15,5 million m3

Trench backfill volumes 7 million m3

Reclaimed areas 3 million m2

Page 30: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

QUANTITIES FOR STANDARD ELEMENTS

Content slide, with fact box

Concrete 24,000 m³ Reinforcement 3,200 tonnes Water 4,400 m³ Cement 8,000 tonnes Sand 16,800 tonnes Gravel 28,800 tonnes

(1 day = 24 hours)

Delivery of concrete

16 trucks every hour

Or

Delivery of materials

1 coaster every day

Required materials per week

Page 31: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

CONSTRUCTION SITE - FEHMARN

Page 32: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

DREDGING

Page 33: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

ON-GOING ACTIVITIES

Page 34: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

PROJECT TIMESCHEDULE

Page 35: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

RAMBØLL ARUP TEC Fehmarnbelt Fixed Link – Tunnel Design Services

PROCUREMENT PROCESS

• Prequalification – already completed

• Tendering with a Competitive dialogue:

1. the provisional bids in which the prequalified contractors describe how they will solve the tasks in technical terms, but without pricing information (submitted in January 2014).

2. the dialogue phase will then last until the end of June 2014.

3. in September 2014 the contractors must submit binding bids with prices specified.

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Page 36: Dr Alun Thomas, Ramboll: Fehmarnbelt Fixed Link Tunnel

2011/01/05 GO-HOME MEETING

THANK YOU FOR YOUR ATTENTION