ST2500/ST2500G DATA COMMUNICATOR
USERS GUIDE V2.0
The information and ideas contained in this document are the property of the corporation submitting the document (hereafter called the “submitting corporation”) and are submitted in confidence solely for the consideration of the recipient. By retention of this document, the recipient agrees to maintain this document in confidence and not to duplicate, use or disclose the whole or any part of this document, or any of the information or ideas contained herein, for any purpose other than to evaluate this document, without the prior written authorization of an officer of the submitting corporation. This restriction does not limit the recipient’s right to duplicate, use and disclose any information or ideas contained in this document which the recipient can prove were obtained from another source without restriction prior to their disclosure by the submitting corporation or any of its affiliated corporations.
August 2004
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Table of Contents
1 INTRODUCTION.........................................................................................................................................................5
1.1 GENERAL OVERVIEW ....................................................................................................................................5 2 ST2500 SPECIFICATIONS ........................................................................................................................................7
2.1 PHYSICAL SPECIFICATIONS ..................................................................................................................................7 2.2 UNIT PHYSICAL DIMENSIONS: ...............................................................................................................................8
3 ELECTRICAL SPECIFICATIONS ..............................................................................................................................9 3.1 GENERAL............................................................................................................................................................9 3.2 ANTENNA SPECIFICATIONS.................................................................................................................................10 3.3 ENVIRONMENTAL SPECIFICATIONS .....................................................................................................................11
4 FUNCTIONAL DESCRIPTION .................................................................................................................................12 4.1 GENERAL .......................................................................................................................................................12 4.2 BLOCK DIAGRAM DESCRIPTION ................................................................................................................12
4.2.1 Hardware Configuration 12 4.2.1.1 ST2500 - Radio Frequency Section 13 4.2.1.2 GPS(BOARD) 14 4.2.1.3 ST2500 – Main Processor and Signal Processing Section 14 4.2.1.4 ST2500 Application Processor and I/O Interfaces 14 4.2.1.5 Application Processors Main Specifications and Diagram 15 4.2.1.6 I/O and External Interface 16 4.2.1.7 Power Supply 16 4.2.1.8 Battery 16
4.3 3RD PARTY APPLICATIONS ..................................................................................................................................17 4.3.1 General 17 4.3.2 Programming 17 4.3.3 Hardware 17
4.4 DIGITAL INPUTS.................................................................................................................................................18 4.4.1 Optical Coupling Isolation 18
4.5 DIGITAL OUTPUTS .............................................................................................................................................19 4.5.1 Optical Coupling Isolation 20 4.5.2 Power Switch 20
4.6 ANALOG INPUTS ................................................................................................................................................20 4.7 INTERNAL ANALOG INPUTS.................................................................................................................................20 4.8 SOFTWARE....................................................................................................................................................21
4.8.1 Software Configuration 21 4.8.1.1 Communications Software Module 21 4.8.1.2 Position Determination Algorithm Module 21 4.8.1.3 Application Module 21 4.8.1.4 Housekeeping Module 21
5 INSTALLATION AND OPERATION.........................................................................................................................22 5.1 UNPACKING.......................................................................................................................................................22 5.2 QUICK START....................................................................................................................................................23
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5.3 INSTALLATION AND TESTING...............................................................................................................................23 5.4 INSTALLATION OF STELCOMM SOFTWARE...........................................................................................................24 5.5 INSTALLATION OF ST2500 .................................................................................................................................24 5.6 ANTENNA INSTALLATION ....................................................................................................................................24 5.7 BATTERY INSTALLATION.....................................................................................................................................24
6 INTERFACES ...........................................................................................................................................................25 6.1 INTERFACE CONNECTIONS.................................................................................................................................25
6.1.1 Front Panel Description 25 6.1.2 Rear Panel Description 26 6.1.3 ST2500 Connectors and Pins Description 27
6.1.3.1 VHF Antenna Interface 27 6.1.3.2 External Power Supply and Battery Interface Connector 27 6.1.3.3 Serial Interface Connector 28 6.1.3.4 Input/Output Interface Connector 29 6.1.3.5 Auxiliary Interface Connector 30
7 MAINTENANCE........................................................................................................................................................31 7.1 MAINTENANCE PROCEDURES.............................................................................................................................31 7.2 BATTERY REPLACEMENT ...................................................................................................................................31
7.2.1 Troubleshooting 31 8 ANNEX A ..................................................................................................................................................................33
8.1 OEM BOARD CONNECTOR LIST .................................................................................................................33 8.2 P1-ANT ...........................................................................................................................................................33 8.3 P2-BAT............................................................................................................................................................34 8.4 P3-POWER SUPPLY......................................................................................................................................34 8.5 P4-ICE.............................................................................................................................................................34 8.6 P5- AUX (DUAL MODE) ....................................................................................................................................35 8.7 P6-DIG_IN/OUT..............................................................................................................................................36 8.8 P7-G.P.S .........................................................................................................................................................37 8.9 P9-OUT_LED..................................................................................................................................................37 8.10 P10-RS-232 ....................................................................................................................................................38 8.11 P11-ANA_IN....................................................................................................................................................39 8.12 BOARD DIMENSIONS AND CONNECTORS LOCATION.............................................................................................40
9 ANNEX B ..................................................................................................................................................................42 9.1 DIGITAL INPUTS TABLES.....................................................................................................................................42 9.2 DIGITAL OUTPUTS TABLES.................................................................................................................................44 9.3 ANALOG INPUTS TABLES....................................................................................................................................46 9.4 INTERNAL ANALOG INPUTS.................................................................................................................................47 9.5 INTERNAL ANALOG INPUTS TABLES ....................................................................................................................47 9.6 INTERNAL CONTROLS AND SENSING ...................................................................................................................48 9.7 INTERNAL COMMUNICATION ...............................................................................................................................49 9.8 SETTING OPTIONS IN THE ST2500 .....................................................................................................................51 9.9 OPTION TABLES IN ST2500 ...............................................................................................................................51 9.10 GENERAL SETTING OPTIONS IN THE ST2500......................................................................................................55 9.11 BOARD DIMENSIONS AND CONNECTORS LOCATION.............................................................................................56
10 ANNEX C ..............................................................................................................................................................58 10.1 SMB PLUG/SMB BUCKHEAD JACK ....................................................................................................................58 10.2 MCX PLUG TO BNC BULKHEAD + RG-174 CABLE.............................................................................................59 10.3 DC IN FOR OEM BOARD CABLE.........................................................................................................................60
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10.4 ST2500 DC IN/BATT. INBOX CABLE ..............................................................................................................61 10.5 ST2500 YUASA BATT. CABLE .......................................................................................................................62 10.6 RS232 SERIAL CABLE (INBOX) ........................................................................................................................63 10.7 AUX CABLE- RS485 + DUAL MODE FOR ST2500 ..........................................................................................64 10.8 I/O CABLE FOR ST2500 (INBOX) .....................................................................................................................65 10.9 ST2500 DC IN/BATT. OUTBOX CABLE ..........................................................................................................66 10.10 ST2500 I/O OUTBOX CABLE 9250A00800........................................................................................................67
ST2500
1 INTRODUCTION
1.1 GENERAL OVERVIEW The ST2500 Data Communicator is a compact, lightweight, single board microprocessor based VHF transceiver capable of transmitting and receiving short messages by utilizing the Orbcomm Satellite Communication System. The Orbcomm system is a wide area, packet switched, two-way data communication system that utilizes constellations of low-earth orbiting satellites and earth station gateways. Orbcomm subscribers access the gateway and thus, the satellite, via dial up circuits, the Internet or X.25 protocol access systems. The ST2500 is capable of continuous remote operation and delivers geopositional data calculated by measuring the Doppler frequency shift of the satellite downlink during a scheduled pass by the orbiting vehicle.
The ST2500G uses a GPS receiver for fast positioning in cases where better accuracy is required. All other specifications are identical to the ST2500 unit. The purpose of this manual is to provide the user with the data necessary to install, operate, and maintain the ST2500 in order to meet the users requirements.
Figure 1-1.Orbcomm System
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Figure 1-2. ST2500 General View
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2 ST2500 SPECIFICATIONS
2.1 Physical Specifications The ST2500 Data Communicator electronics, transceiver, DSP and processor are all mounted on a single board and packaged in an aluminum case. Two LED’s are mounted on the outside of the case allowing operational monitoring of the unit. There are several connectors on the case that allows the connection of the input/output, auxiliary, VHF antenna and the external power supply and battery .
The ST2500 can also be supplied as an OEM board (see para. 4.2.1).
Auxiliary ConnectorApp Serial Port: RS232 / RS485 / TTLPower Switch: Output 1A MaxGPS/GSM Serial Port: RS232 / TTL DB15
GPS Antenna Connector SMB
Main Serial Connector: StelComm on PC, or; Application Controller
DB9I/O ConnectorOpto-Isolated Inputs: 6 Digital, 5 AnalogOpto-Isolated Outputs: 6 Digital
DB26
PWR/BAT ConnectorCharging / Power Input:: 9 - 36 VDCOptional Battery Input: 8 or 12 VDC
Conxal
VHF Antenna Connector
BNC
Status LEDs: Satellite Locked Transmit Message Queued
Connection Diagram
ST2500
Figure 2-1. ST2500, Standard Installation
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2.2 Unit Physical dimensions:
Length 8.75 inches (222.25 mm)
Width 4.145 inches (105.283 mm)
Height 1.435 inches (36.449 mm)
Weight 24.9 ounces (800 grams)
OEM Board Weight 7.5 ounces (240 grams)
OEM Board Weight 8.6 ounces (275 grams), including GPS
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3 Electrical Specifications
3.1 General All electrical specifications for the ST2500 are presented in Table 3-1, below. These specifications are listed for information only and the manufacturer reserves the right to change unit specifications without prior notice.
Table 3-1. ST2500 Data Communicator Electrical Specifications
Transmit frequency 148 to 150.05 MHz
Transmit power 5 Watts
Receive frequency 137 to 138 MHz
Dynamic range 40 dB minimum
Sensitivity(minimum) Minimum BER : E-5@ -118 dbm
Typical BER :E-5@ -120 dBm
Power Requirements External : 9 to 36 VDC
Battery : 8 to 12 VDC
transmit 2.5 A max. @ 12v ,
2.0 A max. @15v
Receive: 90mA
Power Save Receive: 60 mA
Power use (measured at the battery points)
Sleep: 50 µA typical 100 µA max
Position Accuracy GPS – 50 m (nominal) Doppler – 1000 m (nominal)
Notes
• Sleep: all data is saved, no monitoring is performed. • Monitoring: unit is monitoring all I/Os. Receiver is not active. • Power-save: unit is in receive mode on dedicated d.l.frames only.
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3.2 Antenna Specifications The ST2500 is shipped without a VHF antenna. Therefore, the user must select and install an antenna that meets the application needs. The specifications in Table 3-2 are general, but meet the requirements of the ST2500 and the Orbcomm system and will provide optimal performance.
When selecting the antenna site, ensure that the location gives an unobstructed azimuth and elevation line-of-sight. This allows the antenna to locate, lock on, and track the satellite during operation of the Data Communicator. It should be avoided to locate the antenna near reflecting objects which can cause degradation in certain directions.
Table 3-2. User Supplied Antenna Specifications
Antenna frequency (single band) 137 to 150 MHz
Antenna frequency (dual band) 137 to 138 MHz
148 to 150 MHz
Antenna gain (+5 to +30 degrees elevation)
OdBi typical
Antenna gain (+30 to +50 degrees elevation)
-3dBi typical
Coverage (azimuth) Omni directional
Coverage (elevation) +5° to +50°
Polarization Linear
Impedance 50
VSWR 2:1 maximum
Power CW 10 W minimum
Antenna cable VSWR 1.5:1 maximum
Antenna cable attenuation (regardless of length)
1.5 dB @ 150 MHz typical
ST2500
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3.3 Environmental Specifications The ST2500 is designed to operate in a wide temperature range and at harsh environments. The unit will withstand vibration in accordance with SAE Standard J1455. However if the unit is subjected to vibrations that exceed this standard, shock isolation is recommended. Table 3-3 lists the environmental specifications for the unit.
Table 3-3. Environmental Specifications
Operating temperature -40° to 85° C (excluding battery)
Non-operating temperature -40° to 90° C (excluding battery)
Shock &Vibration SAE J1455
Type approval Meets FCC/Orbcomm Type approval Requirements 165STR
EMI /RFI Meets ETSI standards :
EN 300 721 for RF Emissions
ETS 300 832 for EMC
While the ST2500 is certified to meet EMI/RFI standards, certain precautions should be taken when installing its antenna, to ensure proper operation and performance. The antenna and the antenna cable must not be in the proximity of radar installations, other VHF radio antennas, or high-voltage transmission lines or transformer sites.
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4 FUNCTIONAL DESCRIPTION
4.1 GENERAL The Stellar ST2500 Orbcomm Data Communicator is a VHF data transceiver designed to operate in a wide temperature range and harsh electromagnetic and mechanical environments. The ST2500 provides message transmission and reception, and Geopositional data via the Orbcomm satellite communication system. The ST2500 is designed to be used in wide range of mobile and stationary applications providing telemetry data and remote control capabilities
The unit includes a VHF receiver, a VHF transmitter, data processing subassemblies, a battery (external), and a built-in battery charger. Interface connections for a user supplied antenna, an external dc power supply, user specified data control and processing, and sensor equipment are provided as part of the ST2500.
A separate CPU is responsible for controlling the discreet I/Os, allowing the customer to program the unit with his own written code, thus providing a full “3rd party” application programming capability. The unit also contains communication protocol management, position determination algorithm, “housekeeping“ and application software modules . The ST2500 provides an easy to use 3rd party capabilities for programming the unit by loading the users specific application program code.
(See Programming Guide for details).
4.2 BLOCK DIAGRAM DESCRIPTION
4.2.1 Hardware Configuration
The ST2500 Data Communicator is a rugged single board design allowing the customer to use it as an OEM unit as well as a fully cased unit .
The ST2500 has the following main functions:
VHF receiver, VHF transmitter, power supply, lead acid battery charger, main processor and , signal processing, input/output interfacing and provides positional data processing (GPS or Doppler) capability.
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A separate application processor is used for 3rd party programming, I/O interfacing and unit power management.
Figure 4-1 depicts the ST2500 general block diagram.
Figure 4-1. ST2500 General Block Diagram
4.2.1.1 ST2500 - Radio Frequency Section
The Radio Section of the ST2500 consists of two Main sections: receiver and transmitter.
The VHF receiver features dual conversion, high sensitivity and selectivity, and is narrow-band tunable over its frequency spectrum. It receives the satellite downlink signal from the transmit/receive antenna switch. This signal is amplified, filtered, down converted, band limited and demodulated by the quadrature demodulator. The I/Q outputs are sent to the DSP for sampling and processing.
The VHF transmitter consists of a quadature modulator, a power amplifier , and a transmit/receive antenna switch. The transmitter I/Q modulation signals are generated by the DSP and are passed to the transmitter.
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4.2.1.2 GPS(BOARD)
The ST2500 incorporates a low power GPS module for positioning. The GPS operation is controlled by the main processor. 4.2.1.3 ST2500 – Main Processor and Signal Processing Section
The main processor is responsible for all the major modem activities: air protocol, serial protocol and also contains Stellar’s embedded applications.
The Signal Processing Section , recovers the clock and other data received by the satellite , measures the Doppler frequency, and synchronizes the internal time base to downlink time tags. The DSP also generates modulation signals for the transmitter modulator (TX/IQ). The Main Processor consists of a microcontroller, timer, and a memory bank.
4.2.1.4 ST2500 Application Processor and I/O Interfaces
The ST2500 Application Processor is used as the system real time clock, provides digital I/O ports, analog inputs ports and is used for power management tasks such as battery charging and power control. The processor is also responsible of running the user application program.
The ST2500 digital and analog I/Os are controlled by the application processor. The digital I/Os are optically isolated (TTL can also be provided), ensuring high immunity to external interference. The application processor is a very low power processor, consuming less than 100µA while in sleep mode (no I/O monitoring, real timer is running) and less than 150µA while monitoring all the I/Os.
The ST2500 is available with one of the two application processors, according to the user requirements.
The processors are based on the ATMEL products (see para. 4.2.1.5):
- AT90LS8535 for small 3rd party applications and for running the embedded Stellar applications.
- ATMEGA103 for large 3rd party applications and for running the embedded Stellar application.
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4.2.1.5 Application Processors Main Specifications and Diagram
ST2500 with the application processors is depicted in Figure 4-2.
(1) AT90LS8535 Application processor Specifications • Flash Memory: 8 Kbyte (3 Kbyte available for customer use)
• RAM: 512 Bytes
• EEPROM: 512 Bytes
• Capable of running the embedded Stellar application or “small” 3rd party applications.
I/O Configuration For 8 kbytes: I/O Configuration For 128 kbytes:
5 Digital input 6 Digital input
4 Digital output 6 Digital output
5 Analog input 5 Analog input
1 Power output 1 Power output
Figure 4-2. ST2500 Block Diagram
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(2) ATMEGA103 Application Processor Specifications • Flash Memory:128 Kbyte
• RAM: 4 Kbyte
• EEPROM: 4 Kbyte
• Capable of supporting “large” 3rd party applications or Stellars embedded applications.
4.2.1.6 I/O and External Interface
See Para. 6.
4.2.1.7 Power Supply
The power supply contains protection and filtering circuitry, DC/DC conversion circuits, and lead acid battery charger electronics. The power necessary for the ST2500 operation is provided by a rechargeable, replaceable battery external to the unit. 4.2.1.8 Battery
The battery terminals on the ST2500 are rated 8-15v. Be careful not to reverse polarize these terminals, as it will damage the unit. These terminals are not protected against reverse polarization in order to allow the battery to be recharged by an external power supply (see above). The unit cannot transmit without power connected at the battery terminals. Any lead acid battery (8-15v) can be used with the ST2500. Stellar supplies 12v/2.1Ah or 8v/2.5Ah batteries.
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4.3 3rd Party Applications
4.3.1 General
The 3rd party s/w developer would implement and run his code on the application processor by linking his code with a basic kernel supplied by Stellar. This basic kernel works and communicates transparently through the synchronous serial link with the main processor. The 3rd party s/w developer has the full access to the hardware regarding manipulation of I/Os etc. and the ability to use the Orbcomm serial protocol (which is well defined and documented) a full API is provided thus rendering the unit programming much more user friendly and effective.
4.3.2 Programming
The API is based on two sections, the first one is a collection of easy to use C functions that support I/O manipulation, analog inputs reading, power management and more.
The second API section is a collection of functions that encapsulate the Orbcomm serial protocol thus providing means to send and receive messages get position information and more by using simple C functions.
For additional details see the Programming Guide at www.stellar-sat.com.
Development tools: Assembly language development environment can be obtained from the manufacturer, Atmel free of charge. (AVR Studio, can be downloaded from www.atmel.com) C compilers for both processors and In Circuit Emulator can be obtained from the manufacturer.
4.3.3 Hardware
The ST2500 contains two processors: the main processor is responsible for the modem and the network activities and a separate processor is responsible for controlling the discreet I/Os, allowing the customer to program the unit with his own written code, thus providing a full “3rd party” application programming capability.
The communication between the processors is conducted via a synchronous serial link (transparent to the user).
The application processor controls a dedicated asynchronous serial link for communicating with external devices and controlling the unit I/Os (see Figure 4-2).
The main serial port is controlled by the main CPU communicating with Stelcomm or for activating the unit in “byte” mode.
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4.4 Digital Inputs Six digital inputs, electrically isolated by an optocoupler are provided (see Figure 4-3). All the six inputs have a common return line, which can be shortened to the unit common by using the onboard jumper J15. A detailed description of the connectors and jumpers is given in Annex B. Notes: • TTL level as an option (by shortening the optocouplers). • The number of the digital inputs varies according to the unit h/w configuration (see Annex B).
Figure 4-3. Digital Inputs, Electrical Circuit
4.4.1 Optical Coupling Isolation
Optocoupler isolation provides electrical isolation of 2.5KV between the unit and the user equipment. Better noise immunity and insensitivity to ground loops are also achieved due to the optical isolation. Due to the fact that the inputs drive the optocoupler light emitting diodes, the input impedance is about 1KΩ. Notes: • Digital input maximum rating: • Reverse voltage: 50V • Forward voltage: 10 V.
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4.5 Digital Outputs Six Digital outputs, electrically isolated by optocoupler are provided (see Figure 4-4). All six outputs have a common return line, which can be shortened to the unit common by using the onboard jumper J11. Common external voltage supply input is also available and by shortening the onboard jumper J8 the common voltage would be supplied internally, allowing the use of the digital outputs as a regular TTL level compatible outputs. A detailed description of the connectors and jumpers is given in Annex B. Notes: • The number of the digital outputs varies according to the unit h/w configuration (see Annex
B). • Digital output maximum rating:
- collector current: 3 mA/ch - VCC external voltage: 80VDC
Figure 4-4. Digital Outputs, Electrical Circuit
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4.5.1 Optical Coupling Isolation Optocoupler isolation provides electrical isolation of 2.5 KV between the unit and the user equipment. Better noise immunity and insensitivity to ground loops are also achieved due to the optical isolation. 4.5.2 Power Switch
The power switch output is capable of driving up to 3 A to an external load. It is used primarily to activate an external Radio Modem for the purpose of Dual-Mode functionality. This output can be used also to activate external sensors, etc.
4.6 Analog Inputs Five analog voltage inputs are available for the user. The analog inputs are converted to digital values by the internal Analog to Digital converter in the application processor. The voltage reference, the ADR291 that has a maximum inaccuracy of 1.25% over all the industrial temperature range and the resistor divider accuracy, which is 1%, determines the conversion inaccuracy, 2.25% over all the temperature range. The resistor dividers determine the voltage input range which is 5V and the input impedance, 40Kohms. Clamping diodes protects the analog inputs.
See Figure 4-5.
Figure 4-5. Analog Inputs, Electrical Circuit
4.7 Internal Analog Inputs Three available analog channels in the Application Processor are used internally to measure temperature, battery voltage and external power supply voltage.
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4.8 SOFTWARE
4.8.1 Software Configuration
The software suite necessary for ST2500 operation is embedded in the main processor of the unit. There are four main software modules:
4.8.1.1 Communications Software Module
This module allows the ST2500 to establish uplink and downlink protocols with the Orbcomm satellite communication system and manages all communication functions of the unit.
4.8.1.2 Position Determination Algorithm Module
This module performs the Doppler frequency shift measurement and other Ephemeris satellite data to generate the unit location or getting GPS position when a GPS card is installed.
4.8.1.3 Application Module
This module allows user-defined operating parameters to be set for the ST2500. It is accessed through the StelComm program.
4.8.1.4 Housekeeping Module
This module controls the power-down, sleep mode, and alarm functions. These parameters are accessed, set, or edited via the StelComm program.
This s/w module is executed by the application processor.
These modules are accessible via Stellar’s StelComm program, which is designed for operation of the Data Communicator. The software modules perform the following main functions: • Run the Orbcomm system protocol
• Run serial user equipment interface protocol
• Run application related functions
• Position determination
• Execute self-test
• System initialization
• Run I/O drivers supporting the above functions
• Allowing third party application Programming
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5 Installation and Operation
5.1 Unpacking ST2500 is manufactured as an OEM board and as a packaged box. This paragraph relates to the packaged box. With regard to connectors of the OEM board see Annex A and consult with Stellar support.
Table 5-1 is a complete list of the items comprising the ST2500 Data Communicator. In response to a particular customer order, only part of the items mentioned below will be supplied.
Remove the unit from the shipping container. Inventory all parts using the parts list shown in Table 5-1. Inspect all parts for signs of physical damage. Contact Stellar for the replacement of any missing or damaged parts.
Table 5-1. Complete ST2500 Data Communicator Parts List
Qty. Description
1 ST2500 Data Communicator (Doppler) or ST2500G Data Communicator (GPS)
1 8 v or 12 v Battery pack (option)
1 Power and Battery cable
1 Serial interface
1 I/O discreet Analog & digital input & Digital output cable (option)
1 Auxiliary Cable - RS485 ,second RS232 (option)
1 GPS antenna with 5 m cable (ST2500G) (option)
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5.2 Quick Start Proper operation and configuration of the ST2500 requires a Personal Computer capable of running the Windows 95/98 operating system and loaded with the Stellar Communicator Manager Program (StelComm). This software is not shipped with the ST2500 Data Communicator but is available as a file transfer protocol download (FTP) at www.stellar-sat.com. Once the download is complete, follow the directions in the paragraphs below.
To ensure a proper installation and in order to achieve the desired signal reception refer to para. 5.5.
Note Stellar Communicator Manager Program (Stelcomm) is Windows 95/98/compatible.
(Windows 95 and Windows 98 are trademarks of Microsoft Corporation)
5.3 Installation and Testing After mounting the unit, its operation can be tested by using the procedure described below.
• Connect the ST2500 to an external power supply and/or battery .
• Connect the serial cable between the ST2500 communication port and your PC.
• Connect the antenna cable to the unit RF BNC/TNC jack.
• Click on the StelComm icon on the computer desktop. Make sure Stelcomm is communicating with the unit. Unit status can be viewed on the Stelcomm status screen (use Stelcomm Programming Guide for Stelcomm operation).
• Follow instructions on the screen to verify proper operation.
• Close the StelComm program.
• Disconnect the serial cable from the ST2500.
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5.4 Installation of StelComm Software Stelcomm software allows ST2500 parameters modification and device configuration according to requirements. The software can be downloaded at www.stellar-sat.com. For additional details see Programming guide at the same Internet site.
After ftp file transfer, a file labeled stel_vXX.zip will appear in your Windows 95/98 Explorer. To install, create a file name and unzip the program. Once the file is unzipped, an icon labeled setup.exe appears on the computer screen. Click on the icon and follow the instructions for installation. The program is now ready to configure the ST2500 Data Communicator.
5.5 Installation of ST2500 Use the procedures discussed in the following paragraphs to install the ST2500.
Auxiliary ConnectorApp Serial Port: RS232 / RS485 / TTLPower Switch: Output 1A MaxGPS/GSM Serial Port: RS232 / TTL DB15
GPS Antenna Connector SMB
Main Serial Connector: StelComm on PC, or; Application Controller
DB9I/O ConnectorOpto-Isolated Inputs: 6 Digital, 5 AnalogOpto-Isolated Outputs: 6 Digital
DB26
PWR/BAT ConnectorCharging / Power Input:: 9 - 36 VDCOptional Battery Input: 8 or 12 VDC
Conxal
VHF Antenna Connector
BNC
Status LEDs: Satellite Locked Transmit Message Queued
Connection Diagram
ST2500
5.6 Antenna Installation No VHF antenna is shipped with the ST2500. Users can select the appropriate antenna according to the specifications and site requirements discussed in paragraph 3.2 of this manual.
5.7 Battery Installation
While installing the battery the leads should be kept as short as possible. Installation limitations dictate the battery installation method. Stellar can provide the battery in a metal case having the same dimensions as the ST2500 unit. The battery pack can be mounted side by side by using its own mounting brackets.
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6 Interfaces
6.1 Interface Connections There are six interface ports mounted on the ST2500.
6.1.1 Front Panel Description
See Figure 6-1.
I/O: Input/output port for user-supplied equipment and sensors, connector type: DB26H.D(F).
PWR/BAT: Connector, external power supply & battery, connector type: Conxal, Mini-Con panel mount, P/N 7282-4PG-300
V.H.F: Connector, provides connections for the external VHF antenna, connector type: BNC/TNC(option).
Figure 6-1. ST2500, Front Panel
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6.1.2 Rear Panel Description
See Figure 6-2.
SERIAL: RS232 serial connection, connector type: DB9(F).
G.P.S: GPS antenna input, connector type: SMB(M).
AUX: port for RS485 and two extra RS232 serial ports, connector type: DB15H.D(F).
L1: LED
• While the unit is searching the satellite downlink – L1 flashes red.
• Once a downlink is captured, this LED is illuminated in green.
• Blinks on green when a transmission attempt is made.
L2: LED
Illuminates in yellow while there is a message in the originated buffer, waiting to be transmitted.
Figure 6-2. ST2500, Rear Panel
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6.1.3 ST2500 Connectors and Pins Description
6.1.3.1 VHF Antenna Interface
The antenna interface is the BNC plug mounted on the ST2500. For proper operation, this interface requires a low-loss 50 Ώ coaxial cable terminated with a BNC jack. This cable carries RF signals from the antenna to the receiver and from the transmitter to the antenna. The antenna is supplied by the user.
6.1.3.2 External Power Supply and Battery Interface Connector
See Table 6-1.
Table 6-1. External Power Supply Wiring Diagram
1 Vbat Red 2 GND Black 3 Vin Orange 4 GND Black
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6.1.3.3 Serial Interface Connector
The ST2500 Data Communicator pin configuration of serial cable, the I/O cable and the auxiliary cable are described in Table 6-2, Table 6-3 and Table 6-4 respectively.
Table 6-2. Serial Cable Pin Assignment
1 C.D 2 TX 3 RX 4 DTR 5 GND 6 N.C 7 RTS 8 N.C 9 N.C
ST2500
6.1.3.4 Input/Output Interface Connector
Table 6-3. Digital and Analog I/O Connector Pin Assignment
1 DIG-IN 4
2 DIG-IN 3
3 DIG-IN 2
4 DIG-IN 1
5 DIG-IN 0
6 ANA-IN 4
7 ANA-IN 3
8 ANA-IN 2
9 ANA-IN 1
10 DIG-OUT 4
11 DIG-OUT 3
12 DIG-OUT 2
13 DIG-OUT 1
ST2500_Manual_v2.0
14 DIG-OUT 0
15 DIG-IN 5
16 GND
17 GND
18 ANA-IN 5
19 DIG-GND IN
20 DIG-GND OUT
21 DIG-GND OUT
22 VCC-DIG OUT
23 DIG-OUT 5
24 N.C
25 N.C
26 GND
.DOC 29
ST2500
30 ST2500_Manual_v2.0.DOC
6.1.3.5 Auxiliary Interface Connector
Table 6-4. Communication and Dual Mode Connector Pin Assignment
1 TX RS232 3rd party
2 RS485 +RX
3 RX RS232 3rd party
*4 RX RS232 (Cellular Modem)
5 RS485 –RX
6 RS485 +TX
7 GND
8 RS485 –TX
*9 TX(RS232) Cellular Modem
10 TX (TTL) Cellular modem
*11 DC Power out (adjustable)
12 RX (TTL) Cellular modem
*13 RX (TTL) 3rd Party
14 POWER SWITCH OUT
15 GND
* Valid from hardware version 106 only (in earlier h/w versions the pins are not connected)
ST2500
ST2500_Manual_v2.0.DOC 31
7 MAINTENANCE
7.1 Maintenance Procedures Except for battery replacement, the ST2500 is not field repairable. It must be shipped to the factory or to an authorized maintenance facility for repairs.
7.2 Battery Replacement The battery is in a separate case , all you have to do is to disconnect the Battery Pack from the unit and just replace it with new battery pack.
7.2.1 Troubleshooting
In the event that ST2500 does not operate properly after installation, use the data in Table 7-1 to troubleshoot the unit.
Stellar customer service is available and will answer all your questions and provide help to get the best performance of your ST2500.
Table 7-1. Troubleshooting Guide
Problem Cause Action
No communication between the Data Communicator and external devices.
SC not configured properly.
SC Battery voltage low or dead.
RS-232C cable not connected firmly.
Reconfigure your SC.
Recharge / Replace battery.
Connect RS-232C cable firmly.
No communication between Data Communicator and satellites.
Orbcomm VHF antenna not connected properly.
Line of sight obstacles.
Satellite not in view
Connect VHF antenna.
Change site.
Wait until a satellite is in view.
ST2500
32 ST2500_Manual_v2.0.DOC
ANNEX A
ST2500 OEM BOARD
INTERFACING AND CONNECTIONS
ST2500
ST2500_Manual_v2.0.DOC 33
8 Annex A
8.1 OEM BOARD CONNECTOR LIST
P1-ANT
P2-BAT P3-MAIN P4-ICE P5-AUX P6-DIG_IN/DIG_OUT P7-G.P.S P9-OUTLED P10-COMMUNICATION P11-ANA_IN
8.2 P1-ANT
P1-1 RF_IN P1-2 RF_GND P1-3 RF_GND P1-4 RF_GND P1-5 RF_GND
ST2500
34 ST2500_Manual_v2.0.DOC
8.3 P2-BAT
1 2
3 4
P2-1 V_BAT P2-2 AGND P2-3 8V_OPT_short_in P2-4 8V_OPT_short_out
8.4 P3-POWER SUPPLY
1 2
P3-1 VIN P3-2 AGND
8.5 P4-ICE
P4-1 N.C. P4-2 ~BERR P4-3 GND P4-4 DSCLK
ST2500
ST2500_Manual_v2.0.DOC 35
P4-5 GND P4-6 ~FREEZ P4-7 ~RESET P4-8 DSI P4-9 N.C. P4-10 DSO
8.6 P5- AUX (Dual Mode)
2 16
1 15 P5-1 TX_(RS232) 3rd Party P5-3 RX_(RS232) 3rd Party P5-4 RX_(RS232) Cellular Modem (*) P5-6 RS485_+TX P5-8 RS485_-TX P5-2 RS485_+RX P5-5 RS485_-RX P5-7 GND P5-15 GND P5-10 TX_(TTL) Cellular Modem P5-12 RX_(TTL) Cellular Modem P5-14 POWER SWITCH OUT (V_DUALMODE_OUT)
ST2500
36 ST2500_Manual_v2.0.DOC
P5-9 TX (RS232) Cellular Modem (*) P5-11 DC Power out (adjustable) (*) P5-13 RX (TTL) 3rd Party (*) P 5-16 TX (TTL) 3rd Party (*)
(*) Valid for h/w version 106 only .
8.7 P6-DIG_IN/OUT
2 16
1 15 P6-1 DIG_IN_0 P6-2 DIG_IN_1 P6-3 DIG_IN_2 P6-4 DIG_IN_3 P6-5 DIG_IN_4 P6-6 DIG_IN_5 P6-7 DIG_OUT_0 P6-8 DIG_OUT_1 P6-9 DIG_OUT_2 P6-10 DIG_OUT_3 P6-11 DIG_OUT_4 P6-12 DIG_OUT_5 P6-13 VCC_DIG_OUT
ST2500
ST2500_Manual_v2.0.DOC 37
P6-14 DIG_GND_OUT P6-15 DIG_GND_OUT P6-16 DIG_GND_IN
8.8 P7-G.P.S
P7-1 N.C. P7-2 VCC_GPS P7-3 RX_GPS P7-4 GPS (TRIMBLE) BATT BACKUP P7-5 TX_GPS P7-6 N.C. P7-7 N.C. P7-8 GND
8.9 P9-OUT_LED
1 7
2 8
P9-1 VCC P9-2 LED1 P9-3 VCC P9-4 LED2
ST2500
38 ST2500_Manual_v2.0.DOC
P9-5 VCC P9-6 LED3 P9-7 VCC P9-8 VCC_LED
Note :For onboard LED activation P9-8 should be shortened to P9-7 and open for external LED activation .
External LED should be connected between VCC pin and the corresponding LEDx .
LED1-Sat in View ,LED2-Search d.l ,LED3-Message in i.b queue
8.10 P10-RS-232
2 10
91
P10-1 CARRIER_DET P10-2 N.C. P10-3 TX_MAIN P10-4 RTS P10-5 RX_MAIN P10-6 N.C. P10-7 DTR P10-8 N.C. P10-9 GND P10-10 N.C.
ST2500
ST2500_Manual_v2.0.DOC 39
8.11 P11-ANA_IN
1 7
2 8
P11-1 ANA_IN_1 P11-2 ANA_IN_2 P11-3 ANA_IN_3 P11-4 ANA_IN_4 P11-5 ANA_IN_5 P11-6 GND P11-7 GND P11-8 GND
ST2500
40 ST2500_Manual_v2.0.DOC
8.12 Board Dimensions and Connectors Location Board dimensions and connectors location are depicted in Figure 8-1
Figure 8-1. Board Dimensions Connectors Location
ST2500
ST2500_Manual_v2.0.DOC 41
ANNEX B
ST2500 OEM BOARD INTERNAL CONNECTIONS AND SETTINGS
ST2500
42 ST2500_Manual_v2.0.DOC
9 Annex B The information submitted below is intended for low level technical support, maintenance and board h/w settings.
9.1 Digital Inputs Tables
Table 9-1. With AT90LS8535 Application Processor
Function Connector AT90LS8535 Remarks Name Pin # Pin1 # Description2
Signal Return P6 16 - - See note 3
Input 0 P6 1 11 INT0 (PD2) Input is inverted4 Input 1 P6 2 43 AIN1 (PB3) Input is inverted Input 2 P6 3 42 AIN0 (PB2) Input is inverted Input 3 P6 4 41 T1 (PB1) Input is inverted Input 4 P6 5 40 T0 (PB0) Input is inverted Input 5 P6 6 9 RXD (PD0) See note 5
Notes
1. The AT90LS8535 pin numbers are referring to TQFP package. 2. The pin description is the one written in the electrical diagram; it is not necessarily the function that was used for
this pin. The alternate pin description is in parenthesis. 3. Signal return may be shortened to unit ground by using jumper J15. 4. Input 0 can be used as an interrupt on high. 5. Input 5 is optional and depends upon software setup and Jumper J10 setting, see Options, Table 18.
ST2500
ST2500_Manual_v2.0.DOC 43
Table 9-2. With ATmega103 Application Processor
Function Connector ATmega103 Remarks Name Pin # Pin1 # Description2
Signal Return P6 16 - - See note 3
Input 0 P6 1 27 INT2 (PD2) Input is inverted4
Input 1 P6 2 7 INT5 (PE5) Input is inverted4
Input 2 P6 3 6 INT4 (PE4) Input is inverted4
Input 3 P6 4 26 INT1 (PD1) Input is inverted4
Input 4 P6 5 25 INT0 (PD0) Input is inverted4
Input 5 P6 6 8 INT6 (PE6) Input is inverted4
Notes
1. The ATmega103 pin numbers are referring to TQFP package. 2. The pin description is the one written in the electrical diagram; it is not necessarily the function that
was used for this pin. The alternate pin description is in parenthesis. 3. Signal return may be shortened to unit ground by using jumper J15. Each of these inputs can be used as an interrupt on High.
ST2500
44 ST2500_Manual_v2.0.DOC
9.2 Digital Outputs Tables
Table 9-3. With AT90LS8535 Application Processor
Function Connector AT90LS8535 Remarks
Name Pin # Pin1 # Description2 Signal Return P6 16 - - See note 3
Common Supply P6 13 - - See note 4
Output 0 P6 7 13 PD4 (OSC1B) See note 5
Output 1 P6 8 14 PD5 (OSC1A)
Output 2 P6 9 15 PD6 (ICP)
Output 3 P6 10 16 PD7 (OC2)
Output 4 P6 11 19 PC0
Output 5 P6 12 20 PC1 See note 6
Notes
1. The AT90LS8535 pin numbers are referring to TQFP package. 2. The pin description is the one written in the electrical diagram; it is not necessarily the function that
was used for this pin. The alternate pin description is in parenthesis. 3. Signal return may be shortened to unit ground by using jumper J11. 4. Internal common supply voltage for the Optocoupler can be supplied by shortening jumper J8. 5. Output 0 is optional and depends upon software setup and Jumpers J23 and J12 settings see options,
table 18. 6. Output 5 is optional and depends upon software setup and Jumpers J24 and J25 settings see options,
table 18.
ST2500
ST2500_Manual_v2.0.DOC 45
Table 9-4. With ATmega103 Application Processor
Function Connector ATmega103 Remarks
Name Pin # Pin 1# Description2 Signal Return P6 16 - - See note 3
Common Supply P6 13 - - See note 4
Output 0 P6 7 42 A15 (PC7)
Output 1 P6 8 15 PB5 (OC1A)
Output 2 P6 9 16 PB6 (OC1B)
Output 3 P6 10 17 PB7 (OC2)
Output 4 P6 11 4 PE2 (AC+)
Output 5 P6 12 5 PE3 (AC-)
Notes
1. The ATmega103 pin numbers are referring to TQFP package. 2. The pin description is the one written in the electrical diagram; it is not necessarily the function that
was used for this pin. The alternate pin description is in parenthesis. 3. Signal return may be shortened to unit ground by using jumper J11. 4. Internal common supply voltage for the Optocoupler can be supplied by shortening jumper J8.
ST2500
46 ST2500_Manual_v2.0.DOC
9.3 Analog Inputs Tables
Table 9-5. Analog Input Specifications
Accuracy 2.25% -40 to 85 degrees Celsius Voltage range 0-5V Input impedance 40Kohm
Table 9-6. Analog Inputs with AT90LS8535 Application Processor
Function Connector AT90LS8535
Name Pin # Pin 1# Description
Analog 1 P11 1 34 ADC3 Analog 2 P11 2 33 ADC4 Analog 3 P11 3 32 ADC5 Analog 4 P11 4 31 ADC6 Analog 5 P11 5 30 ADC7
Note
1. The AT90LS8535 pin numbers are referring to TQFP package.
Table 9-7. Analog Inputs with ATmega103 Application Processor
Function Connector ATmega103 Name Pin # Pin1 # Description
Analog 1 P11 1 58 ADC3 Analog 2 P11 2 57 ADC4 Analog 3 P11 3 56 ADC5 Analog 4 P11 4 55 ADC6 Analog 5 P11 5 54 ADC7
Note
1.The ATmega103 pin numbers are referring to TQFP package.
ST2500
ST2500_Manual_v2.0.DOC 47
9.4 Internal Analog inputs Three of the 8 available Analog channels in the application processor are used internally to measure temperature , battery voltage and external power supply voltage (and can not be used by the customer) .
9.5 Internal Analog Inputs Tables
Table 9-8. Internal Analog Inputs with AT90LS8535 Application Processor
Function AT90LS8535
Pin1 # Description
Temperature 37 ADC0 Battery voltage 36 ADC1 Power supply voltage 35 ADC2
Note
1.The AT90LS8535 pin numbers are referring to TQFP package.
Table 9-9. Internal Analog Inputs with ATmega103 Application Processor
Function ATmega103 Pin1 # Description
Temperature 61 ADC0 Battery voltage 60 ADC1 Power supply voltage 59 ADC2
Note
1.The ATmega103 pin numbers are referring to TQFP package.
ST2500
48 ST2500_Manual_v2.0.DOC
9.6 Internal Controls and Sensing
Table 9-10. Internal Controls and Sensing with AT90LS8535 Application Processor
Function
AT90LS8535
Pin1 # Description2 Remarks
Power Supply ON/OFF
23 PC4 Active on High
Power Switch ON/OFF
13 PD4 Active High, note 3
RS232 Enable 20 PC1 Active on High RS232 Sensing 12 INT1 Interrupt input on
low Temperature and Battery sensors ON/OFF
24 PC5 Note 4
Charger mode control 21 PC2 Note 5 Charger off control 22 PC3 Note 5
Notes
1. The AT90LS8535 pin numbers are referring to TQFP package. 2. The pin description is the one written in the electrical diagram; it is not necessarily the function that
was used for this pin. 3. The Power switch control by the AT80LS8535 is optional, for jumper setting see table 14. 4. This output is controlled automatically by the API function that takes the analog measurement. 5. These outputs are controlled automatically by the kernel API battery charger algorithm.
ST2500
ST2500_Manual_v2.0.DOC 49
Table 9-11. Internal Controls and Sensing with ATmega103 Application Processor Function ATmega103
Pin1 # Description2 Remarks
Power Supply ON/OFF
31 PD6 Active on High
Power Switch ON/OFF
14 PB4 Active on High
RS232 Enable 9 PE7 Active on High RS232 Sensing 28 INT3 Interrupt input on
low Temperature and Battery sensors ON/OFF
32 PD7 Note 3
Charger mode control 29 PD4 Note 4 Charger off control 30 PD5 Note 4
Notes
1. The ATmega103 pin numbers are referring to TQFP package. 2. The pin description is the one written in the electrical diagram; it is not necessarily the
function that was used for this pin. 3. This output is controlled automatically by the API function that takes the analog
measurement. 4. These outputs are controlled automatically by the kernel API battery charger algorithm.
9.7 Internal Communication The communications between the monitoring and control processor and the main processor are done in two channels. The first one is an asynchronous serial communication channel that is used primarily for the API kernel activity; this channel is transparent to the 3rd developer in a sense that usually no code would have to be written to support this link. The second channel is the RS232 serial communication, this channel is the one used by the 3rd party developer to approach the main processor in order to perform most of the subscriber communicator tasks. For example, sending and receiving messages, retrieving GPS information and getting the modem status, all this is done through the internal RS232 serial communication link.
ST2500
50 ST2500_Manual_v2.0.DOC
Table 9-12. Internal Communication with AT90LS8535 Application Processor
Function AT90LS8535 Pin1 # Description2
Asynchronous Serial transmit
10 TXD
Asynchronous Serial receive
9 RXD
Synchronous Serial transmit
2 MISO
Synchronous Serial receive 1 MOSI Synchronous Serial clock 3 SCK Synchronous Serial select 44 SS
Notes:
1. The ATmega103 pin numbers are referring to TQFP package. 2. The pin description is the one written in the electrical diagram; it is not necessarily the function that
was used for this pin.
Table 9-13. Internal Communication with ATmega103 Application Processor
Function ATmega103 Pin1 # Description2
Asynchronous Serial transmit
3 TXD
Asynchronous Serial receive
2 RXD
Synchronous Serial transmit
13 MISO
Synchronous Serial receive 12 MOSI Synchronous Serial clock 11 SCK Synchronous Serial select 10 SS
Notes
1. The ATmega103 pin numbers are referring to TQFP package. 2. The pin description is the one written in the electrical diagram; it is not necessarily the function that
was used for this pin.
ST2500
ST2500_Manual_v2.0.DOC 51
9.8 Setting Options in the ST2500 Sets of Jumpers are used to set the operational options that are available in the ST2500 according to the user need. As the ATmega103 is more capable of supporting the different options in the ST2500 due to its larger number of I/Os, fewer Jumpers settings are needed for an ATmega103 equipped SC.
9.9 Option Tables in ST2500
Table 9-14. Options Table for AT90LS8535 (board ver104)
Standard ST2500
3rd party support
Jumpers settings J10 2-3 J24 1-3 J25 1-2 J39 Open J40 Open J41 Open
J10 1-3 J24 2-3 J25 Open J39 1-2 J40 Open J41 1-2
Power switch controlled by CPU
J12 1-3 J23 1-2
Power switch controlled by Atmel
J12 2-3 J23 Open
ST2500
52 ST2500_Manual_v2.0.DOC
Table 9-15a. Options Table for AT90LS8535 (board ver105)
Standard ST2500
3rd party support
J10 1-3 J24 2-3 J25 Open
RS-232 RS-485
Jumpers settings J10 2-3 J24 1-3 J25 Open J39 Open J41 Open J42 Open J43 Open J44 Open J45 Open J46 Open
J41 1-2 J39 1-2 J42 Open J43 Open J44 Open J45 Open J46 Open
J41 Open J39 Open J42 1-2 J43 Open J44 Open J45 Open J46 Open U56 Install R196 Install R240 Install
Power switch controlled by CPU
J12 1-3 J23 1-2
Power switch controlled by Atmel
J12 2-3 J23 Open
Table 9-16. Number of Digital I/Os Per Option if using the AT90LS8535
Standard ST2500
3rd party support
Power switch controlled by CPU
Out In Out In
6 6 5 5
Power switch controlled by Atmel
Out In Out In
5 6 4 5
ST2500
ST2500_Manual_v2.0.DOC 53
Table 9-17. Options Table for ATmega103 (board ver104)
Standard
ST2500 3rd party support
Jumpers settings J10 1-3 J24 2-3 J25 Open J39 1-2 J40 Open J41 1-2
J10 1-3 J24 2-3 J25 Open J39 1-2 J40 Open J41 1-2
Power switch controlled by CPU
J12 1-3 J23 Open
Power switch controlled by Atmel
J12 2-3 J23 Open
Table 9-18a. Options Table for ATmega103 (board ver105)
Standard
ST2500 3rd party support
J10 1-3 J24 2-3 J25 Open
RS-232 RS-485
Jumpers settings J10 1-3 J24 2-3 J25 Open J39 Open J41 Open J46 1-2 J44 Open J45 Open
J41 1-2 J39 1-2 J42 Open J43 Open J44 Open J45 Open J46 1-2
J41 Open J39 Open J42 Open J43 1-2 J44 Open J45 Open J46 1-2 U56 Install R196 Install R240 Uninstall
Power switch controlled by CPU
J12 1-3 J23 Open
Power switch controlled by Atmel
J12 2-3 J23 Open
ST2500
54 ST2500_Manual_v2.0.DOC
Table 9-19. Number of Digital I/Os Per Option if using the ATmega103
Standard
ST2500 3rd party support
Power switch controlled by CPU
Out In Out In
6 6 6 6
Power switch controlled by Atmel
Out In Out In
6 6 6 6
ST2500
ST2500_Manual_v2.0.DOC 55
9.10 General Setting Options in the ST2500 Common signal return for Digital Inputs: this option is useful if isolation is not needed and the unit ground is used for the digital input ground. Common signal return for Digital Outputs: this option is useful if isolation is not needed and the unit ground is used for the digital output ground. Common power supply for Digital Outputs: this option is useful if isolation is not needed and the digital output voltage is to be supplied internally.
Table 9-20. General Setting Options in the ST2500
Option Setting
Common signal return for Digital Inputs J15 1-2 Common signal return for Digital Outputs J11 1-2 Common power supply for Digital Outputs J8 1-2
ST2500
56 ST2500_Manual_v2.0.DOC
9.11 Board Dimensions and Connectors Location Board dimensions and connectors location are depicted in Figure 9-1.
Figure 9-1. Board Dimensions Connectors Location
ST2500
ST2500_Manual_v2.0.DOC 57
ANNEX C
CABLES AND CONNECTORS
ST2500
58 ST2500_Manual_v2.0.DOC
10 Annex C
10.1 SMB Plug/SMB Buckhead Jack
P/N Rev. Date Cust P/N
DescriptionDrawn
Designed
Approved
Rev. Date Cust. Name
All the dimension are in mm NotesTolerancesScale
Barsys Technologies Ltd.P.O.B. 15477 Rishon Lezion 75054 IsraelTel: 972-3-9561636 Fax: 972-3-9678127
e-mail: sales@
117+ - 3
Standard Shrink Black
RG-174 Coax Cable
12
Part list
Item No. Qty. Part No. Desription Manufacture1 12 21-105 SMB Bulkhead Jack for RG-174 cable
Standard Shrink Black
03/01/99
SMB Plug / SMB Bulkhead Jack
121-109 SMB Plug R/A for Cable RG-174 ALINER
ALINER
NotesThe finish of the Connectorsshell should be Nickel plated
Stellar1579907831
ST2500
ST2500_Manual_v2.0.DOC 59
10.2 MCX Plug to BNC Bulkhead + RG-174 Cable
P/N Rev. Date Cust P/N
DescriptionDrawn
Designed
Approved
Rev. Date Cust. Name
All the dimension are in mm NotesTolerancesScale
Barsys Technologies Ltd.P.O.B. 15477 Rishon Lezion 75054 IsraelTel: 972-3-9561636 Fax: 972-3-9678127
E-mail:[email protected]
100 +-3
Standard Black Shrink Standard Black Shrink
RG-174/U Coax Cable
12
Part list
Item No. Qty. Part No. Desription Manufacturer
1 1 MCX Plug R/A Crimpfor Cable RG-174
2 1 BNC Bulkhead CrimpJack for RG-174 cable
Use unly with the connectors ofKAI JACK or CHIN NAN
MCX Plug to BNC Bulkhead + RG-174 cable
14 Max.
SiliconGromet
The Thread ofthe connectors
should beappear on allthe area untilthe panel stop
NOTE
1579907840
ST2500
60 ST2500_Manual_v2.0.DOC
10.3 DC in for OEM Board Cable
P/N Rev. Date Cust P/N
DescriptionDrawn
Designed
Approved
Rev. Date Cust. Name
All the dimension are in mm NotesTolerancesScale
Barsys Technologies Ltd.P.O.B. 15477 Rishon Lezion 75054 IsraelTel: 972-3-9561636 Fax: 972-3-9678127
e-mail: [email protected]
2
1
Molex43025-0200Rear View
124
Part List
NO. Part Number DescriptionQTY. Manufacturer Note12345
1Molex2
43025-0200 Molex43030-0001 / 7Ornage- UL 1007/1569 20AWG stranded wireBlack - UL 1007/1569 20AWG stranded wire
Black shrink 3.2mm 43025-0200 Wirecolor
Wiring Diagram
1
2Orange
Black
StellarA 07/07/99
David ADavid A
07/07/99
07/07/99
5
5mmTin Plated
x2
580
700
15
3
5
Note: Twist the wires befor shrinking the black shrink item no. 5
15
270
1579907858
ST2500
ST2500_Manual_v2.0.DOC 61
10.4 ST2500 DC IN/BATT. INBOX Cable
P/N Rev. Date Cust P/N
DescriptionDrawn
Designed
Approved
Rev. Date Cust. Name
All the dimension are in mm NotesTolerancesScale
Barsys Technologies Ltd.P.O.B. 15477 Rishon Lezion 75054 IsraelTel: 972-3-9561636 Fax: 972-3-9678127
e-mail: [email protected]
Molex43025-0400Rear View
24
13
1
2
2
1
Molex43025-0200Rear View
34
5
6
8
7
A
B
Part List
15
9
NO. Part Number DescriptionQTY. Manufacturer Note123456789
LTW-4MS-C LIANG TEI CO., LTD1 43025-0400 Molex1 43025-0200 Molex4 43030-0001 Molex
Red - UL 1007/1569 20AWG stranded wireBlack - UL 1007/1569 20AWG stranded wireOrnage- UL 1007/1569 20AWG stranded wireBlack - UL 1007/1569 20AWG stranded wire
4 Black shrink 3.2mm
70
7282-4PG-300NO. 1
43025-0400A
43025-0200B
Wirecolor
Wiring Diagram
1234
12
12
RedBlackOrangeBlack
Stellar
David ADavid A
01/07/99
01/07/99
ST2500 DC IN /BATT. IN BOX CABLE
1
1579907874
ST2500
62 ST2500_Manual_v2.0.DOC
10.5 ST2500 YUASA BATT. Cable
P/N Rev. Date Cust P/N
DescriptionDrawn
Designed
Approved
Rev. Date Cust. Name
All the dimension are in mm NotesTolerancesScale
Barsys Technologies Ltd.P.O.B. 15477 Rishon Lezion 75054 IsraelTel: 972-3-9561636 Fax: 972-3-9678127
E-mail: [email protected]
Molex43025-0400Rear View
24
13125
Part List
NO. Part Number DescriptionQTY. Manufacturer Note12345678
14
43025-0400 Molex
0.28Molex
0.42
43030-0001/ 7Red - UL 1007/1569 20AWG stranded wireBlack - UL 1007/1569 20AWG stranded wire
43025-0400No 1
Wirecolor
Wiring Diagram
12
A RedBlack
Stellar
180
40
270
360
4
3
6
7
6
8
2 77561BS-0 Fem Terminal for TAB 4.751 Red - Soft sleeve for 4.75 Fem terminal
Black - Soft sleeve for 4.75 Fem terminal1
Chyao Shuinn
A
B
BlackTerminal B
RedTerminal A
B
A 04/07/99
David A 04/07/99
David A 04/07/99
Termo Shrink Black 3.2mm
ST2500 YUASA BATT. CABLE
1579907882
ST2500
ST2500_Manual_v2.0.DOC 63
10.6 RS232 Serial Cable (INBOX)
P/N Rev. Date Cust P/N
DescriptionDrawn
Designed
Approved
Rev. Date Cust. Name
All the dimension are in mm NotesTolerancesScale
Barsys Technologies Ltd.P.O.B. 15477 Rishon Lezion 75054 IsraelTel: 972-3-9561636 Fax: 972-3-9678127
E-mail: [email protected]
David .A.David .A.
05/07/99
05/07/99
A
1
5
1
Max. 9mm
05/07/99 Stellar
# 4-40Nutx2
NO. Part Number Description Manufacturer11
23
10.2
1100-10NCS1PB IDC socket 2x5 pitch 0.1 WiesonFlat cable 28AWG 1.27mm
IDC DB9Female with #4-40nut
180
notesee notemax 9mm
1579907904
Light Gray Insulator.
ST2500
64 ST2500_Manual_v2.0.DOC
10.7 AUX Cable- RS485 + DUAL MODE for ST2500
P/N Rev. Date Cust P/N
DescriptionDrawn
Designed
Approved
Rev. Date Cust. Name
All the dimension are in mm NotesTolerancesScale
Barsys Technologies Ltd.P.O.B. 15477 Rishon Lezion 75054 IsraelTel: 972-3-9561636 Fax: 972-3-9678127
e-mail: [email protected]
3100-15FBNS1N1150-16NAS1BN 1 2 3 4 5 6 7
1 2 3 4 5 6 7 9 10 11 12 13 15
3100-15FBNS1N Wieson
David .A.David .A.
01/09/9901/09/99
Note: Each wire Must be with shrink
after soldering
1
15
88
1
# 4-40Nutx2
Black Shrinkx15
1150-16Front Viewcontact side
155 + - 5
Flat cable 28 AWG 16 conductorpitch 1.0mm UL
1
5
9
30/02/2000
TX D
EBU
G
RS4
85 +
RX
RX
DEB
UG
RX
SPA
RE
RS
485
-RX
RS
485
+TX
15 1613 1411 129 107 85 63 41 2
Stellar
1150-16NAS1BNWieson
9 10 11 12 13 1514 16
AUX Cable - RS485 + DUAL MODE for ST2500
14
1579907912
BlackInsulator
ST2500
ST2500_Manual_v2.0.DOC 65
10.8 I/O Cable for ST2500 (INBOX)
P/N Rev. Date Cust P/N
DescriptionDrawn
Designed
Approved
Rev. Date Cust. Name
All the dimension are in mm NotesTolerancesScale
Barsys Technologies Ltd.P.O.B. 15477 Rishon Lezion 75054 IsraelTel: 972-3-9561636 Fax: 972-3-9678127
e-mail: [email protected]
Manufacture Wieson
3100-26FBNS1N1150-10NAS1BN A1150-16NAS1BN B
1 2 3 4 5 6 79 8 7 6 18 17 16 25 24 5 4 3 1 15
3100-26FBNS1N Wieson
David .A.David .A.
02/09/9902/09/99
A
B
Wire color
Flat cable 28 AWG
pitch 1.0mm10 conductors
57 +3 - 0
26
8
B
1
50 + - 3#4-40 nut x2
26 2 14 13 12 11 10 23 22 21 20 199 10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1150-16NAS1BNWIESON
Front Viewcontact side
Flat cable 28 AWGpitch 1.0mm
16 conductors
Note: Each wire Must be with shrink
after soldering x 26
A
B1
1
2 1
4 3
6 58 7
10 9
2 1
4 3
6 5
8 7
10 9
1211
1413
1615
5
9
1 1
5
99
I/O Cable for ST2500 (INBOX)
1150-16NAS1BNWIESON
Front Viewcontact side
Stellar24/12/99
31
1579907921 B
(9250A00700)
Black
Insulator
ST2500
66 ST2500_Manual_v2.0.DOC
10.9 ST2500 DC IN/BATT. OUTBOX Cable
P/N Rev. Date Cust P/N
DescriptionDrawn
Designed
Approved
Rev. Date Cust. Name
All the dimension are in mm NotesTolerancesScale
Barsys Technologies Ltd.P.O.B. 15477 Rishon Lezion 75054 IsraelTel: 972-3-9561636 Fax: 972-3-9678127e-mail: [email protected]
1
23
6
Part List
NO. Part Number DescriptionQTY. Manufacturer Note123456789
LTW-4FM-1801 LIANG TEI1 43020-0401 Molex or Eqv.2 43031-0001 / 7 Molex or Eqv.
LTW-4FM-180NO. 1
Wiring Diagram
1234 Open
A 01/07/99
David ADavid A
01/07/99
01/07/99
55mm
Tin Platedx2
1515
700
500250
200
2 4
1 3
4320-0401RearView
B
A
ST2500 DC IN / BATT. OUT BOX CABLE
male crimp contactmale crimp housing
Round conn 4 socket for cabl
All the wires should according to UL 1007/1569 20AWG stranded
Note
43020-0401A
Open 2 wiresB
Wirecolor
12
Open
RedBlackOrangeBlack
Black HeatShrink
1579907866 Stellar
ST2500
ST2500_Manual_v2.0.DOC 67
10.10 ST2500 I/O Outbox Cable 9250A00800