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Optimization
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VUE 2016
What is Optimization?
?
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VUE 2016
What is Optimization?
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VUE 2016
What is Optimization?
JIT
6σ
Kaizen
Lean manufacturing
Kanban
5S
ISO 9001
ISO/TS 16949
Industry 4.0
OEE
Toyota Prod. System
Nadcap
UTC ACE Gold
Zero Defects
On Time Delivery
Lights-Out Production
Reduce Costs
Improve
Repeat
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VUE 2016
Forecast
Changes are coming!
Aerospace supply chain being squeezed
Better, faster, cheaper
Better, faster, cheaper
Better, faster, cheaper Lockheed Blueprint for Affordability
UTC Supplier Gold
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VUE 2016
F35 cost-downs
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VUE 2016
A320 cost-downs
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VUE 2016
Machining Challenges
CNC machines collision-free
Machined parts right-first-time
Increase machining utilization
It’s more than just keeping your spindles running!
Accurate prediction of Cycle time
Scheduling, cost analysis
Ideal feeds & speeds
Cut faster, reduce tooling cost
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VUE 2016
Verification Essentials
Collision free
Parts right first time
Probing simulation
Datum setting
Feature inspection
Accurate cycle times
Scheduling
Costing
Air Time
Tool usage
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VUE 2016
Tool Cutting Distance
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VUE 2016
Optimization Essentials
Avoid Overloads
Tool stickout
Cutting Graphs
How good or bad?
Depth (ap)
Width (ae)
Volume RR (Q, MRR)*
Chip Thickness (hex)
Etc.
Tool D25_EM's holder height has been adjusted by -22.188281 Tool D63_R6's holder height has been adjusted by -3.66875
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VUE 2016
Graphs – Raster Roughing
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VUE 2016
Graphs – Waveform Roughing
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VUE 2016
Air Cuts Only Optimization
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VUE 2016
Air Cuts Only Optimization
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VUE 2016
Ribbon Tuning
Default Optimize tab
Tuned Optimize tab
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VUE 2016
Graphs
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VUE 2016
Optimize by Volume Removal
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VUE 2016
Optimize by Volume Removal
Volume Removal Rate 250000mm3/min
=250cm3/min
Enter by hand
Or use Learn Mode
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VUE 2016
Original NC and OptiPath-ed
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VUE 2016
Optimize by Force Limit
Torque
Material Force
Machine Force
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VUE 2016
Optimize by Force Limit
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VUE 2016
Charts – Original NC
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VUE 2016
Charts – Original NC and Force-ed
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VUE 2016
Original NC and Force-ed
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VUE 2016
Hierarchy of Optimization
Verification
Cutting Analysis
Air Cuts Only
Opti Path
Force Milling
v8.0
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VUE 2016
Force Milling Success
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VUE 2016
Force Milling Success
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VUE 2016
Force Milling Success
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VUE 2016
Charts – Original NC & Force-ed
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VUE 2016
Blisk Example
Roughing 30% Saving
Rest-Roughing 23% Saving
Finishing 8% Saving
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VUE 2016
VERICUT Optimization
Any Questions?