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MACHINE MANUAL
VM-1000
Version: 008 P 0-1
Date of Version: Oct, 2012
MACHINE MANUAL
Persons unable to read English must have this manual read and explained to them before
operating or maintaining the machine. Everyone working on the machine must know how to
operate it safely and correctly to avoid possible injury.
WARNING
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MACHINE MANUAL
VM-1000
Version: 008 P 0-2
Date of Version: Oct, 2012
Version & relative revise record
1) Updated date: Oct, 2005
Version: 002 Version date: July, 2004
Relative Chapters Relative Pages Modification context
Ch1 P1-6 Drawing
Ch2 P2-6 Drawing
Ch2 P2-7 Drawing
Ch3 P3-3 Drawing
Ch3 P3-4 Drawing
Parts List Drawing
2) Updated date: May, 2004
Version: 003 Version date: May, 2004
Relative Chapters Relative Pages Modification contextCh3 P3-11 Adding Ballscrew fixing device
3) Updated date: Oct, 2005
Version: 004 Version date: Oct, 2005
Relative Chapters Relative Pages Modification context
Ch2.1 P2-2 Tool standard #BT/DIN40(CTS)-option
MAS P40T/DIN69872-A(#40)(CTS) instead ofMAS P40/JIS-B6339(#40)(CTS)
Second revised Version date: May, 2009
Relative Chapters Relative Pages Modification context
Ch8 P8-1~8-12 PARTS DRWAING & LIST
Add Part list
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MACHINE MANUAL
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Version: 008 P 0-3
Date of Version: Oct, 2012
4) Updated date: May, 2009
Version: 005 Version date: May, 2009
Relative Chapters Relative Pages Modification context
Included all the revision of version 004 to manual
First revised Version date: Aug, 2009
Relative Chapters Relative Pages Modification context
Ch2.1 P2-3~2-6 Tool standard ISO40 tool ing/50 tooling
Revise tooling system spec. for BT 40 and BT 50
5) Updated date: July, 2010
Version: 006 Version date: July, 2010
Relative Chapters Relative Pages Modification context
Included all the revision of version 005 to manual
Ch1.3 P1-5~1-6 Replace pictures
Ch2.2 P2-13 Replace content
Ch2.10 P2-37~2-60 Replace content
Ch3.2 P3-4~3-7 Replace pictures
Ch3.7 P3-14 Replace content
Ch4.1 P4-1~4-2 Replace pictures
Ch5.12 P5-11~5-13 Replace pictures
First revised Version date: Nov, 2010
Relative Chapters Relative Pages Modification context
Ch 2.10 P2-36~37 Replace picture
Ch 2.10 P2-52~53 Replace picture & contents
Ch 4.1 P4-2~3 Replace picture
Second revised Version date: Jan, 2011
Relative Chapters Relative Pages Modification context
Ch3.2 P3-3~3-6 Revised foundation drawing
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MACHINE MANUAL
VM-1000
Version: 008 P 0-4
Date of Version: Oct, 2012
6) Updated date: March, 2011
Version: 007 Version date: March, 2011
Relative Chapters Relative Pages Modification context
Included all the revision of version 006 to manual
Ch1 Add chapter 1 SAFETY INSTRUCTIONS in the front
of this manual
Ch3.9 Add CTS data
Ch7.5 Add CTS data
Ch6&Ch7 DGN is revised to Check I/O from CNC
First revised Version date: Sep, 2011
Relative Chapters Relative Pages Modification context
Ch3.1 P3-6 Revised available tool drawing
Second revised Version date: Sep, 2011
Relative Chapters Relative Pages Modification context
Ch2.2 P2-3~2-4 Revised specification
Third revised Version date: Sep, 2011
Relative Chapters Relative Pages Modification context
Ch2.5 P2-9~2-10 Revised VM-1300 limitation
7) Updated date: Oct, 2012
Version: 008 Version date: Oct, 2012
Relative Chapters Relative Pages Modification context
Included all the revision of version 007 to manual
Deleted data of VM-1300
Ch2.1 Revised specification
Ch2.4 Revised interference drawing
Ch3.1 Revised specification of available tool
Ch3.7 Add oil cooling system data
Ch3.10 Revised coolant tank data
Ch4.4 Revised transportation
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MACHINE MANUAL
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Version: 008 P 0-5
Date of Version: Oct, 2012
Ch7.5 Add oil cooling system data
Ch7.7 Added electric device data
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MACHINE MANUAL
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Table of Contents
1. SAFETY INSTRUCTIONS
2. GENERAL SPECIFICATION
3. UNITS SPECIFICATION
4. TRANSPORT-INSTALLATION & PREPARATION FOR OPERATION
5. CIRCUIT DIAGRAMS
6. PERIODIC INSPECTIONS
7. DATA FOR ADJUSTMENT/MAINTENANCE
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1 SAFETY
INSTRUCTIONS
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Version: 008 P 1-1
Date of Version: Oct, 2012
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1 SAFETY INSTRUCTIONSAll vertical machining centers contain hazards from rotating cutting tools, belts and pulleys,
high voltage electricity, noise, and compressed air. When using vertical machining centers
and their components, basic safety precautions should always be followed to reduce the risk
of personal injury and mechanical damage. Read all appropriate DANGERS, WARNINGS,
CAUTIONS, and NOTESbefore operating the machine.
1
SAFETY INSTRUCTIONS...................................................................... 1
1.1 DEFINITION OF SIGNAL.............................................................................. 2
1.2 BEFORE USING THE MACHINE.................................................................... 3
1.2.1 Before machine-related work ............................................................................ 3
1.2.2 Before operating the machine ........................................................................... 7
1.3 TURNING THE POWER ON.......................................................................... 8
1.3.1 Before turning the power on .............................................................................. 8
1.3.2 After turning the power on ................................................................................. 9
1.4 PRECAUTIONS ON MACHINE INSTALLATION............................................... 10
1.4.1 Installation site ................................................................................................. 10
1.4.2 Power supply ................................................................................................... 10
1.4.3 Grounding ........................................................................................................ 11
1.4.4 Air supply ......................................................................................................... 12
1.4.5 Lubrication ....................................................................................................... 12
1.4.6 Installation ....................................................................................................... 12
1.4.7 Points to chick before turning on the power for the first time........................... 14
1.4.8 Points to check after turning on the power for the first time ............................ 14
1.5 SAFETY PRACTICES WHEN MOUNTING A WORKPIECE............................... 15
1.6 SAFETY PRACTICES WHEN MOUNTING A TOOL......................................... 18
1.7 SAFETY PRACTICES DURING MACHINE OPERATION................................... 19
1.8 SAFETY PRACTICES DURING MAINTENANCE AND INSPECTION..................... 21
1.8.1 Daily maintenance ........................................................................................... 21
1.8.2
Precautions when performing maintenance and inspection work ................... 22
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1.1 Defini tion of Signal
A variety of symbols are used to indicate different types of warning information and advice.
Learn the meanings of these symbols and carefully read the explanation to ensure safe
operation while using this manual.
The warning information is classified into three categories, DANGER, WARNING, and
CAUTION. The following symbols are used to indicate the level of danger.
DANGER symbol indicates an imminently hazardous situationwhich, if not avoided, will
result in death or serious injury. The information described following the DANGER symbol
must be strictly observed.
WARNING symbol indicates a potentially hazardous situationwhich, if not avoided, could
result in death or serious injury. The information described following the WARNING symbol
must be strictly observed.
CAUTION symbol indicates a potentially hazardous situation which, if not avoided, may result
in minor personal injury or mechanical damage. The information described following the
CAUTION symbol must be strictly observed.
NOTE symbol gives additional information to the operator about a particular step or procedure.
The information described following the NOTE symbol should be taken into consideration.
NOTE
CAUTION
WARNING
DANGER
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1.2 Before Using the Machine
This machine is provided with numbers of safety device to protect operator and equipment
from being injured and damaged. However, operator should not rely solely upon these safety
devices but should operate the machine after fully understanding special precautions by
reading the following remarks thoroughly. The cautions listed below must be constantly born
in mind when operating the machine.
1.2.1 Before machine-related work
Items listed below are important cautions that apply to all machine-related work (machine
operation, maintenance, inspection, programming, etc.).
1) Never touch a switch, button, or key with wet hands.
2) Before starting machine operation, ensure there is nobody inside the door or close to
rotating or moving parts of the machine.
3) Never operate the machine if any protective cover is removed or other safety devices are
ineffective. Check if all safety devices are properly operated.
4) Always lock out the power to the machine before carrying out work inside the machine. In
addition, place MACHINE UNDER REPAIR or other similar signs around the machine to
stop anyone from turning on the power.
5) Always turn off the power before carrying out inspection or maintenance work in the
electrical cabinet or on motors and transformers.
6) Cover power supply cables on the floor with rigid insulated plates.
7) Even after the power is turned off, some devices are still power connected. The
temperature of motors and lights inside the machine remain high. Make sure that the
power has been disconnected or the temperature has fallen before carrying out inspection
or maintenance work.
8) Ensure all cables are properly insulated before using the machine.
9) The spindle head can drop without notice. Personnel must avoid the area directly under
the spindle head.
DANGER
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1) Keep the floor around the machine tidy and clean.
2) Before operating the machine, make sure a proper working area and the machine can be
operated safely.
3) Before using a switch, button or key, check visually that it is the one you intend to use and
then press or set it decisively.
4) Operate the machine only when the front door is closed.
5) Do not change the parameters without the permission of manufacturer.
6) Do not change the specifications or settings without the permission of manufacturer.7) Do not install, operate or maintain the machine until reading the operation manual
carefully.
8) Do not soil, scratch or remove the caution plates on the machine. If the caution plates are
missing or become illegible, order another from the manufacturer. The part numbers are
shown at the bottom right side of the plates.
9) Always observe the instruction in the caution plates on the machine. Carefully read the
safety guidelines of the caution labels so that you fully understand them.
10) Never operate or maintain the machine while under the influence of alcohol or drugs.
Personnel with illness, which might cause dizziness or fainting, should never operate this
machine.
11) Machine operators or personnel working inside the machine must put their clothing and
hair in order so that they will not be entangled in the machine.
12) The machine is equipped with interlock functions such as the door interlock to ensure the
operators safety. All the interlock functions must be ON when operating the machine.
13) If the door interlock is removed, the machine is able to operate with some limitations while
the door is open, exposing you to danger. In daily production operation, the door interlock
function must be set valid and the key must be removed from the switch and kept safely.
When measuring the tool offset, program check, test cutting or carrying out other setup
work, it may be necessary to open the door. If so, you must recognize that there are many
hazards involved and pay particular attention to safety.
14) The emergency stop buttons are used to stop all operations in the event of an emergency.
Before operating the machine, memorize the locations of the emergency stop buttons so
that you can press one immediately. Use the emergency stop button only in emergencies
to avoid crashing the machine.
15) Only authorized personnel with sufficient safety training can work on this machine.
WARNING
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16) Because of the inertia of the moving parts, they may not be stopped immediately when the
EMERGENCY STOP button is pressed. Always confirm that all operations have stopped
before going near these parts.
17) Do not operate the machine with articles such as tools and rags left inside the machine.
18) Use appropriate eye and ear protection, safety shoes, helmets or other safety protections
while operating the machine.
19) Tooling should conform to the machine specifications, dimensions and types.
20) Check for damaged parts and tools before operating the machine. Any part or tool that is
damaged should be properly repaired or replaced by authorized personnel before
machining.21) The machine is designed to be operated by one person. If two or more persons are
involved, they must cooperate carefully and communicate as fully as possible.
22) At the end of the workday, the machine should be placed in either control off or power off
modes.
23) When restarting a machine after it has been shut down, always assume it has been
tampered with. Recheck all phases of the job as though you were running the first piece.
1) User programs stored in the memory, parameters set before shipping and the offset data
input by the user could be destroyed or lost due to incorrect operation or other causes. In
order to protect data against destruction and loss, back it up by using an external I/O
device or other device.
2) Never touch chips or the cutting edges of tools with your bare hands.
3) Take care not to stumble over the footswitch.
4) The machine operator must have normal sensory perception.5) Ensure that the workplace is adequately lit.
6) Secure adequate space around the machine for working and adequate passageway,
considering both ease of operation and safety.
7) Stack products (workpieces) stably.
8) Keep the area around the machine clean; remove chips and foreign particles near the
machine.
9) Use a working bench strong and stable enough to support the weight of the workpiece and
tools.
CAUTION
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10) When mounting tools, make sure there is no interference between the tools/holds and the
workpiece or machine.
11) Always make a trial run after installing a tool.
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1.2.2 Before operating the machine
The cautions that must constantly be born in mind when operating the machine.
1) Specify a spindle speed limit that is lower than the highest of the allowable speed limits for
the workpiece holding devices and tools. Never operate spindle-mounted accessories over
their rated speed. If the accessory is not supplied by machine manufacturer, verify the safe
operating speed with the manufacturer.
2) Before starting spindle rotation, ensure the workpiece is securely clamped.3) Never attempt to reach inside the chip conveyor (if featured) or put your feet in it while it is
operating. You could be caught in the chip conveyor and seriously injured.
4) Do not wear gloves when operating the machine since it could cause your hands to get
entangled in the rotating parts.
5) Never remove burrs on a workpiece by hand while it is clamped by holding device or while
it is fixed inside the machine.
6) Keep flammable liquids and materials away from the work area and hot chips.
7) Before starting machine operation, ensure there is no obstacle around the machine tablewhich will move forward/backward/leftward/rightward.
8) Never touch tools in the tool magazine or other moving parts while operating the machine.
1) Always wait some time before touching the lamp illuminating the interior of the machine
after turning the power OFF since it would be very hot and will burn you.
2) When clamping or unclamping a workpiece, pay sufficient care so that hand or fingers will
not be caught by the clamping device.
1) After finishing the work, always return the tool to the tool magazine. If a tool is clamped in
the spindle for a long time, it could be seized in the spindle.
NOTE
CAUTION
WARNING
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1.3 Turning the Power On
1.3.1 Before turning the power on
The cautions that must constantly be born in mind before turning the power ON .
1) Check whether all cables, cords or electric wires are insulated well. If the insulations are
damaged, it could lead to current leaks and the machine operator could receive an electric
shock.
1) Always lock the electric cabinet door, operating cover, guarding door before switching on
the machine.
1) Make sure that all bolts are tightened securely.
2) Make sure that all connectors, hydraulic hoses and air pipes are connected securely.
3) If the machine is equipped with any external equipment, make sure that the electric cables
and hydraulic/pneumatic pipes for these equipments are connected correctly.
4) Do not turn the machine on while the primary power is not supplied to the main circuit
breaker.
CAUTION
WARNING
DANGER
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1.3.2 After turning the power on
The cautions that must constantly be born in mind after turning the power ON.
1) If the machine stops due to a power failure, turn off the main circuit breaker immediately. If
you do not turn off the power, the machine will start operating unexpectedly when power is
restored.
2) The machine cannot operate correctly unless the specified power is supplied. If the power
supply is momentarily cut off during machine operation due to a power failure or lightning,the machine may operate unexpectedly.
3) Check oil leaks and ensure all gauges read the correct value.
1) After turning the power ON, ensure the fans are operating normally so that the heat inside
the machine will be dissipated.
2) After turning the power ON, ensure the lubrication pump is operating normally. In order to
protect the sliding parts, never feed the axes immediately after turning the power ON;
manually operate the slideway surface first.
3) After turning the power ON, warm up the spindle for about 15 minutes. If you do not warm
up the spindle, the machines life and machining accuracy will be adversely affected.
4) When turning the power ON after the machine has been stopped by a power outage,
ensure the program, parameter data, offset data, etc. have not been destroyed.
CAUTION
WARNING
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1.4 Precautions on Machine Installation
1.4.1 Installation site
1) When installing the machine, refer to the installation drawing and other instructions and
provide sufficient maintenance area to allow the chip conveyor (if featured) and coolant
tank to be removed, and the electrical cabinet door to be opened and closed, without
difficulty. Also ensure that the doors of the machine and NC unit will be able to be openedwithout interference.
2) Choose an installation site that is as free as possible from dirt, dust, and mist.
3) Install the machine at a site where it will not be reached by chips, water, and oil scattered
from other machine.
4) Install the machine at a site where the ambient temperature remains within the range 0 to
45 and the humidity does not exceed 80% RH (with no condensation).
5) The machine must not be installed at a site subject to excessive vibration.
1) Install the machine at a site where neither it nor the NC unit is subject to direct sunlight.
Direct sunlight will raise the temperature and cause thermal displacement, adversely
affecting machine accuracy.
2) Make sure the floor is strong enough to support the machine. The floor must not be sloped
or irregular in any way. Twisting or other distortion of the machine will adversely affect
machining accuracy.
1.4.2 Power supply
1) Only a qualified electrical technician should perform work involving the power cable
connections.
DANGER
NOTE
CAUTION
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1) For the power supply, provide isolated wiring directly from the input power supply. If there
is an excessive voltage drop, for example due to insufficient capacity of the factory power
supply, the machine may malfunction.
2) Select a primary power cable by accurately calculating the power supply capacity at the
supply side. Using an inappropriate cable could lead to fire, injury, or damage to the
machine.
3) The electrical power must meet the specifications. Attempting to run the machine from anyother source can cause severe damage and will void the warranty.
4) Do not install the machine close to major sources of electrical noise, such as electric
welders and electrical discharge machines. If the voltage supply is not stable, the machine
may malfunction.
1.4.3 Grounding
1) Grounding work is essential. If grounding work is not performed, the machine operator
could receive an electric shock.
2) The ground wire must be as short as possible and have the same diameter as the input
power cable. With regard to grounding resistance, observe the applicable regulations in
the country in which the machine is being used
1) The machine must be grounded independently. If electric welders or electric discharge
machines are grounded to the frame of the plant building, do not connect the ground wire
of the machine to the plant frame.
WARNING
DANGER
WARNING
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1.4.4 Air supply
1) Use only clean and dry air, 6 kgf/cm.
2) Ensure the air source can supply the specified volume of air.
1.4.5 Lubrication
1) For first operation, press the feed-oil button to supply lubricating oil to the empty pipes.
Never hold down the feed-oil button more than 3 minutes.
2) Ensure that the gauge on the lubrication oil pump indicates the correct values.
3) After turning the power ON, ensure lubricating oil is supplied to the slideway surfaces,
ballscrews and gibs.
4) Use only fresh, uncontaminated lubricating oil of the type specified in the MAINTENANCE
Chapter.
1.4.6 Installation
1) Only a qualified technician should perform machine hoisting work using crane or forklift.
2) Use only wires, shackles and jigs of the dimensions specified in the manual. They must be
strong enough to support the weight of the machine.3) Ensure the machine is well balanced in both the crosswise and lengthwise directions after
hoisting it a little above the floor.
4) When two or more people are involved in the hoisting work, they must cooperate carefully
and communicate as fully as possible.
5) Before hoisting the machine, ensure no tools, rags, etc., have been left inside it.
6) When moving the machine with a forklift, do not move the forklift while lifting the machine
to a high level.
7) Use a crane or forklift which can bear the weight of the machine.
8) When hoisting the machine, confirm the center of gravity of the machine.
WARNING
CAUTION
CAUTION
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9) Do not attempt to operate the machine before all of the installation instructions have been
completed.
1) If a rust-preventive is applied to the slideway surfaces, it must be removed completely.
2) Some parts of the machine are fixed in place with transit clamps when the machine is
shipped. Also eyebolts are used to hoist the machine. All clamps and eyebolts must be
removed before switching the power ON.
3) Before hoisting the machine, ensure all of its parts are clamped.4) When moving the machine by using rollers, use only rollers, floor plates, and tread way
that are strong enough, both in material and number, to bear the weight of the machine.
5) When installing the machine, mount the coolant tank and the chip bucket by pushing them
into an appropriate position to prevent coolant from being splashed around the machine.
6) In order to maintain the accuracy and performance of the machine over a long period of
time, perform foundation work carefully and pay attention to machine installation.
7) Protect the NC unit, operating panel, etc. from electric shocks. If the machine receives an
electric shock, it could cause malfunction or damage to the machine.
1) After the machine has been installed, it must be leveled. If the adjustment of level is not
carried out properly, machining accuracy will be adversely affected.
NOTE
CAUTION
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1.4.7 Points to chick before turning on the power for the first time
After completing machine installation, check the following points before turning ON the power
for the first time.
1) Check the voltage and sequence of phases L1, L2, and L3(R, S, T) of the input power
supply with a phase rotation indicator.
1) Ensure all bolts are tightened securely.
2) Ensure all connectors, hydraulic hoses and air pipes are connected securely.
3) If the machine is equipped with any optional external equipment, make sure that the
electric cables and hydraulic/pneumatic pipes for these equipments are connected
correctly.
4) Select handle mode.
1.4.8 Points to check after turning on the power for the first time
1) Check oil leaks and ensure all gauges read the correct value.
1) Remove any clamps that could not be removed with the power OFF immediately after
turning the power ON and making sure that the HANDLE mode is selected and the chuck
is unclamped.
2) After turning the power ON, ensure the lubrication pump is operating normally. In order to
protect the sliding parts, never feed the axes immediately after turning the power ON;
manually operate the slideway surface first.
CAUTION
WARNING
CAUTION
WARNING
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1.5 Safety Practices When Mount ing a Workpiece
Several types of holding devices are used in mounting the workpiece to the worktable. The
most common used devices are the vise, T-bolts and toe clamps, index chuck, and rotary
table. The diagram of holding devices is shown below.
1) Ensure that the workpiece and holding device are firmly attached to the worktable while
machining.
2) Take care to prevent the cutter coming in contact with the worktable surface or holding
devices during machining.
3) Improperly clamped parts machined at high speeds/feeds may be ejected and puncture
the safety door. Machining oversized or marginally clamped parts is not safe.
4) Before placing any type of holding device on the machine table, be sure that the table is
clean and free of chips and foreign particles.
< Clamping workpieces to the table>
1) When clamping a workpiece to the worktable of the machine, the table and the workpiece
should be free from dirt and burrs.
2) Workpieces with smooth machined surfaces may be camped directly to the table. When
clamping workpieces with unfinished surface, the table surface should be protected from
damage by using a shim under the workpiece. Paper, plywood, and sheet metal are shim
materials.
3) Clamps should be located on both sides of the workpiece.
4) Clamp supports must be the same height as the workpiece. Never use clamp supports that
are lower than the workpiece. Adjustable step blocks are useful to raise the clamps, as the
WARNING
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height of the clamp bar may be adjusted to ensure maximum clamping pressure.
5) Clamping bolts should be placed as near to the workpiece as possible since the forces on
the workpiece and packing are inversely proportional to their distances from the bolt. For
greatest clamping force on the workpiece, distance A in the below figure must be less than
distance B.
6) When it is necessary to place a clamp on an overhanging part, a support should be
provided between the overhang and the table to prevent springing or possible breakage. A
stop should be placed at the end of the workpiece where it will receive the thrust of the
cutter when heavy cuts are being taken.
< Holding Workpieces in a Chuck>
1) Before screwing the chuck to the index head spindle, it should be cleaned and any burrs
on the spindle or chuck should be removed.
2) Cylindrical workpieces held in the universal chuck may be checked for accuracy by using a
dial test indicator mounted on a base resting upon the machine table. The indicator point
should contact the circumference of cylindrical workpieces. While checking, the workpiece
should be revolved by rotating the index head spindle.
< Holding Workpieces in the Vise >
1) When rough or unfinished workpieces are vise mounted, a piece of protecting material
should be placed between the vise and the workpiece to eliminate damage by the visejaws.
2) When it is necessary to position a workpiece above the vise jaws, parallels of the same
size and of the proper height should be used. These parallels should only be high enough
to allow the required cut, as excessive raising reduces the holding ability of the jaws.
3) When holding a workpiece on parallels, a soft hammer should be used to tap the top
surface of the piece after the vise jaws have been tightened. This tapping should be
continued until the parallels cannot be moved by hand.
4) After the workpiece is set, additional tightening of the vise should not be attempted, as it is
tendentious to raise the workpiece off the parallels.
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5) Whenever possible, the workpiece should be clamped in the center of the vise jaws.
However, when it is necessary to mount a short workpiece at the end of the vise, a spacing
block of the same thickness as the workpiece should be placed at the opposite end of the
jaws. This will avoid strain on the movable jaw and prevent the piece from slipping.
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1.6 Safety Practices When Mount ing a Tool
1) Before mounting a tool holder to the spindle or tool magazine, ensure that the rotating tool
is securely clamped on the tool holder. Do not clamp a tool on the tool holder when it is on
the spindle or tool magazine.
2) Ensure that the tool number is correct while indexing a tool. If the spindle is rotated with a
wrong tool, the cutting condition would be different and the spindle speed may exceed the
speed limit of the tool. In addition, the tool may contact the workpiece with wrong depth of
cut.
1) Before mounting tools to the spindle or tool magazine, clean the spindle taper, tool holder
taper and tool pockets of tool magazine with a clean cloth.
2) When mounting tools in the tool magazine, arrange them equally to keep the tool
magazine well balanced.
3) When mounting tools, inspect the tool constraint factors completely and ensure that the
tool arrangement will not cause interference while tool changing.
4) When mounting/dismounting tools to/from the spindle or tool magazine, do not touch the
cutting edges of tools with bare hands and be careful not to let them fall.
5) To avoid tool changer damage, ensure that tools are properly aligned with the spindle
drive lugs when loading tools.
CAUTION
WARNING
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1.7 Safety Practices during Machine Operation
1) While the spindle is rotating, never open the front door to remove chips or touch the
workpiece or cutting tools.
2) Do not lean against the machine while it is operating.
3) Put the machine in manual mode and be sure that the last programmed function has been
completed before removing the machined workpiece and setting a new workpiece.
4) Never leave any objects on any moving part of the machine.
5) Some switches have transparent covers to prevent them from being pressed by mistake.
Keep these covers closed except when actually pressing the switches.
6) Always stop the machine before removing chips inside it during operation. Also stop the
machine and coolant supply before adjusting the direction or volume of coolant supply.
7) Before opening the front door to remove chips from inside the machine during machining
operation, make sure that the door interlock function is valid. Otherwise, it will be possible
to open the door while the machine is operating.
8) Be aware that the machine will start automatic operation if the cycle start switch is pressed
by mistake while the conditions required to start automatic operation are satisfied.
9) While the machine is temporarily stopped during machining, for example when checking a
program, performing test cutting, or cleaning chips out of the machine, do not feed the
axes or change the tool in manual operation. Or, if it is absolutely necessary to do so, be
sure to return the axes to their original positions before starting the program.
10) When leaving the machine temporarily after completing a job, be sure to turn off the power
switch on the operation panel and the main circuit breaker.11) When moving heavy workpieces, two or more people should always work together and
cooperate carefully.
12) Before machining, be sure that the workpiece are securely gripped so that it can withstand
the centrifugal force from rotation and the cutting force of the tooling.
13) Always stop the machine before installing or removing a tool.
14) Wear a protective mask when machining magnesium alloy workpieces.
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1) Before starting mass production, always check the program and perform test cutting in the
single block mode.
2) When the EMERGENCY STOP button or reset key has been pressed to stop the machine
during a threading operation or a hole machining operation, especially tapping operation,
carefully feed the axes after checking the workpiece and cutting tool. If you feed the axes
without due care, the workpiece and cutting tool may collide or interfere with each other.
3) Return each machine component to its initial condition after completing a job.
4) Keep the chip conveyor (if featured) operating all the time during automatic operation.5) Ensure no abnormal noise or vibration is generated during machine operation. If there is
any abnormal noise or vibration, determine the cause and take appropriate action.
6) If abnormal vibration or chattering is generated during machining due to improper
combination among jig, cutting tool, workpiece material, etc., change the machining
conditions to proper values.
7) The machine front door cannot be opened under automatic operation. Attempting to force
the door open in this situation could cause damage to the machine.
8) When carrying out heavy-duty machining, carefully prevent chips from being accumulated
since hot chips could lead to fire.
CAUTION
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1.8 Safety Practices during Maintenance and Inspection
1.8.1 Daily maintenance
In order to keep the machine operating safely, it must be maintained and inspected daily.
Observe the following points when carrying out the maintenance and inspection work.
1) Always turn the power OFF before performing maintenance and inspection work. Or, if it is
absolutely necessary to carry out the work with the power ON, exercise due caution sincethere is a danger of serious injury: you could receive an electric shock, be entangled by the
rotating parts of the machine, or crushed by its moving parts.
1) After finishing the work, always clean the machine so that abnormalities can be found
easily and inspect each part. If you find an abnormality, take appropriate action
immediately.
2) Always clean the machine after it has been stopped.
3) After dry machining or machining of cast workpieces, clean the machine so that chips do
not accumulate.Do not remove chips with compressed air inside the cutting area.
Otherwise the chips will adhere onto the inside of machine and cause damage.
4) Make sure that the gauges on the oil cooler, lubrication oil pump, hydraulic equipment,
pneumatic equipment, etc., indicate the correct values.
5) Make sure that lubricating oil is supplied to the slideways properly.
6) Drain the air filter. If too much water builds up in the filter, its performance will be impaired,
pneumatic equipment will operate incorrectly, and machine faults may be caused.
CAUTION
DANGER
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1.8.2 Precautions when performing maintenance and inspection work
1) Electrical wiring work should only be done by qualified electrical engineers.
2) Before attempting maintenance and inspection inside the electrical cabinet, be sure to turn
OFF the power at the circuit breaker for the entire plant. Even when the main power switch
on the electrical cabinet is turned OFF, parts of the cabinet may still have potential and
may give an electric shock if accidentally touched. If it is necessary to conduct
maintenance with the power being supplied, confirm the state of power supply by checkingthe electric wiring diagram and exercise extreme caution.
3) Those not engaged in the maintenance work should not operate the main circuit breaker or
the power supply switch on the operating panel. For this purpose, Do not touch the switch,
maintenance operation in progress or similar signs should be placed on such switches
and at any other appropriate locations.
1) Do not climb on top of the machine. Coolant or oils can make surfaces on the machine
slippery. They can also present an electrical hazard if the machine has power on.
2) Periodically clean the fan and filter in the electrical cabinet. If foreign particles adheres to
the fan and filter, it will impair the cooling performance and this will cause machine
malfunctions.
3) Use only genuine parts specified by MACHINE MANUFACTURER as replacement parts.
Using unspecified parts will not only impair the performance of the machine and it will also
make the machine less safe.
4) Bolts used for fixtures should be regularly replaced once a year. If the same bolts are used
without replacement, the bolts could break, causing the workpiece, fixture, or cutting tool
to fly out during machining.
5) If it is necessary to carry out work inside the machine for cleaning or maintenance, turn
OFF the power and keep the door open while working. If the operator is in the machine
and the door is closed, the door will be mechanically locked and cannot be manually
opened from inside the machine.
6) Over-travel limit, proximity switches, and interlock mechanisms including functional parts
WARNING
DANGER
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should not be removed or modified.
7) When working at a high place, use ladders which are maintained daily.
8) Be careful not to get your fingers caught between the belt and the pulley when checking or
adjusting belt tensions.
9) The electric components are protected from normal moisture resulting from using of water
base soluble, such as coolant, etc. Do not, however, use water hose to clean the machine
or the area around it.
1) Do not overtighten bolts, since this could distort the machine or break the bolts, causing
damage to the machine.
2) The drain provided in the spindle front cover to keep coolant from entering the spindle
bearings must be kept clean and unblocked by foreign particles. When cleaning the
machine, do not use compressed air. If the drain is allowed to become blocked or if
compressed air is used when cleaning, coolant will enter the spindle bearings.
3) The solenoid valves become very hot when the machine is operating. Be careful not to
touch them soon after machine operation has finished since they could burn you.
4) Supply or change hydraulic oil and lubricating oil and clean the filters at the intervals
specified in the MAINTENANCE Chapter.
5) Use only fresh, uncontaminated lubricating oil and hydraulic oil of the types specified in the
MAINTENANCE Chapter.
6) Periodically clean the tanks and filters of all equipment and inspect the equipment and its
piping for damage.
7) Do not open the doors of the electrical cabinet or the operation panel expect for
maintenance and inspection purpose since it will allow dust and moisture to enter. Once
the machine is installed, the control cabinet must be locked and the key available only to
qualified service personnel.
8) Regularly inspect the slide protection seals and oil seals and replace them before their
sealing characteristics are lost.
9) Always wait some time before touching the lamp illuminating the interior of the machine
after turning the power OFF since it would be very hot and will burn you.
10) Carry out daily inspections and regular inspections in according with the Instructions in the
MAINTENANCE Chapter.
11) On completing a job, clean the inside of the machine. If chips are allowed to accumulate in
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the machine over long periods, it will cause machine faults.
12) Consumable parts (packing, oil seals, O-rings, bearings, oil and grease, etc.) for
replacement should be available in advance.
13) Maintenance and inspection data should be recorded and kept for reference.
14) When cleaning the machine, always use a soft brush or sweeper to remove chips. Do not
use compressed air to clean the machine.
15) The fuses for replacement should have proper current rating.
16) Sent any loose, worn or broken parts to your supervisor. The same action should be taken
if any unusual noise or machine action occurs.
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2 GENERAL
SPECIFICATION
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2 GENERAL SPECIFICATION
2
GENERAL SPECIFICATION ................................................................. 1
2.1 SPECIFICATION ......................................................................................... 2
2.2 LAYOUT DRAWING .................................................................................... 4
2.3 COORDINATE SYSTEM............................................................................... 5
2.4 INTERFERENCE DRAWING.......................................................................... 6
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2.1 Specification
Item Unit VM-1000(Y-500) VM-1000(Y-600)
Table
Table size mm 1200 x 500 1300 x 600
Table height mm 880 880
T-slot (w/pitch/no) mm 16 x 86 x 5 18 x 100 x 5
Max. table load kg 800 800
Traverse
X axis travel mm 1000Y axis travel mm 500 600
Z axis travel mm 570 600
Spindle
Spindle nose taper ISO40
Spindle transmission Belt drive
Spindle speed rpm 10000
Spindle motor output kW 11 / 15
Spindle center to Z axis way cover mm 560 623Spindle nose to table mm 130-700 100-700
Axes Transmission
X axis ballscrew mm 40 x P12 x C3
X axis transmission Direct
Y axis ballscrew mm 40 x P12 x C3
Y axis transmission Direct
Z axis ballscrew mm 40 x P12 x C3
Z axis transmission DirectGuide way
X guide wayType Box way
Distance mm 80 x 35 x 406 80 x 35 x 500
Y guide wayType Box way
Distance mm 135 x 35 x 700
Z guide wayType Box way
Distance mm 80 x 35 x 300
Feed Rate
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Rapid feed (X / Y / Z) m/min 24 / 24 / 24
Cutting feed (X / Y / Z) m/min 10 / 10 / 10
Accuracy
Positioning accuracy mm 0.005 / 300
Repeatability mm 0.005
Automat ic tool changer
Tool selection Arm
No. of tools 24 32
Tool holder type BT / DIN / CAT40
Tool changing time(T-T) Sec. 4
Max. tool dia. mm 76 76
Max. tool dia. with next tool empty mm 150 127
Max. tool length mm 300
Max. tool weight kg 7 7
Max. loading weight kg 120 160
Machine size
Length mm 4200
Width mm 2950
Height mm 2790 2770
Machine weight kgs 5000 5500
Floor space mm 5250 x 3300
*Specifications are subject to change without notice.
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2.2 Layout Drawing
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2.3 Coordinate System
+Z
+X
+Y
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2.4 Interference Drawing
All movement in the travel range of the interference drawing is possible without tool in the
spindle and workpiece on the table.
VM-1000(Y-500) with CNC-321RV
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3 UNITS
SPECIFICATION
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3 UNITS SPECIFICATIONIn this section, the detailed specification of each unit and available devices are provided.
3 UNITS SPECIFICATION ........................................................................ 1
3.1 ATC(AUTOMATIC TOOL CHANGER) ........................................................... 2
3.2 TABLE ..................................................................................................... 7
3.3 AXES SYSTEM .......................................................................................... 9
3.4 SPINDLE HEAD ....................................................................................... 11
3.5 PNEUMATIC SYSTEM............................................................................... 16
3.6 AUTO LUBRICATION SYSTEM................................................................... 17
3.7 OIL COOLING SYSTEM............................................................................. 19
3.8 CTS ...................................................................................................... 21
3.8.1 Recommendation coolant ................................................................................ 24
3.8.2 Installation ....................................................................................................... 24
3.9 FULL SPLASH GUARD ............................................................................. 25
3.10 COOLANT TANK ...................................................................................... 27
3.11 CHIP CONVEYOR ..................................................................................... 29
3.12 ELECTRIC DEVICES.................................................................................. 30
3.13 NAME PLATES......................................................................................... 32
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3.1 ATC (Automatic Tool Changer)
The automatic tool changer (ATC) is a device used in CNC machine tools to automatically
exchange the required tools into the spindle from the tool magazine. The VM-series machine
is equipped with an arm type ATC which is activated by electric motor and transmitted by cam
mechanism. The bi-direction rotation of tool magazine and the arm swing driven by cam-type
construction ensure stable tool changing procedure and fast tool changing time.
Overview of arm type ATC
Symbol Descript ion Function
1 Arm - Rotate to clamp, extract and change tools
2 Tool magazine - Store tools
- Select tool automatically
3 Tool pocket - Keep the positions of tools
- Move to Arm/Spindle
4 Cover - Protection of devices inside
- A transparence material enable operator to see tool number
1
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4
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Tool standard ISO40 tooling
1) BT-40
2) BT-40 (CTS)
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3) DIN69871
4) DIN69871 (CTS)
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5) CAT-40
6) CAT-40 (CTS)
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Available tool ISO40
Item Symbol Unit Max. Remark
Tool length L mm 300 Possible to set in magazine
Tool diameter D mm 76 Possible to set continuously
150 Possible to set when adjacent pots empty
Tool weight W kg 7
Item Symbol Unit Max. Remark
Tool length L mm 300 Possible to set in magazine
Tool diameter D mm 76 Possible to set continuously
127 Possible to set when adjacent pots empty
Tool weight W kg 7
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3.2 Table
The machine table is used to clamp workpieces through the use of various types of holding
devices.
Main specification
Item Unit VM-1000(Y-500) VM-1000(Y-600)
Table size overall mm 1200 x 500 1300 x 600
T slot (width x pitch x number) mm 16 x 86 x 5 18 x 100 x 5
Table load capacity kg 800
Table height mm 880
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Table surface dimension
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3.3 Axes System
All axes are equipped with high precision C3 ball-screws. Axis motors are all directly mounted
to ensure full torque on all axes. These devices provide the rigidity for super surface finishes
and offer rapid traverse and cutting feed rate. The base and column are protected by
telescopic covers to prevent hot chips and coolant from directly contact the bearings.
Symbol Description Symbol Description
1 Base 5 Spindle
2 Column 6 Spindle head
3 Carriage 7 Ballscrews & servo-motors
4 Table
1
2
3
4
5
6
7
7
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Main specification
Item Axis Unit VM-1000(Y-500) VM-1000(Y-600)
Stroke
X-axis mm 1000 1000
Y-axis mm 500 600
Z-axis mm 570 600
Rapid traverse
X-axis m/min. 24
Y-axis m/min. 24
Z-axis m/min. 24
Cutting feed rate (X / Y / Z) m/min. 10 / 10 / 10
Ballscrew mm 40 xP12 x C3
Positioning accuracy mm 0.005/300
Repeatability mm 0.005
Feedback system Encoder
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3.4 Spindle Head
The type of spindle in this machine is belt drive. The standard configuration is the 10000 rpm.
Symbol Descript ion Function
1 Spindle - Tool gripping and rotation
2Driving unit
- Generate power
- Various optional specification
3Position encoder
- Detect position for orientation stop
- Detect the rotational speed
4 Tool unclamp
device- Unclamp for tool change
1
2
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Main specification
Item Unit
Type
NC system FANUC / SIEMENS / FAGOR / HEIDENHAIN
Motor type FANUC / SIEMENS / FAGOR / HEIDENHAIN
Motor power (cont./30min.) kW 11 / 15
Spindle speed rpm 10000
Orientation Position encoder
Taper type ISO40
Transmission Belt drive
Spindle speed limitation condition
Working conditionSpindle speed
(max speed rpm %)Run time
(min)Check list
1 Continuous running 20 101) Temperature increased lower than 10 degrees.2) Vibration.3) Noise.
2After spindle stop for over2 hours
20 101) Temperature increased lower than 10 degrees.2) Vibration.3) Noise.
3After spindle stop for over72 hours
20
501010
1) Temperature increased lower than 10 degrees.2) Vibration.
3) Noise.
4After spindle stop for over2 weeks
500rpm20
40
60
80
Max.rot.rpm
601010
*10*10*10
1) Temperature increased lower than 10 degrees.2) Vibration.3) Noise.4) Until stable temperature, then execute next
program.
1) Run the spindle at a speed lower than 75%~80% of the maximum spindle speed to
ensure the service life of spindle. Possible damages, in case this advice is not followed,
are excluded from the agreed warranty.
2) Spindle life could be possibly reduced to 1/3 if the spindle is always running at the high
end of the spindle speed (above 80% of the spindle maximum speed).
3) Use the spindle chiller or select the other higher speed spindle if the spindle needs to be
operated at high speed for a long time.
CAUTION
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Spindle nose shape
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Spindle horsepower & torque diagram
1) FAGOR FM7-A110 11/15kW(10000rpm)
2) SIEMENS 1PH8131 11/15kW(10000rpm)
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3) Fanuc 12 11/15kW(10000rpm)
4) HEIDENHAIN QAN200U 11/15kW(10000rpm)
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3.5 Pneumatic System
The pneumatic system consists of air filter, air regulator, air lubricator, air solenoid valve, and
piping. The compressed air supplied to the air supply port contains moisture and dust. The
moisture and dust can be removed from the compressed air through the air filter, which
generates clean and dry air. Next, the air is adjusted to the appropriate pressure by regulator
and lubricated by lubricator. The adjusted and lubricated compressed air is sent to the
pneumatic solenoid valves, which directs air flow to specific actuators to operate the various
pneumatic devices.
Symbol Description Function/Specification
1 Regulator & Filter
- Regulate and maintain specified pressure- Indicate pressure
- Remove foreign matter in air
- Extract moisture in air
2 Lubricator- Lubricate air- Protect devices/pippins from corrosion
3 Elbow - M3/8PT x F3/8PT
4 Quick connector - PM30 (M3/8PT)
5 Solenoid valve - 2/2-way, 1/4, DC24V
6 Pressure switch - KP-35, 1/4, 0.2~7kg/cm2
7 Labor-saving quick fitting - M3/8PTx10mm
8 Auto drain valve- FMRF300-AD-U
1
32
4
5
6
7
8
4
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3.6 Auto Lubrication System
The lubrication system is used to maintain oil films on the machines guide-ways and
ballscrews to ensure smooth motion and prevent wear.
This system comprises the lubrication pump unit, the distributors, and the piping. A float
switch (level switch) and pressure switch are installed inside the lubrication pump unit.
1) The pump is operated to charge lubricant automatically at the required intervals under the
control of PLC controller.
2) The pressure switch device is set up as 8kg/cm for checking if the piping works normally.
If the pressure is abnormal, it will have abnormal signal.3) The float switch can detect the volume of oil. It will have abnormal signal automatically
when the oil level is lower than the standard.
4) The oil dispensed from the pump enters the distributors, which distribute the correct
volume of oil to each lubrication point.
5) Overview of the electric lubricator:
Symbol Descript ion Function
1 Pump - Extract oil
2 Tank - Store oil
3 Oil supply port filter - Filter oil poured in
4 Piping - To supply oil to each device
5 Float switch - Detect oil level
1
2
3
5
4
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6) Oil type.
G 68 HL 32
Mobil oil Mobil Vactra oil
NO.2
Mobil DTE oil
Lighet
Shell oil Shell Tonna oil
T 68
Teresso
32
Esso Standard oil Febis
K68
Shell Terrus oil
C32
Mitsubishi oil Diamond Slideway
68
Diamond Lube
RO32
Nippon oil Uniway
68
FBK oil
RO32
Kyodo oil Kyoseki Slidus
68
Kyoseki RIX Turbine
32
Idemitsu oil Daphny Multiway
68C
Daphny Hydraulic
Fluid 32
Showa oil Showa A-R68 Showa J-H32
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3.7 Oil Cooling System
The cooling system prevents deviation of spindle center line or heat deformation of the
machine, prevents oil vibration, and extends the lifetime of the machine. A separate oil cooling
system will be provided if the machine is equipped with oil lube electronic spindle
The cooling system consists of oil cooler and piping parts. The cooling system controls the
cooling oil temperature with the temperature regulator in the oil cooler to keep it equal to the
room temperature. The pump in the oil cooler feeds cooling oil to the headstock and hollow
ballscrews to keep the increment of temperature within allowable range.
Symbol Description Function
1 Control panel - Operate the machine
2 Cooler air filter - Filter the dust
3 Power supply entrance - Power supply entrance
4 Oil supply port - Supply oil
5 Inlet - Hot oil inlet
6 Drain outlet- Drain out water/oil
1
2
3
4
5
6
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1) Install the oil cooler at clean and well ventilated area.
2) For the operation and maintenance of the oil cooler, it is necessary to prepare more space
than the oil cooler dimension in order to ensure an adequate air supply to the condenser.
CAUTION
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3.8 CTS
Coolant through spindle (CTS) device is provided as standard accessory of this machine. A
CTS device includes a rotary jointer (universal union) secured to the rear end of the spindle
for conducting coolant into the spindle. The coolant is conducted through a separate passage
inside the spindle to the nozzles formed on a cutting tool. The coolant sprayed out fully cool
down and lubricate the cutting point, increase machining precision and cutting rate, and
prolong service life of the cutting tools.
The built-in type CTS system with 20 bar high pressure pump and 40m filter system is
standard. It is combined with the coolant from machine coolant tank. A compact design savesspace.
Symbol Description Specification
1 Cover -
2 Inlet Filter - PF-06-10-130+MF-06-230
3 Outlet Filter - 40CN-2-20Q-E2-C1+930119Q
4 CTS Box -
5 Pressure Gauge - 2.5 x 50kg
6 Motor Pump - 5E-2HP-TK-3020+CE
1 6
2
3
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Two types of CTS tank are available, 20 bar and 70 bar. The CTS tank has an individual
coolant tank with 25m, two-bag type filter system which removes contamination and particles
from the coolant before being recycled through the coolant pump.
CTS tank (70 bar)
Symbol Description Specification
1 Tank - To store coolant (165kg)
2 Inlet Pump - TPH2T3K
3 Pressure Gauge - 2x11BARx1/4PT
4 Pressure Switch - ES31-10121
5 Inlet Filter - MPF-400-2-AG2-M25S+ MPF-400-2-M25
6 Outlet Filter - MF-06
7 Outlet Pump - JX2-5HP-WGU1+
PGP315A193EJAB10-66
8 Pressure Valve - VNE-07
9 Pressure Gauge - LA-100
7
2
5 49 8
1
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CTS tank (20 bar)
Symbol Description Specification
1 Tank - To store coolant (165kg)
2 Inlet Pump - TPH2T3K
3 Pressure Gauge - 2x11 Barx1/4PT
4 Pressure Switch - ES31-10121
5 Inlet Filter - MPF-400-2-AG2-M25S+ MPF-400-2-M25
6 Outlet Filter - MF-067 Outlet Pump - 2HP TK3020(CE)+
PGP315A193EJAB10-66
8 Pressure Valve - 3/4PTx20kg
9 Pressure Gauge - LA-100
7
5 4
9 8163
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3.8.1 Recommendation coolant
This system only limits uses in the greasy cutting compound oil 1, water 4
1) ELF COUPE MAX FK 13T
2) ELF SPIRIT/442PLUS
3.8.2 Installation
1) When moving it by crane, use 10mm steel rope (through the eye bolt). Should take care
of the center of gravity if there is coolant inside the tank, dont lean it & cause the coolant
flow out.2) This system can be installed in any place, just on the concrete floor is ok.
3) Make sure the motor rotating by the clock-wise direction after power on.
CTS tank Built-in type CTS
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3.9 Full Splash Guard
The splash-guard is provided to ensure the operators safety while operating the machine and
prevent chips and coolant from splashing out of the machine during machining.
Symbol Descript ion Function
1 Operation door - Load/unload work pieces
- Inspect cutting state
2 Maintenance door - For cleaning and maintenance
Main specifications
Item Specification
Machine color 2 tone color or other colors on request
Covering type Full enclosure
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Safety switches for doors
The safety switches of operation door serve to ensure the safety of the machine operator by
generating alarms and operation prohibition signals. The door cannot be opened during auto
operation with the interlock ON. These devices are qualified by CE regulation in Europe. A
double circles security system is provided to prevent loss of safety function.
1) If the door interlock is released, the machine can be operated with some limitations while
the door is open during manual operation.
- Inhibit ATC operation.
- The maximum rapid feed rate is 5 m/min or 2 m/min when portable MPG switches are
pressed.
If it is necessary to carry out work while the door is open, the operator must recognize the
hazards involved and pay particular attention to safety.
2) The operators must understand the specifications of the door interlock function, recognize
potential hazards, and operate the machine safely and not rely on the door interlock
function too much.
WARNING
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3.10 Coolant tank
They consist of the device to supply coolant into cutting space for smooth cutting condition
and the device to manage chips.
Symbol Description Function
1 TANK - To store coolant
2 WASH DOWN MOTOR & PUMP - Where fluid goes to wash down
3 FILTER - Separates chips from coolant
4 SPINDLE NOZZLE PUMP - To extract coolant
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Main specification
Item Unit Specif ication
Pump motor W 1270
Flow rate (max.) L/min 150
Pump type Immersion Type
Coolant tank capacity L 220
Item Unit Specif ication
Wash down
coolant pump motor
W 1270
Flow rate (max.) L/min 150
Pump type Immersion Type
Coolant tank capacity L 220
Necessary to discuss with coolant marker according to cutting condition.
CAUTION
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3.11 Chip conveyor
Chip conveyor collect chips, and its very conveninet way and efficient for chip removal.
Chip bucket store chips removed from chip conveyor temporarily aand remove chips easily,
casters, rotating device and drain plug are installed. Chip outlet is designed to allow operator
to use 50 gallons oil tank, too.
Symbol Description Function
1 Outlet - Outlet of chip
2 Motor - Driver
3 Chip bucket - Store chips
2
1
3
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3.12 Electric devices
The device supplies main power and operates the machine, please refer to the operation
manual of controller to get more information.
Symbol Description Function
1 Electric cabinet - Electric apparatus inside
- Main power connection/supply
2Main operation
devices
- Operation of machine/programming
- Consist of monitor and operation devices
3Tool clamp/unclamp
button
- Clamp/unclamp tool in spindle
1 23
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Main specifications
Refer to extra documents for NC specification.
Item Unit VM-1000
Electric power
supply
Phase 3
Voltage V 400
Frequency Hz 50
Power KVA 60
Monitor size Inch 10.4 TFT (FANUC)
8.4 TFT (SIEMENS)
11 LCD (FAGOR)
Panel language ENGLISH
MPG type PORTABLE
I/O device RS232
Output voltage V 220
Working lightType halogen lamp / fluorescent light
Number EA 1/1
Color operator call lamp
Lamp in different colors indicates machine condition easily.
Color Condition
Red Alarm state + Feed hold
Green Automatic operating
Blue Program finish
Extra transformer (optional)
Various transformers are available according to users demand.
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3.13 Name plates
The name plates on the machine show machine name, safety precautions and
hydraulic/pneumatic diagrams. Operators should always observe and read the guidelines of
the plates carefully so that they fully understand the instructions before operating the
machine.
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1)
Item Part no. Description Q'ty Remark
1
L-5106-00151 Warning Signs Plate 1
English
ItalianGermanyFrench
L-5106-00152 Warning Signs Plate 1
SpanishDanishTurkishFinnish
L-5106-00153 Warning Signs Plate 1
RussianNorwegianCzechPortuguese
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2)
Item Part no. Description Q'ty Remark
2
L-5106-00111 Warning Signs Plate 1
English
ItalianGermanyFrench
L-5106-00112 Warning Signs Plate 1
SpanishDanishTurkishFinnish
L-5106-00113 Warning Signs Plate 1
RussianNorwegianCzechPortuguese
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3)
Item Part no. Description Q'ty Remark
3
L-5106-00136 Warning Signs Plate 1
English
ItalianGermanyFrench
L-5106-00137 Warning Signs Plate 1
SpanishDanishTurkishFinnish
L-5106-00138 Warning Signs Plate 1
RussianNorwegianCzechPortuguese
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4)
Item Part no. Description Q'ty Remark
4
L-5106-00126 Warning Signs Plate 1
English
ItalianGermanyFrench
L-5106-00127 Warning Signs Plate 1
SpanishDanishTurkishFinnish
L-5106-00128 Warning Signs Plate 1
RussianNorwegianCzechPortuguese
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5)
Item Part no. Description Q'ty Remark
5
L-5106-00146 Warning Signs Plate 1
English
ItalianGermanyFrench
L-5106-00147 Warning Signs Plate 1
SpanishDanishTurkishFinnish
L-5106-00148 Warning Signs Plate 1
RussianNorwegianCzechPortuguese
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6)
Item Part no. Description Q'ty Remark
6
L-5106-00141 Warning Signs Plate 1
English
ItalianGermanyFrench
L-5106-00142 Warning Signs Plate 1
SpanishDanishTurkishFinnish
L-5106-00143 Warning Signs Plate 1
RussianNorwegianCzechPortuguese
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7)
Item Part no. Description Q'ty Remark
7
L-5106-00251 Name Plate 1 English
L-5106-00252 Name Plate 1 Italian
L-5106-00253 Name Plate 1 Germany
L-5106-00254 Name Plate 1 French
L-5106-00255 Name Plate 1 SpanishL-5106-00256 Name Plate 1 Danish
L-5106-00257 Name Plate 1 Turkish
L-5106-00258 Name Plate 1 Finnish
L-5106-00259 Name Plate 1 Russian
L-5106-00260 Name Plate 1 Norwegian
L-5106-00261 Name Plate 1 Czech
L-5106-00262 Name Plate 1 Portuguese
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8)
Item Part no. Description Q'ty Remark
8
L-5109-00031 Name Plate 1 BT-40
L-5109-00032 Name Plate 1 CAT-40
L-5109-00033 Name Plate 1 CAT-40/MIL
L-5109-00034 Name Plate 1 DIN-40
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9)
Item Part no. Description Q'ty Remark
9 E-BLAC-75027-02 Coordinate system plate 1
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10)
Item Part no. Description Q'ty Remark
10 E-BLAC-75028-01 Coordinate system plate 1
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11)
Item Part no. Description Q'ty Remark
11
L-5106-00121 Warning Signs Plate 2
EnglishItalianGermanyFrench
L-5106-00122 Warning Signs Plate 2
SpanishDanish
TurkishFinnish
L-5106-00123 Warning Signs Plate 2
RussianNorwegianCzechPortuguese
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12)
Item Part no. Description Q'ty Remark
12 E-BLJB-75072-01 Pneumatic diagram plate 1
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13)
Item Part no. Description Q'ty Remark
13
E-BLJB-75051-01E-BLJB-75052-01E-BLJB-75053-01E-BLJB-75054-01
Lubrication diagram 1
EnglishItalianGermanyFrench
E-BLJB-75055-01E-BLJB-75056-01
E-BLJB-75057-01E-BLJB-75058-01
Lubrication diagram 1
SpanishDanish
TurkishFinnish
E-BLJB-75059-01E-BLJB-75060-01E-BLJB-75061-01E-BLJB-75062-01
Lubrication diagram 1
RussianNorwegianCzechPortuguese
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14)
Item Part no. Description Q'ty Remark
14
L-5106-00116 Warning Signs Plate 1EnglishItalianGermanyFrench
L-5106-00117 Warning Signs Plate 1
SpanishDanishTurkishFinnish
L-5106-00118 Warning Signs Plate 1
RussianNorwegianCzech
Portuguese
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15)
Item Part no. Description Q'ty Remark
15
E-BLJB-75101-01E-BLJB-75102-01E-BLJB-75103-01E-BLJB-75104-01
Forklift Plate 1
EnglishItalianGermanyFrench
E-BLJB-75105-01E-BLJB-75106-01
E-BLJB-75107-01E-BLJB-75108-01
Forklift Plate 1
SpanishDanish
TurkishFinnish
E-BLJB-75109-01E-BLJB-75110-01E-BLJB-75111-01E-BLJB-75112-01
Forklift Plate 1
RussianNorwegianCzechPortuguese
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16)
Item Part no. Description Q'ty Remark
16
E-BLJB-75081-01E-BLJB-75082-01E-BLJB-75083-01E-BLJB-75084-01
Lifting Plate 1
EnglishItalianGermanyFrench
E-BLJB-75085-01E-BLJB-75086-01
E-BLJB-75087-01E-BLJB-75088-01
Lifting Plate 1
SpanishDanish
TurkishFinnish
E-BLJB-75089-01E-BLJB-75090-01E-BLJB-75091-01E-BLJB-75092-01
Lifting Plate 1
RussianNorwegianCzechPortuguese
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17)
Item Part no. Description Q'ty Remark
17 L-5112-00051 Machine Plate 1
English(Without Microcut /With customer &
circuit data)
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18)
Item Part no. Description Q'ty Remark
18L-5112-00011 Machine Plate 1
English(WithoutMicrocutlogo)
L-5112-00012 Machine Plate 1English(With Microcut logo)
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19)
Item Part no. Description Q'ty Remark
19
L-5106-00101 Warning Signs Plate 1 EnglishItalian
L-5106-00102 Warning Signs Plate 1GermanyFrench
L-5106-00103 Warning Signs Plate 1SpanishDanish
L-5106-00104 Warning Signs Plate 1TurkishFinnish
L-5106-00105 Warning Signs Plate 1RussianNorwegian
L-5106-00106 Warning Signs Plate 1
Czech
Portuguese
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20)
Item Part no. Description Q'ty Remark
20
L-5106-00131 Warning Signs Plate 1EnglishItalianGermanyFrench
L-5106-00132 Warning Signs Plate 1
SpanishDanishTurkishFinnish
L-5106-00133 Warning Signs Plate 1
RussianNorwegianCzech
Portuguese
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21)
Item Part no. Description Q'ty Remark
21
L-5106-00271 Warning Signs Plate 1 English
L-5106-00272 Warning Signs Plate 1 Italian
L-5106-00273 Warning Signs Plate 1 Germany
L-5106-00274 Warning Signs Plate 1 French
L-5106-00275 Warning Signs Plate 1 Spanish
L-5106-00276 Warning Signs Plate 1 DanishL-5106-00277 Warning Signs Plate 1 Turkish
L-5106-00278 Warning Signs Plate 1 Finnish
L-5106-00279 Warning Signs Plate 1 Russian
L-5106-00280 Warning Signs Plate 1 Norwegian
L-5106-00281 Warning Signs Plate 1 Czech
L-5106-00282 Warning Signs Plate 1 Portuguese
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22)
Item Part no. Description Q'ty Remark
22
L-5106-00291 Warning Signs Plate 1 English
L-5106-00292 Warning Signs Plate 1 Italian
L-5106-00293 Warning Signs Plate 1 Germany
L-5106-00294 Warning Signs Plate 1 French
L-5106-00295 Warning Signs Plate 1 Spanish
L-5106-00296 Warning Signs Plate 1 DanishL-5106-00297 Warning Signs Plate 1 Turkish
L-5106-00298 Warning Signs Plate 1 Finnish
L-5106-00299 Warning Signs Plate 1 Russian
L-5106-00300 Warning Signs Plate 1 Norwegian
L-5106-00301 Warning Signs Plate 1 Czech
L-5106-00302 Warning Signs Plate 1 Portuguese
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4 TRANSPORT-
INSTALLATION &
PREPARATION FOR
OPERATION
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4 TRANSPORT-INSTALLTION & PREPARATIONFOR OPERATION
In this chapter, procedures in each process from selection of machine location to final leveling
are explained. Only qualified technician should perform installation works.
1) All personnel that deal with the machine must carefully read and thoroughly understand
the mechanical and electrical specification before installation.
2) If there is any part unclear, contact service of manufacturer.
4 TRANSPORT-INSTALLTION & PREPARATION FOR OPERATION ... 1
4.1 ENVIRONMENTAL REQUIREMENTS.............................................................. 2
4.2 FOUNDATION PLAN................................................................................... 3
4.3 PREPARATION FOR INSTALLATION.............................................................. 6
4.4 TRANSPORTATION..................................................................................... 9
4.5 CLEANING THE MACHINE.......................................................................... 11
4.6 INSTALLATION ........................................................................................ 12
4.7 REASSEMBLING REST DEVICES................................................................. 13
4.8 SUPPLYING OIL ....................................................................................... 14
4.9 FINAL LEVELING AND INSPECTION............................................................. 14
CAUTION
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4.1 Environmental Requirements
Consider the following requirements when selecting a site to install the machine. However,
these could change over a period of time or in response to seasonal changes.
Ambient temperature and humidity
1) Choose an installation site where the ambient temperature remains with the range 0 to
45and the humidity does not exceed 80% RH (with no condensation).
2) Install the machine at a site where neither it nor the NC unit is subject to direct sunshine,
heat rays, or rain.
Vibration
1) The machine must not be installed at a site subject to excessive vibration (greater than 1.9
m/s). Excessive vibration could lead to machine failure and will adversely affect
machining accuracy.
2) Be sure not to install the machine adjacent to planning machine, milling machine, molding
machine or punching machine.
Atmosphere
1) Install the machine at a site that is as free as possible from dirt, dust, and mist. If dirt and
dust adhere to the cooling fan fitted inside the machine, its cooling capacity will be
impaired.
2) Install the machine at a site where it will not be reached by chips, water