Download - WPS PQR-03
-
7/22/2019 WPS PQR-03
1/12
Client BRAHMAPUTRA CRACKER AND POLYMER LIMITEDEPMC ENGINEERSNDIALIMITED. CON'I'IIACTOII: JAIHIND PROJECTS IMITT]D.
)ocumentCategoryWELDING PROCEDURE SPECIFICATION (WPS)
VAMEOF WORKSMECHANICAL WORKS GSU & C2+RECO'VERY UNIT>mjecl title : BRAHAMAPUTRAPETROCHEMICALCOMPLEX PROJECTS IPL FORMAT No JPL/GSU C2+/]VIEC/PP/T'-05
:lL Standad t r / V o r 6 - 8 2 - 1 1 0 0 R e v . 1 E t L F o m a t N oM S R E V . I I R E V . N o : O O Poge : 07 ol 02
Project :
wErDrNGPROCEDUREpECtF|CAT|ONWpS)(SectionX,ASME oiler ndPressureessel ode)
Brahamaputraracker nd polvmer imited.I\4ECHANICALORKS.13907
Date 1710512077Unit : GSUC2+UNITcontractor; AIHIND ROJECTSIMITED.
spef:ifidtionNo IPVEILIBCPVPP/GSUC2+/WPS-03fltEv.ol) Date : t7-O5-2OII SupportingpeRNo.(sl tJpLlEtL/BCpL/pplGSUCZ+/tleR_o3(REV.OO)
: GTAWSMAW rypes: ,d|4A,44Al,84A,84A,D4A.D4Al
: MANUAL( Automatic, Manual ,Machine or Semi Auto )
Job No :WeldinSPro
RevisionNo.
Applimble C)rorNTsQwl o int OesignBacking( Yes):
4(king Materir^ctches, ProdAt he opt ion o
4021:;INGLE BUTTWELD
( N o ) : N O
Details 37n Deg z%oe1-*-*-l.1 Lsmnii
Dia 6" ( inch) i
/n
( T v p e ) : N/A :ql2i5mm o 3mmthe Mfgr, sketchesmay be at tached o i l lust rate oint design,weld layersand bead sequence. g , for notch oughnessprocedures,or mul t ipleprocessprocedures, tc
.BASEMETAIP N oUnassigned
{ a w - 4 0 3 }1 Group o 1 to p No 1 Group o
oR Unassignedeandcrade : ASTM A 333 GR,6, ASTM A 671 GR.CC60 C1.32e andGrade : ASTM A 333 GR.6, ASTM A 671 GR.CC50 C1.32
ORnd Mech Prop : N/A
: 7.11mm o 1l.22mm Fit tet : Al lC;roove : ALL
: MA{IMUM ASSHlcKNFsss< 1? mm YFqFil let : AL L
:hm, Analysis
l a s eMet a l : Gr
) ipeDia RanB)ther
FIttER MET/N o :No, :- . r.ro srl1
W S No (C l are of f i l ler mel
Fluxtrade
GTAW6I
> . 2 6ER-805-Ni1
2.4mm3.2mm
SMAW41
5 . 1E7018-15.. t5mm6.31mm
N/AN/AN/A
+ Eachbase mel - filler nretal combinaion should be recorded individuallv
JPt Ett;IGNATURE \*\ br'" SIGNATURE: A ,/)NAME: TXAUII ' KUNDOA/OC Ensinee \ IAME: kr .4^: ^lr|r,ii{"fii;,6,-"lo, DESIGNATION tl)ATE : iAroK.; DATE: L v M+N4rEt /rrv cp")
-
7/22/2019 WPS PQR-03
2/12
P, , L _I
ffi
ttenl: BRAHMAPUTRA CRACKER AND POLYMER LIMITEDEPMC:
ET.{GINEERSNDIA LIMITED.)ONTMCTOR:JAIHIND PROJECTS IMITED.
)ocument CategoryWELDING PROCEDURESPECIFICATION(WPS)NAME Ob'IIORKS :
MECHANICAL WORKS GSU & C2+ FIECOVERY UNIT)rcject title : BRAHAMAPUTRA PETROCHEMICAL COMPLEX PROJECTS
JPL FORMAT No :JPL/GSU C2+/MEC/PPNJ-05
=lL Standarc oecNo; 6 -82-1100Rev , 1 | E lLFormat NoMsREV.1 REV. No : O0 Page: 02oI02rostTtoNs'osit ions)o
trw-40s1l roove ALL (6G):ss ion: Up UPHI LL Down:i l letr AL L
'OSTWEIDHEAT REATMENTQW. 407}femperatureange : N/Af ime range N/ Arosition s)o
'REHEAT i v -4061, Min 10"C) Max 158"CMAXenance N/Aspecial heat ingwhere appl icableshould be recorded)
A S ( Q W - 4 0 8 1l rcentcomposi t ion(mixtures) 99.995%
're heat ma i
rsBackin8 N/ Aail ing hieldingas Composit ion N/ A
Current AC ol'--\os ( range
3ps and VoTungsten Ele(
Mode of Met
:HAMCTERTSTTCSQw 409)DC Polarity DCEN(GTAW) DCEP(SMAW) _108-111(GTAWI 85-95(SMAW) voltaseRanse 9-10(GTAW) 21-24(SMAW) _
range slDuld be recofdedfor each electrode sssize,position, and thickness, etc This nformation mav be listed n a tabula. form similar to that shown below Irode Size and Type
TransferforcMAw N/ A
feedsperedange N/A
TECHNIqUEString or WeaOrifice or GasIni t ia land lnt i
lvlethod of BaOsci l lat ion:Contact TubeMut iple or S i rfv lul t ip le r s i lfravel Speed
QW -4101'egeadCup i ze :rpass laningBrushing, r inding tc )
k Gouging
o WorkDistancede Passper ide)gleelectrodesRange |
ROOT TRING NDOTHERWEAVE EED6 m mBRUSHINGGRINDING
N/A2.5TIMES FELECTRODEORE IAN/AMULTIPLEASSMULTIPLE47-153 m/minNONE
WEID L rERS) PROCESS FILLER ETAL CURRENT VOLTRANGE TRAVEL PEEDRANGE m/min OTHERCLASS DIA. TYPEPOLAR, AMPRRANGEROH(
FILLCAPI
IT
NG
GTAWSMAWSMAWSMAW
ER-8OS-Ni1E 7018-1E 7018-1E 7018-1
2.43.1s3 .153 .15
DCENDCEPDCEPDCEP
108-1 1Qqv)9Z
9-1027-2222-2323-24
47111 .13113.82153.6
JP L [ .,,.i l l ?NA TI I E \*)^ \'r- SIGNATURE Nfu,{-NAME: PRADIP UNDU N A M E : aHttrlDESIGNAT
"ds-u-&'bU';-'JaihindProlects td.)N: BCPL roiects,epetkata (lnsPecfion).)ESIGNATION S INDIA hnTEo)ATE: \A\ ( f u a\ l IATE:
} b l '
-
7/22/2019 WPS PQR-03
3/12
PlHM,qpurRA CRACKERNDpoLyMERLrD.
JAIHIND PROJECTSLIMITED.ENGINEERSINDIA LIMtTED,
PROCEDURE QUALIFIC.ATION RECORD (PQR)
TRAHAMIJTRAIETROCTEI 4 COMPLEXRorEc_rsMECHANICAL WORKS LLDPE/HDPE UNIT
JPI./LLDPE- HDPE"/MEC/PP/F-0,6Sandan/specVo e+Z_tGiil Fsmawo: M6 REV.IPROCEDURE@
( Section lX, ASME Boiler and pressure Vessel Code)
: ASTM4333 6R.0, ASTM671 GR.CC 0 CL32:GR6I t o p N o : _ - l
: 7 . 1 1 m m:6' , ( |NCH)
tQW -'lO8)of Gasor Gases : ARGON
ofcas Mixture :99.995%: N/ A
(aw-4041 -qrril-1uewA n a h | l i s A N o , : 1 t
L4 3.1s6 4
5.28 s. lER-8os-r{it ETot&l
: D C: oCEN(GTAw)/(rcEp(SMAW)10&111(GrAWl/8r9s(sMAW) votts : 9.10(cTAW)/21-24{5^tAw}:
: 6 G(Uphil l , :0ownhilt ) : UpHl[L
Snled : 47 mm/mtn(6TAw) / Ut.153mm/min(SMAW):5tRN6 rcR e@r & WEAVE ru FOR tUuzHoTpasS & ftilat
scil lat ion : 2.5TTMESFELECTRODEORE tAo. Sjngle Pass ( pe. Side ) : MUtTIpASs
or Multiple Electrodes : MULnpL
MD.ALIHAOUE{
-
7/22/2019 WPS PQR-03
4/12
(^p-
-
7/22/2019 WPS PQR-03
5/12
SIATTMAH,'N/T C&ICKEN AHD X'LYMEN LTD.
-Sddacy Yo_lto
Filct Wrld Td (Q'\r, - rto)
Pcuraionino Pntn Mad: Ycs--
otuEBE(Af,rlNATrOX) MAcRo E GMINATIoN :Mrcro'ctching on thc cros$-sccliorof thc Butt wcld ioirr stccl Pipc rcst spccimco rcvcts no cvideuccof crrclgrck ol'fusi,o & oticr sigrificrnt wdd dcfcct crccpt milor Dorosity,
VI(IGRSHANDilESSURVErtol(3[,16d)
IfV Vrlm oo Wdd ,op o botroE (LH roRH) twlnzJtot8&lE6
lnl6E,t72.let209,1t0.I75
l57,ls6t56,t56
t3 l2n:Mroil (AcC)
Hv Vrhc oa HA1Z op & bousu {LH)IIV Vrhcoo HtZ lop & bon E (E H)
llv yrloc or p/lucEl rop & botton (LH)IIV Vde o p/Mctlt bp & bec 06 (RH)
Rl|IrlClcRAnrrcTESTTNC :RTREFORTNO. n DATE: Z3tH20il (ACC)
I\le : ErrtsrrrCbcrir ClockNo. Srrnp r,to. EIL tZJdrrld l lD r* RL lltnrt lxl Jila Ha Eriwirr hrl rd L&raory Trf, Ho Hrgrror | .rR &DLr rGplrtl | {uEt HrlTl
Gffdfr6ddtcsmctncnts fu|ttrtstcGord tc co.rGqtnd&tt{rcten u,.Es u,rrc prcpdd, wr*'cd and 6tcd tfl accord.nccuidr thcG Cotlr, lXof thc
iludrofr
)lManager (lnspediur), r r E r r r s y ,d't{.qrr.H' yk EApJ-ql.peorr
-
7/22/2019 WPS PQR-03
6/12
z l* l
I
-
7/22/2019 WPS PQR-03
7/12
tatf.)JC.QtrtEtrFra
Itrl
ot#5
FIIJlrJ:troEluFUI=g.g.o=oJIIJ3
I|lcIsucoIeeegtsoE
rl? lII;no-oI
-
7/22/2019 WPS PQR-03
8/12
I TIRAEMAPIITRARACKER ITDfOLYMER TI'' _,COXrneCnm": JAIHIITIDPROIECTS JMITED'EFMCEXrGtr{EERSNHA LIMITED'
EILFORI&ATO,M t6 RE,J/spe No. 64LII(N Rat IT'crrNleu' ,*r-fr-ffi*or ulrruf,rKrr^'"'*oi'#il'"IrY REP'RTo' ao -sr , rn ro .mo,AsMEb3r3/ASSMESEC'vur DATE: z5. '41- I t : : - * : : ; 7
> - r2 , ,< rY r \ r?- un - - t7 SBNSITTVITY T-2?5)is -W dq -Q .i , 6\ c r) . , ,, SBNSITTYITY:z7o) Zz
- , 0 L + - d l t
A :ACCEPTANCER : RE?AIRC$: CHECKSTRFACEGRSDRSCRS
: GRINDAIT{DRESEOOT: DRESSANDRESEOOT: CIIAN.{NDRESSOOTF\OR
-
7/22/2019 WPS PQR-03
9/12
&trUhTU Ch(M AX' EIJilA LrD
LL' d r=
-
7/22/2019 WPS PQR-03
10/12
rytolrz_, $il.'
Prhr*tc Urtdteds3/'2a,lsatishHu&herjeooad.Kollrar^auiT#" el r*s2'16+'{''( covERfihIENrREGI$TERD
tdf6{-O?ltTalrybms 2{&r-o.tfi{2&-452t:dfs_I9:i0
T.C.N. Ml60t?atL
tpe
Brdrmqnrtra*acker cEpc(Assam). irr-mmIN
29. 3.2011.r?.05, 011,
ieEs
21 . 3 .201 I .
Macro-tchirg n hecroon-sectiont'thebuffwerdJoint$teerpipeitr$tEp*rliin*flcv*rrs*o evit*mes fo.g**, ,ar*orjro.rtcdi, '
'dErNo..swaanerao*"r, _kigg1ldEg-L,s$q*ofSmpieMilk
Sodr Specificzrionf
Observation
NOTDiAWNEYT}S.
e $.r)..M,A(IIMINt:,ldr ?,g.1.?0.S,S.1..g,D.I./Blo/t94rtg,)9)fer\Lf 72dr r.O,rK"
up_Sl.l_o.,@ - -r_ ;l ; specime+F2:l9.l0srmd.84riira.540Ir{P*oruuitsidl &.oi
-
7/22/2019 WPS PQR-03
11/12
FV-u fy
Pflvte Limttedj.i6;-L: =9 r
Teluphtxre , l.l6+Ct-:\a?.{4_{_.{_
-
7/22/2019 WPS PQR-03
12/12
r l
ofSampbTtReqri,Ed
ReferencoNo.
-_ts ;wtytv.rne&OaLsrnof rhe cusromer j JArnr_^ _^_
grto:@4/so9srr< t t / . r x - i .
RffiT'HEAI.ENG|$fEERSPw- rTn @oNAPPRoVSDEIH'1??gl|_eeoiroev"'*'*Jfl.;#q#m#ffi,,_TJ"TFltr 6Enr--
: Starnped As . ErL-773 ' o f r l- "SAf'+PLE, N0:hrps_Os
TEST@riSiF+[frrPRoJEcrrD-8cPLPRoJEPATKAT ' ' vvE( - t t rD -gCPL 'ROJ3f,3ly$:%u(esserl) l;g neeonuo :redsampbsrsrniuec: .,-:' 'ao QQ6 ' 'Date - l4-P /2ot1: wel.ted TestprEcr .,. Dateot.n ' g'lgbr?oiirEcE oF 6', DrAI Dateof'Reoerpt: ^_specificaton e urAX 7- tlf'tH t"*oroa-'-' ' o2/o5/?@r)
t ion - ; . . __tlze ,nm Ener .,,,rax s .ao - ; ; - - -
a b s o r b e d n " o t . - - - - -
I t st
l 0 x S - O @ 7 4 J 56J 44J i l f . - oaJ
1 t^Ji th Mcrrrn-;;; ;;;;;
Adh^.ic^J cr: -rii'-i'T.l-YT9vJRbclm "q*' ryYdilfriTiiffiT:Hflry fl& T.,",:s,.O"