CommissioningREPORT
Edition 02
Table of Contents
1. Commissioning Information ... page 2 - 3
2. General ... page 4 - 7
3. Installation ... page 7 - 18
4. Sea Trials ... page 19 - 21
5. Hybrid ... page 21- 22
6. Photos ... page 22
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CommissioningREPORT
Edition 02 1. Commissioning InformationNote: Orange highlighted points MUST be filled out for warranty registration approval by STEYR MOTORS
1.1 Issuer
Name: Date:
Company: Phone:
Address: City:
Country: E-Mail / Fax:
1.2 Installation Approval
STEYR MOTORS does not make physical engine installations. This Commissioning Report should be regarded as a tool to systematically check and assess the installation.That does not mean that by the check and signature on this form, the responsibility is either shared or overtaken by the person/company doing the check.The responsibility for the installation remains with the installing party or company.
Installation generally meets STEYR MOTORS installation recommendations:
YES
Note: If there any Improvement points in table under chapter 1.4 listed, these should be implemented by the installing party earliest possible !
NO
Note: See Critical points in table under chapter 1.4 listed !
Signature: Place, Date:
1.3 Start of Warranty
Date of Warranty Registration [Day / Month / Year]:
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CommissioningREPORT
Edition 02
1.4 General Overview of Critical- or Improvement- points:
No.
C (=Critical point) orI (=Improvement p.)
Issue Description Responsibility by
1
2
3
4
5
6
7
8
9
10
11
12
13
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CommissioningREPORT
Edition 02 2. General
Selling Dealer:
Vessel Name:
Selling Distributor: OEM Model:
Vessel Builder:
Vessel Serial Number:
Type of Sale: Retail Wholesale Repetitive
2.1. Owner Contact
Name: E-Mail:
Address: Phone:
City: Country:
Home Port: Area of Operation:
2.1. Vessel Type
Hull Type: Displacement Semi-Displacement Planing
Hull Material:
Pleasure Craft:
Trawler/Cruiser Sport Yacht Sailboat
Other:
CommercialCraft:
Fast Rescue Free Fall Tender Patrol
Other:
2.2. Vessel Geometry
LOA [m]: LWL [m]:
Beam [m]: Draft [m] :
Displacement [kg]: Max . Payload [kg]
Max. Passengers: Fuel Tank Capacity [liter]:
2.3. Application InformationAS010.DOT 06.2016 / Kundendienst Seite 4 von 22
CommissioningREPORT
Edition 02
Max. expected altitude operation [m]:
Max./Min. expected ambient air temperature [°C]:
Max. expected tilt angle in operation [°]:
Max. expected Sea Water temperature [°C]:
Expected average operation hours per year:Expected percent of high load operation [%]:
Expected percent of idle operation [%]:
2.4. Engines
Engine Model (port) Engine Model (stbd)
Engine Serial Number Engine Serial Number
Marine Duty Rating
Pleasure High Output (HO)
Intermittent Duty (INT)
Medium Continuous Duty (MCD)
Wide Open Throttle-rpm (port)within Propeller Selection Range "B" [rpm]
Wide Open Throttle-rpm (stbd)within Propeller Selection Range "B"[rpm]
Extended Storage Preservation ProcedureNote: After max. 1 year engine- storage (starting from STEYR MOTORS date of invoice) engine is to preserve every year#1st Preservation Date: Issuer:
#2nd Preservation Date: Issuer:
2.5. Transmission and PropulsionConventional Shaft Drive Sterndrive Waterjet
Other:
Drive Type/ Model
Gearbox Model & Reduction
Drive Serial Number (pt)
Drive Serial Number (stbd)
Torsional Vibration Analysis performed
YES Analyst: Report No.:
NO
2.6. CouplingAS010.DOT 06.2016 / Kundendienst Seite 5 von 22
CommissioningREPORT
Edition 02 NOTE: If no genuine STEYR MOTORS Coupling installed, fill out following
Manufacturer: Model: Spline-Size:
Type: Serial No.:
2.7. PTO (=Power Take Off)NOTE: It is not allowed to take loads sideways from engine's crankshaft !
STEYR MOTORS PTO-Kit installed? YES
NO
max. power take off [kW]:
max. torque [Nm] at which engine rpm [rpm]:
2.8. Propeller
Propeller Type:
Fixed Pitch Controllable Pitch Surface Drive Jet Drive
(stbd)
Manufacturer: Model: Material:
No. of Blades: Diameter ["]: Pitch ["]:
(pt)
Manufacturer: Model: Material:
No. of Blades: Diameter ["]: Pitch ["]:
2.9. Fuel TypeNOTE: check according document "Fuel Selection STEYR MOTORS Marine engines"
Fuel type mainly in use
Fuel Type: Brand / Specification:
Sulfur Content [PPM]:
Fuel type sometimes in use
Fuel Type: Brand / Specification:
Sulfur Content [PPM]:
2.10. Oil Type
STEYR MOTORS genuine engine oil in use? YESAS010.DOT 06.2016 / Kundendienst Seite 6 von 22
CommissioningREPORT
Edition 02 NO
Note: Fill out below table!
Oil Specification:
Viscosity: ACEA-Code:
API-Code:
TBN[mg KOH/g]:
3. Installation
3.1 Engine Bed
3.1.1 Engine Base
Checked
Remarks:
3.1.2 Engine Mounts position
CheckedRear Engine Mounts installed to gearbox?
Remarks:
3.1.3 Engine Mounts adjustmentChecked Let engine sit for 48hrs then check alignment,
tighten center nut to 120NmAlignment to Sterndrive acc. Sterndrive manufacturers instruction?
Remarks:
3.1.4 Engine Installation Angle
Checked
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CommissioningREPORT
Edition 02
Front / Rear down?
Remarks:
3.1.5 Space for Maintenance
Checked
Remarks:
3.2 Fuel System3.2.1 Fuel Tank
Location:
Fuel Tank height above / below engine fuel inlet [m]:
Air vent pipe existing ?
Anti siphon valve installed?
Kit "Can Fuel Level Sensor" installed? YES NO
Fuel Level Sensor 10Ohm -180Ohm
240Ohm -30Ohm
240Ohm - 33,5Ohm
Fuel Level Sensor Brand / Model:
3.2.2 Fuel Lines
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CommissioningREPORT
Edition 02
Fuel Line Material(hose, pipe,etc.):
Fuel supply line inner diameter [mm]:
Fuel supply line length [m]:
Fuel return line inner diameter [mm]:
Fuel return line length [m]:
3.2.3 Extra Water Separator & Fuel Pre Filters
Brand/Model:
Capacity [l/hr]:
Micron [µm]:
Remarks:
3.3 Electrical System
3.3.1 Voltage12V
Remarks:24V
3.3.2 Isolated GND (2 Pole) system
Isolated GND system installed?
YES
NO
Resistance between 2-Pole-GND and engine-GND (by ignition OFF, min. 25kOhm (typical value >20MOhm) [Ohm]:
Remarks:
AS010.DOT 06.2016 / Kundendienst Seite 9 von 22
CommissioningREPORT
Edition 02
3.3.3 Starter-Battery
Battery-Type: AGM Lead Acid Lithium Ion
PORT STARBOARD
Brand/Model: Brand/Model:
Capacity [Ah]: Capacity [Ah]:
CCA [Amps]: CCA [Amps]:
MCA [Amps]: MCA [Amps]:
Cable LengthBatt - Engine [m]:
Cable LengthBatt - Engine [m]:
Cable Cross SectionBatt - Engine [mm²]:
Cable Cross SectionBatt - Engine [mm²]:
3.3.4 Auxiliary Battery
Number of Groups: Batteries per Group:
Battery-Type: AGM Lead Acid Lithium Ion
Group 1Capacity [Ah]:
Group 2Capacity [Ah]:
PORT STARBOARD
2nd alternator onengine:
2nd alternator on engine:
Brand / Model: Brand / Model:
3.3.5 Charge Distributor
PORT STARBOARDPlus- cable between starter-motor and alternator disconnected
Plus- cable between starter-motor and alternator disconnected
Brand / Model: Brand / Model:
Remarks: Remarks:
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CommissioningREPORT
Edition 02 3.3.6 Heavy Loads connected
nominal power consumption [kW] Remarks:
Bow Thruster
Stern Thruster
Anchor windlass
3.3.7 Cable Layingabove expectedbilge-water level Remarks:
not close to hot parts
not exposed to mechanical wearelectrical installation acc. to DIN EN ISO 10133
3.3.8 Main-Switches & Fuses
for 12V/24V starter battery
PORT STARBOARDMain Switch,Short Circuit Current [Amps]:
Main Switch,Short Circuit Current [Amps]:
Type of Fuse: Type of Fuse:
Fuse [Amps]: Fuse [Amps]:
3.3.9 Battery installation
properly ventilated Remarks:
properly secured
battery installation acc. to DIN EN ISO 10133
installed acc. battery-suppliers instruction
3.4 Exhaust System
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CommissioningREPORT
Edition 02
3.4.1 Type of Exhaust System
Wet Dry
3.4.2 Waterlock / Muffler
Brand / Model:
3.4.3 Air Vent installed (if engine below water line installed)
Yes No
Brand / Model:
3.4.4Exhaust System measurementsNote: Choose your type of exhaust system and insert measurements with total max. payload
Inner Diameter 1 (ID1) [mm] =Inner Diameter 2 (ID2) [mm] =Height 1 (H1) [mm] =Height 2 (H2) [mm]=
Inner Diameter 1 (ID1) [mm] =Inner Diameter 2 (ID2) [mm] =Height 1 (H1) [mm] =Height 2 (H2) [mm]=
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CommissioningREPORT
Edition 02
Inner Diameter 1 (ID1) [mm] =Inner Diameter 2 (ID2) [mm] =Inner Diameter 3 (ID3) [mm] =Height 1 (H1) [mm] =Height 2 (H2) [mm] =Height 3 (H3) [mm] =
Inner Diameter 1 (ID1) [mm] =Height 1 (H1) [mm] =
3.4.5 Exhaust Back Pressure (measured under WOT- Wide Open Throttle)
Exhaust Back Pressure [mbar]:
WOT-rpm [rpm]:
3.5 Cooling SystemAS010.DOT 06.2016 / Kundendienst Seite 13 von 22
CommissioningREPORT
Edition 02
3.5.1 Raw water pump installed on engine
Yes No
3.5.2 Raw water filter & Raw water suction hose's
Brand / Model:
Flow Rate [l/min]:
Mesh Size [micron]:
Raw Water suction hose to filter -Inner Diameter (ID1) [mm]:Raw Water suction hose to pump -Inner Diameter (ID2) [mm]:Suction Height from Raw Water Inlet to Pump Inlet (H1) [mm]:
3.5.3 Keel Cooling System
Yes NoHigh Temperature Circuit-volume in keel cooler & piping [liter]:High Temperature Circuit- Keel cooler capacity [kW]:Low Temperature Circuit-volume in keel cooler & piping [liter]:Low Temperature Circuit-Keel cooler capacity [kW]:
AS010.DOT 06.2016 / Kundendienst Seite 14 von 22
CommissioningREPORT
Edition 02
3.5.4 Cooling System- STEYR MOTORS Optional Equipment
Kit: Remarks:
Hybrid-Dual Cooling SystemHybrid-Keel Cooling SystemHot Water Fitting KitExpansion Tank for Keel CoolingBlock Heating DeviceDry Run Improvement Impeller
3.6 Air Intake and Ventilation
3.6.1 Air Inlet & Outlet
Checked
Intake area [mm²] :
Outlet area [mm²]:
Remarks:
3.6.2 Ventilation Fan installed (not at air intake!)
Yes No
Checked
Capacity [m³/min]:
Remarks:
3.6.3 Location of ventilators, air intake, exhaust (water ingress prevention !)
Checked
Remarks:
3.7 Control Station(s) Configuration AS010.DOT 06.2016 / Kundendienst Seite 15 von 22
CommissioningREPORT
Edition 02
3.7.1 Type of Throttle System
mechanical throttle control electronic throttle control
CAN BUS throttle control
Number of Throttle stations:
Brand / Model:
3.7.2 Type of instruments
StandardInstrument Panel
SOLAS Instrument Panel Push Button Panel
Switch Panel SCC , SCC2 Hybrid Panel
Slave gaugesIf yes, which:
Other:
Number of stations:
3.7.3 Y- cable Fly Bridge
Yes No
Checked
1x 120Ohm CAN terminator installed
Cable- length: engine to Y-branch [m]:
Cable- length: Y-branch to Master instrument panel [m]:
Cable- length: Y-branch to Fly Bridge instrument panel [m]:
Remarks:
AS010.DOT 06.2016 / Kundendienst Seite 16 von 22
CommissioningREPORT
Edition 02 3.7.4 I/O-Box for SCC, SCC2
I/O-Box #1 I/O-Box #2
I/O-Box S.No.:
I/O-Box S.No.:
Connected Inputs:
Connected Inputs:
Connected Outputs:
Connected Outputs:
3.7.5 GPS installed
Checked
Interface- Type
NMEA 2000
NMEA 0183
Remarks:
3.8 Other STEYR MOTORS Option Kits
AS010.DOT 06.2016 / Kundendienst Seite 17 von 22
CommissioningREPORT
Edition 02 3.8.1
Checked:
Remarks:
3.8.2
Checked:
Remarks:
3.8.3
Checked:
Remarks:
3.8.4
Checked:
Remarks:
3.8.5
Checked:
Remarks:
4. Sea Trials
AS010.DOT 06.2016 / Kundendienst Seite 18 von 22
CommissioningREPORT
Edition 02 4.1 Checks before Sea Trials
4.1.1 Check Level of fluids
Remarks:
Engine Oil
Engine Coolant
Gearbox Oil
Hydraulic Oil
Other
4.1.2
Measure true water line level of vessel as tested;Photograph and mark points of reference
Test Weight [kg]:Remarks:
Photo:
4.1.3 Print Screen of SMO-EDT2.0 / ECU Setup
Insert Print Screen:
4.1.4 Print Screen of SMO-EDT2.0 / ECU Report
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CommissioningREPORT
Edition 02
Insert Print Screen:
4.2 Recordings from Sea Trials
4.2.1 Recordings with Diesel Engine
Vessel- speed [knots]:Note: average speed !
PORT STARBOARD
Max. RPM [rpm] : Max. RPM [rpm] :
Max. Engine Coolant Temp. (ECT) [°C] :
Max. Engine Coolant Temp. (ECT) [°C] :
Max. Exhaust Temp. (EXT) [°C] :
Max. Exhaust Temp. (EXT) [°C] :
Max. Temp. Engine Compartment [°C] :
Max. Temp. Engine Compartment [°C] :
Active Service Codes: NO
YES , which:Active Service Codes:
NO
YES , which:
LOG-File Name: LOG-File Name:
4.3 Checks after Sea Trials
4.3.1 Check Leakage of fluids
Remarks:
Engine Oil
Engine Coolant
Gearbox Oil
Hydraulic Oil
Fuel
Raw Water
4.4 Instructions to Customer
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CommissioningREPORT
Edition 02
Safeguarding instruction carried out YES
Manual, warranty and operation explained YES
5. Hybrid
5.1 48V Hybrid-Battery
Battery-Type: AGM Lead Acid Lithium Ion
PORT STARBOARD
Brand/Model: Brand/Model:
Capacity [Ah]: Capacity [Ah]:
CCA [Amps]: CCA [Amps]:
MCA [Amps]: MCA [Amps]:
Cable LengthBatt - HCU [m]:
Cable LengthBatt - HCU [m]:
Cable Cross SectionBatt - HCU [mm²]:
Cable Cross SectionBatt - HCU [mm²]:
GND- connection existing betw.:Hybrid Battery / HCU / Engine-GND
CHECKEDGND- connection existing betw.:Hybrid Battery / HCU / Engine-GND
CHECKED
5.2 Main-Switches & Fuses
for 48V Hybrid battery
PORT STARBOARD
Main Switch,Short Circuit Current [Amps]:
Main Switch,Short Circuit Current [Amps]:
Type of Fuse: Type of Fuse:
Fuse [Amps]: Fuse [Amps]:
5.3 Recordings with Hybrid Generator
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CommissioningREPORT
Edition 02 HCU- setting(SPEED MODE):
LOW MID 1
MID2 HIGH
Vessel- speed [knots]:
PORT STARBOARD
Max. RPM [rpm] : Max. RPM [rpm] :
Max. HCU Temp (via SCC) [°C] :
Max. HCU Temp (via SCC) [°C] :
Max. E-Motor Temp (via SCC) [°C] :
Max. E-Motor Temp (via SCC) [°C] :
Active Service Codes:(from HCCU)
NO
YES , which:
Active Service Codes:(from HCCU)
NO
YES , which:
LOG-File Name: LOG-File Name:
6. Photos
Note: Add min. photos from:* boat* engine compartment* dashboard (Main, Flybridge)* exhaust system
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