Transcript
Page 1: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Maximum pave width 8mMaximum laydown rate 700 tonnes/hTransport width 2.55m www.voegele.info

A WIRTGEN GROUP COMPANY

Universal Class

SUPER 1803-3iWHEELED PAVER

Page 2: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

The

SUP

ER 1

80

3-3

i co

mb

ines

at a

hig

h le

vel

of

per

fect

ion

feat

ure

s su

ch a

s st

urd

y an

d

relia

ble

mat

eria

l han

dlin

g, l

arg

e p

ave

wid

ths

up to

8m

and

ext

rem

ly h

igh

mo

bili

ty.

Whe

n d

evel

op

ing

this

road

pav

er, a

sp

ecia

l

focu

s w

as o

n e

rgo

no

mic

, eco

no

mic

an

d

eco

log

ical

asp

ects

. Th

e V

ÖG

ELE

Eco

Plu

s

pac

kag

e, fo

r in

stan

ce, s

igni

fican

tly r

educ

es

bo

th fu

el c

on

sum

pti

on

and

no

ise

leve

ls.

The

GEL

E Er

go

Plus

3 o

per

atin

g s

yste

m

has

bee

n s

up

ple

men

ted

by

nu

mer

ou

s

erg

ono

mic

and

func

tiona

l fea

ture

s fo

r th

e

“Das

h 3”

gen

erat

ion.

The

pav

er o

per

ato

r‘s

cons

ole

, fo

r ex

amp

le,

com

es w

ith

a la

rge

colo

ur

dis

pla

y w

hic

h

pro

vid

es b

rilli

ant

read

abili

ty e

ven

in p

oo

r

light

ing

co

nditi

ons

. In

add

itio

n, th

e co

nven

ienc

e

func

tions

Aut

oSe

t Plu

s an

d P

aveD

ock

Ass

ista

nt

mak

e w

ork

with

the

SUPE

R 1

803-

3i e

ven

easi

er.

Bei

ng

on

e o

f th

e m

ost

po

wer

ful w

hee

led

pav

ers

of t

he U

nive

rsal

Cla

ss, t

he S

UPE

R 18

03-3

i

han

dle

s a

wid

e ra

ng

e o

f ap

plic

atio

ns

fro

m

nar

row

pav

e w

idth

s th

rou

gh

to

mo

torw

ay.

Pow

erfu

l wh

eele

d p

aver

3

SUPER 1803-3i

ww

w.v

oeg

ele.

info

2

| U

NIV

ER

SAL

CLA

SS

SUP

ER

18

03

-3i

Page 3: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Eas

y o

per

atio

n w

ith

th

e Er

go

Plu

s 3

op

erat

ing

sy

stem

with

num

ero

us

conv

enie

nt a

nd a

uto

mat

ic

func

tions

Sig

nifi

can

tly

smal

ler

turn

ing

ra

diu

s d

ue to

Piv

ot S

teer

stee

ring

bra

ke

Scre

eds

to m

eet

all n

eed

s:

The

wh

eele

d p

aver

can

be

com

bin

ed w

ith th

e A

B 5

00 a

nd

AB

600

Ext

end

ing

Scr

eed

s

Wh

eele

d U

niv

ersa

l Cla

ss

pav

er w

ith a

larg

e ra

nge

of a

pp

licat

ions

and

pav

e

wid

ths

up to

8m

Pow

erfu

l an

d e

con

om

ical

dri

ve

con

cep

t w

ith V

ÖG

ELE

Eco

Plus

,

the

low

-em

issi

ons

pac

kag

e fr

om

GEL

E

Op

tim

um

fe

ed

ing

wit

h m

ix

than

ks to

the

larg

e m

ater

ial

hop

per

and

Pav

eDo

ck A

ssis

tant

com

mun

icat

ion

syst

em

The

hig

hlig

hts

o

f th

e SU

PE

R 1

80

3-3

i

4

| U

NIV

ER

SAL

CLA

SS

SUP

ER

18

03

-3i

5

ww

w.v

oeg

ele.

info

HIGHLIGHTS

Page 4: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

The

dri

ve c

on

cep

t —

Effi

cien

cy,

per

form

ance

an

d lo

w c

on

sum

pti

on

The

mo

der

n d

rive

co

nce

pt

fro

m V

ÖG

ELE

gua

rant

ees

full

pow

er w

hene

ver i

t is

need

ed a

nd

sup

erio

r te

chno

log

y m

akes

this

Uni

vers

al C

lass

pav

er e

xcee

din

gly

eco

nom

ical

in e

very

day

use

.

This

is a

ssur

ed b

y in

telli

gen

t mo

tor

man

agem

ent

with

EC

O m

od

e an

d th

e lo

w-e

mis

sio

ns p

acka

ge

GEL

E Ec

oPl

us. F

uel c

ons

ump

tion

and

no

ise

leve

ls o

f the

SU

PER

1803

-3i h

ave

bee

n si

gni

fican

tly

red

uced

.

With

its

hig

h tr

activ

e p

ow

er, t

he w

heel

ed

SUPE

R 1

803-

3i p

erfe

ctly

co

mb

ines

hig

h

pav

ing

per

form

ance

with

max

imum

mo

bili

ty

whe

n tr

avel

ling

.

6

| U

NIV

ER

SAL

CLA

SS

SUP

ER

18

03

-3i

7

ww

w.v

oeg

ele.

info

DRIVE CONCEPT

Page 5: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Full

po

wer

— In

telli

gen

t tec

hno

log

y

Thre

e m

ain

co

mp

on

ents

defi

ne th

e p

ow

er u

nit

of

a SU

PER

180

3-3i

: its

mo

der

n, li

qui

d-c

oo

led

die

sel e

ngin

e, a

sp

litte

r gea

rbox

flan

ged

dire

ctly

to t

he e

ngin

e an

d a

larg

e co

ole

r as

sem

bly

.

The

dri

ving

forc

e in

thi

s p

ow

er p

ack

fro

m

GEL

E is

its

Cum

min

s d

iese

l eng

ine

of t

ype

QSB

6.7-

C16

4. T

his

six-

cylin

der

eng

ine

del

iver

s

125k

W a

t 2,

000r

pm

. Yet

the

fuel

-sav

ing

ECO

mo

de

is s

uffic

ient

for

man

y ap

plic

atio

ns.

And

eve

n th

en, t

he S

UPE

R 18

03-3

i stil

l has

a fu

ll

121k

W a

t its

dis

po

sal.

Mo

reo

ver,

the

mac

hine

gen

erat

es e

ven

less

no

ise

whe

n ru

nnin

g a

t jus

t

1,70

0rp

m.

A la

rge

coo

ler

asse

mb

ly e

nsur

es th

at th

e p

ow

er

unit

alw

ays

del

iver

s its

full

out

put

. With

inno

vativ

e

air

rout

ing

and

a v

aria

ble

-sp

eed

fan,

tem

per

atur

es

are

alw

ays

mai

ntai

ned

with

in th

e o

ptim

um r

ang

e,

sig

nific

antl

y ex

tend

ing

the

ser

vice

life

of b

oth

the

die

sel e

ngin

e an

d th

e hy

dra

ulic

oil.

A fu

rthe

r

adva

ntag

e is

tha

t th

e m

achi

ne c

an o

per

ate

with

out

diffi

culty

in a

ll cl

imat

e re

gio

ns w

orl

dw

ide.

All

hyd

raul

ic c

ons

umer

s ar

e d

irec

tly

sup

plie

d

wit

h hy

dra

ulic

oil

via

the

split

ter

gea

rbo

x.

Hyd

raul

ic p

ump

s an

d v

alve

s ar

e ce

ntra

lly lo

cate

d,

mak

ing

the

m o

pti

mal

ly a

cces

sib

le fo

r se

rvic

ing

.

Even

the

po

wer

ful g

ener

ato

r fo

r sc

reed

hea

ting

is fl

ang

ed d

irec

tly

ont

o t

he s

plit

ter

gea

rbo

x; it

s

inte

gra

ted

oil

coo

ling

sys

tem

mak

es it

co

mp

lete

ly

mai

nten

ance

-fre

e an

d v

ery

qui

et.

The

larg

e co

ole

r as

sem

bly

is m

ade

up o

f thr

ee p

arts

. It e

nsur

es th

at e

ngin

e co

ola

nt, c

harg

e ai

r

and

hyd

raul

ic o

il ar

e m

aint

aine

d a

t the

op

timum

tem

per

atur

e.

Mac

hin

es

wit

h t

he

su

ffix

”i“

in

thei

r p

rod

uct d

esig

natio

n ar

e no

t onl

y

eco

nom

ical

, but

als

o e

xtre

mel

y cl

ean.

Th

e ”i

“ st

and

s fo

r ”i

ntel

ligen

t em

issi

on

cont

rol“

and

is fo

und

in th

e ty

pe

nam

es o

f

all m

achi

nes

fro

m t

he W

IRTG

EN

GRO

UP

equi

pp

ed w

ith

the

late

st e

ngin

e

tech

nolo

gy.

Tha

nks

to th

eir

sop

hist

icat

ed

e xha

ust g

as a

fter-

trea

tmen

t, th

ese

eng

ines

com

ply

wit

h th

e st

rict

req

uire

men

ts o

f

Eur

op

ean

emis

sio

ns s

tand

ard

Sta

ge

4

as w

ell a

s U

S E

PA s

tand

ard

Tie

r 4f

.

Po

wer

ful C

umm

ins

eng

ine

rate

d a

t

125k

W.

EC

O m

od

e w

ith

12

1kW

cut

s o

per

atin

g

cost

s an

d a

llow

s su

per

-qui

et o

per

atio

n.

A p

ow

erfu

l, o

il-co

ole

d g

ener

ato

r w

ith

dire

ct d

rive

ens

ures

rap

id, u

nifo

rm h

eatin

g

of t

he s

cree

d.

Co

ola

nt

Cha

rge

air

Hyd

raul

ic o

il co

ole

r

8

| U

NIV

ER

SAL

CLA

SS

9

SUPER 1803-3i

SUP

ER

18

03

-3i

ww

w.v

oeg

ele.

info

DRIVE CONCEPT

Page 6: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

3

2

1

Split

ter

gea

rbo

x w

ith

ab

ility

to

dis

eng

age

hyd

rau

lic

pu

mp

s

Whe

n th

e p

aver

is s

tatio

nary

, e.g

. dur

ing

long

er w

aits

, all

the

hyd

raul

ic p

ump

s ne

eded

for ”

trac

tion“

, ”co

nvey

ors

and

aug

ers“

and

”co

mp

actio

n“ a

re a

uto

mat

ical

ly d

isen

gag

ed.

This

func

tion

cuts

fuel

co

nsum

ptio

n co

nsid

erab

ly. R

educ

ing

the

trai

ling

load

als

o m

akes

it s

igni

fican

tly e

asie

r to

sta

rt

the

pav

er a

t lo

w a

mb

ient

tem

per

atur

es.

1

Co

ntr

olle

d h

ydra

ulic

oil

tem

per

atu

re c

ircu

it

A b

ypas

s ci

rcu

it a

llow

s th

e h

ydra

ulic

oil

to r

each

its

op

tim

um

op

erat

ing

tem

per

atu

re v

ery

qu

ickl

y. T

his

in

turn

per

mit

s ra

pid

, fu

el-s

avin

g o

per

atio

n o

f th

e p

aver

.

The

hyd

raul

ic o

il is

no

t led

thro

ugh

the

coo

ler

asse

mb

ly

bef

ore

its

tem

per

atu

re h

as e

xcee

ded

th

e o

pti

mu

m

leve

l of

50

– 7

0°C

.

2

Var

iab

le-s

pee

d f

an

The

vari

able

-sp

eed

fan

au

tom

atic

ally

ad

apts

to

th

e

eng

ine

load

an

d t

he

amb

ien

t te

mp

erat

ure

. Th

e fa

n

is d

rive

n vi

a a

visc

ous

co

uplin

g. T

his

typ

e o

f fan

dri

ve,

in c

on

tras

t to

a h

ydra

ulic

dri

ve, s

tan

ds

ou

t th

rou

gh

cons

ider

ably

gre

ater

ene

rgy

effic

ienc

y an

d m

uch

low

er

no

ise

leve

ls.

3

The

ph

iloso

ph

y b

ehin

d th

e d

rive

co

ncep

t of

the

”Das

h 3“

gen

erat

ion

was

”lo

wer

co

nsum

ptio

n

— lo

wer

em

issi

ons

— lo

wer

co

sts“

. In

this

res

pec

t,

the

inno

vativ

e V

ÖG

ELE

Eco

Plus

low

-em

issi

ons

pac

kag

e in

clud

es a

who

le s

erie

s of

mea

sure

s

to s

igni

fican

tly r

educ

e fu

el c

ons

ump

tion

and

nois

e le

vels

.

GEL

E Ec

oP

lus

Low

-em

issi

ons

pac

kag

e

10

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

11

w

ww

.vo

egel

e.in

fo

DRIVE CONCEPT

Page 7: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Mo

bili

ty o

n w

heel

s

Wit

h it

s h

igh

tra

ctiv

e p

ow

er,

the

wh

eele

d

pav

er S

UPE

R 1

803-

3i p

erfe

ctly

co

mb

ines

hig

h

pav

ing

per

form

ance

wit

h m

axim

um

mo

bili

ty

wh

en tr

avel

ling

. Th

is is

ass

ured

by

po

wer

ful

sep

arat

e h

ydra

ulic

dri

ves

dir

ectly

inte

gra

ted

into

the

po

wer

ed w

heel

s. T

hey

ensu

re m

axim

um

trac

tion

wh

en p

avin

g a

nd tr

avel

ling

on

pub

lic

road

s at

sp

eed

s o

f up

to 2

0km

/h.

The

pav

er o

per

ato

r ca

n a

ctiv

ate

Pivo

t St

eer

whe

neve

r max

imum

man

œuv

rab

ility

is r

equi

red

.

Outs

ide

turn

ing

radi

us:

6.5m

with

out P

ivot S

teer

Outs

ide

turn

ing

radi

us:

3.5m

with

Pivo

t Ste

er

Ext

rem

e m

anœ

uvr

abil

ity

than

ks t

o

Pivo

t St

eer:

The

rea

r in

sid

e w

heel

is

auto

mat

ical

ly s

low

ed d

ow

n hy

dra

ulic

ally

whe

n Pi

vot

Stee

r is

act

ivat

ed.

This

min

imiz

es th

e o

utsi

de

turn

ing

rad

ius

to n

ot

mo

re t

han

3.5m

for

po

siti

oni

ng

man

œuv

res

and

pav

ing

.

R

apid

tra

nsp

ort

un

der

its

ow

n p

ow

er a

t

up to

20k

m/h

— a

feat

the

SUPE

R 18

03-3

i is

op

timal

ly e

qui

pp

ed fo

r. A

ll p

avin

g fu

nctio

ns

are

auto

mat

ical

ly d

eact

ivat

ed w

hen

“Ro

ad

Trav

el”

mo

de

is s

elec

ted

. In

add

itio

n, t

he

pav

er is

eq

uip

ped

with

the

app

rove

d li

ght

ing

for p

ublic

traf

fic. A

s a

resu

lt, th

is p

aver

— li

ke a

ll

oth

er w

heel

ed p

aver

s fr

om

GEL

E —

mee

ts

the

bas

ic re

qui

rem

ent f

or

dri

ving

on

pub

lic

road

s.

M

axim

um p

ow

er t

ran

smis

sio

n th

anks

to

sep

arat

e, h

ydra

ulic

dri

ves

pro

vid

ed fo

r th

e

rear

whe

els

and

one

set

of f

ront

whe

els

(all-

whe

el d

rive

as

an o

ptio

n).

O

pti

mum

tra

ctio

n is

ass

ured

, eve

n o

n d

ifficu

lt

terr

ain,

by

elec

tro

nic

trac

tion

man

agem

ent

and

an

elec

tro

nic

diff

eren

tial l

ock

act

ing

on

the

dri

ves

of t

he re

ar w

heel

s.

C

on

tin

uo

us

gro

un

d c

on

tact

is a

ssur

ed b

y a

fro

nt a

xle

whi

ch o

scill

ates

bo

th le

ngth

wis

e an

d

cro

ssw

ise.

In o

ther

wo

rds,

the

fro

nt a

xle

is o

nly

firm

ly c

onn

ecte

d t

o t

he c

hass

is a

t o

ne p

oin

t;

in c

om

bin

atio

n w

ith th

e ri

gid

ly s

usp

end

ed r

ear

whe

els,

this

cre

ates

a s

tatic

3-p

oin

t sup

po

rt.

12

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

13

DRIVE CONCEPT

ww

w.v

oeg

ele.

info

Page 8: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Perf

ect

pav

ing

qu

alit

y

than

ks t

o p

erf

ect

mat

eri

al m

anag

em

en

t

A c

on

tin

uo

us

flo

w o

f m

ix is

key

to e

nsur

ing

unin

terr

upte

d a

nd h

igh-

qua

lity

pav

ing

. Tha

t is

why

we

atta

ch s

uch

imp

ort

ance

to p

rofe

ssio

nal

mat

eria

l man

agem

ent w

hen

des

igni

ng o

ur

pav

ers.

All

our

dev

elo

pm

ent e

ffort

s fo

cus

on

sim

ple

op

erat

ion

and

the

bes

t po

ssib

le o

verv

iew

for

the

pav

ing

team

.

Pave

Do

ck A

ssis

tant

fro

m V

ÖG

ELE

is a

n

inn

ova

tive

so

luti

on

sta

nd

ard

izin

g a

nd

sim

pli

fyin

g c

om

mu

nic

atio

n b

etw

een

the

pav

er o

per

ato

r an

d d

rive

r o

f the

feed

veh

icle

.

15

w

ww

.vo

egel

e.in

fo

SUP

ER

18

03

-3i

MATERIAL MANAGEMENT

14

|

UN

IVE

RSA

L C

LASS

Page 9: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Larg

e m

ater

ial h

op

per

, ea

sy fe

ed w

ith

mix

As

wit

h a

ll V

ÖG

ELE

pav

ers

, sup

ply

ing

the

SUPE

R 1

803-

3i w

ith

mix

is a

cle

an, s

afe

and

swift

pro

cess

.

Than

ks to

a h

ydra

ulic

ally

op

erat

ed h

op

per

fro

nt

(op

tion)

, the

mix

insi

de

the

mat

eria

l ho

pp

er is

dire

cted

rig

ht o

nto

the

conv

eyor

s an

d th

e en

tire

mix

pro

per

ly c

onv

eyed

in fr

ont

of t

he s

cree

d.

Th

e la

rge

mat

eri

al h

op

pe

r ho

ldin

g 1

3t

is a

mp

ly d

imen

sio

ned

so

tha

t a

suff

icie

nt

qua

ntit

y o

f m

ix is

sto

red

at

all t

imes

.

Ther

e is

no

pro

ble

m ti

din

g o

ver

diffi

cult

situ

atio

ns s

uch

as p

avin

g u

nder

bri

dg

es,

for

inst

ance

.

Eas

y fe

edin

g w

ith

mix

than

ks to

low

mat

eria

l

ho

pp

er, w

ide

hop

per

sid

es a

nd s

turd

y ru

bb

er

b

affle

s fit

ted

to

th

e h

op

per

fro

nt.

Esp

ecia

lly la

rge

osc

illat

ing

pus

h-r

olle

rs fo

r

conv

enie

nt a

nd s

hock

-fre

e d

ock

ing

of f

eed

vehi

cles

eve

n in

cur

ves.

Than

ks t

o t

he

per

fect

sp

read

ing

of

mix

, th

e SU

PER

180

3-3i

pro

vid

es fo

r an

op

timal

head

of m

ater

ial i

n fr

ont

of t

he s

cree

d in

ever

y p

avin

g s

ituat

ion.

Pow

erfu

l, se

par

ate

hyd

raul

ic d

rive

s fo

r

conv

eyo

rs a

nd a

uger

s ar

e in

stal

led

achi

evin

g h

igh

layd

ow

n ra

tes

up to

700

t/h.

Pro

po

rtio

nal

co

ntr

ol a

nd

co

nti

nuo

us

mo

nit

ori

ng

pro

vid

ed fo

r con

veyo

rs a

nd

aug

ers

gua

rant

ee a

con

stan

t hea

d o

f mix

fron

t of t

he s

cree

d in

line

with

req

uire

men

ts.

Lar

ge

dia

met

er o

f au

ger

bla

des

(400

mm

)

for

exce

llent

sp

read

ing

of m

ix w

hen

pav

ing

in la

rge

wid

ths.

An

au

ger

tu

nn

el, e

asily

var

iab

le in

dep

th,

pro

vid

es fo

r an

optim

al fl

ow o

f mix

whe

n la

rge

qua

ntiti

es a

re b

eing

laid

.

Perf

ect c

onv

eyin

g a

nd s

pre

adin

g o

f mix

—Th

e b

asis

for

per

fect

pav

emen

t qua

lity

The

heig

ht o

f the

aug

er c

om

ple

te w

ith b

eari

ng

box

es a

nd li

miti

ng p

late

s fo

r th

e au

ger

tunn

el

can

be

hyd

raul

ical

ly a

dju

sted

by

up to

15c

m

acro

ss th

e fu

ll p

ave

wid

th. T

his

op

timiz

es th

e

head

of m

ix in

fro

nt o

f the

scr

eed

, eve

n w

hen

pav

ing

thin

laye

rs o

r whe

n la

yer t

hick

ness

var

ies.

15

cm

16

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

MATERIAL MANAGEMENT

17

w

ww

.vo

egel

e.in

fo

Page 10: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Pave

Do

ck A

ssis

tan

t:

The

com

mun

icat

ion

syst

em

A c

on

stan

t fe

ed o

f m

ater

ial i

s a

fund

amen

tal

pre

req

uisi

te fo

r hi

gh-

qua

lity

pav

ing

and

per

fect

even

ness

.

Pave

Do

ck A

ssis

tan

t is

th

e co

mm

un

icat

ion

syst

em b

etw

een

the

pav

er o

per

ato

r an

d th

e

dri

ver

of t

he fe

ed v

ehic

le. I

t allo

ws

par

ticul

arly

fast

and

rel

iab

le tr

ansf

er o

f mix

to th

e p

aver

.

Low

er d

ump

bo

x:

Lorr

y lo

wer

s th

e d

ump

bo

x.

SUPE

R 180

3-3i

Pave

r is

mo

ving

: Sy

mb

ol c

an a

pp

ear t

og

ethe

r w

ith a

ll sy

mb

ols

.

SUPE

R 180

3-3i

Do

ck: L

orr

y d

rive

s up

to th

e p

aver

an

d d

ock

s.

SUPE

R 180

3-3i

Rai

se d

ump

bo

x:

Lo

rry

rais

es th

e d

ump

bo

x.

SUPE

R 180

3-3i

Sto

p: L

orr

y m

ust h

alt.

It

has

do

cked

.

SUPE

R 180

3-3i

Dri

ve o

ff:

Lorr

y d

rive

s aw

ay fr

om

the

pav

er.

Sto

pD

ock

Rai

se d

ump

bo

x

Low

er d

ump

bo

xD

rive

off

The

core

ele

men

t o

f the

Pav

eDo

ck A

ssis

tant

are

the

sig

nal

lig

hts

on

th

e p

aver

an

d t

he

asso

ciat

ed c

on

tro

l ele

men

ts o

n t

he

pav

er

op

erat

or‘

s Er

go

Plus

3 c

on

sole

.

The

pav

er h

as tw

o s

ets

of s

igna

l lig

hts,

mo

unte

d

on

the

rig

ht a

nd le

ft o

f the

har

dto

p. W

ith th

ese

light

s, th

e p

aver

op

erat

or

can

giv

e th

e d

rive

r o

f

the

feed

veh

icle

unm

ista

kab

le s

igna

ls, i

ndic

atin

g

wh

at n

eed

s to

be

do

ne

(e.g

. rev

erse

, sto

p,

dum

p m

ix).

Hav

ing

two

lig

hts,

eac

h in

an

elev

ated

po

sitio

n, e

nsur

es th

at a

ll si

gna

ls a

re c

lear

ly v

isib

le

to th

e fe

ed v

ehic

le d

rive

r fr

om

all

ang

les

of

app

roac

h.

18

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

MATERIAL MANAGEMENT

19

w

ww

.vo

egel

e.in

fo

Page 11: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

20

|

GE

LE S

UP

ER

18

03

-3I

| U

NIV

ERSA

L C

LASS

Wit

h A

uto

Set

Plu

s, w

e ha

ve e

nhan

ced

the

effic

ienc

y, c

onv

enie

nce

and

qua

lity

of k

ey jo

b

site

pro

cess

es. A

uto

Set P

lus

has

two

han

dy

auto

mat

ic fu

nctio

ns.

The

Rep

osi

tioni

ng a

nd T

rans

po

rt fu

nctio

n g

reat

ly

faci

litat

es th

e co

ntin

uatio

n o

f wo

rk w

hen

mo

ving

the

pav

er o

n th

e jo

b s

ite fr

om o

ne w

ork

sect

ion

to a

noth

er, o

r afte

r the

pav

er h

as b

een

tran

spor

ted

.

Sim

ply

pre

ssin

g th

e “E

xecu

te”

but

ton

qui

ckly

and

relia

bly

read

ies

the

mac

hine

for

trav

el o

n th

e jo

b

site

, or

for

tran

spo

rt. P

ress

ing

the

but

ton

agai

n

retu

rns

it to

the

pre

vio

usly

sto

red

wo

rkin

g p

osi

tion.

The

Pavi

ng P

rog

ram

s fu

nctio

n al

low

s th

e

op

erat

ing

per

sonn

el to

sav

e th

e co

nfig

ured

mac

hine

par

amet

ers

and

sto

re th

ese

as a

pav

ing

pro

gra

m in

the

men

u. T

his

pro

gra

m c

an th

en

be

calle

d u

p a

nd u

sed

whe

neve

r ne

eded

.

The

two

co

mfo

rt fu

nctio

ns o

f Aut

oSe

t Plu

s

auto

mat

e ro

utin

e ta

sks,

allo

win

g w

ork

pro

cess

es

to b

e ca

rrie

d o

ut m

ore

qui

ckly

and

with

gre

ater

cont

rol.

This

in tu

rn m

eans

that

co

nstr

uctio

n

pro

ject

s ca

n b

e co

mp

lete

d fa

ster

and

mo

re

relia

bly

.

1 /

/ A

uto

Set

Plu

s —

R

epo

siti

on

ing

fu

nct

ion

Fa

st a

nd

saf

e re

po

siti

on

ing

o

f th

e p

aver

on

th

e jo

b s

ite.

N

o s

etti

ng

s ar

e lo

st b

etw

een

pav

ing

an

d r

epo

siti

on

ing

.

A

lso

pre

vent

s an

y d

amag

e

to

the

aug

ers.

2 /

/ A

uto

Set

Plu

s —

Pa

vin

g P

rog

ram

s fu

nct

ion

A

uto

mat

ed c

onfi

gur

atio

n

o

f the

pav

er.

St

ore

s al

l pav

ing

-rel

evan

t

p

aram

eter

s.

Se

lect

ion

of s

tore

d p

avin

g

p

rog

ram

s.

R

epro

du

cib

le q

ual

ity.

Au

tom

ate

d P

roce

sse

s w

ith

A

uto

Set

Plu

s

20

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

AUTOSET PLUS

21

w

ww

.vo

egel

e.in

fo

Page 12: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Au

toSe

t P

lus

Pavi

ng P

rog

ram

s

The

auto

mat

ic P

avin

g P

rog

ram

s fu

ncti

on

allo

ws

the

oper

atin

g p

erso

nnel

to s

tore

thei

r ow

n p

avin

g

pro

gra

ms.

All

key

par

amet

ers

for

pav

ing

a s

pec

ific

laye

r (ex

amp

le: b

ase

cour

se o

f asp

halti

c co

ncre

te,

18cm

thic

k) c

an th

us b

e sa

ved

.

On

the

dis

pla

y o

f his

co

nso

le, t

he p

aver

op

erat

or

save

s th

e va

lues

set

for

the

com

pac

ting

sys

tem

s

(tam

per

and

vib

rato

r sp

eed

, pre

ssur

e fo

r the

pre

ssur

e b

ars)

, hei

ght

of t

he a

uger

s, p

ositi

on o

f

the

tow

po

int r

ams,

pre

ssur

e fo

r Sc

reed

Ass

ist

and

the

pav

e sp

eed

in h

is p

rog

ram

.

He

also

ent

ers

the

amo

unt o

f cro

wn

and

the

scre

ed te

mp

erat

ure.

The

pro

gra

m is

co

mp

lete

d

with

ad

diti

ona

l inf

orm

atio

n o

n th

e m

ater

ial b

eing

used

, the

laye

r th

ickn

ess

and

the

pav

e w

idth

.

The

sto

red

pav

ing

pro

gra

ms

can

sub

seq

uent

ly

be

sele

cted

and

use

d a

t any

tim

e vi

a th

e m

enu.

In th

e ev

ent o

f a r

epea

t situ

atio

n, th

is e

nsur

es

that

wo

rk is

car

ried

out

with

exa

ctly

the

sam

e

sett

ing

s w

hile

mai

ntai

ning

a c

ons

iste

nt q

ualit

y.

22

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

AUTOSET PLUS

22

|U

NIV

ER

SAL

CLA

SSL

SUP

ER

18

03

-3i

23

w

ww

.vo

egel

e.in

fo2

2

| U

NIV

ER

SAL

CLA

SS

Au

toSe

t P

lus

R

epo

siti

oni

ng

func

tio

n

Aut

oSe

t Plu

s is

esp

ecia

lly h

elp

ful w

hen

the

mac

hine

freq

uent

ly h

as to

be

mo

ved

on

the

job

site

.

Sim

ply

pre

ssin

g th

e “E

xecu

te”

but

ton

rais

es th

e

aug

ers

and

the

hyd

raul

ical

ly o

per

ated

ho

pp

er

fro

nt to

the

upp

erm

ost

po

sitio

ns. T

he s

cree

d

and

the

scre

ed to

w p

oin

t ram

s ar

e b

roug

ht

into

tran

spo

rt p

osi

tion.

In a

dd

itio

n, th

e sc

reed

is lo

cked

hyd

raul

ical

ly in

tran

spo

rt p

osi

tion.

The

conv

eyo

rs a

re te

mp

ora

rily

reve

rsed

,

pre

vent

ing

mix

falli

ng to

the

gro

und

whe

n th

e

pav

er tr

avel

s to

the

next

wor

k se

ctio

n on

site

.

Onc

e th

e p

aver

has

bee

n re

pos

ition

ed, p

ress

ing

the

“Exe

cute

” b

utto

n ag

ain

retu

rns

all s

yste

ms

to th

e p

revi

ousl

y st

ored

wor

king

pos

ition

s.

This

ens

ures

that

no

set

ting

s ar

e lo

st w

hen

chan

gin

g fr

om

pav

ing

to r

epo

sitio

ning

or

tran

spo

rt. I

t als

o e

ffect

ivel

y p

reve

nts

any

dam

age

to th

e m

achi

ne.

1. T

he A

uto

Set P

lus

Rep

osi

tio

ning

func

tio

n

is a

ctiv

ated

just

by

pus

hing

the

“Exe

cute

but

ton.

2. R

aise

/ lo

wer

scr

eed

.

3. L

ock

/ u

nlo

ck s

cree

d.

4. S

cree

d t

ow

po

int

ram

s in

tran

spo

rt

po

sitio

n /

at la

st s

et v

alue

.

5. R

aise

/ lo

we

r au

ger

s.

6. C

on

veyo

r m

ove

men

t rev

ersi

ble

for a

sho

rt ti

me.

7. R

aise

ho

pp

er fr

ont

.

SUP

ER

18

03

-3i

64

1 532

7

Page 13: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

The

Erg

oP

lus

3 o

per

atin

g c

on

cep

tEv

en t

he

very

bes

t m

ach

ine

with

the

mo

st a

dva

nced

tech

nolo

gy

can

onl

y re

ally

sho

w it

s st

reng

ths

if

it ca

n b

e o

per

ated

eas

ily a

nd a

s in

tuiti

vely

as

po

ssib

le. A

t the

sam

e tim

e, it

sho

uld

offe

r an

erg

ono

mic

and

saf

e w

ork

ing

env

ironm

ent f

or

the

op

erat

ing

team

. The

refo

re, t

he E

rgo

Plus

3 o

per

atin

g c

onc

ept

focu

ses

on

the

op

erat

or.

With

GE

LE p

aver

s, th

e us

er c

ons

eque

ntly

ret

ains

full

cont

rol o

ver

the

mac

hine

and

co

nstr

uctio

n p

roje

ct.

On

the

follo

win

g p

ages

exa

mp

le il

lust

ratio

ns w

ill p

rovi

de

you

with

mo

re d

etai

led

info

rmat

ion

on

the

exte

nsiv

e fu

nctio

ns o

f the

Erg

oPl

us 3

op

erat

ing

co

ncep

t. Er

go

Plus

3 e

nco

mp

asse

s th

e o

per

ato

r’s s

tand

,

the

pav

er o

per

ato

r’s c

ons

ole

and

scr

eed

co

nso

les

and

Niv

eltr

oni

c Pl

us, t

he S

yste

m fo

r Aut

om

ated

Gra

de

and

Slo

pe

Co

ntro

l.

ww

w.v

oeg

ele.

info

24

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

ww

w.v

oeg

ele.

info

25

ERGOPLUS 3

Page 14: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

“Fu

ll c

on

tro

l fo

r th

e m

ach

ine

op

erat

or”

The

pav

er o

per

ato

r‘s

E

rgo

Plu

s 3

co

nso

le

ww

w.v

oeg

ele.

info

26

|

UN

IVE

RSA

L C

LASS

2

7

ERGOPLUS 3

SUP

ER

18

03

-3i

Page 15: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Ch

oic

e o

f o

per

atin

g m

od

es f

or

the

pav

er

All

the

mai

n p

avin

g a

nd m

ach

ine

func

tions

can

be

cont

rolle

d d

irec

tly b

y

ind

ivid

ual

pu

sh-b

utt

on

s o

n t

he

pav

er o

per

ato

r’s E

rgo

Plu

s 3

co

nso

le.

By

pre

ssin

g th

e ar

row

but

tons

, up

or d

ow

n, th

e o

per

ato

r cha

nges

mo

des

in th

e fo

llow

ing

ord

er: “

Ro

ad T

rave

l“, “

Neu

tral

“, “J

ob

Site

“, “P

osi

tioni

ng“

and

“Pa

ve“.

A

n LE

D in

dic

ates

the

mo

de

sele

cted

.

The

pav

er o

per

ato

r‘s

con

sole

is e

xtre

mel

y cl

ear

and

has

bee

n d

esig

ned

acc

ord

ing

to p

ract

ical

prin

cip

les.

All

func

tions

are

com

bin

ed in

to lo

gic

al g

roup

s, s

o th

at th

e o

per

ato

r fin

ds

each

func

tion

exac

tly w

here

he

wo

uld

exp

ect i

t to

be.

On

the

Erg

oPlu

s 3

cons

ole,

all

pus

h-b

utto

ns a

re e

asily

iden

tifiab

le

by

touc

h ev

en w

hen

wea

ring

wo

rk g

love

s.

Onc

e a

but

ton

is p

ress

ed, o

ff y

ou

go

than

ks to

the

“To

uch

and

Wo

rk”

pri

ncip

le. T

his

mea

ns th

at a

func

tion

is e

xecu

ted

dire

ctly

— w

itho

ut a

nee

d to

co

nfirm

.

Scre

ed A

ssis

t (o

pti

on

)

This

but

ton

switc

hes

Scr

eed

Ass

ist o

n (L

ED

lig

hts

up

) or

off.

Scr

eed

Ass

ist

pre

ssur

e an

d b

alan

ce c

an b

e se

t via

the

dis

pla

y. S

cree

d A

ssis

t is

activ

e o

nly

wh

en th

e sc

reed

is fl

oat

ing

.

Dis

pla

y o

f th

e p

aver

op

erat

or‘

s co

nso

le

The

hig

h-co

ntra

st c

olo

ur d

isp

lay

pro

vid

es fo

r bril

liant

read

abili

ty e

ven

in p

oo

r lig

htin

g c

ond

itio

ns. V

ital i

nfo

rmat

ion

is s

ho

wn

on

men

u le

vel 1

, suc

h a

s th

e p

osi

tions

of t

he s

cree

d to

w p

oin

t ram

s o

r th

e m

ater

ial l

evel

in th

e co

nvey

or

tun

nel

. Fu

rth

er p

aver

fun

ctio

ns

such

as

spee

ds

of

tam

per

an

d v

ibra

tors

o

r fe

ed r

ate

of t

he a

uger

s ca

n ea

sily

be

set u

p v

ia th

e d

isp

lay,

too

. And

the

dis

pla

y g

ives

acc

ess

to m

achi

ne-r

elat

ed in

form

atio

n su

ch a

s fu

el c

ons

ump

tion

or

serv

ice

hour

s.

Pave

Do

ck A

ssis

tan

t (o

pti

on

) W

ith

th

e Pa

veD

ock

Ass

ista

nt

sig

nal

lig

hts

, th

e p

aver

op

erat

or

can

giv

e th

e d

rive

r o

f th

e fe

ed v

ehic

le u

nm

ista

kab

le s

ign

als,

ind

icat

ing

w

hat

nee

ds

to b

e d

on

e (e

.g. r

ever

se, s

top

, d

ump

mix

). Th

e lig

hts

are

conv

enie

ntly

act

ivat

ed

dir

ectl

y fr

om

th

e p

aver

op

erat

or’

s E

rgo

Plu

s 3

con

sole

.

Ch

oic

e o

f en

gin

e sp

eed

ran

ges

For

the

eng

ine,

ther

e is

a c

hoic

e o

f thr

ee m

od

es to

sel

ect f

rom

: MIN

, EC

O a

nd

MA

X. T

o s

witc

h m

od

es fo

r en

gin

e rp

m, a

ll th

e o

per

ato

r ne

eds

to d

o is

pre

ss

the

arro

w b

utto

ns, u

p o

r d

ow

n. In

EC

O m

od

e, th

e en

gin

e d

eliv

ers

suffi

cien

t p

ow

er fo

r a

gre

at n

umb

er o

f pav

ing

ap

plic

atio

ns. O

per

atin

g in

EC

O m

od

e re

duc

es n

ois

e em

issi

ons

and

fuel

co

nsum

ptio

n co

nsid

erab

ly.

Au

toSe

t P

lus

Rep

osi

tio

nin

g f

un

ctio

n (o

pti

on

)

With

the

Aut

oSe

t Plu

s Re

po

sitio

ning

func

tion,

the

pav

er is

qui

ckly

and

saf

ely

p

rep

ared

for

a m

ove

on

the

job

site

at t

he p

ush

of a

but

ton.

Aft

er th

e m

ove

, al

l pav

er c

om

po

nent

s ar

e re

set t

o th

eir

pre

vio

us w

ork

ing

po

sitio

ns, s

imp

ly

by

pre

ssin

g t

he

bu

tto

n a

gai

n. T

his

en

sure

s th

at n

o s

etti

ng

s ar

e lo

st w

hen

ch

ang

ing

bet

wee

n “P

ave”

and

“Jo

b S

ite”

mo

des

. Aut

oSe

t Plu

s al

so e

ffect

ivel

y p

reve

nts

dam

age

dur

ing

tran

spo

rt.

Lig

hti

ng

fo

r tr

avel

ling

on

pu

blic

ro

ads

As

a st

and

ard

feat

ure,

all

whe

eled

pav

ers

fro

m

GEL

E ar

e eq

uip

ped

with

a li

ght

ing

sys

tem

ap

pro

ved

thro

ugho

ut E

uro

pe

for

trav

ellin

g o

n p

ublic

road

s. T

he p

ush-

but

tons

for

ind

icat

ing

d

irect

ion,

war

ning

lig

hts,

dip

ped

lig

hts

and

full

bea

m a

re c

lear

ly a

rran

ged

sid

e b

y si

de

on

the

pav

er o

per

ato

r‘s

cons

ole

.

The

pav

er o

per

ato

r‘s

Erg

oP

lus

3 c

ons

ole

Piv

ot

Stee

r

The

Pivo

t Ste

er s

teer

ing

bra

ke c

an b

e sw

itche

d o

n w

ith a

sim

ple

pus

h o

f a

but

ton

in th

e “P

osi

tioni

ng”

and

“Pa

ve”

mo

des

. Whe

n it

is a

ctiv

ated

, the

sp

eed

of t

he re

ar in

sid

e w

heel

is a

uto

mat

ical

ly s

low

ed d

ow

n hy

dra

ulic

ally

w

hen

a st

eeri

ng m

ove

men

t is

carr

ied

out

. Thi

s re

duc

es th

e tu

rnin

g r

adiu

s

to a

min

imum

.

Mo

du

le 1

: C

onv

eyo

rs a

nd a

uger

s, tr

actio

n

Mo

du

le 2

: Sc

reed

Mo

du

le 3

: M

ater

ial h

op

per

and

ste

erin

g

Mo

du

le 4

: D

isp

lay

for

mo

nito

ring

and

ad

just

men

t of b

asic

set

ting

sid

entifi

able

Touc

h

xecu

ted

ww

w.v

oeg

ele.

info

ww

w.v

oeg

ele.

info

29

|

UN

IVE

RSA

L C

LASS

3

0

WW

W.V

OEG

ELE.

INFO

28

|

UN

IVE

RSA

L C

LASS

3

1

ERGOPLUS 3

SUP

ER

18

03

-3i

ww

w.v

oeg

ele.

info

Safe

op

erat

ion

du

rin

g t

he

nig

ht

Gla

refr

ee b

ackl

ight

ing

co

mes

on

auto

mat

ical

ly

as d

arkn

ess

sets

in s

o th

at th

e p

aver

op

erat

or

ca

n al

so w

ork

saf

ely

on

nig

ht-t

ime

job

s.

Page 16: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

The

Erg

oP

lus

3 s

cree

d c

ons

ole

The

scr

ee

d is

cru

cial

fo

r p

ave

me

nt

qu

alit

y.

Ther

efo

re, e

asy

and

po

sitiv

e h

and

ling

of a

ll

scre

ed fu

nctio

ns is

of t

he

utm

ost

imp

ort

ance

for

hig

h-q

ualit

y ro

ad c

ons

truc

tion.

With

Erg

oPl

us 3

, th

e sc

reed

op

erat

or

has

the

pro

cess

of p

avin

g a

t his

fing

ertip

s. A

ll fu

nctio

ns

are

easi

ly c

om

pre

hen

sib

le a

nd a

ll co

ntro

ls

are

clea

rly

arra

nged

.

The

dis

pla

y o

f th

e sc

reed

co

nso

le

The

dis

pla

y o

f the

scr

eed

co

nso

le a

llow

s th

e sc

reed

op

erat

or

to c

ont

rol a

nd m

oni

tor

bo

th

the

left

and

the

rig

ht s

ide

of t

he s

cree

d. M

achi

ne-r

elat

ed p

aram

eter

s su

ch a

s ta

mp

er s

pee

d

or

conv

eyo

r sp

eed

can

be

adju

sted

co

nven

ient

ly v

ia th

e d

isp

lay

pan

el o

f the

scr

eed

co

nso

le.

The

clea

r m

enu

stru

ctur

e, c

om

bin

ed w

ith e

asily

und

erst

and

able

, sel

f-ex

pla

nato

ry s

ymb

ols

ne

utra

l in

lang

uag

e, m

akes

op

erat

ing

the

dis

pla

y p

anel

bo

th s

imp

le a

nd s

afe.

Erg

on

om

ic s

cree

d w

idth

co

ntr

ol i

n t

wo

sp

eed

s

The

scre

ed w

idth

can

be

effo

rtle

ssly

ad

just

ed b

y m

eans

of t

he

Smar

tWh

eel.

This

is d

one

in

two

sp

eed

s: s

low

, fo

r p

reci

sely

co

ntro

l e.g

. alo

ng a

n ed

ge,

or

fast

, fo

r ra

pid

ext

ensi

on

o

r re

trac

tion

of t

he s

cree

d.

Cro

wn

ad

just

men

t at

th

e p

ress

of

a b

utt

on

The

crow

n ca

n b

e co

nven

ient

ly a

dju

sted

at t

he p

ress

of a

but

ton

on th

e sc

reed

op

erat

or‘s

con

sole

. W

hen

pre

ssin

g th

e “p

lus”

or “

min

us”

keys

, the

set

cro

wn

valu

e is

sho

wn

on

the

dis

pla

y.

The

scre

ed c

on

sole

The

scre

ed c

ons

ole

is d

esig

ned

in k

eep

ing

with

the

cond

itio

ns p

reva

iling

on

the

job

site

. Pu

sh-b

utto

ns a

re p

rovi

ded

for

the

freq

uent

ly u

sed

func

tions

op

erat

ed fr

om

the

scre

ed c

ons

ole

. Th

ese

are

wat

ertig

ht a

nd e

nclo

sed

in p

alp

ably

rais

ed ri

ngs,

so

that

they

are

iden

tifiab

le b

lind

fold

si

mp

ly b

y to

uch

even

whe

n w

earin

g w

ork

glo

ves.

Imp

ort

ant p

aver

and

scr

eed

dat

a ca

n b

e ca

lled

up

and

ad

just

ed fr

om

the

scre

ed c

ons

ole

, to

o.

Op

tim

um

vis

ibili

ty e

ven

in d

arkn

ess

The

scre

ed c

ons

ole

is s

pec

ially

des

igne

d fo

r ni

ght

-tim

e o

per

atio

n.

To p

reve

nt o

per

ato

r er

rors

, the

but

tons

are

bac

klit

as s

oo

n as

dus

k fa

lls o

r in

dar

knes

s. W

hat

‘s m

ore

, hig

h-p

ow

er d

ow

nwar

d-a

ngle

d

LED

lig

htin

g g

ives

the

op

erat

or

a p

erfe

ct v

iew

of a

ll p

roce

sses

as

soci

ated

with

the

sid

e p

late

.

ww

w.v

oeg

ele.

info

32

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

33

ERGOPLUS 3

ww

w.v

oeg

ele.

info

Page 17: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

35

ERGOPLUS 3

ww

w.v

oeg

ele.

info

GE

LE N

ivel

tro

nic

Plu

s

Niv

elt

ron

ic P

lus,

the

Syst

em fo

r A

uto

mat

ed

Gra

de

and

Slo

pe

Co

ntro

l, is

an

in-h

ous

e

dev

elo

pm

ent b

y JO

SEPH

GEL

E A

G b

ased

on m

any

year

s of

exp

erie

nce

in g

rad

e an

d s

lop

e

cont

rol t

echn

olo

gy.

Eas

y o

per

atio

n, p

reci

sio

n

and

relia

bili

ty a

re it

s ha

llmar

ks, e

nsur

ing

per

fect

mas

tery

of a

ll g

rad

e an

d s

lop

e co

ntro

l jo

bs.

This

fully

inte

gra

ted

sys

tem

is o

ptim

ally

ad

apte

d

to th

e m

achi

ne te

chno

log

y o

f the

SU

PER

pav

ers.

All

wir

ing

and

co

nnec

tio

ns, f

or

inst

ance

, are

inte

gra

ted

into

the

tra

cto

r un

it a

nd s

cree

d,

effe

ctiv

ely

elim

inat

ing

all

risk

of d

amag

e to

thes

e

com

po

nent

s.

GEL

E na

tura

lly o

ffer

a p

artic

ular

ly la

rge

and

pra

ctic

al s

elec

tion

of s

enso

rs p

erm

ittin

g v

ersa

tile

use

of t

he N

ivel

tro

nic

Plus

sys

tem

. Whe

ther

car

par

ks, r

oun

dab

out

s o

r hi

ghw

ays

need

to b

e b

uilt

or

reha

bili

tate

d, V

ÖG

ELE

offe

r th

e ri

ght

sen

sor

for

ever

y jo

b s

ite s

ituat

ion.

Sens

ors

can

be

chan

ged

qui

ckly

and

eas

ily, f

or

Niv

eltr

onic

Plu

s au

tom

atic

ally

det

ects

whi

ch s

enso

r

is c

onn

ecte

d, t

hus

sim

plif

ying

the

confi

gur

atio

n

pro

cess

for

the

user

.

Sho

ws

the

sens

itivi

ty s

et

for

the

sens

or

sele

cted

.

Sho

ws

the

actu

al v

alue

pic

ked

up

by

the

sens

or.

The

valu

e (in

cm

) dis

pla

ys th

e he

ight

of t

he to

w p

oin

t ram

on

the

rig

ht-h

and

sid

e.

Sho

ws

the

valu

e sp

ecifi

ed

for t

he s

enso

r on

the

left-

hand

sid

e. F

or g

rad

e

sens

ors

, val

ues

are

ind

icat

ed in

mm

. Whe

n

wor

king

with

the

slop

e

sens

or,

valu

es a

re

ind

icat

ed in

per

cent

.

Show

s th

e va

lue

spec

ified

for t

he s

enso

r on

the

right

-han

d s

ide.

For

gra

de

sens

ors

, val

ues

are

ind

icat

ed in

mm

.

Whe

n w

orki

ng w

ith th

e

slop

e se

nsor

, val

ues

are

ind

icat

ed in

per

cent

.

Show

s th

e ty

pe

of s

enso

r

sele

cted

for t

he ri

ght

-han

d

sid

e. D

isp

laye

d h

ere

in th

is

exam

ple

is th

e sy

mb

ol o

f

the

soni

c se

nso

r us

ed in

Gro

und

mo

de.

Rig

ht-

han

d s

ide

of

scre

edLe

ft-h

and

sid

e o

f sc

reed

Sho

ws

the

typ

e o

f sen

sor

sele

cted

for

the

left-

hand

sid

e. D

isp

laye

d h

ere

in th

is

exam

ple

is th

e sy

mb

ol o

f

the

soni

c se

nso

r us

ed in

Gro

und

mo

de.

Sho

ws

the

sens

itivi

ty

set f

or

the

sens

or

sele

cted

.

Sho

ws

the

actu

al v

alue

pic

ked

up

by

the

sens

or.

The

valu

e (in

cm

) dis

pla

ys th

e he

ight

of t

he to

w p

oin

t ram

on

the

left-

hand

sid

e.

34

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

Page 18: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

7.

5.

3.

1.

6.

8.

2.

4.

The

Erg

oP

lus

3 o

per

ato

r‘s

stan

d1

. Th

e co

mfo

rtab

le o

per

ato

r‘s

stan

d g

ives

an u

nob

stru

cted

vie

w o

f all

cruc

ial a

reas

on

the

pav

er s

uch

as m

ater

ial h

opp

er, s

teer

ing

gui

de

or s

cree

d.

2. T

he

seat

s sw

ing

ing

out

to th

e si

des

and

an

oper

ator

‘s s

tand

of s

trea

mlin

ed d

esig

n p

rovi

de

for

max

imum

vis

ibili

ty o

f th

e au

ger

tun

nel,

per

mitt

ing

the

pav

er o

per

ato

r to

kee

p a

n ey

e

on

the

head

of m

ix in

fro

nt o

f the

scr

eed

at

all t

imes

.

3. W

ork

ing

co

mfo

rt

The

pav

er o

per

ator

’s se

at a

nd c

onso

le, a

s w

ell

as th

e sc

reed

co

nso

les

can

now

be

adju

sted

even

mo

re e

asily

to p

erso

nal n

eed

s.

4. A

pla

ce fo

r ev

eryt

hin

g a

nd

eve

ryth

ing

in

its

pla

ce

The

oper

ator

‘s s

tand

, with

its

stre

amlin

ed d

esig

n,

is w

ell o

rgan

ized

, offe

ring

the

pav

er o

per

ato

r

a p

rofe

ssio

nal w

orkp

lace

. The

op

erat

or’s

cons

ole

ca

n b

e p

rote

cted

by

a sh

atte

r-p

roo

f co

ver

to

p

reve

nt w

ilful

dam

age.

5. H

ard

top

giv

es e

xcel

len

t p

rote

ctio

n

The

mo

der

n h

ard

top

mad

e o

f g

lass

fibre

-rei

nfo

rced

po

lym

er m

ater

ial s

helte

rs

the

op

erat

or

whe

ther

rai

n o

r sh

ine.

6. C

on

sist

ent

serv

ice

con

cep

t A

ll “D

ash

3”

pav

ers

hav

e a

cons

iste

nt

mai

nte

nan

ce c

on

cep

t w

ith

iden

tica

l

serv

ice

inte

rval

s.

7. S

afe

and

co

mfo

rtab

le a

scen

t Th

e w

alkw

ay a

nd c

om

fort

able

mid

dle

asce

nt o

n th

e sc

reed

ens

ure

safe

and

con

ven

ien

t ac

cess

to

th

e o

per

ato

r

pla

tfo

rm.

8. E

rgo

no

mic

scr

ee

d c

on

sole

Th

e h

eig

ht a

nd p

osi

tion

of t

he

cons

ole

are

easi

ly a

dju

sted

. The

hig

h-co

ntra

st c

olo

ur

dis

pla

y ca

n b

e re

ad c

lear

ly fr

om

all

ang

les.

37

3

6

| M

INI C

LASS

W

WW

.VO

EGEL

E.IN

FO3

6

| U

NIV

ER

SAL

CLA

SS

37

ERGOPLUS 3

ww

w.v

oeg

ele.

info

Page 19: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

38

|

GE

LE S

UP

ER

18

03

-3I

| U

NIV

ERSA

L C

LASS

Scre

ed

op

tio

ns

fo

r al

l pav

ing

ap

pli

cati

on

sA

po

we

rfu

l tra

cto

r u

nit

cal

ls fo

r a

scre

ed t

o m

atch

.

Eac

h ap

plic

atio

n ha

s its

par

ticul

ar r

equi

rem

ents

, so

that

in t

he e

nd it

’s u

p t

o t

he u

sers

’ eve

ryd

ay n

eed

s to

dec

ide

whi

ch s

cree

d is

the

rig

ht o

ne. F

or

SUPE

R 18

03-3

i,

we

offe

r tw

o s

cree

d o

ptio

ns a

vaila

ble

in s

ever

al v

ersi

ons

as fa

r as

equi

pm

ent w

ith c

omp

actin

g s

yste

ms

is c

once

rned

.

The

late

st g

en

era

tio

n o

f VÖ

GE

LE e

xten

din

g s

cree

ds

are

par

ticul

arly

var

iab

le. T

he

AB

500

and

AB

600

co

me

with

a s

turd

y si

ngle

-tub

e te

lesc

op

ing

sys

tem

. Wo

rkin

g

with

hig

hest

pre

cisi

on,

they

offe

r q

uick

scr

eed

wid

th

cont

rol a

ccur

ate

to th

e m

illim

etre

.

A f

eatu

re t

ruly

ou

t o

f th

e o

rdin

ary

for

a w

heel

ed p

aver

:

SUPE

R 1

803-

3i a

lso

co

mb

ines

with

the

AB

500

Ext

end

ing

Scre

ed in

TP1

ver

sio

n fo

r hi

gh

com

pac

tion,

an

esse

ntia

l

to p

avem

ents

per

fect

ly b

uilt

up in

laye

rs, t

rue

to li

ne a

nd

leve

l.

The

spec

ial t

amp

er g

eom

etry

of t

he e

xten

din

g s

cree

ds

crea

tes

a fla

tter

scr

eed

pla

nin

g a

ng

le. T

his

mak

es fo

r a

lon

g s

ervi

ce li

fe o

f th

e sc

reed

pla

tes

and

exc

elle

nt re

sults

in te

rms

of c

om

pac

tion

and

eve

nn

ess.

Sub

stan

tial

ly le

ss ti

me

is re

qui

red

for t

he s

cree

d to

reac

h

its o

per

atin

g te

mp

erat

ure,

eve

n w

ith th

e en

gin

e id

ling

,

than

ks to

inte

llig

ent g

ener

ato

r m

anag

emen

t.

In a

uto

mat

ic o

per

atio

n, th

e sc

reed

is h

eate

d in

Alte

rnat

ing

mo

de

, wh

ich

mea

ns

that

on

ly o

ne h

alf i

s he

ated

at a

ny

one

tim

e, th

us s

par

ing

the

en

gin

e a

nd

sav

ing

fu

el.

38

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

39

w

ww

.vo

egel

e.in

fo

SCREEDS

Page 20: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Pave

wid

ths

Infi

nite

ly v

aria

ble

ran

ge

fro

m 2

.55m

to 5

m.

Lar

ger

wid

ths

thro

ugh

the

add

itio

n o

f bo

lt-o

n

exte

nsio

ns u

p to

a m

axim

um o

f 8m

.

Co

mp

acti

ng

sys

tem

s

AB

500

TV

with

tam

per

and

vib

rato

rs

AB

500

TP1

with

tam

per

and

1 p

ress

ure

bar

Bui

lt up

to m

axim

um p

ave

wid

thA

B 5

00

TV

Pave

wid

ths

Infi

nite

ly v

aria

ble

ran

ge

fro

m 3

m to

6m

.

Lar

ger

wid

ths

thro

ugh

the

add

itio

n o

f bo

lt-o

n

exte

nsio

ns u

p to

a m

axim

um o

f 8m

.

Co

mp

acti

ng

sys

tem

AB

600

TV

with

tam

per

and

vib

rato

rs

6,00

0mm

3,00

0mm

8,00

0mm

Bui

lt up

to m

axim

um p

ave

wid

thA

B 6

00

TV

Scre

ed o

ptio

ns fo

r the

SU

PER

180

3-3i

5,00

0mm

2,55

0mm

8,00

0mm

3,00

0mm

Bui

lt up

to m

axim

um p

ave

wid

thA

B 6

00

TVTT

Bui

lt up

to m

axim

um p

ave

wid

thA

B 5

00

TVTT

2,55

0mm

40

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

41

SCREEDS

ww

w.v

oeg

ele.

info

Page 21: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

All

the

fact

s at

a g

lan

ce

Key:

DO

C =

Die

sel O

xidat

ion

Cata

lyst

SCR

= S

elek

tive

kata

lytisc

he R

eduk

tion

AB

= E

xten

ding

Scr

eed

TV

= w

ith ta

mpe

r and

vibr

ator

s

TP

1 =

with

tam

per a

nd 1

pre

ssur

e ba

r

Subj

ect t

o te

chni

cal m

odifi

catio

n.

42

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

43

Conv

eyor

s and

aug

ers

Conv

eyor

s 2,

with

repl

acea

ble

feed

er b

ars,

conv

eyor

mov

emen

t rev

ersib

le fo

r a sh

ort t

ime

Drive

se

para

te h

ydra

ulic

drive

pro

vided

for e

ach

conv

eyor

Spee

d up

to 3

3m/m

in.,

infin

itely

varia

ble

(man

ual o

r aut

omat

ic)

Auge

rs

2, w

ith re

plac

eabl

e au

ger b

lade

s,

auge

r rot

atio

n re

vers

ible

Diam

eter

40

0mm

Drive

se

para

te h

ydra

ulic

drive

pro

vided

for e

ach

auge

r

Spee

d

up to

84r

pm, i

nfin

itely

varia

ble

(man

ual o

r aut

omat

ic)

Heig

ht

infin

itely

varia

ble

by 1

5cm

, hyd

raul

ic,

lowe

st po

sitio

n 10

cm ab

ove

the

grou

nd

Lubr

icatio

n ce

ntra

lized

lubr

icatio

n sy

stem

with

ele

ctrica

lly

drive

n gr

ease

pum

p

Unde

rcar

riag

e

Fron

t whe

els

4, m

ount

ed o

n bo

gies

(osc

illat

ing

axle

)

Tyre

equi

pmen

t so

lid ty

res

Tyre

size

54

0/30

0 – 3

90m

m

Rear

whe

els

2, p

neum

atic

tyre

s, tu

bele

ss

Tyre

size

14

.00

R 25

Driv

e se

para

te h

ydra

ulic

drive

pro

vided

for e

ach

whee

l

Stan

dard

2

rear

whe

els a

nd 2

fron

t whe

els p

ower

ed

Optio

n 2

rear

whe

els a

nd 4

fron

t whe

els p

ower

ed

(all-

whee

l driv

e)

Spee

ds

Pa

ving

up to

18m

/min

., in

finite

ly va

riabl

e

Trave

l up

to 2

0km

/h, i

nfin

itely

varia

ble

Outs

ide

turn

ing

radi

us

3.5m

(with

Pivo

t Ste

er)

Mat

eria

l hop

per

Hopp

er ca

pacit

y

13t

Wid

th

3,26

5mm

Feed

hei

ght

594m

m (b

otto

m o

f mat

eria

l hop

per)

Push

-rolle

rs

oscil

latin

g

Posit

ion

ca

n be

adju

sted

leng

thwi

se b

y 75m

m o

r 150

mm

Scre

ed o

ptio

ns

AB 5

00

basic

wid

th

2.55

m

infin

itely

varia

ble

rang

e 2.

55m

to 5

m

max

imum

wid

th (T

V/TP

1)

8m

AB 6

00

basic

wid

th

3m

infin

itely

varia

ble

rang

e

3m to

6m

max

imum

wid

th (T

V)

8m

Scre

ed v

ersi

ons

TV, T

P1 (A

B 50

0)

Laye

r thi

ckne

ss

up to

30c

m

Scre

ed h

eatin

g el

ectri

c by h

eatin

g ro

ds

Powe

r sup

ply

thre

e-ph

ase

A.C.

gen

erat

or

Dim

ensi

ons (

tran

spor

t) an

d w

eigh

ts

Leng

th

tracto

r uni

t and

scre

ed

AB 5

00/A

B 60

0

TV

6m

AB 5

00

TP1

6.1m

Wei

ghts

tra

ctor u

nit a

nd sc

reed

AB 5

00 TV

pa

ve w

idth

s up

to 5

m

17.

8t

pave

wid

ths u

p to

8m

2

0.3t

Pow

er u

nit

Engi

ne

6-cy

linde

r die

sel e

ngin

e, li

quid

-cool

ed

Man

ufac

ture

r Cu

mm

ins

Type

QS

B6.7

-C16

4

Outp

ut

Nom

inal

12

5kW

at 2

,000

rpm

(acc

ordi

ng to

DIN

)

ECO

mod

e 12

1kW

at 1

,700

rpm

Exha

ust e

miss

ions

stan

dard

EU

Sta

ge 4

, US

EPA

Tier 4

f

Exha

ust g

as af

ter-t

reat

men

t DO

C, S

CR

Emis

sion

dat

a So

und

powe

r lev

el

≤10

8 dB

(A) (

2000

/14/

EC an

d DI

N EN

500

-6)

Daily

noi

se e

xpos

ure

leve

l >

80 d

B(A)

(DIN

EN

500-

6)

Fuel

tank

22

0 lit

res

ww

w.v

oeg

ele.

info

FACTS

2127

2550

3265

3100

3860

2140

2020

4757 L*

150

15.6

°14

°

SUPER

1803-3

i

Dim

ensi

ons

in m

mL*

= D

epen

den

t on

scre

ed ty

pe

(see

sp

ecifi

catio

n)

Page 22: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Your VÖGELE QR Codewill take you directly to the “SUPER 1803-3i“ on our website.

A WIRTGEN GROUP COMPANY

2509979 EN/12.16

JOSEPH VÖGELE AG Joseph-Vögele-Str. 167075 Ludwigshafen · [email protected]

Telephone: +49 (0)621 8105 0Fax: +49 (0)621 8105 461www.voegele.info

® ERGOPLUS, InLine Pave, NAVITRONIC, NAVITRONIC Basic, NAVITRONIC Plus, NIVELTRONIC, NIVELTRONIC Plus, RoadScan, SprayJet, VÖGELE, VÖGELE PowerFeeder, PaveDock, PaveDock Assistant, AutoSet, AutoSet Plus, AutoSet Basic, ErgoBasic and VÖGELE-EcoPlus are registered Community Trademarks of JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. PCC is a registered German Trademark of JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. ERGOPLUS, NAVITRONIC Plus, NAVITRONIC BASIC, NIVELTRONIC Plus, SprayJet, VISION, VÖGELE, VÖGELE PowerFeeder, PaveDock, PaveDock Assistant, AutoSet, AutoSet Plus, AutoSet Basic and VÖGELE-EcoPlus are trademarks registered in the US Patent and Trademark Office to JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. Legally binding claims cannot be derived from written information or pictures contained in this brochure. Pictures may include optional extras. We reserve the right to make technical or design alterations.


Top Related