TEST FACILITY FOR ADVANCED
TECHNOLOGIES FOR CO2 CAPTURE IN COAL
POWER GENERATION
UPDATE AND UPGRADE
Prof. Dr. Vicente J. Cortés CO2 Capture Program Director CIUDEN, SPAIN
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
I. Fundación Ciudad de la Energía
II. Conceptual design. Size and technologies
III. The site. Design criteria and plant configuration
IV. Virtual walkthrough
V. Project structure
VI. Research Program
VII. Time schedule
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Fundación Ciudad de la Energía A brief introduction
Fundación Ciudad de la Energía A brief introduction
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Fundación Ciudad de la Energía
MINISTERIODE
EDUCACIÓNY CIENCIA
MINISTERIODE
INDUSTRIA
An initiative of the Spanish Administration
MINISTERIODE
MEDIOAMBIENTE
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Promote and financially support R&D+d for CO2 capture and storage technologies and abandoned mines restoration
TEST FACILITYFOR CO2
CAPTURE TECHNOLOGIESADDRESSING
OXYFUELAND POST-COMBUSTION
TECHNOLOGIESAT
EL BIERZO
PROGRAMA
CO2 GEOLOGICALSTORAGE
ADDRESSING
FULL SIZE INJECTION TESTS
IN SUITABLE GEOLOGICAL
FORMATIONS IN SPAIN
PROGRAMB
ABANDONED LANDACTION PLAN
ADDRESSING
RESTORATION OFLAND RESOURCES
THROUGH REVEGETATIONFOR LANDSCAPE
RECOVERY
PROGRAMC
Objectives and activities
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Conceptual design:Size and technologies
Conceptual design:Size and technologies
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Revised Version 6th Draft 15th February 2008
1. Pilot plant tests (10s of MWth) of full oxy-fuel pulverised fuel (PF) process, to validate results from scale-up based on laboratory tests.
2. Development of PF burner designs and piloting in 10s of MWth scale
3. Pilot plant tests (10s of MWth) of full oxy-fuel CFB
R&D area: Developing and implementing OXY-FUEL combustion for boilers
Recommendations for RD&D priorities Recommendations for RD&D priorities within FP7 Energy and National RTD Work Programmes 2008within FP7 Energy and National RTD Work Programmes 2008
ZEP Recommendations
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Suitable/applicable Does not require
Technology ExistingPF Plant
NewPF Plant
CFBPlant
Capture- ready Plants
Slip- stream of flue gas
O2 supplyCO2 capture
prior to compression
Post
Pre
Oxy
Comparison of main characteristics of CCS options
X X X X X
XXX
X: Desirable characteristic
Adapted from: Wall, T.F.: Combustion Processes for Carbon Capture. Proc. Comb. Inst., 31 (2007) 31-47
X
X
X,But
unlikely
X,But
unlikely
Addressed at El Bierzo
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
The upgradeORIGINAL DESIGN JANUARY 07
+
POSTCOMBUSTIONADSORPTION
(1 MWth)
POST-COMBUSTIONABSORPTION(O,5 MWth)
+
OXYBOILER(4 MWth)
CONVENTIONALBOILER(4 MWth)
REVISED DESIGN NOVEMBER 07
+ +
OXYBOILER(20 MWth)
LFC(15-30 MWth)
POST-COMBUSTIONABSORPTION
(4 MWth)
POSTCOMBUSTIONADSORPTION
(X MWth)
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
The siteThe site
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Design criteria and plant configuration Design criteria and plant configuration
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
General design criteria
LAY-OUT AS INDEPENDENT BUT INTERCONNECTED MODULES (OXYCOMBUSTION, FLUE GAS TREATMENT…) ALLOWING SIMULTANEOUS OR SEPARATE OPERATION FOR INDEPENDENT STUDY OF PROCESSES
MODULARITY
FLEXIBILITYOPERATION UNDER A WIDE RANGE OF CONDITIONS, INCLUDING DIFFERENTS COALS AND COMBUSTION FROM AIR MODE TO OXYMODE
EXTENSIONLAY-OUT ALLOWING FOR EXTENSIONS AT A LATER STAGE IN LINE WITH ANY TECHNOLOGICAL PROGRESS AND/OR STRATEGIC DEVELOPMENT
EFFICIENCYCONCEIVED TO EXPLORE HEAT INTEGRATION AND PERFORMANCE OPTIMISATION WITHOUT PUTTING INTO COMPROMISE REQUIREMENTS FOR FLEXIBLE TESTING
INTEGRATION DESIGNED TO STUDY FULL PROCESS INTEGRATION OF THE DIFFERENT UNITS AND SYSTEMS
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
A. COMBUSTION SECTIONFUEL PREPARATION/FEEDING WITH INTERMEDIATE STORAGE OF PULVERIZED COALLIMESTONE PREPARATION/FEEDINGPC BOILER, 20 MWthCFB BOILER, 15 MWth (AIR), 30 MWth (OXYGEN)HEAT RECOVERY SECTION
The facility
C. CO2 CAPTURE SECTIONCOMPRESSION/COOLING UNIT FOR OXY-FLUE GASESCHEMICAL ABSORPTION UNIT FOR AIR-FLUE GASES (PHASE II)
D. O2 SUPPLY SECTIONCRYOGENIC STORAGE + VAPORIZING SYSTEMAIR SEPARATION UNIT (PHASE II)
B. FLUE GAS CLEANING SECTIONSCR WET FGDFF
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Coal preparation section“Indirect” combustion
CRUSHER
MILL
CLASSIFIER
BAGFILTER
PCBIN
CRUSHEDCOAL SILO
CFBBIN
COALUNLOAD
FGR1 TO COMBUSTORTO CFB FEEDER
RAW COALBUNKER
FEEDHOPPER
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Proximate analysis as received (wet) Anthracite l Bituminous
Coal
Sub- Bituminous
CoalPet Coke
Moisture (%) 8.8 7.5 26.8 6.8
Volatiles (%) 6.5 22.3 36.8 10.6
Ash (%) 32.0 13.8 1.5 0.8
Fixed carbon (%) 52.7 56.4 34.9 81.8
Ultimate analysis as received (wet)
C (%) 52.59 66.91 52.66 79.82
H (%) 1.68 3.37 3.76 3.93
N (%) 0.88 1.65 0.66 1.78
S (%) 1.07 0.38 0.09 5.11
O (%) 2.95 6.34 14.59 1.70
High heat value
H.H.V. (kcal/kg) as received (wet) 4888 6550 4941 7785
Design coals
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Height (m) 19.5Wide(m) 4.3Depth (m) 2.4Burners 2 vertical + 2 horizontalHeat transfer system Evaporator + drum + superheater + economizerDesign data (for Cupo Bierzo Coal) Air mode OxymodeThermal Power (MW HHV) 20 20Air flow (kg/h) 27068 0Oxygen flow (kg/h) 0 7880Recirculation gas (kg/h) 0 19757Exhaust gas (kg/h) 29213 27814Exhaust gas temperature (°C) 350 350Coal consumption (kg/h) 3278 3278Steam generation (t/h) 32 32Steam Pressure (bar) / Temperature (°C) 30 / 250
PC boiler (by FW) main characteristics
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
CFB (by FW) main characteristics
Height (m) 21Wide(m) 2.7Depth (m) 2.4
Heat transfer system Evaporator + drum + intrex + superheater + economizer
Design data (for Cupo Bierzo Coal) Air mode Oxy modeThermal Power (MW HHV) 14 16 30Air flow (kg/h) 21240 0 0Oxygen flow (kg/h) 0 4748 8775Recirculation gas (kg/h) 0 24327 25532Exhaust gas (kg/h) 23040 29520 28800Exhaust gas temperature (°C) 346 358 355Coal consumption (kg/h) 2703 2846 5469Limestone consumption (kg/h) 278 354 720Steam generation (t/h) 21.6 22.7 44.6Steam Pressure (bar) / Temperature (°C) 30 / 250
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Simplified process diagram
PREHEATINGTRAIN
AIRDeNOX
FGR1
O2 STORAGEAND
VAPORISATION
CFB BOILER
FGR2 RECIRCULATION
O2PREHEATING
FGR2
HIGHEFFICIENCY
DeSOX
FROM COALPREPARATION
CFBBIN
MIXERS
BAG FILTER
PC BIN
PC BOILERPHASE II
ABSORPTIONSECTION
STACKCH-50
COMPRESSION TRAIN
BAG FILTER
CO2
EXPANDER
CO2
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Virtual walkthroughVirtual walkthrough
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Model of the plant
Fuel preparation
Oxygen supply
CombustionIslandFGC
CO2 compressionChemical absorption
ControlRoom
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Combustion island and O2 supply
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Flue gas cleaning section
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
CO2 capture section
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
CFB by Foster Wheeler
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Project StructureProject Structure
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
ENGINEERING
Project structure
OXYGEN SUPPLYAND
CO2
CAPTURE
DETAIL ENG.AND CONSTRUCTION
EQUIPMENTSUPPLIERS
OXYCOMBUSTION BOILERS INSTRUMENTATION
AND CONTROL
MoUs signed
Contract awarded
Conversations for MoUs initiated
UTILITIES
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Research programResearch program
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
EXPERIMENTALPROGRAMME
PROMOTED BY CIUDEN ANDPERFORMED BY RELEVANT SPANISH RESEARCH INSTITUTIONS
PERFORMED AT THE FACILITY IN COOPERATION WITH RESEARCH INSTITUTIONS, TECHNOLOGY PROVIDERS AND TECHNOLOGY USERS
The R&D programme structure
RESEARCH PROGRAMMEOF
EL BIERZO TEST FACILITY
SCIENTIFICPROGRAMME
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Experimental Programme
PROCESS PERFORMANCE IN CONTINUOUS, PART-LOAD OPERATION AND LOAD FOLLOW-UP
TARGETSTARGETS
VALIDATION OF ENGINEERING AND DESIGN TOOLS AND PROCESS MODELS FOR SCALE-UP
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Time scheduleTime schedule
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
TEST FACILITY FORCO2 CAPTURE
TECHNOLOGIESEL BIERZO
Prof. Dr. V. J. Cortés
Time schedule
2
1
4
5
6
3
CONSTRUCTION
OPERATION PERMITS
PERMITTING
BASIC ENGINEERING
OFF-SITES DETAIL ENGINEERING
SPECIFICATION, PROC. AND DETAIL ENGINEERING OF MAIN UNITS
2007 20102008 2009
TEST FACILITY FOR ADVANCED
TECHNOLOGIES FOR CO2 CAPTURE IN COAL
POWER GENERATION
UPDATE AND UPGRADE
Prof. Dr. Vicente J. Cortés CO2 Capture Program Director CIUDEN, SPAIN