Fire fighting equipments Fire Chemicals Steel Castings
AN ISO : 9001: 2015, 14001 : 2015 & CE CERTIFIED CO.
Swastik ®
Swastik Technocast Limited
COMPANY PROFILE
Swastik Technocast Limited incorporated in 2008 and engaged in manufacturing and supplying of Fire-Fighting Equipment’s and Steel Casting (Ferrous & Non Ferrous).
Company is headed by MD Mr. S K Jain and organization structure is split into various departments like Production, Marketing, Accounts, Materials and Personnel & Admin.
Our manufacturing facility is located in Delhi-NCR Region at Village: Dunduhera (Delhi-Saharanpur State Highway), PO: Khekra-250101, Dist. Baghpat (UP), India
The plant is spread over an area of 10,000 sq.m on two floors; 5000 Sq. on each floor. On Ground Floor Melting Shop, Moulding Shop (Sand Casting, Investment Casting), Grinding, Fettling and Surface Finishing Shop (Shot blasting, Sand casting & Buffing) are located and on First Floor CNC Machine Shop, Fabrication Shop, Powder Coating and Assembly Shop are located. Raw Material and Consumables Stores are located on the Ground Floor and Finished Goods Store is located on the First Floor.
Our Testing Laboratory is located on Ground Floor, which is equipped with latest testing machines, following equipment are installed in the Test Laboratory i.e. Spectrometer (Amtek, Germany) for testing of chemical composition of steel, Universal Testing Machine for testing of tensile strength of casted material, Brinell Hardness Tester for testing of hardness of casting material, Digital Impact Tester-for Impact testing , Impact tester for Hose Drum Reel and Hydro testing facility and Non Destructive Testing (UT, MPI & DP) are also available in house and located at First Floor.
Quality Control is carried out at Incoming, In process and Pre-Despatch stages in accordance with Control Plan which includes stages for step-by-step operation and checks as per drawings and specifications.
Our Company is certified for ISO: 9001:2015 by TUV-NORD GmbH, ISO: 14001:2015 by LMS and PED|2014|68|EU By TUV Rheinland Certification and our products are certified by BIS (Bureau of Indian Standard). Our customers are from different industries which include Civil Buildings Contractors, CPWD Contractors, Chemical Plants, Power Plants, Defence establishments, Air-Port Authority, Ports, State Fire Services and other National and International clients.
Swastik Technocast Limited
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PRODUCT RANGE
Fire Hose : IS: 636-A 4-4
Aqua Dura RRL Hoses Pipe : IS: 636-A 4-4
CP Fire Hose : IS: 8423 5-5
Thermo Plastic Hose Pipe : IS: 12585-2 5-5
Instantaneous Coupling : IS: 903 6-6
Short Branch Pipe : IS: 903 7-7
Single Outlet Landing Valve : IS: 5290-A 8-8
Double Outlet Landing Valve : IS: 5290-B 9-9
First Aid Hose Reel : IS 884 10-11
Two Way Inlet Breeching : IS: 904 12-12
Three Way Inlet Breeching : IS: 904 12-12
Four Way Inlet Breeching : IS: 904 12-12
Butterfly Valve (Manual Type) : IS 13095 13-13
Dual Plate Check Valve : As Per IS 14-14
Wafer Type Swing Check Valve : As Per IS 15-15
Stand Post Type Water/ Foam Monitor : IS: 8442 16-16
Foam Making Branches : IS: 2097 17-17
Fire Extinguishers : IS: 15683 18-18
Fire Chemicals : IS: 14609 / IS: 4308 19-19
Fire Fighting Accessories : As Per Design 20-23
Items Specification Page No.
Swastik ®
| Fire fighting equipments | Fire Chemicals | Steel Castings | 3
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TECHNICAL SPECIFICATIONSHose: Reinforced Rubber Lined Fire Hose with Elastomeric Coating on outer surface
Conforming Specification: IS: 636/1988 Type – A, ISI Marked
Application : This Reinforced Rubber Lined Elastomeric Coated Fire Hose is used for water delivery purpose in Fire-Fighting, Oil & Power Sector, Industrial Plants & Sailing Vessels
Construction :Jacket : Circular woven jacket made from 100% synthetic yarn with high abrasion and heat resistance. The woven jacket is treated with a special Elastomeric Coating to give protection against moisture & fungus.
Rubber Lining : A rubber inner lining with suitable rubber compound which gives flexibility, durability & better resistance
Standard Length : 7.5 Mtrs, 15 Mtrs, 22.5 Mtrs & 30 Mtrs
End Connection : As per customer requirements
FEATURES• Compact, Flexible & Light weight.• Abrasion, Bacteria & Fungus Resistant• Ability to withstand high operating & back pressure.• Reinforced rubber lined • Unaffected with mild dew
Hose: Reinforced Rubber Lined Fire Hose
Conforming Specification: IS: 636/1988 Type – A, ISI Marked
Application: This Reinforced Rubber Lined Fire Hose is used for water delivery purpose in Fire-Fighting & Civil Engineering fields etc.
CONSTRUCTION
Jacket: Circular woven jacket made from a special blend of cotton & synthetic yarn with high abrasion and heat resistance. Jacket is also treated with suitable rot proofing agent.
Rubber Lining: A rubber inner lining with suitable rubber compound which gives flexibility, durability & better resistance
Standard Length: 7.5 Mtrs, 15 Mtrs, 22.5 Mtrs & 30 Mtrs
End Connection: As per customer requirements
FEATURES· Compact, Flexible & Light weight· Abrasion Resistant· Ability to withstand high operating & back pressure· Reinforced rubber lined Unaffected with mild dew
ISI Marked
IS : 636 TYPE - A
CM/L-8623682
TECHNICAL SPECIFICATION
Inside Diameter Proof pressure Burst Pressure Mass Wt.2 2 (inch.) (mm) Kg. f/cm Kg. f/cm (Gm./Mtr.)
1-1/2 38.0 21.4 35.7 275
2 50.0 21.4 35.7 350
2-1/2 63.0 21.4 35.7 425
2-3/4 70.0 21.4 35.7 480
Swastik Aqua Dura RRL Hose Pipe
ISI Marked
IS : 636 TYPE - A
CM/L-8623682
TECHNICAL SPECIFICATION
Inside Diameter Proof pressure Burst Pressure Mass Wt.2 2 (inch.) (mm) Kg. f/cm Kg. f/cm (Gm./Mtr.)
1-1/2 38.0 21.4 35.7 275
2 50.0 21.4 35.7 350
2-1/2 63.0 21.4 35.7 425
2-3/4 70.0 21.4 35.7 480
4
Swastik FIRE Hoses®
®
Swastik Technocast Limited
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FIRE Hoses
ISI Marked
Hose: Controlled Percolating Fire Hose
Conforming Specification: IS: 8423/1994, ISI Marked
Application: This Controlled Percolating Hose is used for water delivery purpose in Fire-Fighting, Irrigation &Floor Washing etc.
CONSTRUCTION
Jacket: Circular woven jacket made from a special synthetic yarn.
Rubber Lining: A ultra thin layer of rubber lining with suitable rubber compound which ensure controlled percolation.
Standard Length: 7.5 Mtrs,15 Mtrs, 22.5 Mtrs & 30 Mtrs.
End Connection: As per customer requirements
FEATURES :• Compact, Flexible & Light weight.• Low friction loss• Abrasion resistance• Ability to withstand high operating & back pressure.
Swastik CP Fire Hose
TECHNICAL SPECIFICATION
Inside Diameter Proof pressure Burst Pressure Mass Wt.2 2 (inch.) (mm) Kg. f/cm Kg. f/cm (Gm./Mtr.)
1-1/2 38.0 21.4 35.7 250
2 50.0 21.4 35.7 300
2-1/2 63.0 21.4 35.7 350
2-3/4 70.0 21.4 35.7 400
IS : 8423
CM/L-8618891
Hose: Thermo Plastic Hose Pipe
Conforming Specification: IS: 12585, Type – 2, ISI Marked
Application: This Thermo Plastic Hose is used for water delivery purpose in
Fire-Fighting purpose.
CONSTRUCTION
Lining: A flexible Thermoplastic lining, Smooth in bore.
Reinforcement: A Natural or Synthetic Textile
Reinforcement Cover: A flexible thermoplastic cover, which may have a
smooth or fluted finish as agreed to between the purchaser & the supplier. The
colour may be different from that of the lining.
Standard Length: 30 Mtrs & 36 Mtrs
Nominal Bore (ID): 10.00 mm to 50.00 mm
FEATURES
· Compact, Flexible & Light weight
· Low friction loss
· Ability to withstand high operating & back pressure
Swastik Thermo Plastic Hose Pipe
IS : 12585
CM/L- 2611544
ISI Marked
Shut Off Nozzle
Size: 3/4”
®
®
Swastik ®
| Fire fighting equipments | Fire Chemicals | Steel Castings | 5
Couplings and Adapters
TECHNICAL SPECIFICATIONS
63mmSize :
Gun Metal/ Stainless Steel/Aluminium AlloyMaterial:
IS: 903, ISI MarkedConforming Specification :
Performance Test:2 Tested at 21 kgf/cmHydrostatic Test (Body Test) :
Working pressure: 5 to 14 Kg / cm2
Other Range
38mm, 52mm & 70mm, Range :
Sticker stuck on Coupling.Hologram:
Swastik Instantaneous Coupling
Aluminium Material
Stainless Steel Material
ISI Marked
IS : 903
CM/L- 8700003410
Gun Metal Material
IS : 903
CM/L- 8700003410
ISI Marked
IS : 903
CM/L- 8700003410
ISI Marked
®
Swastik Technocast Limited
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Swastik ®
| Fire fighting equipments | Fire Chemicals | Steel Castings | 7
Branch Pipe / Nozzles
Stainless Steel Material
IS : 903
CM/L- 8700003410
ISI Marked
TECHNICAL SPECIFICATIONS
63mmSize of Branch Pipe :
6mm, 12mm, 15mm, 20mm and 25mmSize of Nozzles :
Gun metal/ Stainless Steel/Aluminium AlloyMaterial :
IS: 903, ISI MarkedConforming Specification :
Performance Test
2Tested at 21 kgf/cmHydrostatic Test (Body Test) :
2 7 kgf/cmWorking Pressure:
Other Ranges
52mm and 38mmRange :
Natural PolishedFinish:-
Sticker stuck on NozzleHologram:-
Swastik Short Branch Pipe
Gun Metal Material
ISI Marked
IS : 903
CM/L- 8700003410
Aluminium Material
ISI Marked
CM/L- 8700003410
IS : 903
®
Swastik Technocast Limited
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LANDING VALVE
TECHNICAL SPECIFICATIONS 63mm/ 75mm/ 80mmSize :
Inlet : 3” NB Flanged
Outlet : Female Instantaneous
Material : Gun Metal/ Stainless Steel/ Aluminum Alloy.
Conforming Specification : IS: 5290, Type – A, ISI Marked
Performance Test :Hydrostatic Test (Body Test) : Tested at 23 kgf/cm²
Water tightness (Seat Test): Tested at 14 kgf/cm²
Flow Test: 900 LPM discharge at 7 kgf/cm²
Other Ranges :
Range : 38mm/ 50mm
Hand Wheel : Grey Cast Iron
Finish:- Body : Painted Fire Red Colour
Male Adaptor & Accessories : Polished
Hologram : Sticker stuck on Landing Valve
Gun Metal Material
IS :5290
CM/L- 8700023711
ISI Marked
Stainless steel Material
IS :5290
CM/L- 8700023711
Aluminium Material
ISI Marked
ISI Marked
Swastik Single Outlet Landing Valve®
IS :5290
CM/L- 8700023711
Swastik ®
| Fire fighting equipments | Fire Chemicals | Steel Castings | 9
TECHNICAL SPECIFICATIONS
Size : 63mm/ 75mm/ 80mm
Inlet : 4” NB Flanged
Outlet : Female Instantaneous
Material : Gun metal/ Stainless Steel/ Aluminum Alloy
Conforming Specification : IS 5290, Type “B” , ISI Marked
Performance Test :
Hydrostatic Test (Body Test) : Tested at 23 kgf/cm²
Water Tightness (Seat Test) : Tested at 14 kgf/cm²
Flow Test : 1800 LPM discharge at 7 kgf/cm²
Hand Wheel : Grey Cast Iron
Finish:-
Body : Painted Fire Red Colour
Male Adaptor & Accessories : Polished
Hologram : Sticker stuck on Landing Valves.
Aluminium Material
Gun Metal MaterialISI Marked
IS :5290
CM/L- 8700023711
LANDING VALVE
Stainless steel Material
IS :5290
CM/L- 8700023711
ISI Marked
ISI Marked
Swastik Double Outlet Landing Valve®
IS :5290
CM/L- 8700023711
TECHNICAL SPECIFICATIONS
Type: Wall Mounted Fixed/Swinging Type
Inlet : 1” Threaded Inlet ConnectionSize:
Outlet : ¾” / 1” / 1-½” outlet connection for Hose
to accommodate 30/ 36/ 40 Mtrs. Hoses
Rubber Braided Hose Pipes Conf. to IS:444/1987, Hose :
Type -1, 2, 3A & 3B (Duly ISI marked)
Performance Test:
2Hydrostatic Test (Body Test) : Tested at 21 kgf/cm 2Range & Water Flow rate test at 7kg f/ cm Discharge: 24LPM
Hose Reel
Swastik First Aid Hose Reel for Fire Fighting®
IS : 884
CM/L-8930085
Swastik Technocast Limited
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TECHNICAL SPECIFICATIONS 63mmSize :
Inlet : 2/3/4 No's Male Instantaneous Adaptor (63 mm) with NRV
Outlet : 80/100/150 mm NB Flanged
Material : Body : Cast Iron, Gun Metal & Stainless Steel
NRV : Gun Metal & Stainless Steel
Conforming Specification : IS: 904
Performance Test :Hydrostatic Test (Body Test) : 2 21 Kgf/cm
Water tightness (Seat Test): 2 7 Kgf/cm
Finish:- Body : Painted Fire Red Colour
Male Adaptor : Polished
Hologram : Sticker stuck on body
Swastik Two Way Inlet Breeching®
Swastik Three Way Inlet Breeching®
Swastik Four Way Inlet Breeching®
Swastik Technocast Limited
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GENERAL : The Manual Butterfly Valves are designed for Chilled & Hot Water to be operated by Hand Lever.
TECHNICAL SPECIFICATIONS Sizes : DN50…DN200 Nominal pressure : PN16 Medium Temperature 0 0: -10 C ~ +110 C Maximum Body Material : IS: 210, Gr FG 200 Stem Material : ASTM A276, GR SS 410 Disc Material : Epoxy Coated Ductile Iron Disc Lever : CRCA SHEET Leakage Rate : No visible leakage Medium Type : Water Flange standard : IS: 1538 Shell Test pressure : 24bar Seal Test pressure : 17bar
FEATURES � Wide Size range (DN50…DN900) � Operated by Lever or Gear Box. � 90 degree opening /closing operation. � Cast Iron Body with powder coating. � Epoxy Coated Ductile Iron Disc. � Wafer type Connection
1½
2
2½
3
4
5
6
8
10
12
40
50
65
80
100
125
150
200
250
300
Size/Inch mm
Swastik Butterfly Valve (Manual Type)®
IS : 13095
Swastik ®
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Swastik Dual Plate Wafer Check Valve
GENERAL : The Dual Plate Check Valve is designed for
Chilled & Hot Water for purpose non-return valve that is
stronger, lighter in weight and smaller in size as compared to
other Check valve.
TECHNICAL SPECIFICATIONS
Sizes : DN50…DN400
Nominal pressure : PN16
Medium Temperature : -10� ~ +110� Maximum
Body Material : IS:210, FG 200
Shaft Material : ASTM A276,GR SS 410
Plate Material : Lapped Stainless Steel Disc
Seal : EPDM
Medium Type : Water
Flange standard : ISO7005-1 (GB/T 9113)
Shell Test pressure : 24bar
Seal Test pressure : 16bar
FEATURES �
� Wide Size range (DN50…DN400)
� Cast Iron Body
� Lapped Stainless Steel Disc
� Wafer type and flange type Connection
®
Swastik Technocast Limited
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Swastik Wafer Type Swing Check Valve
GENERAL :
Wafer Type Check Valve suitable for Liquid, Gases and all
purpose Check Valve (NRV). The Valve are designed to API
- 594 and comply with API - 598 Valve Inspection & Testing
Standard. This Design has distinct advantages over
conventional Swing Check Valve.
TECHNICAL SPECIFICATIONS
®
Swastik ®
| Fire fighting equipments | Fire Chemicals | Steel Castings | 15
Swastik Technocast Limited
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Stand Post Type WaterMonitor
Application
• Oil Sector
• Refineries
• Chemical Plants
• Fertilizers and
• Fire Tenders etc.
Design & Construction
Material
Size of Monitor
Size of Inlet Flange
Construction
Discharge Capacity
Horizontal Throw
Rotation
Elevation
Joint
Jet Spray Nozzle
Operative Pressure
Leakage Pressure
As Per IS:8442
Seamless Mild Steel Tubes
63 mm
80 mm
Welded from M. S. Seamless Pipes, Bends, etc.
1750 LPM
50 - 55 Meters
360°
85° to 30°
Swivel Type (Gun-Metal)
Gun Metal or Aluminium
0.7 N/mm² at Nozzle End
To withstand a pressure of 2.3 N/mm²
Swastik
TECHNICAL SPECIFICATIONS
®
Swastik ®
| Fire fighting equipments | Fire Chemicals | Steel Castings | 17
APPLICATION :Foam Making Branch Pipe is a lightweight, easy to handle, ideal for Fire Brigade first line appliances and general industrial use. It will operate from a water supply at particular pressure to produce foam bubbles via 3m long pierce pick-up tube which can be supplied with the branch pipe.
FEATURES :
Excellent Foam Quality.• Lightweight compact self inducing high output Branch •
Pipe.
Longer foam throws Performance.• Wide Operating Pressure Range.• Suitable for all types of foam concentrate.• Useful for Oil and Chemical Installations, General •
Industries, Airports and Fire Brigades.
TECHNICAL SPECIFICATIONS
(FB5X)
As Per IS: 2097
8.0 to 8.5 Bar
Standard AFFF
Compound
1:10
450 to 500
24 meters
2.5" Instantaneous (M)
20mm Quick Release
Aluminium Alloy
3.7 kg
30°
Design & Construction
Operating Pressure Range
Foam Liquid
Foam Ratio
Discharge (LPM)
Jet Length (Maximum)
Coupling Inlet
Foam Pick-up
Material
Weight
Angle of Operation
As Per IS: 2097
5.0 to 5.5 Bar
P, FP, FFFP, AFFF, AR
and S
1:10
225 to 250
20 meters
2.5" Instantaneous (M)
20mm Quick Release
Aluminium Alloy
3.2 kg
30°
FB 5X FB 10X
(FB10X)
Swastik Foam Making Branch®
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Fire - Extinguisher-ABC TypeFire - Extinguisher-Co2 Type Fire - Extinguisher (All Ranges)
Fire - Extinguishers
Fire - Extinguisher-Foam Type Fire - Extinguisher-Water Type
IS:15683
ABC Dry Chemical Powder:
Dry chemical powder is very important Fire-Fighting agent and it's
extinguishing medium for Class A, B & C fires. It is mix of mono
ammonium phosphate and ammonium Sulfate, the mix between two
agents is usually 50-50% and 90-10% or depending upon required
specification.
Swastik® Dry Chemical Powder confirms to IS: 14609 Specification.
Approval: Bureau of Indian Standards, Govt. of India.
Packing: available in 1/2/4/6/9 /25/50 Kgs.
BC Dry Chemical Powder:
BC dry chemical is a sodium bicarbonate based chemical powder. It's
extinguishing agent for Class B & C fires.
Swastik® Dry Chemical Powder confirms to IS: 4308 Specification.
Approval: Bureau of Indian Standards, Govt. of India.
Packing: available in 2/5/10/25/50 Kgs.
Aqueous Film Forming Foam (AFFF):
AFFF is used for fire supperssion and consisting of fluorocarbon and
hydrocarbon surfactant blended with different solvents, preservatives
and stabilisers & available in AFFF (1%), AFFF (3%) and AFFF (6%) variants.
Packing : available in 20/30/200 Liters HDPE container packing.
Fire - Chemicals
Swastik ®
| Fire fighting equipments | Fire Chemicals | Steel Castings | 19
Swastik Aqueous Film
Forming Foam
(AFFF)
IS:14609:1999
IS:4308:2003
IS:4989:2006
Swastik High Stream Fog Nozzle®
Swastik Triple Purpose Nozzle®
Swastik Fog Nozzle®
Swastik Revolving Type Nozzle®
Swastik High Stream Fog Nozzle®
Swastik Fire Hose Box®
SWASTIK Fire Man's Axe
Fire Fighting Accessories
Swastik Technocast Limited
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Size/Inch MM
1/2 15
3/4 20
1 25
1 ¼ 32
1 ½ 40
2 50
Ball ValveProduct :- Swastik Investment Casting Ball Valve
Hand Controlled NozzlePressure Reducing Valve
Body Material :- Forged Brass
Fire Sprinklers
Flexible Hose For Sprinklers
Dividing Breeching
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Suction Couplings Suction Strainer
Double Instantaneous Female Couplings
Reduced Shank Coupling CamLock Coupling
Single Inlet Breeching Straight Type Landing Valve Right Angle Type Landing Valve Turn Down Type Landing Valve
Swastik Technocast Limited
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Air Release Valve Male Coupling Side Glass
Aluminum Suction Coupling Foam Trolley Landing Valve
Synthetic Jacketed Hose Type-B Suction Hose Male Female Coupling
Swastik ®
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Swastik Technocast LimitedthWorks-1 : Village - Dunduhera (12 KM Stone
Delhi-Saharanpur State Highway), PO : Khekra, Distt. Baghpat-250101 (UP), IndiaWorks-II : C-87, Sector-B3, Trans Delhi Signature City, Ghaziabad-201102 (U.P), IndiaPH :+91-8439545759/8439545837www.swastiktechnocast.com, Email : [email protected]