dpt report - u1

BGR ENERGY SYSTEMS LTD

Customer: THERMAL POWERTECH CORPORATION INDIA LTD

PROJECT : 2 X 660 MW, Supercritical Power Project, Krishnapatnam

Field Quality Record

LIQUID PENETRANT EXAMINATION REPORT

Contractor Name: PMPL Report NoTPCIL/BGRESL/PMPL/LP/01

Drawing & Rev. No.: 114N5125 Job No.: B-74

FQAP & Rev. No.:DEC-T-FQP-BOILER-001 Area / Location : ESP-1 Unit No: 1

Package: Date:

S.No. Description Area Joint No. Results RemarksPMPL BGRESL TPCIL PMPL BGRESL TPCIL

1 B-74 BOILER 1 FILLET SW-01

Manufacturer / Brand Batch No. & Expiary Date

Cleaner : CHECKMATE Cl-C-07-11-220

Penetrant : CHECKMATE 0211-73-P-94Dwell Time: 5-10 minutes.

Developer : CHECKMATE 0211-71-D-92

PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition

Root Run / Back Gouging Clearance with Date

Final Run Clearance with Date

AS WELDED

Surface Temperature: 25 0C








FQAP & Rev. No.:DEC-T-FQP-BOILER-001 Area / Location : BOILER Unit No: 1

Package: STEEL STRUCTUR Date: 02.05.12


1 B-20 BOILER 1 SW-02





PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition



FILLUP &GRINDI

NG

AS WELDED












1 B-104 BOILER 1 FILLET SW-02





PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition



AS WELDED








Drawing & Rev. No.: 114N5133 Job No.: C-7,C-8,C-9




1 COLUMN RIB PLATE(C7) BOILER 1 FILLET SW-10







PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition



AS WELDED

AS WELDED

AS WELDED








Drawing & Rev. No.: 114N5133 Job No.: C-12,C-13










PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition



AS WELDED

AS WELDED








Drawing & Rev. No.: 114N541 Job No.: B-2(CELING GIRDER TOP)




1 HOOK 1 BOILER 1 FILLET SW-02








PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition



AS WELDED

AS WELDED

AS WELDED

AS WELDED








Drawing & Rev. No.: 114N541 Job No.: C16,C17






3

4





PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition



AS WELDED

AS WELDED








Drawing & Rev. No.: 114N541 Job No.: B-3 GIRDER TOP




1 HOOK 1 BOILER 1 SW-02








PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition



FILLET+ GROOVE

AS WELDED

FILLET+ GROOVE

AS WELDED

FILLET+ GROOVE

AS WELDED

FILLET+ GROOVE

AS WELDED








Drawing & Rev. No.: 114N541 Job No.: B-4 GIRDER TOP












PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition



FILLET+ GROOVE

AS WELDED

FILLET+ GROOVE

AS WELDED

FILLET+ GROOVE

AS WELDED

FILLET+ GROOVE

AS WELDED














3

4





PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition



AS WELDED

AS WELDED








Drawing & Rev. No.: 114N541 Job No.: C25









PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition



AS WELDED


















PMPL BGRESL TPCIL

Type of Joint

Welder No.

Surface Condition



AS WELDED

AS WELDED








Drawing & Rev. No.: Job No.:

FQAP & Rev. No.:DEC-T-FQP-BOILER-001 Area / Location : ESP-1 Unit No: 1

Package: Date:


1 ESP-1 SW-





PMPL BGRESL DEC TPCIL

Type of Joint

Welder No.

Surface Condition



AS WELDED






DRY PENETRANT TEST REPORT

Contractor Name: PMPL Report No: 73

Drawing & Rev. No.: Unit No: 2

Area / Location : ESP Date: /04/201

S.No. Description Area100% Weld visual Clearance 10% DPT Clearance

Results RemarksPMPL BGRESL DEC TPCIL PMPL BGRESL DEC TPCIL

1 BUTT



Penetrant : CHECKMATE 0211-73-P-94

Dwell Time: 5-10 minutes.Developer : CHECKMATE 0211-71-D-92


Type of Joint

Surface Condition

BOTTOM BEAM( 1 to 9 FIELDS)

ESP-2(PASS-B)

AS WELDED






WELD VISUAL& DPT REPORT

Contractor Name: PMPL Report NoTPCIL/BGRESL/PMPL/DPT/01

Drawing & Rev. No.: 114N2141,114N2142,114N2143/REV.0 Job No.: FIN TO FIN AND FIN TO TUBE WELD(OUT SIDE)

FQA & Rev. No.: DEC-T-FQP-BOILER-002/REV.0 Area / Location : BOILER Unit No: 1

Package: BTG Date: 19-9-13

S.No. Description AreaWELD VISUAL DPT(10%)

RemarksRESULT PMPL BGRESL TPCIL RESULT PMPL BGRESL TPCIL

1 FRONT ENCLOSURE WALL BACK PASS 77300-56400 ACCEPTED ACCEPTED

2 REAR ENCLOSURE WALL BACK PASS 77300-56400 ACCEPTED ACCEPTED

3 RIGHT ENCLOSURE WALL BACK PASS 77300-56400 ACCEPTED ACCEPTED

4 LEFT ENCLOSURE WALL BACK PASS 77300-56400 ACCEPTED ACCEPTED


Cleaner : CHECKMATE CL-C-06-251/MAY-2015

Penetrant : CHECKMATE CL-P-01-246/MAY-2015Dwell Time: 5-10 minutes.

Developer : CHECKMATE CL-D-06-253/JUN-2015


ELEVATION(MM)

Type of Joint

Surface Conditio

n

FILLET &BUTT

AS WELDED

FILLET &BUTT

AS WELDED

FILLET &BUTT

AS WELDED

FILLET &BUTT

AS WELDED

Surface Temperature: 30-400C







Drawing & Rev. No.: 114N1111,114N1112/REV.0 Job No.: FIN TO FIN AND FIN TO TUBE WELD(OUT SIDE)





1 FRONT WATER WALL WATER WALL 77300-55126.2 ACCEPTED ACCEPTED

2 LEFT WATER WALL WATER WALL 77300-55126.2 ACCEPTED ACCEPTED

3 RIGHT WATER WALL WATER WALL 77300-55126.2 ACCEPTED ACCEPTED






ELEVATION(MM)

Type of Joint

Surface Conditio

n

FILLET &BUTT

AS WELDED

FILLET &BUTT

AS WELDED

FILLET &BUTT

AS WELDED








Drawing & Rev. No.: 114N1131,114N1132,114N1134,114N1133,114N112/REV.0 Job No.: FIN TO FIN AND FIN TO TUBE WELD(OUT SIDE)





1 WATER WALL 55126.2-10300 ACCEPTED ACCEPTED









ELEVATION(MM)

Type of Joint

Surface Conditio

n

FRONT MIDDLE& LOWERWATER WALL

FILLET &BUTT

AS WELDED

REAR MIDDLE& LOWERWATER WALL

FILLET &BUTT

AS WELDED

RIGHT MIDDLE& LOWERWATER WALL

FILLET &BUTT

AS WELDED

LEFT MIDDLE& LOWERWATER WALL

FILLET &BUTT

AS WELDED








Drawing & Rev. No.: 114N2141,114N2142,114N2143/REV.0 Job No.: FIN TO FIN AND FIN TO TUBE WELD(IN SIDE)





1 FRONT ENCLOSURE WALL BACK PASS 77300-56400 ACCEPTED ACCEPTED

2 REAR ENCLOSURE WALL BACK PASS 77300-56400 ACCEPTED ACCEPTED

3 RIGHT ENCLOSURE WALL BACK PASS 77300-56400 ACCEPTED ACCEPTED

4 LEFT ENCLOSURE WALL BACK PASS 77300-56400 ACCEPTED ACCEPTED

5 MIDDLE ENCLOSURE WALL BACK PASS 77300-56400 ACCEPTED ACCEPTED






ELEVATION(MM)

Type of Joint

Surface Conditio

n

FILLET &BUTT

AS WELDED

FILLET &BUTT

AS WELDED

FILLET &BUTT

AS WELDED

FILLET &BUTT

AS WELDED

FILLET &BUTT

AS WELDED








Drawing & Rev. No.: 114N1111,114N1112/REV.0 Job No.: FIN TO FIN AND FIN TO TUBE WELD(IN SIDE)





1 FRONT WATER WALL WATER WALL 77300-55126.2 ACCEPTED ACCEPTED

2 LEFT WATER WALL WATER WALL 77300-55126.2 ACCEPTED ACCEPTED

3 RIGHT WATER WALL WATER WALL 77300-55126.2 ACCEPTED ACCEPTED






ELEVATION(MM)

Type of Joint

Surface Conditio

n

FILLET &BUTT

AS WELDED

FILLET &BUTT

AS WELDED

FILLET &BUTT

AS WELDED








Drawing & Rev. No.: 114N1131,114N1132,114N1134,114N1133,114N112/REV.0 Job No.: FIN TO FIN AND FIN TO TUBE WELD(IN SIDE)














ELEVATION(MM)

Type of Joint

Surface Conditio

n

FRONT MIDDLE& LOWERWATER WALL

FILLET &BUTT

AS WELDED

REAR MIDDLE& LOWERWATER WALL

FILLET &BUTT

AS WELDED

RIGHT MIDDLE& LOWERWATER WALL

FILLET &BUTT

AS WELDED

LEFT MIDDLE& LOWERWATER WALL

FILLET &BUTT

AS WELDED








Drawing & Rev. No.: 114N541-2,114N541-3,114N541-4/REV.0 Job No.:


Package: BTG Date: 10/12/2013

S.No. Description Area QUANTITYWELD VISUAL DPT(10%)


1 CELING GIRDER ANGLES B2 GIRDER 102 FILLET ACCEPTED ACCEPTED








Type of Joint

Surface Conditio

n

AS WELDED

AS WELDED

AS WELDED








Drawing & Rev. No.: 114N1111 Job No.: FRONT WATER WALL



S.No. Description Area

WELD VISUAL DPT(10%)

RemarksRESULT PMPL DEC TPCIL RESULT PMPL DEC TPCIL

1 21 MTR ACCEPTED ACCEPTED





ELEVATION(MM)

Type of Joint

Surface Conditio

n

DEC PUNCH POINT UPDATED ON 28-3-15 IN S.NO-19

FRONT WATER WALL DAMGED TUBE BELOW BURNER NO-3(ELE

21 MTR)

FILLET &BUTT

AS WELDED


dpt report - u1

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