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Company OverviewCompany Overview
Airl
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Support G
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Airline Support Group
Joseph Custy954.971.4567
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Our Mission:Our Mission:
““To competitively provide our To competitively provide our customers with quality products to customers with quality products to meet their technical requirementsmeet their technical requirements””
Airl
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Airline Support Group
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Products:Products:
Custom Machining of Precision ComponentsCustom Machining of Precision Components
Tool Design and Manufacturing Tool Design and Manufacturing
Metal Fabrication and WeldingMetal Fabrication and Welding
Assembly and Testing Assembly and Testing
Airl
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Airline Support Group
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Industries Served:Industries Served:
AerospaceAerospace
BroadcastingBroadcasting
Oilfield Services Oilfield Services
Rubber MoldingRubber Molding
PVC Pipe ExtrusionPVC Pipe Extrusion
Airl
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Airline Support Group
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Company Statistics:Company Statistics:Total 200 Employees Including:Total 200 Employees Including:
140 Direct Labor:140 Direct Labor:MachinistsMachinistsCNC OperatorsCNC OperatorsWeldersWeldersBench and AssemblyBench and AssemblyOthersOthers
Airl
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Support G
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Airline Support Group
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Company Statistics:Company Statistics:Total 170 Employees Including:Total 170 Employees Including:
60 Indirect Labor Including:60 Indirect Labor Including:Engineering TeamEngineering TeamCAD Design/CAM manufacturingCAD Design/CAM manufacturingProduction and EfficiencyProduction and EfficiencyQuality AssuranceQuality AssurancePurchasing and LogisticsPurchasing and LogisticsAdministrative and ManagementAdministrative and Management
Airl
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Support G
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Airline Support Group
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Company Statistics:Company Statistics:Over 100,000 Sq/ft of Property:Over 100,000 Sq/ft of Property:
50,000 Sq/ft of Manufacturing Space 50,000 Sq/ft of Manufacturing Space
5,000 Sq/ft of Office Space5,000 Sq/ft of Office Space
Additional space for Raw Material and Additional space for Raw Material and Finished Product WarehousingFinished Product Warehousing
Airl
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Airline Support Group
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Manufacturing Capacity:Manufacturing Capacity:
••Over 20,000 Man HoursOver 20,000 Man Hours••Critical Machines can run 24/7 Critical Machines can run 24/7 ••Cross trained OperatorsCross trained Operators
Airl
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Airline Support Group
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Manufacturing Capabilities:Manufacturing Capabilities:Machining of high temperature alloys with Machining of high temperature alloys with
sizes up to 12sizes up to 12”” diadia. X 40. X 40”” length, achieving length, achieving bore relationships up to 15 : 1 L/D. Accuracy ofbore relationships up to 15 : 1 L/D. Accuracy of.001.001”” is standard practice with finishes of 32 is standard practice with finishes of 32 rmsrms or better.or better.
Equipment used varies from CNC and Equipment used varies from CNC and teachable lathes, millteachable lathes, mill--turn turn centerscenters and 5th axis and 5th axis machining machining centerscenters powered up to 50 hp.powered up to 50 hp.
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Main Equipment:Main Equipment:
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Airline Support Group
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LATHE CNC INDEX G-300
INDEX G-300 FLEX
Description:Flexible turn mill center with tool changer and magazineControl: Sinumerik 840DOne Tool Turret with 12 tools and live toolSpindle#1: 25/5000rpm 58hpSpindle#2: 25/5000rpm 58hpFast tool changer with double gripperCabinet Tool Magazine with 80 tools
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LATHE CNC INDEX G-200
INDEX G-200
Description:Turn Mill Center with Bar Feeder( 60mm)Control: Sinumerik 840DTwo Turret with 12 tools each one and live toolSpindle#1: 25/6300rpm 27hpSpindle#2: 25/6300rpm 27hpTurning Length 400mmTurret #1 with Y/B axisIdentical Main Spindle and Counter Spindle
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LATHE CNC DMG
DMG MF TWIN-65Gildemeister
Description:
Twin SpindlesTwo Tool Turret with 12 toolsSpindle#1: 25/5000rpm 37HpSpindle#2: 31/6300rpm 24HpTurret#1 with Tool Live
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CNC MORI SEIKI LATHE MACHINE
MORI SEIKI SL-3
Description:Machine with 2 AxisControl Fanuc 6MMaximum Swing 650mmStandard workpiece diameter 420mmMaximum cross travel Axis X 235mmMaximum logitudinal travel Z 610mmSpindle speed 2500rpmHole thru spindle 77mmTurret with 10 toolsRapid traverse in the AxisTail StockChucks
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1515
MoriMori SeikiSeiki NL 2500 YB / 1250NL 2500 YB / 1250
MaxMax. . turningturning diameter356 diameter356 mmmm (14.0 in.)(14.0 in.)Standard Standard turningturning diameter275 diameter275 mmmm (10.8 in.)(10.8 in.)MaxMax. . turningturning length1,298 length1,298 mmmm (51.1 in.)(51.1 in.)TravelTravelXX--axisaxis travel260 travel260 mmmm (10.2 in.)(10.2 in.)ZZ--axisaxis travel1,345 travel1,345 mmmm (53.0 in.)(53.0 in.)YY--axisaxis travel100 <travel100 <±±50> 50> mmmm (3.9 <(3.9 <±±2.0> in.)2.0> in.)SpindleSpindleMaxMax. . spindlespindle speedspeed*4,000 *4,000 minmin--11TurretTurretNumberNumber ofof tooltool stations12 [10]stations12 [10]MaxMax. . rotaryrotary tooltool spindlespindle speedspeed*6,000 [10,000] *6,000 [10,000] mm
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1616
MoriMori SeikiSeiki ZT 1500 Y / 500ZT 1500 Y / 500
MaxMax. . turningturning diameter190 diameter190 mmmm (7.4 in.)(7.4 in.)MaxMax. . turningturning length235 length235 mmmm (9.3 in.)(9.3 in.)TravelTravelXX--axisaxis travelNotravelNo.1: 140 .1: 140 mmmm (5.5 in.)(5.5 in.)No.2: 140 No.2: 140 mmmm (5.5 in.)(5.5 in.)ZZ--axisaxis travelNotravelNo.1: 700 .1: 700 mmmm (27.6 in.)(27.6 in.)No.2: 690 No.2: 690 mmmm (27.2 in.)(27.2 in.)YY--axisaxis traveltravel±±5050 mmmm ((±±2.0 in.)2.0 in.)HeadstockHeadstock 2 2 traveltravel <B<B--axisaxis>775 >775 mmmm (30.5 in.(30.5 in.SpindleSpindleSpindleSpindle speedspeed rangerange*No.1: 50*No.1: 50--5,000 5,000 mmNo.2: 50No.2: 50--5,000 5,000 minmin--11TurretTurretNumberNumber ofof tooltool stationsNostationsNo.1: 12 [16].1: 12 [16]No.2: 12 [16]No.2: 12 [16]MaxMax. . rotaryrotary tooltool spindlespindle speedspeed*No.1: 6,000 *No.1: 6,000 mmNo.2: 6,000 No.2: 6,000 minmin--11
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1717
MoriMori SeikiSeiki ZT 1500 Y / 500ZT 1500 Y / 500
MaxMax. . turningturning diameter190 diameter190 mmmm (7.4 in.)(7.4 in.)MaxMax. . turningturning length235 length235 mmmm (9.3 in.)(9.3 in.)TravelTravelXX--axisaxis travelNotravelNo.1: 140 .1: 140 mmmm (5.5 in.)(5.5 in.)No.2: 140 No.2: 140 mmmm (5.5 in.)(5.5 in.)ZZ--axisaxis travelNotravelNo.1: 700 .1: 700 mmmm (27.6 in.)(27.6 in.)No.2: 690 No.2: 690 mmmm (27.2 in.)(27.2 in.)YY--axisaxis traveltravel±±5050 mmmm ((±±2.0 in.)2.0 in.)HeadstockHeadstock 2 2 traveltravel <B<B--axisaxis>775 >775 mmmm (30.5 in.(30.5 in.SpindleSpindleSpindleSpindle speedspeed rangerange*No.1: 50*No.1: 50--5,000 5,000 mmNo.2: 50No.2: 50--5,000 5,000 minmin--11TurretTurretNumberNumber ofof tooltool stationsNostationsNo.1: 12 [16].1: 12 [16]No.2: 12 [16]No.2: 12 [16]MaxMax. . rotaryrotary tooltool spindlespindle speedspeed*No.1: 6,000 *No.1: 6,000 mmNo.2: 6,000 No.2: 6,000 minmin--11
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CNC LATHE MACHINE Ez-PATH
Ez-PATH IIISL (two lathes)Description:Bridgeport Control DX32RSpindle:32/2500rpm 20HpHole diameter through spindle 80mm. Height of centers 350mm Distance between centers 2000mmSwing over bed 686mmSwing over cross slide 406mmSwing over carriage wings 540mmCross slide X travel 360mmRapid traverse in the Axis Clamp SetsTail StockTool TurretHigh coolant systemChucksSteady RestLarge Steady RestRapid change tool
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CNC LATHE MACHINE WEILER
WEILER E-30Description:Siemens Simodrive 611Spindle:4/3000rpm 7.5kwHole diameter through spindle 54mm. Height of centers 200mm Distance between centers 950mmSwing over bed 410mmSwing over cross slide 200mmLongitudinal Z travel 630mmCross slide X travel 230mmRapid traverse in the Axis Clamp SetsTail StockCoolant systemChucksRapid change tool
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DEEP HOLE DRILLING SYSTEM GUN DRILL MACHINE
GUN DRILL M60
Description:Machine with 1 AxisDrive FanucDiameter from solid 1.00inDiameter reaming 1.00inMaximum hole depth 45”Spindle speeds 0-1725rpmHigh pressure oil coolant 1500psiRapid traverse in the AxisChip boxSpindle loadTail StockChucksBase support
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CNC SWISS AUTOMATIC LATHE
STAR SV-32JII
Description:Maximum machining diameter of 32mm. Hydraulic and pneumatic units. Stand alone type coolant tank. Coolant oil level detector. Automatic centralized lubrication unit. Door interlock unit. Station toolholder (Gang Tool). Drive system for power driven attachment (Gang tool&turret). Main spindle C-axis control unit. Revolving guide bush unit. Broken cut-off tool detector. Parts ejection detector. Parts separator. Sub spindle air blow unit.
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Airline Support Group
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HORIZONTAL BORING MILL MACHINE SUMMIT
SUMMIT HTM4
Description:Spindle: 14/1400rpm 18HpRotation Table size 48”x60”Worktable capacity of up 11000 poundsBoring Spindle hold 4-1/8”Drawbar 27-1/2”Axis X travel 78”Axis Y travel 64”Axis Z travel 50”Rapid traverse in the AxisClamp SetsHoist milling head extensionRotation Head ElbowGun drill capabilities
Airl
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Support G
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Airline Support Group
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MILLING MACHINE CNC KAO-MING#3
Description:
Machine with 4 AxisATC with 40 toolsSpindle: 8000rpm 35HpX Axis travel 2230 mmYAxis travel 1400 mmZ Axis travel 700 mmTable size 1250x2000mm
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MILLING MACHINE CNC KAO-MING
KAO-MING 1200SD
Description:
Machine with 3 AxisATC with 24 toolsSpindle: 3135rpm 15HpX Axis travel 1340mmYAxis travel 860mm Z Axis travel 508mmTable size 1200x860mm
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Horizontal Machining Center
MAKINO A-51
Three Axis X,Y,Z,B (rotary table)Pallet Size: 400mmAxis Travel X:560mmY:640mmZ:600mmMax. Spindle Speed: 12000 r.p.mCapacity Magazine : 40 ToolsChip to Chip Time: 2.3 secTool Change Time: 0.9 secMax.Tool Length: 420mmHidraulic Tank Capacity: 20LtsSpindle Cooling Oil: 25LtsFANUC Electric Control
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Airline Support Group
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2626
FanucFanuc RobodrillRobodrill T21T21
AxisAxis traveltravel: 27 x 15 x 12: 27 x 15 x 12””100100--10,000 10,000 rpmrpmBT 30 BT 30 tapertaper nosenose21 21 toolstools1.81.8 secsec. Chip . Chip toto chipchipM16 M16 riggidriggid tappingtapping capacitycapacity up up toto5000 5000 rpmrpm4th 4th axisaxis capabilitycapability..
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ELECTRIC DISCHARGE MACHINE JOEMARS
JOEMARS HD-150Description:
Machining Current 150ampCNC MachineControl:HeidenhainLubricatorDielectric switchHandwheel on Y AxisHandwheel on X AxisWorkhead with DC servo motorTravel in Axis Z 400mmWorktable 1400x900mmMax. Metal Removal Rate 900mmⁿ / miAutomatic Tool ChangerClamp SetsChucksVises
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MILLING MACHINE CNC HERMLE
HERMLE C800PControl: Heidenhain TNC 430Description:Machine with 5 AxisTool Changer with 30 toolsSpindle Speed: 20/8000rpm 10.5kwX Axis travel 800mmYAxis travel 500mm Z Axis travel 500mmRevolving Table 800mmx500mm Vises, Clamp Sets
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AGIE WEDMAGIE WEDM
AxisAxis tavelstavels: 20 x 14 x 17: 20 x 14 x 17”” approxapprox..PartPart sizesize: 41 x 25 x 16: 41 x 25 x 16””MaxMax. . PartPart weightweight: 800 lb.: 800 lb.CuttingCutting speedspeed: 0.46 in2/: 0.46 in2/minmin maxmax..
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CAD/CAM/CAE Capabilities:CAD/CAM/CAE Capabilities:
Latest CAD/CAM/CAE Latest CAD/CAM/CAE capabilitescapabilites including:including:••PROPRO--Engineer Advanced CADEngineer Advanced CAD••Inventor CADInventor CAD••PROPRO--Engineer Manufacturing CAMEngineer Manufacturing CAM••ABACUS Finite element AnalysisABACUS Finite element Analysis
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Commitment to QualityCommitment to Quality• As a world class company, our commitment to quality is number one. We strongly believe in quality standards to produce excellent products.
• We are equipped with the most modern quality assurance equipment, including a CMM Automatic Measuring Machine, most types of digital instruments, optical comparators and others. We keep all of our instruments calibrated using computerized calibration software.• Quality System: Approvals and process to obtain ISO 9001 in progress• Previous experience from old parent company certification ISO 9001 process
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