SUNSTONE WELDING ATTACHMENTSHand Held Welding Attachments
ATTACHMENT MODELS:Single ProbeDual Probe
Tweezer
Some welding applications require the flexibility and versatility of a hand held welding attachment. Hand held attachments allow welding of complex geometries that would require expensive fixturing when using conventional weld heads.
Hand held attachments provide a way for laboratories and businesses to lower their overall weld system costs. In general, welding attachments are easy to use, require low maintenance, and provide a great deal of flexibility for small production runs or research environments.
Sunstone hand held weld attachments provide users with the ideal welding solution for their specific application and needs. Available hand pieces include single probe hand pieces, dual probe hand pieces, tweezer style hand pieces, pressure actuated single probe hand pieces, and pressure actuated tweezer-style attachments. Technical data and specifications for each weld attachment are found in this document.
www.sunstonewelders.com+1-801-658-0015
1693 American Way #5Payson, UT 84651 USA
TRIGGER OPTIONSPressure Actuated
Foot Pedal
ELECTRODE OPTIONS:Roll Spot Wheel
Honeycomb BlockMicro Weld
1
Single Probe Hand PieceElectrode Size 1/4”Weight lb/kg 0.55 lb / 0.25 kg
Wire AWG 8 AWGDimensions: 7” x 1/4”
Single Probe Hand PieceLow Power
Electrode Size 1/16”Weight lb/kg 1 lb / 0.45 kg
Wire AWG 8 AWGDimensions: 6” x 1/4”
Single Probe Hand PieceMedium Power
Electrode Size 1/8”Weight lb/kg 2 lb / 0.9 kgAWG for CD 4 AWG
Dimensions: 6.5” x 5/8”
Single Probe Hand PieceHigh Power
Electrode Size 3/16”Weight lb/kg 3.5 lb / 1.6 kg
AWG 1 AWGDimensions: 7.5” x 7/8”
Poke Single Probe Hand PieceHigh Power
Electrode Size Threaded 3/8”x20CD Welder (ws) 400 - 1100 (ws)
Dimensions: 9.5” X 1”Weight lb/kg 4.5/2.04
AWG 1 AWG
SPHP - SINGLE PROBE HAND PIECE
Features:• 1/4” diameter copper shank• 8 AWG cabling
SPHP LP - SINGLE PROBE HAND PIECE
Features:• 1/4” diameter brass shank • 8 AWG cabling• Accepts 1/16” or 2mm diameter electrode• Interchangable Electrode
SPHP MP - SINGLE PROBE HAND PIECE
Features:• 5/8” diameter brass shank • 4 AWG cabling• Accepts 1/8” diameter electrode• Interchangable Electrode
SPHP HP - SINGLE PROBE HAND PIECE
Features:• 7/8” diameter brass shank • 1 AWG cabling• Accepts 3/16” diameter electrode• Interchangable Electrode
PG1 - POKE SINGLE PROBE HAND PIECE
Features:• Smallest single side gun• Straight or 90 degree welding tip• Built in trigger switch
www.sunstonewelders.com+1-801-658-0015
1693 American Way #5Payson, UT 84651 USA
SUNSTONE WELDING ATTACHMENTSSingle Probe Specifications
2
Poke Gun Hand Piece with Roll SpotElectrode Size Threaded 3/8”x20
Dimensions (W x H x L) 6.5” x 6.5”x 1.25”Weight lb/kg 5.5 lb / 2.49 kg
Wire AWG 1 AWG
Poke Gun Hand PieceElectrode Size Threaded 3/8”x20
Dimensions (W x H x L) 6.5” x 6.5”x 1.25”Weight lb/kg 5 lb / 2.26 kg
Wire AWG 1 AWG
PG3W - WATER COOLED SINGLE PROBE POKE HAND PIECE
Features:• Water cooled electrode• Ideal for high duty cycle conditions• Conveniently placed trigger switch• Includes Water-Cooled Grounding Clamp
PG2 - POKE GUN HAND PIECE
Features:• Easy to handle• Conveniently placed trigger switch
www.sunstonewelders.com+1-801-658-0015
1693 American Way #5Payson, UT 84651 USA
SUNSTONE WELDING ATTACHMENTSSingle Probe Specifications
PASP2 Spring Force 1 - 6 lbs
Electrode Size 1/8”Dimensions (W x H x L) 9.75” x 1.25” x 7”
Weight lb/kg 4.2 lb / 1.9kgWire AWG 2 AWG
PASP 2 - PRESSURE ACTUATED SINGLE PROBE HAND PIECE
Features:• Pressure-actuated for repeatability• Adjustable pressure set-point• Ergonomic Pistol Grip for extended use• Large alligator clip for simple setup
PASP - Roll SpotElectrode Size 1/4” Shank
Dimensions (W x H x L) 1.125” x 3” x 7”Weight lb/kg 4 lbs / 1.8 kg
Wire AWG 1 AWG
PASP HP RS - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE ROLL SPOT
Features:• Pressure-actuated for repeatability• Adjustable pressure set-point• 2” copper wheel (EL-ROLL)• Large alligator clip for simple setup• 1 AWG cabling standard
PG2 WHEEL - POKE GUN HAND PIECE WITH ROLL SPOT WHEEL ATTACHMENT
Features:• Easy to handle• Conveniently placed trigger switch• Roll-Spot Copper Wheel Attachment
PG3WElectrode Size Threaded 3/8”x20
Dimensions (W x H x L) 6.5” x 7.5”x 1.25”Weight lb/kg 10.0 lb / 4.54kg
Wire AWG 1 AWG
3
PASP - HoneycombElectrode Size 1/4”
Dimensions (W x H x L) 1.125” x 3” x 7”Weight lb/kg 4 lbs / 1.8 kg
Wire AWG 1 AWG
PASP - Alligator ClipSpring Force 1 - 6 lbs
Electrode Size 1/8”Dimensions (W x H x L) 1.125” x 3” x 7”
Weight lb/kg 2.51 lb / 1.13 kgWire AWG 6 AWG
PASP - Magnetic ClipSpring Force 1 - 6 lbs
Electrode Size 1/8”Dimensions (W x H x L) 1.125” x 3” x 7”
Weight lb/kg 3.35 lb / 1.5 kgWire AWG 6 AWG
PASP HP CP - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE ALLIGATOR CLIP
Features:• Pressure-actuated for repeatability• Adjustable pressure set-point• For hard-to-reach welds• Large alligator clip for simple setup• 6 AWG cabling standard
PASP HP MAG - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE MAGNETIC
Features:• Pressure-actuated for repeatability• Adjustable pressure set-point• For hard-to-reach welds• Large magnetic clip for simple setup (iron
base material)• 6 AWG cabling standard
PASP HONEYCOMB - PRESSURE-ACTIVATED SINGLE PROBE HAND PIECE HONEYCOMB
Features:• Pressure Activated
www.sunstonewelders.com+1-801-658-0015
1693 American Way #5Payson, UT 84651 USA
SUNSTONE WELDING ATTACHMENTSSingle Probe Specifications
SUNSTONE WELDING ATTACHMENTSDual Probe Specifications
PG4 Series Wedling GunElectrode Size 5/8”Weight lb/kg 4.5 lb / 2.04 kg
Wire AWG 1 -0 AWGDimensions: 7” x 7.5x 4.5”
PG4 - SERIES WELDING GUN
Features:• Applies 2 spots simultaneously• Ideal for Fast Operations
4
Dual Probe Hand PieceMedium Power
Electrode Size 1/8”Weight lb/kg 2.5 lbs / 1.13 kg
Wire AWG 4 AWGDimensions: 7.5” x 5/8”
Dual Probe Hand PieceHigh Power
Electrode Size 3/16”Weight lb/kg 5.5 lb / 2.49 kg
Wire AWG 1 AWGDimensions: 6” x 7/8”
DPHP MP - DUAL PROBE HAND PIECE
Features:• 5/8” diameter brass shank• 4 AWG cabling• Accepts 1/8” diameter electrodes
DPHP LP - DUAL PROBE HAND PIECE
Features:• 7/8” diameter brass shank• 1 AWG cabling• Accepts 3/16” diameter electrodes
Dual Probe Hand PieceElectrode Size 1/4”Weight lb/kg 0.65 lb / 0.29 kg
Wire AWG 8 AWGDimensions: 6” x 1/4”
Dual Probe Hand PieceLow Power
Electrode Size 1/16”Weight lb/kg 0.5 lbs / 0.22 kg
Wire AWG 8 AWGDimensions: 5” x 1/4”
DPHP LP - DUAL PROBE HAND PIECE
Features:• 1/4” diameter brass shank • 8 AWG cabling• Accepts 1/16” diameter electrodes
DPHP - DUAL PROBE HAND PIECE
Features:• 1/4” diameter RWMA II copper shank• 8 AWG cabling
www.sunstonewelders.com+1-801-658-0015
1693 American Way #5Payson, UT 84651 USA
SUNSTONE WELDING ATTACHMENTSDual Probe Specifications
Dual Probe Hand Piece Micro
Electrode Size 1/8” ShankWeight lb/kg 2 lb / 1 kg
DC Welder Linear DCAWG 10 AWG
DPHP - MICRO
Features:• For thermalcompression bonding• 10 AWG cabling• For Use with DC welding Only
5
Tweezer Hand PieceCopper Bar Size 1/2” x 1/16”
Weight lb/kg 0.8 lb / 0.36 kgWire AWG 8 AWG
Dimensions: 7.5” x 3/4”
THP - TWEEZER HAND PIECE
Features:• Opposed welding hand piece
Hand Piece Package(RWMA)
See Product Descriptions
SPHP - Pg. 2DPHP - Pg. 5
THP- Pg. 6
HP RWMA PACKAGE - HAND PIECE PACKAGE
Features:• SPHP- Single Probe Hand Piece• DPHP- Dual Probe Hand Piece• THP - Tweezer Hand Piece
www.sunstonewelders.com+1-801-658-0015
1693 American Way #5Payson, UT 84651 USA
SUNSTONE WELDING ATTACHMENTSTweezers Specifications
Pneumatic Tweezer Hand PieceForce 5 - 50 lbs
Copper Bar Size 1/2” x 1/16”Total Weight lb/kg 6 lb / 2.72 kg
Wire AWG 1 AWGHandpiece Dimensions: 13” x 6” x 1”Foot Pedal Dimensions: 3.5” x 5” x 2”
PG5M- Tweezer Hand PieceForce 4 -7 Lbs
Total Weight lb/kg 1.5 / .68 kgWire AWG 6 AWG
Handpiece Dimensions: 8”x 2.5”x 1”
THP P - PNEUMATIC TWEEZER HAND PIECE
Features:• Air-actuated tweezer-style hand piece• Force ranges: 5-50lbs• Adjustable throat up to 1.75”• 1” Stroke Distance• Designed to integrate with Sunstone’s ACS• Can use 1/8” opposed electrodes
PG5M - MINIATURE PLIERS GUN
Features:• Ideal for use in electronics industry• smallest, finest pressure range.• Highest degree of precision.
6
Pressure-Actuated Tweezer Hand PieceLow Power
Spring Force 1 - 6 lbsElectrode Size 1/8”
Dimensions (W x H x L) .75” x 2.5” x 7”Weight lb/kg .56 lb / .25 kg
Wire AWG 6 AWG
Pressure-Actuated Tweezer Hand PieceMedium Power
Spring Force 1 - 10 lbsElectrode Size 3/16”
Dimensions (W x H x L) 1” x 3” x 6”Weight lb/kg 1.3 lb / .59 kg
Wire AWG 4 AWG
Pressure-Actuated Tweezer Hand PieceHigh Power
Spring Force 1 - 10 lbsElectrode Size 3/16”
Dimensions (W x H x L) 1.25” x 5” x 8.5”Weight lb/kg 4 lb / 1.81 kg
Wire AWG 1 AWG
PTHP LP - PRESSURE ACTUATED TWEEZER HAND PIECE
Features:• Opposed welding hand piece• 1 pair of RWMA II electrodes (EL187RWMA-
ANG) • Molybdenum electrodes available• Pressure Range 0.5 – 6 lbf• 8 AWG cabling standard
PTHP HP - PRESSURE ACTUATED TWEEZERHAND PIECE
Features:• Opposed welding hand piece• 1 pair of RWMA II copper electrodes • Tungsten electrodes available• Pressure Range 1 – 10 lbf• 1 AWG cabling standard
PTHP MP - PRESSURE ACTUATED TWEEZERHAND PIECE
Features:• Opposed welding hand piece• 1 pair of RWMA II copper electrodes • Tungsten electrodes available• Pressure Range 1 – 10 lbf• 4 AWG cabling standard
www.sunstonewelders.com+1-801-658-0015
1693 American Way #5Payson, UT 84651 USA
SUNSTONE WELDING ATTACHMENTSTweezers Specifications
Do you need different solution or accessory? We have everything you need to accomplish any micro joining application. Visit our website at: www.SunstoneWelders.com or call us anytime at: +1-801-658-0015.
7