dpp-350 -izdanie 2-en - infinite · pdf file1 datecs en iso 9001:2000 identif.no: wi 07.01.52...

1 DATECS EN ISO 9001:2000 identif.No: WI 07.01.52

Page. 1 from 30Version: 2WORK INSTRUCTIONS

model: DPP-350 edition: 02

ESC/POS printer

DPP-350

Signature: Date:

Made by: Svetlomira Jeliazkova 09.2007Checked by: Antonio Kandov 09.2007Approved by: Hristina Yordanova 09.2007


Page. 2 from . 30Version: 2WORK INSTRUCTIONS


CONTENTS

1. ESC/POS printer DPP-350 ............................................................................ 3

2. Assembly scheme ......................................................................................... 4

3. Scheme of card reader module .................................................................... 5

4. Scheme of MiFare reader module ................................................................ 6

5. Main PCB scheme ......................................................................................... 7

6. Modules for assembling of DPP-350 .......................................................... 8

7. Assembling DPP-350 .................................................................................. 137.1 Preparation of bottom cover ........................................................................ 137.2 Preparation of top cover ............................................................................... 217.3 Closing of printer DPP-350 ......................................................................... 23

8. Testing printer DPP-350 .............................................................................. 248.1 Testing charging of Li-ion battery (7.4V/2000mAh) .................................... 248.2 Testing of buttons, buzzer and printer mechanism .................................... 258.3 Testing of RS232 communication .............................................................. 268.4 Testing of USB communication .................................................................. 268.5 Testing of Bluetooth communication .......................................................... 278.6 Testing of mag-stripe reader module ......................................................... 278.7 Testing of smart card reader module ......................................................... 288.8 Testing of MiFARE contactless card reader module .................................. 28

9 Packing of DPP-350 .................................................................................... 29

History of Document changes ..................................................................... 30




1. ESC/POS PRINTER DPP-350Position Number Name Qty. remark

DocumentationDPP350 000.000 Assembly scheme

ASSEMBLED UNITS1 Buzzer 12 Bluetooth PCB 13 Connectors PCB 14 Main PCB 15 SD WiFi PCB 16 DPP350 100.000 Card reader module 17 DPP350 200.000 MiFARE reader module 1

PARTS8 Battery 19 DPP350 000.001 Right Button 110 DPP350 000.002 Left Button 111 DPP350 000.003 Label 212 DPP350 000.004 Rubber cover for SD card 113 DPP350 000.005 Bottom cover14 DPP350 000.006 Top cover15 DPP350 000.007 Paper cover 116 DPP350 000.0018 Left connector cap 117 DPP350 000.0019 Right connector cap 118 DPP350 000.008 Battery cover 119 DPP350 000.009 Keyboard 120 DPP350 000.010 Belt hook 121 DPP350 000.011 Opening lever 122 DPP350 000.012 Paper cutter 123 DPP350 000.013 Paper separator right 58mm 124 DPP350 000.014 Paper separator left 58mm 125 DPP350 000.015 Silicone plate 126 DPP350 000.016 Lightguide 127 DPP350 000.020 Bottom cover cap 228 DPP350 000.017 Battery cover opener 2

STANDARD PARTS29 Screw 2.2 x 6.5 DIN7981C 230 Screw 2.5 x 8 431 Screw 2.9 x 9.5 DIN7981Ô 132 Screw 2 x 3 333 Screw 2 x 6 334 Screw 2 x 8 2




2. ASSEMBLYSCHEME




3. SCHEME OF CARD READER MODULE

Position Number Name Qty.Documentation

DPP350 100.000 Assembly schemeASSEMBLED UNITS

1 DPP350 110.000 Magnetic head 12 Card reader PCB 1

PARTS3 DPP350 100.001 Front cover of card reader module 14 DPP350 100.002 Lightguide of card reader 15 DPP350 100.003 Spring 1

STANDARD PARTS6 Screw 2.4 x 4 17 Screw 2 x 3 18 Screw 2 x 6 4




4. SCHEME OF MIFARE READER MODULE

Position Number Name Qty.DOCUMENTATION


1 MIiFare PCB 1PARTS

2 DPP350 200.001 Front cover of MiFare reader module 1




5. MAIN PCB SCHEME

Position Number Name Qty.DOCUMENTATION


1 FTP 638ÑÂ103 1PARTS

2 PCB 13 DPP350 300.001 Printer attachment 1




Fig.3

Fig.1

Fig.2

Fig.4

6. Modules for assembling of DPP-350

••••• Main PCB (fig. 1)

••••• Card Reader PCB (fig. 2)

••••• Bluetooth PCB (fig.3)

••••• USB PCB (fig. 4)

••••• Mifare antenna (fig. 5)

Fig.5




Fig.6

Fig.9Fig.8

••••• MCR cable (fig. 6)

••••• MCR head (fig. 7)

••••• Bottom cover (fig. 8)

••••• Top cover (fig. 9)

••••• Paper cover (fig. 10) Fig.7

Fig.10




Fig.14

Fig.11 Fig.12

Fig.13

••••• Front cover for Card Reader Module (Fig. 11)

••••• Front cover when there is no Card Reader module (fig. 12)

••••• Attachment for printer mechanism (fig. 13)

••••• Battery cover (fig. 14)

••••• Rubber cover for SD card (fig. 15)

••••• Belt hook (fig. 16)

••••• Printer mechanism FTP-638 (fig. 17)

••••• Left button (fig. 18)

••••• Right button (fig. 19)

Fig.15 Fig.16 Fig.17

Fig.18 Fig.19




Fig.20

Fig.22

Fig.21

Fig.24

Fig.23

••••• Keyboard (fig. 20)

••••• Silicone plate (fig. 21)

••••• Paper cutter (fig. 22)

••••• Buzzer prepared for production (fig. 23)

••••• Lightguide (fig.24)

••••• Opening lever (fig. 25)

••••• Roller from printer mechanism (fig. 26)

••••• Li-ion battery (fig. 27)

• • • • • Holder of MCR head(fig. 28)

••••• Holder of battery cover (fig.29) Fig.25

Fig.26

Fig.27

Fig.28 Fig.29




••••• Lightguide for Card Reader (fig. 30)

••••• Cable for connection of main PCB and Card Reader PCB - 4 pins, 9 cm (ig.31)

••••• Cable for connection between main PCB and Bluetooth PCB - 4 pins, 15 cm(fig. 32) Fig.30

Fig.31 Fig.32




Fig.33

Fig.35

7. Assembling DPP-350

7.1 Preparation of bottom cover

To the bottom cover (pos.13) is mounted USB PCB (pos.3) with the help of one screw2 õ 6 mm (pos.30) (fig. 33)

REMARK:

Plastic attachment (fig. 34) of printermechanism is removed taking carethat optron cable is not destroyed orcut.!

Optron (pos.ÎÏ1) is placed on inner side of printer mechanism’s attachment (pos.3)in a socket (pos.Ã1) and is glued with two drops of hot silicone (fig. 35)

Fig.34




Fig.37

Printer mechanism’s attachment is placed via guides (pos.ÂÄ1) inthe channels of printer mechanism (pos.ÊÍ1) (fig. 36).

Fig.38

Fig.36

Flat cable of printer mechanism is connected to Main PCB in connectorCN3 (fig. 37).

Main PCB (pos.4) is fixed with 2 screws 2 õ 6mm (pos.30), and printermechanism – with 2 screws 2 õ 8 mm (pos.31) to bottom cover (fig. 38)




REMARK:Make sure that when Main PCB is placed there is correct connectionbetween the 2 PCB’s - Main and USB (pos ÊÏ1.) (fig. 39)

REMARK:Cog (pos.ÁÇ1) of bottom cover must enter in hole (pos.ÎÒ1) on printermechanism (fig. 40).

2 pcs. battery cover opener (pos.25) are put in the holes (pos.Î1)on battery cover (pos.16), a clic should be heard and cogs shouldenter in respective places (pos.Î2) (fig. 41).

Li-ion battery (pos.8) is connected to connector CN4 on Main PCB(fig. 42).

Ôèã.39

Fig.40

Fig.41

Fig.42




Fig.45a

Battery cover is placed as shown on (fig. 43). Battery cover opener(pos..25) is turned in direction shown with arrow (À1) for closing ofbattery cover,for opening - in the direction shown with arrow (À2).

Fig.43Option:Belt hook (pos.18) is fixed with a screw 2.9 õ 9.5 mm (pos.28) to thebattery cover (fig. 44).

2 pcs. labels are adhered in the appointed places (pos.Å1) (fig. 44).

When there is no card reader module attach front cover (fig.12) tobottom cover in the place shown with the help of hooks (fig. 45a andfig. 45b)(when there is no Card Reader Module).

Fig.44

Fig.45b




Fig.46 Fig.47

Fig.48

Fig.50

Fig.49

Option (placing Card Reader PCB)

Solder MCR cable (fig.6) to MCR head (fig.7) in the direction andway shown in fig.46 , pass through Card Reader PCB (fig.47)and solderPCB (fig.48).

Fig.51

Solder Mifare antenna (fig.5) at the place shown (fig.49). Fold asshown on picture on fig. 50 and stick with thin double-side tape to the smart card reader on back side (fig.51) .




Fig.52

Fig.53a Fig.53b

Fig.54a

Fix carefully lightguide for Card Reader Module (fig.30) with one drop ofhot silicone or strong fix glue to front cover (fig.52).

Fig.54b

To front cover of Card Reader module fix MCR head with spring(fig.53a) and screw with screw 2 õ 3mm (fig.53b).

Mount holder of MCR head (fig.28) to magnetic head (fig.54a) and fixwith screw 2.3 õ 4mm (fig.54b).




Fig.55b

Fig.57

Fig.55a

Mount the prepared Card Reader PCB (fig.55a) and fix with thehelp of 4 screws 2 õ 6 mm to Front Cover (fig.55b).

Fig.56

Place connection cable between Main PCB and Card Reader PCB(fig.2) respectively to connector CN8 and connector CN1 (fig.56)

Card Reader Module (pos.6) is attached to bottom cover with hooks(pos. ÏÊ1) (fig.57)




Fig. 58a Fig. 58b

Option (mounting of Bluetooth PCB)

REMARK:

Bluetooth PCB is mounted before the fixture of Main PCB and USBPCB!

First connect the cable between Bluetooth PCB and Main PCB(fig.32) respectively in CN7 of Main PCB (fig.58a) and connector CN2on Bluetooth PCB (fig.58b).

The cables are stuck consecutively through the slots named ÂÒ2, ÂÒ3, ÂÒ4 and ÂÒ5. - (fig.59a and fig. 59b).

Bluetooth PCB (pos.2) is installed in the right side of bottom coverin the slot shown on picture (fig.59a) between (pos.BT1à) and(pos.ÂÒ1á) (fig.59b).

Fig. 59a Fig. 59b




Fig. 60

Fig. 62

7.2 Preparation of top cover Rubber cover for SD card (pos.12) is placed in the guides (pos.Â1)

on top cover (fig.60).

Righjt button (pos.9) and left button (pos.10) are placed in therespective nests on top cover (pos.14),after that the keyboard isadhered (pos.17) (fig.61).

Place the silicone plate (pos.23) and paper cutter (pos.20) and fixthem with three screws 2 õ 3 mm (pos.29) (fig.62).

Place the lightguide (pos.24) and with the help of a soldering ironmelt the two pegs so that it sticks (pos.Ô1). In the nest for the buzzer(pos.ÃÍ1) put a drop of hot silicone or instant fix glue - take care thatthe central hole is not blocked and put the ready buzzer (pos.1) (fig.63).

Fig. 61

Fig. 63




Fig.64

Opening lever (pos.19) is placed in the respective place (pos.Ó1)on paper cover (pos.15), so that a click is heard making the movementsin the directions shown (1&2) (fig.64)

The so prepared paper cover is attached to top cover - the shaftspos.ÂÎ1 are placed in holes pos.ÂÎ2 (fig.65).

Fig.65




Fig.66

Fig.69 Fig.70

7.3 Closing of printer DPP-350 Connect the buzzer to connector CN9 on Main PCB (fig.66) and

connect the two covers (ôèã.67).

With four screws 2.5 õ 8 mm (pos.27) are fixed the two covers in themiddle and back side.

With another two screws 2.2 õ 9.5 mm (pos.26) are fixed the twocovers in the front side (fig.68).

Fig.67

Printer mechanism’s Roller (fig.26) isplaced in the respective place (Ó2) onpaper cover so that a click is heard (fig.69).

Place the paper cover in the plae for itand close paper cover.

After this step thermal printer DPP-350is fully assembled! (fig.70).

Fig.68




Fig.71 Fig.72

Fig.73

8. Testing Printer DPP-350

8.1 testing of charging of LiIon battery (7.4V/2000mAh)

Before the device assembly is tested the charging of LiIon battery.For this connect

••••• battery to connector CN4

••••• adapter 9V/1A, plugged in main supply, connector to CN5 (fig.71).

Lightguide LED1 on Main PCB starts to shine in red color and withthe help of multimeter measure the fall of resistor R29 – 0.15Ω. If isregistered voltage in the range from 10mV to 100mV (fig.72) and withan oscilloscope are registered oscillations at the output of the IC (inputof coil L1) , these should be with frequency and amplitude as shownon fig.73, (to be present), this means that the IC responsible for LiIonbattery charging works OK and battery is being charged with thenecessary current.

When battery is fully charged LED1 starts to shine in green!




Fig.74

8.2 Testing of buttons, buzzer and printer mechanism

The buzzer and printer mechanism are tested after the device isfully assembled.

For this purpose is started self test (diagnostic data) with the twobuttons on printer. :

−−−−− Press and hold button (LF) (fig.74).

−−−−− At the same time press button button (ON/OFF) (fig.75). After 1

sec. release (LF) button. The printer makes a noise and the ERRORLED lights in red (fig.76). After that diagnostic data is being printed(short self test) (fig.77).This is the end of test for buttons, buzzer and printer mechanism

REMARK:

Long self test is printed when the button (LF) ) is pressed andheld for 2 seconds! (fig.78)

Fig.75

Fig.76

Fig.77 Fig.78




8.3. Testing of RS232 communication

Printer’s RS232 communication is tested after the device is fuly assembled.

To do this enter in download mode - first press button (LF), then - button “ON/

OFF” and hold button (LF) for 10 seconds. Printer makes a continuous noisewhich means that DPP-350 is in “download” mode.

−−−−− Printer is connected to a PC with RS232 cable via RS232 interface (fig. 79).

−−−−− Start program LoadDPP350.exe, set COM-port to which is connected the cable.

−−−−− Choose file (e.g.DPP350.tsk) and press button DOWNLOAD in the program.If the printer’s firmware is downloaded successfully thenthe RS232

communication works OK.

8.4 Testing USB communication

Test is made with a Blackberry PDA, it is connected to printer DPP-350 with miniUSB cable (ô fig. 80) connected to mini USB port of printer.−−−−− When the Blackberry PDA is connected to the DPP-350 a noise is heard.

−−−−− When is started program Blackberry JavaSDKTest from its menu choose forinstance Print Long Test and the printer should print the Long Self Test data.

If this is done, this means that the USB communication of printer is working OK.

fig.79

Fig.80




Fig.81

8.5 Testing of Bluetooth communicationTest is made with a Blackberry PDA , which must support Bluetooth communication and with a

switched on printer DPP-350.

REMARK:

Set switch 4 (SW4), so that the printer is in protocol mode (only for PDA Blackberry). Make self testto make sure that the printer is set in protocol mode (fig. 78)

−−−−− Set in OPTION,the Bluetooth communication of the PDA.

−−−−− Select ADD DEVICE, then the device should be discovered (as device DATECS DPP-350) from thePDA,password that must be input is ”0000”. Printer is added in the list of discovered devices thatsupport Bluetooth .−−−−− Start program Blackberry JavaSDKTest and from its menu select e.g. Print Long Test,then the Longself test should be printed.

If this is done this means that the Bluetooth communication of printer works OK.

8.6 testing of mag-stripe reader moduleTest is done with a Blackberry PDA device, which is connected to a switched on printer DPP-350 via

mini USB USB cable (fig.80) connected to the mini USB port of printer .−−−−− Start program Blackberry JavaSDKTest and from its menu select Read Card Tracks.

−−−−− Lightguide of Card Reader Module starts to blink in green, then swipe a 3-track magnetic card in thedirection shown on fig.81 .−−−−− Blackberry’s display should show the data that is read from the magnetic card tracks.(Track1,Track2,Track3).−−−−− Select yes from program’s menu.

−−−−− The printer will print the result of themagnetic card tracks read (fig. 82)If all the above is done as described this means that the magnetic card reader works OK.

Fig.82




8.7 Testing of smart card reader moduleTest is done with a Blackberry PDA device, which is connected to a switched on printer

DPP-350, via mini USB cable connected to the mini USB port of printer.−−−−− Insert a “smart” card in the Card reader module in the way and place as shown in fig. 83.−−−−− Start program Blackberry JavaSDKTest and from its menu select Reset Smart Card.

−−−−− The Blackberry’s display should show the data (in HEX code) from the card that is readafter RESET .

If all the above is done as described this means that the smart card reader works OK.

8.8 Testing of MiFARE contactless card reader moduleTest is done with a Blackberry PDA device, which is connected to a switched on printer

DPP-350, via mini USB cable connected to the mini USB port of printer.−−−−− Place a “Mifare” card infront of the Card Reader module as shown on fig.84 .

−−−−− Start program Blackberry JavaSDKTest and from its menu select Mifare Info.

−−−−− The Blackberry’s display should show data - state and serial number of the card read.

−−−−− Select button YES from program’s menu. Printer will print the result - data read fromcontactless card .

If all the above is done as described this means that the MiFARE card reader worksOK.

Fig.83

Fig.84

REMARK:THE TESTS DESCRIBED IN TEST 8.6, 8.7 and 8.8 can be run from a PC with thehelp of program CACUTIL.exe(use RS232 interface cable) in a way similar as it isdone with a PDA Blackberry!

REMARK:Tests 8.6, 8.7 and 8.8 can be run from a PC with the help of CACUTIL.exe or with aPDA Blackberry via Bluetooth interface!




9. Packing of DPP-350

PrinterDPP-350 is packed in a nylon bag.

Carton box includes also:

- Adapter 9V/1A

- Connection cable for connection with PC

- Users manual

-Thermal Paper- 1 pce x 80mm




History of document changes

Version 2 (14.09.2007):

Changes:- VERSIONS OF MAIN PCB, CARD READER PCB AND SD CARD PCB ARE UPDATED.- UPDATE OF PICTURES FOR ASSEMBLING THE DEVICEÀêòóàëèçèðàíè- UPDATE IOF ASSEMBLY SCHEME AND CARD READER SCHEME AND THE CORRECPONDING TABLES

dpp-350 -izdanie 2-en - infinite · pdf file1 datecs en iso 9001:2000 identif.no: wi 07.01.52...

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