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Upgrading Indian Ship Recycling Facilities
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HKC & EU
IMO: “Hong Kong International Convention for the Safe and Environmentally Sound Recycling of Ships”
EU: “Regulation of the European Parliament and of the Council on ship recycling …”
Applicable to:• Merchant ships* > 500GT
• EU: EU-flagged and non EU-flaggedships* calling at a EU port
• Ship Recycling Facilities
3"ship" means a vessel of any type whatsoever operating or having operated in the marine environment, and includes submersibles, floating craft, floating platforms, self-elevating platforms, Floating Storage Units (FSUs), and Floating Production Storage and Offloading Units (FPSOs), as well as a vessel stripped of equipment or being towed
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HKC & EU Handling of ships by authorized SRFs
• HKC-ships / EU-ship only to be recycled in authorized SRFs– Shipowner
• IHM Part 1 during operational phase• For delivery to SRF
– Final survey / (I)RRC– Safe-for-hot work conditions
– Ship Recycling Facility (authorized)• Ship specific recycling planning (SRP)
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• Key Guidelines– 2011 Guidelines for Development of Ship Recycling Plan
(Res. MEPC.196(62))– 2011 Guidelines for the Development of IHM
(Res. MEPC.197(62)) – 2012 Guidelines for Safe and environmentally Sound Ship
Recycling (Res. MEPC.210(63))
– EU references IMO Guidelines, own Guidelines may be developed
HKC & EU
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SRFP2012 Guidelines for Safe and environmentally Sound Ship Recycling ((Res. MEPC.210(63))
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• Facility management– Company information– Training programme, Worker management– Records management
• Facility operation – Facility information– Permits, licences and certification– Acceptability of ships – Ship Recycling Plan (SRP) development– Vessel arrival management– Ship recycling method– Reporting upon completion
• Worker safety and health compliance– Worker health and safety– Key safety and health personnel– Job hazard assessment– Prevention of adverse effects to human health
• Safe-for-entry procedures & criteria• Welding, cutting, grinding and heating• Drums, containers and pressure vessels• Prevention of falling from heights
– Gear and equipment for rigging and materials handling– Housekeeping and illumination– Maintenance and decontamination of tools and equipment– Health and sanitation– Personal protective equipment– Worker exposure and medical monitoring
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SRFP
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• Emergency preparedness and response plan (EPRP)
• Fire and explosion prevention, detection and response
• Environmental compliance approach– Monitoring– Management of Hazardous Materials, PCHM
• Additional sampling and analysis• Identification, marking and labelling
and potential on-board locations• Removal, handling and remediation• Storage and labelling after removal• Treatment, transportation, and disposal
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SRFP
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• Environmentally sound management of Hazardous Materials
– Asbestos and materials containing asbestos– PCBs and materials containing PCBs– Paints and coatings
• Anti-fouling compounds and systems (TBT)• Toxic and highly flammable paints
– Ozone-depleting substances (ODSs)– Hazardous liquids, residues and sediments– Heavy metals (lead, mercury, cadmium and hexavalent chromium)– Other Hazardous Materials
• Prevention of adverse effects to the environment
– Spill prevention– Control and countermeasures – Storm-water pollution prevention– Debris prevention and control– Incident and spills reporting procedures
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What has been done …
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ClassNK Project
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• Partners have conducted Gap analyses for4 ship recycling facilities in Alang
Current activities in IndiaGap Analysis
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Finished activities in IndiaInterim results
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• Phase 1: document analyses (~ 440 aspects)– Some documents missing (probably existent)– Gaps to be handled internally or externally (e.g. authorities)– Number of identified gaps do not indicate severeness of gap
Finished activities in IndiaInterim results
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Name of SRF1. existent & compliant
2. existent, not compliant
3. not existent / gap(+ missing documents*)
Identical results for all SRFs 37 ‐ 5
SRF 1 157 144 89 (50)
SRF 2 250 131 9 (50)
SRF 3 158 128 43 (111)
SRF 4 171 191 9 (69)
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What is going on …
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Current status
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Organization …
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SRF-management
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Sub contractor management Recyclables & Waste management
HSE Department
Waste collection& segregation
Hazardous / non-hazardous
wastes
GEPIL
Landfill
Asbestos and Glass Wool
(cell 4.1)
Municipal waste (cell 3)
Incinerator
Paint Chips
Oily wastes
Effluent Treatment
Plant (ETP)
Waste- andbilge water
Narcotics
Customs
Radioactive Wastes
AERB
Medicine, infectious
wastes
Red Cross Hospital
Oily wastes and oily waters
Variouswastes
outside of India
PCB
PFOS
Electronics
Fluorescentlamps
Batteries
Paints, Chemicals
Recyclables
Specialized traders
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Ship Recycling Facility
Environmental Protection Waste Management
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Environmental ProtectionProcedures for block cutting
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Health & SafetyEmergency preparedness, worker ID
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Health & SafetyEmergency preparedness, worker ID
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• Job descriptions• Trainings & drills
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Re-design of SRFs …
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S
A
N
D
walkway
S
E
A
SRF lay-out revisionCurrent lay-out
office
Workers areas
Storage, separation
Roads, walkways
Workshops, stores, tech install.
HazMats & wastes
Cutting areas (concrete)
Safety
Winches
Storage and separation
Cutting area
Cutting area
Cutting area
Sto
rage
and
se
para
tion
Storage and separation
HazMat
ACM LPG
Gene-rator
wor
kers
wor
kers
Lab
Cutting area
Plants
Wei
gh b
ridgeOffice
Sec.
Road
Fresh Water
LOT
Gat
e
Waste Water
Winch
Winch
Win ch
Winch
Winch
Assembly point
Crawler & Crane movement area
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Road
Truc
k
lo
adin
g ar
ea
Cutting area
Oily block area
Machinery spares, workshop
S
A
N
D
S
E
A
SRF lay-out revisionProposed new lay-out
office
Workers areas
Storage, separation
Roads, walkways
Workshops, stores, tech install.
HazMats & wastes
Cutting areas (concrete)
Fire tanks, Safety
Winches
Stee
l Pl
ate
St
orag
e
Separation / non-ferrous
storage
HazMat storage ACM
Cha
ngin
g ro
oms
/ WC Workers
Rest rooms
Lab
Plants
Wei
gh b
ridgeOffice
Sec
urity
Fresh Water
Gat
e
Waste Water
Winch
Assembly point
Oily & bilge water tank
Oil
tank treat
mentLPG
Generator Solid Waste & plastics
OH
S c
ente
r
Saf
ety
room LOT Water
WinchFire Tank
Winch
2nd hand Equipment Storage
Oily equipment
F.T.
Ove
rhea
d cr
ane
Ove
rhea
d cr
ane
Ove
rhea
d cr
ane
Ove
rhea
d cr
ane
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Before & today
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Before & today
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Before & today
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Before & today
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Before & today
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Before & today
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Before & today
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Some more details …
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• Life boats for:– Spill clean-up– Rescue of workers– Fire fighting
Health, Safety & Environment
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• Oil booms:– Control of intertidal zone
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Environmental ProtectionSRF lay-out / equipment• Calculation of waste water drainage capacity
• Waste water and oil handling
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Environmental ProtectionSRF lay-out / equipment
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Environmental ProtectionSRF lay-out / equipment
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Health & SafetyEquipment
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Health & SafetyEquipment
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Health & SafetyGas detectors and labelling of rooms
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The goal …
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The goal
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Thank you for your attention!
GSR Services GmbHSchnellenberger Weg 1121394 SuedergellersenGermany
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[email protected]: +49 4135 31789 -50Fax: +49 4135 31789 -62
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Presenter
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Current positions
Henning Gramann
Germanischer Lloyd - Global Head of Practice Ship Recycling (2005-2010)Development of all ship recycling related services, products, and trainings of Germanischer LloydAIDA Cruises - Environmental Officer (Senior Officer) aboard “AIDAblu” (ex. ArosaBlu), (2003 – 2004)Full implementation of Carnival Corporations´ comprehensive „Environmental Compliance Plan“GAUSS gem.mbH - Project-Manager (2000 – 2003)Specialist in maritime environmental protection / waste management, legislation & technology
• CEO GSR Services GmbH / Managing Owner Green Ship Recycling Services e.K.• Chairman & Treasurer of IHMA• Guest Professor at WMU, Sweden• ClassNK Consultant (Ship Recycling Expert)• Advisor of German Ministry for Transportation• Project Leader for ISO 30003 & 30005
Experience
Environmental Engineer, University of Applied Sciences Bremen