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Presented by
Uptime, Downtime and Event Tracking
RtTechSean RowlandsRegional Director, AustralasiaRtTech Software Inc.
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RtTech Software
• RtTech is a company formed in November 2011 as a spin-off of ADM’s Software division.
• Develops software products to improve asset availability, utilization and utilities consumption
• Based in NB, Canada• Sales Offices in Australia and UK• Customers in 13 countries (6 in Europe).• OSIsoft and RtTech Software are partners. Our products are built
on PI Server, PI AF, PI Event Frames, Microsoft .Net Technology
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RtTech Software
• Developers of:– RtDuet: Downtime Monitoring and
Maintenance & Reliability KPI calculator
– RtEMIS: Industrial Energy Management Information System
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RtDuet
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RtDuet – What does it do?
• Downtime Monitoring and Maintenance & Reliability KPIs like Availability, Utilization, OEE, MTBF, MTTR,…
• Automatically captures downtime events complete with associated equipment, problem, cause and category
• Generates standardized, real time reports for maintenance and capital planning
• Seamlessly shares data with other MES applications and databases through Web services.
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Benefits of RtDuet
• Enables prioritization of reasons for Down Time and Reduced Rate• Identifies issues preventing plant to meet production goals• Calculates automatically and in real time Reliability and
Maintenance KPIs based on equipment data• Increases data quality and efficiency of data collection• Increases data accessibility and enables effective data analysis• Reduction of non-value added work by operators/supervisors• Integrates seamlessly with your existing infrastructure• Flexible to meet reporting needs
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Downtime in Operations
Equipment Stoppages• Unplanned maintenance (breakdowns)• Scheduled maintenance• Operational delays (blockages, shift change)• Non-scheduled time• Idle (Energy supply, feed supply, stock-bound)
Equipment Slowdowns• Aging equipment• Poor quality feed• Bottlenecks
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Typical scenarios
• Paper log sheets / Excel based solution– Inaccurate information– Time consuming– Sheets are lost– Comments can not be analysed or quantified
• Downtime collation time consuming• Uncontrolled information• Home grown reporting systems are expensive to develop and
maintain.
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Downtime and Maintenance KPI Calculator
About RtDuet
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About RtDuet - Downtime
• Automatically generates operational performance information
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About RtDuet - Downtime
• Exposes business logic using a configuration environment driven by templates
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About RtDuet - Downtime
• Delivers Information
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About RtDuet – Maintenance KPI
• RtDuet is configured with the client’s Time Usage Model TUM• The TUM:
• Determines how downtime events need to be classified• Determines how Maintenance KPIs are calculated
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About RtDuet – Maintenance KPI
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About RtDuet – Maintenance KPI
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About RtDuet – Maintenance KPI
• RtDuet uses the classified events to calculates the KPIs mentioned before.
• All data is stored in the PI System allowing for the creation of Dashboards using the OSISoft visualization tools.
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About RtDuet – Maintenance KPI
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About RtDuet – Maintenance KPI
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RtDuet Sample Reports
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RtDuet Sample Reports
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RtDuet – What’s New!
2003
2004
2005
2006
2007
2008
2009
2010
2011
1st GenerationStand Alone ApplicationPI Tags for outputs and commentsExcel Reports
2nd GenerationPI ACERecalculationExcel Reports
3rd GenerationLogic TablesAnnotationsNew interfaceImproved reporting
4th GenerationPI Batch Web InterfaceConfiguration ToolkitWeb ServiceSAP Integration
5th GenerationPI AFEvent FramesCalculation Engine
2012
2013
RtTech
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RtDuet – What’s New!
• 2013– AF 2.4 and AF 2.5 AF 2.6 – PI HA with PI SDK 1.4 or higher.– Windows 8 and Server 2012 (x64 and x86) / SQL Server 2012– Failover RtDuet Calculation engine support.– Multi Language Support
• 2014– Launch in Cloud (Windows Azure)– New Graphics– New Data Interface (dlls, Excel Add ins... etc)– Smart Work Flow
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RtDuet Customers
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Questions
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RtDuet – New User Interface
• RtTech User Interface– Complete Overhaul– AF 2.5 / AF 2.6– Increased Performance– .Net 4.0/4.5 platform
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RtDuet – New Support / Installs
• RtTech Version Check– Used for Support– Prerequisites check– Customer can perform
self check before calling RtTech.
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RtDuet – New Excel Add in
• Excel Add in – Downtime and KPI– No coding required– Easy filtering– Excel 2007/2010– Automatic refresh
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RtDuet – New SQL Sync
• SQL Sync – DT Records– KPI Records– Reason Tree– Root Category– Asset Tree
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RtDuet – New dll interface
• COM enabled dll: – Custom Apps– Excel VBA– Rapid Development
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RtDuet – New Multi Language
• Languages: – English– French– Spanish– Russian– Italian– Dutch
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RtDuet – New Web Service
• Web Service– Improved XML structure– JSON– Improved query filters– Improved PI Tag Data
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RtDuet – New IT Monitoring
• RtTech IT Asset Monitor– 3rd Quarter 2014– Internal application support
for computers, laptops, servers.
– Windows service or interactive client.
– Stores information centrally via an AF connection or an imported xml file.
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RtDuet – New IT Monitoring
• RtTech IT Asset Monitor– Results are stored
centrally– Provides auditing
information for standardized application versions.
– Provides easy non-compliant email reports.
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RtDuet – New IT Monitoring
• RtTech IT Asset Monitor– Centralized list of all
RtTech applications and versions.
– Centralized list of all PI Client component versions.
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New – Smart Work Flow
• 3rd Quarter 2014
• Works with both RtDuet and RtEMIS.
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Keith Flynn [email protected]+1 902-817 1725
Pablo Asiron [email protected]+1 506-232 3791
Contact Us
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Extra Slides
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RtDuet
• Downtime Monitoring and Maintenance & Reliability KPIs like Availability, Utilization, OEE, MTBF, MTTR,…
• Key facts:– ~30 installations in 11 countries in industries like Mining, Pulp and Paper,
Chemicals, Manufacturing, Power– Staple clients: Irving, Cargill, BHP Billiton, Xstrata, Glencore, Michelin,
Barrick Gold, Syngenta– Based in AF and Event Frames– First application in production at a customer site based in Event Frames
(Dec 2010)– RtDuet can not be installed without a PI System– All RtDuet data is stored in the PI System
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Why Manage Downtime
• Increased plant efficiency and performance• Improved safety• Extended asset life cycle• Availability is a key maintenance and reliability metric• Reduced Unplanned Maintenance• Reduced maintenance costs• Improved product quality• Greater visibility of asset performance• Working smarter rather than harder
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Downtime in Operations
• Equipment Stoppages– Unplanned maintenance (breakdowns)– Scheduled maintenance– Operational delays (blockages, shift change)– Non-scheduled time– Idle (Energy supply, feed supply, stock-bound)
• Equipment Slowdowns– Aging equipment– Poor quality feed– Bottlenecks
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Typical scenarios
• Paper log sheets / Excel based solution– Inaccurate information– Time consuming– Sheets are lost– Comments can not be analysed or quantified
• Downtime collation time consuming• Uncontrolled information• Home grown reporting systems are expensive to develop and
maintain.
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RtDuet Benefits
• Transforms Operational Data into Actionable Information to: – Optimize Performance– Reduce Downtimes– Reduce Operator workload– Standardized Information– Increase Profits
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New – Smart Work Flow
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New – Smart Work Flow
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New – Smart Work Flow
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New – Smart Work Flow
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New – Smart Work Flow
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New – Smart Work Flow
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New – Smart Work Flow
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New – Smart Work Flow
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New – Smart Work Flow
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New – Smart Work Flow
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New – Cloud Services
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