www.liftingandmarine.com
Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Deck Machinery
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
for Marine & Industrial Applications
Corporate Brochure 2013
A range of high specification deck machinery includingmooring winches, windlass anchor winches & capstans.
Includes details of control systems and arrangement diagrams
Electric Deck Machinery Introduction
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Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Table of Contents
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
P. 1Electric Deck Machinery Control & Cabling System P. 2Electric Deck Machinery Photos P. 3Arrangement Table Winch P. 4Arrangement Table Windlass P. 5Mooring Winch Single Drum WDHA P. 6Mooring Winch Double Drum WDDHA P. 7Windlass WDGE (Chain Dia. 16 54 mm) P. 8Windlass WDEG (Chain Dia. 56 81 mm) P. 9Windlass WDEG (Chain Dia. 84 120 mm) P. 10Winch & Windlass Arrangement Diagram P. 11Features for Inverter Drive Winch System P. 12Capstan P. 13Capstan Arrangement Diagram P. 14
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1011121314
"As a Marine Equipment Supplier of 25 years standing, Lifting &Marine Services Limited has the experience and diverse productrange to cater for all your marine equipment needs"Lifting & Marine Services Limited is one of the world's leadingsuppliers of marine equipment. Based in the UK, we supply highquality products on a global basis for industries such as shipping,offshore and shipbuilding.
Company Introduction:
www.liftingandmarine.com
Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Electric Deck Machinery
Introduction to Electric Deck Machinery :
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
All winches available with electric or hydraulic driveWinches can be supplied preassembled on a base orwith fitting accessories, for example, a bolt / bracketconnectionReduces the assembly time dramaticallyLater service or replacement will be much easier
Designed for anchor chain dia. from 16mm to 122mmManual or remote in automatic system with frequencyinverter and electronic load sensing in mooringoperationCompact design with integrated cable lifter, deckspacesaving and quick installationFully sealed gearbox with gearwheels which are oilbathed with virtually no requirement for maintenanceControl stand with plug and socket cable for quickconnection. IP56 for marine purpose
Our Winching Systems: Combined Anchor / Mooring Winches:
Model: DDE80TFCSRElectric Driven, Frequency Control, Double Drum with Spooling Device
Model: WDE36T36X500FCPull Load of 36 TonsModel: DE20T38X300MFCSA
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Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
Control & Cabling System
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Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Electric Deck Machinery
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
Remote Control & Local ControlWith PLC and remote setting by networkTouch screen monitor and joystick controlPlug & socket cabling system for quick installation & mobilisation
Local Control with Joystick
Remote Control for Winch
Electric Cabinet with Frequency Inverter & PLC Control
Cable Connection by Plug and Socket quick connection
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Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
Example PhotographyElectric Deck MachineryOur range of anchoring and mooring winches is compact and easy toinstall by modular design, providing reliable high quality systems tocustomers worldwide.We have the capability to meet customer demands regardingperformance and costeffectiveness.
Model: DE20T with Load Tensioner
Hydraulic TowingWinch & WindlassModel: CWD92
Model: DDE80TFCSR
Model: DE36T36X500MFC Pull Load 36 Tons with Frequency Control
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Winch & Windlass ArrangementLLIIFFTTIINNGG &&MMAARRIINNEE
LIMITED
Winch & Windlass Arrangement
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Winch Model Left Hand Model Right Hand ModelFor Winch
DH/
DE
WDH/
WDE
DDH/
DDE
WDDH/
WDDE
DHD/
DED
WDHDW/
WDEDWCentral Model
Central Model
Symbol
Standard for
H E D G W
HydraulicDriving System ElectricDriving System Drum Gypsy WarpingHead
SSEERRVVIICCEESS
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Winch & Windlass ArrangementLLIIFFTTIINNGG &&MMAARRIINNEE
LIMITED
Winch & Windlass Arrangement
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Winch Model Left Hand Model Right Hand ModelFor Windlass
GH/
GE
WGH/
WGE
WDGH/
WDGE
WGHGW/
WGEGW
WDGHGDW/
WDGEGDWCentral Model
Central Model
Symbol
Standard for
H E D G W
HydraulicDriving System ElectricDriving System Drum Gypsy WarpingHead
SSEERRVVIICCEESS
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Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
(kN) (kN) (M/min) (M/min) (mm) (mm) (kW)
Mooring WinchProduct Code: WDH A
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
WDHA050WDHA100WDHA125WDHA160WDHA200WDHA250
50100125160200250
150260350470590730
151515151515
303030303030
556570707680
400400450450450450
GM1GM2GM2GM2GM3GM4
2250627594110
Mooring Winch Single Drum (Hydraulic Drive)
Pull Holding Nominal LightLine Hawser Drum Type RequiredLoad Load Speed Speed Dia. Dia. PowerModelHawser Drum (at 1st layer) Hydraulic Motor
WDHA050WDHA100WDHA125WDHA160WDHA200WDHA250
260026502785301031553285
140015501650180019002000
98011001135121012551285
156018001850190022002300
142016001600170018001950
620750760760800900
400400450450450450
120013601560156016601730
800880880880920920
400400400450450450
A B C E F H J K L MModel Outside Dimensions (mm)
1. Compact design minimise space required for installation2. Simple design along with integrated and sealed for ease of inspection and maintenance3. Total enclosed gear type and local control4. Hydraulic Brake, Clutch on request5. Remote control or AutoTension is available on request6. Electric driven with frequency inverter on request
Remarks:
* Hawser storage: 220m
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Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
(kN) (kN) (M/min) (M/min) (mm) (mm) (kW)
Mooring WinchProduct Code: WDDH A
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
WDDHA050WDDHA100WDDHA125WDDHA160WDDHA200WDDHA250
50100125160200250
150260350470590730
151515151515
303030303030
556570707680
400400450450450450
GM1GM2GM2GM2GM3GM4
2250627594110
Mooring Winch Double Drum (Hydraulic Drive)
Pull Holding Nominal LightLine Hawser Drum Type RequiredLoad Load Speed Speed Dia. Dia. PowerModelHawser Drum (at 1st layer) Hydraulic Motor
WDDHA050WDDHA100WDDHA125WDDHA160WDDHA200WDDHA250
380040104220452047404920
140015501650180019002000
120013601435151015851635
156018001850190022002300
142016001600170018001950
620750760760800900
400400450450450450
120013601560156016601730
800880880880920920
400400400450450450
A B C D E F H J K L MModel Outside Dimensions (mm)
1. Compact design minimise space required for installation2. Simple design along with integrated and sealed for ease of inspection and maintenance3. Total enclosed gear type and local control4. Hydraulic Brake, Clutch on request5. Remote control or AutoTension is available on request6. Electric driven with frequency inverter on request
Remarks:
* Hawser storage: 220m
98011001135121012551285
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Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Windlass
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
Product Code: WDGEWindlass Electric Drive Frequency Control Drive)
Type: WDGE
12310010074
350260260220 ɸ65x200
ɸ70x200
1617.519
20.52224262830323436384042444648505254
1113161821252934394450566268848390110119129139
1414
1411
14
141
13
1211
10
688195110126150175202232263295330366404442486527572882950
1022
1515201
251
40
501
74
1151
151
151
151
151
151
15
145
451
451
451
451
451
45
4545601
751
1201
1501
220
1ɸ300x400
1ɸ300x450
1ɸ350x450
1ɸ400x500
ɸ600x7001
ɸ600x750
ɸ600x750
1ɸ18x200
1ɸ20x200
1ɸ22x200
1ɸ25x200
1ɸ32x200
1ɸ32x200
1ɸ34x200
15.51
7.51111515
18.522
301
374545
1ɸ300x400
1ɸ300x450
1ɸ350x450
1ɸ400x500
ɸ600x7001
ɸ600x750
ɸ600x750
1ɸ32x150
1ɸ36x150
1ɸ45x150
1ɸ50x150
ɸ65x200
ɸ75x200
ChainDia.(mm) Load(kN) Speed(m/min)BrakeCapacity(kN)(mm)
Load(kN) Speed(m/min)LightLoadSpeed(m/min)
BrakeCapacity(kN)(mm)
Rated LoadHawserDia. x L(mm)
WireDia. x L(mm) Hawser(mm) x (m) Wire(mm) x (m)
ElectricMotor(kW)
Chain Wheel Mooring DrumDrum Size Rope Size
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Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Windlass
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
Product Code: WDEGWindlass Electric Drive Frequency Control Drive)
565860626466687073767881
149160171183195207220233253275289312
149
9119
91
109411701247132314091485157516611796193520252169
1
1151
151
151
145
451
451
451
1ɸ450x900
ɸ450x9001
ɸ450x900
ɸ450x1050
1451
451
55
55
ChainDia.(mm) Load(kN) Speed(m/min)BrakeCapacity(kN)(mm)
Load(kN) Speed(m/min)LightLoadSpeed(m/min)
BrakeCapacity(kN)(mm)
Rated LoadHawserDia. x L(mm)
WireDia. x L(mm) Hawser(mm) x (m) Wire(mm) x (m)
ElectricMotor(kW)
Chain Wheel Mooring DrumDrum Size Rope Size
Type: WDEG
100125150100125150100125160125160180
15 260350470260350470260350470350470590
ɸ450x1050
ɸ450x1050
ɸ450x1050
1ɸ500x650
ɸ500x6501
ɸ500x650
ɸ650x650
ɸ600x650
ɸ600x650
ɸ600x650ɸ600x650
1ɸ70x200
ɸ70x2001
ɸ70x200
1
ɸ75x220
ɸ75x220
ɸ75x220
ɸ75x220
1ɸ32x200
ɸ32x2001
ɸ32x200
ɸ40x200
ɸ34x200
ɸ34x200
ɸ34x200ɸ34x200
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Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Windlass
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
Product Code: WDEGWindlass Electric Drive Frequency Control Drive)
848790929597
100102105107111114117120
336360385402429447475495524544586618651707
23222475262827362898301131773294346535823816400141854496
ChainDia.(mm) Load(kN) Speed(m/min)BrakeCapacity(kN)(mm)
Load(kN) Speed(m/min)LightLoadSpeed(m/min)
BrakeCapacity(kN)(mm)
Rated LoadHawserDia. x L(mm)
WireDia. x L(mm) Hawser(mm) x (m) Wire(mm) x (m)
ElectricMotor(kW)
Chain Wheel Mooring DrumDrum Size Rope Size
160200160200250160200250200250200250320200250320
9 470590470590730470590730590730590730880590730880
ɸ450x1050 ɸ600x650
9
9
9
9
9
45
45
45
45
45
45
15
15
15
15
15121512
75
75
90
110
110
132
ɸ450x1050ɸ500x1100ɸ450x1050ɸ500x1100ɸ500x1100
ɸ500x1100
ɸ500x1100ɸ5500x1150
ɸ550x1150ɸ450x1050
ɸ450x1050ɸ450x1050
ɸ650x650ɸ600x650
ɸ75x2200 ɸ340x200ɸ40x200ɸ34x200ɸ75x2200
ɸ650x650ɸ600x650
ɸ710x650ɸ650x650ɸ710x650ɸ650x650
ɸ650x650ɸ650x650
ɸ85x250
ɸ85x250ɸ75x220
ɸ80x220ɸ75x220ɸ80x220ɸ75x220ɸ80x220ɸ75x220ɸ80x220
ɸ44x250
ɸ44x250ɸ40x200
ɸ40x200ɸ40x200ɸ40x200ɸ34x200ɸ40x200
Type: WDEG
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Winch & Windlass ArrangementFor Winch
Configuration:W: Warping HeadD: DrumG: Gypsy WheelH: Hydraulic DrivenE: Electric Driven
Pull Capacity: 20 Tons
Option / Special Requirement:FC: Frequency Inverter ControlS: Spooling DeviceM: Manual ControlR: Remote Control
Version: A, B, C, D.....
Drum Capacity:Line Diameter 32mm x Length 500M
20T 32X500M FC AWDE
52C 15T FCWDGE
For WindlassA
Version: A, B, C, D.....
Option / Special Requirement:FC: Frequency Inverter ControlM: Manual ControlR: Remote Control
Pull Capacity: 15 Tons
Configuration:W: Warping HeadD: DrumG: Gypsy WheelH: Hydraulic DrivenE: Electric Driven
Anchor Chain:Size: 52mmB: Grade 2C: Grade 3
The Inverter Drive System is very efficient and reduces electricity load. It is not necessary to increase the capacity of electricity because thecapacity of electricity is decided by system over load (15%, 1 minute)
Features of the Inverter Drive Winch System
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Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Inverter Drive Winch System
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
Economised Energy
The system benefits from smooth control and quiet operation, especially when compared with hydraulic operated systems.Low Noise & Frequency
Unlike a hydraulic system, there is no need for routine maintenance or servce the simple structure and utilisation of a strong and reliablesquirrel cage type electric motor means that maintenance and sevvice costs are minimal.Free Maintenance
As it is an electric based system, there is no risk of environmental pollution unlike a hydraulic system which can leak oil.No Environmental Pollution
It is possible to control the system from 0.5Hz to maximum. By vector control with PG Sensor, torque from 100% (continuance) to 150%(short time) can show at 0 r/min. It is possbile to wind morring lines smoothly and work at wharf easily using the speed control.Smooth & Wide Speed Control
Example of Torque Characteristics
Torque [%]
Speed [min ]1
200 400 600 800 1000 1200 1400 1600 1800 2000 2200 24000
100
200
300
100
200
300
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
Features of the Inverter Drive Winch System (...continued...)Inverter Drive Winch System
Restriction and protection of starting torque acceleration deceleration torque over torque. In a stalling situation, it is possible to control therope tension at zero speed and prevent over load. Significantly increasing the starting torque of the motor will produce more than 200%torque even at extremely low speeds (≤ 0.5 Hz)
Adjustable Torque Settings
It is possbile to change the cable to a smaller size because the electric current that deternines the cable size is extremely low compared withother drive systemsReduction of Expenditure on Cable Work Settings
Easy Installation & Reduced StartUp Cost
Centralised Control of Inverter by PLC & Comms SystemA number of invertors can be controlled easily by means of linkage to a communication system. The system can be a PC, programmablecontroller or higher order network based.
Motor SpeedSpeed Reference
LoadTorque
Current
Motor SpeedSpeed Reference
LoadTorque
Current
Time [ms] Time [ms]0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
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Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Capstans
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
12358
10/1215
20/25
250300350410530630720810
18151212101088
30364250657890
100
250300360430445530640730
320400440530670800944
1060
37045048062280095011201310
5.57.5111522303755
45.57.51115223037
PullLoad(Ton)1416202532384450
Mounted in a vertical position on deckA capstan is mounted in a vertical position on deck. The warping head is drivenby an electric or hydraulic motor. The torquetransmitting gear is housed in thewarping head and the motor is located below deck. The necessary capacityresults from the nominal rope pull and the related rope speed.Upon special request, the motor can be completely housed in the warping head.
WarpingHeadDia.D(mm)
LineSpeed(M/min) WireRopeHawserSyntheticRope H A B HydraulicDriven ElectricDriven
Line Size Dia. (mm) Dimensions (mm) Power (kW)Capstan Product Specification
Hydraulic Driven (CH) Remark:Warping Head ISO3482Base Height approx. 500 800mm (as request)1. Hydraulic Motor with Counter Balance Valve2. Planetary Gear Box3. Control: Foot pedal, Joystick or Remote4. BiDirection with Emergency Stop5. Option: Variable Speed6. Hydraulic Power Unit (on request)
Hydraulic Schematic Drawing
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Capstans
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
Arrangement Diagram
3T 12M MCE
ArrangementA
Version: A, B, C, D.....
Option / Special Requirement:FC: Frequency ControlM: Manual ControlR: Remote Control
Speed: 12 M/Min
Power:CE: Electric DrivenCH: Hydraulic DrivenCP: Pneumatic DrivenH: Hydraulic DrivenCHL: Deck mounted or dockside
Pull Capacity: 3 Tons
Model No: CEL10TX25MM
Model No: CP5TX10M
1. Electric Magnetic Disc Brake Failsafe2. Electric Motor: IP56 or3. Planetary Gear Box4. Control Panel: Foot Pedal, Joystick or Remote5. BiDirection with Emergency Stop5. Option: Variable Speed by Frequency Invertor Control
Electric Driven (CE, CEL)
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LLIIFFTTIINNGG &&
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MMAARRIINNEESSEERRVVIICCEESSLIMITED
Deck Machinery
LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd
for Marine & Industrial Applications
Contact DetailsAll sales enquries
Tel: +44 (0)1283 815500Email: [email protected]