Download - Structural steel division, Jindal Steel
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JSPL Structural Steel Division (SSD)
Facilities, Capabilities & Products
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SSD Key Strengths
One of the largest installed capacities in the country.
State-of-the-art manufacturing facilities.
Easy availability of steel.
Proximity to the market.
Good quality & on-time supplies.
Lowest cost producer & total solution provider.
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Plant Details:
PlantsInstalled Capacity (MT/Anm.)
Plant area (Acr.)
Covered area*
(Sq. Mts)
Manpower (Nos.)
Punjipatra(Raigarh)
120,000 180 60,000 1,800
Angul(Odisa)
60,000 50 32,000 1,000
Total 180,000 92,000 2,800
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PLANT FACILITIESPunjipatra (Raigarh)
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Process Flow
RawMaterials Cutting Plate
ProcessingBeam
WeldingBeam
Processing
FitmentManualDrillingInspectionRectification
ShotBlasting Painting Finished
Goods Shipment
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FACILITIES
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Shot blasting & Painting Line:
MAKE : VOORTMAN , NetherlandPlate Width: 2500 mm, H-Beam 1000mmX300mm
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CNC Plasma Plate Cutting M/C:
Make: Messer, GermanyPlate Width: 6500 mm, Thk: 80 mm
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Plate butt welding Line
Make: Corimpex, ItalyThk.: 63 mm Width:3000mm
* Under Installation
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Beam Welding Lines:Make: Corimpex, ItalyBeam Ht.: 3000 mm, Flange Thk: 63 mm
Star Beam
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Drilling & Sawing Line
Make: Ficep, ItalyBeam Size: 2000X600mm Wt.: 500 Kg/Mtr
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Drilled Beam
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Drilling & Oxy-fuel cutting & coping Line
Make: Ficep, ItalyBeam Size: 2500X800mm Wt.: 700 Kg/Mtr
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Heavy Duty Plate Processing Lines
Make: Ficep, ItalyPlate Size: 3000 mm Thk.: 125 mm
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Shot blasting line-1
Make: Wheelabrator, GermanyEntrance Dim.: Width 3100 mm height: 1700 mm
* Under Installation
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Shot Blasting Line-2
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Process Support equipments
Beam Straightening Machine
Face Milling M/c.
Plate Straightener
Edge Milling M/c.
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Fabrication in progress
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Painted Finished Products
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Quality Systems
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Raw Material & Consumables• Visual Inspection• Review of T.C. & Co-relation of Heat Number• Dimension Inspection
Cutting: Flange, Web, Stiffeners & Gussets• Punching of ID-number• Review of Cutting Log Book• Punching of Heat No. & Co-relation with MTC• Dimension inspection at Messers, Tipo & Pug
Cutting
I-Beam Welding, Fit-up & Drilling• Corimpex Saw• Ficept Drilling & Sawing• Edge Preparation• Fitment of Child part• Orientation• Beam Dimension
START
Raw Material Inspection
Cutting inspection
In process/Fit-up Inspection
OK
Not OK
AOK
Not OK
Quality Inspection Flow
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Quality Inspection FlowWelding: SMAW, GMAW & FCAW
• Review of Electrode heating Log Book• Pre-Heating• WPS• Welder Qualification• Welding size & Continuity• NDT• PWHT
Final Inspection: Dimension, Blasting & Painting• Final Dimension as per drawing• Reviewing of Blasting & painting Log Book• Surface profile at Shot Blasting line• Stencilling• Review of Paint batch number & Co-relation with
MTC• Painting quality, Adhesion Test & DFT
Welding Inspection
Final inspection
SAP Clearance
OK
Not OK
OK
Not OK
A
END
OK
Not OK
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Quality Control Systems
Quality Team
TWI, UK - CSWIP Certified Engineers.
CWI certified Engineers by BHEL - WRI,Trichy.
IIW certified for surface Preparation &Painting.
ASNT NDT level-II Engineers
Dedicated team for…- Welding Inspection to confirming the
codel requirements as well customerneeds.
- Non Destructive Examination.- Trial assembly inspection.- Surface Preparation & Paintings- Documentations
Quality System Facilities
NABL approved lab for Mechanical &Chemical Testing.
Post Weld Heat Treatment for Stressrelieving.
In-house facility for all NDT i.e.Radiography, ultrasonic, MagneticParticle test & Penetrant tests
Post surface preparation method forcontrolling of dust & soluble saltcontamination
Mini whether station to control Paintingsystems
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Raw Material Inspection
Dimension Inspection
Welding
Trial-Assembly
Incoming & In-Process Inspection
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Non-Destructive Testing
2. Liquid Penetrant Testing1. Ultrasonic Testing
3. Magnetic Particle Testing 4. Radiographic Testing
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Surface Profile & Painting Inspection1. Surface Roughness Comparator 2. Dust Test
3. DFT Measurement 4. Soluble Salt Contamination Test
5. Adhesion Test
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Heat TreatmentPre- Heating
Post Weld Heat Treatment (SR)
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Other Products
• Heavy & Complex Structures
• Light building structures
• Pre-Engineered Steel Buildings (PEBs)
• Light Gauge Structures (LGS) Buildings
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HEAVY & COMPLEX STRUCTURES
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Linear Assembly of Columns
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3 & 4 Mtr Beams for Power Plants
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Heavy Columns
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Jindal Power - Tamnar
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LIGHT BUILDING STRUCTURES
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Hostel Buildings - Raigarh
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Residential Building
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Auditorium
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JPL-Tamnar Office Building
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Office Buildings
Under construction
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OP-Jindal Institute of Technology RAIGARH
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Pre-Engineered Steel Buildings (PEBs)
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JSPL- Plate Mill RAIGARH
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Structures Fabrication Plant RAIGARH
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LGS Plant RAIGARH
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Beam Welding Plant RAIGARH
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Light Gauge Structures (LGS) Buildings
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G+3 Residential Building RAIGARH
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Hostel Building Expansion with LGSRAIGARH
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Few Key Customers
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JSPL Structural Steel Division:
Can Offer :
Institutional Buildings
Platform & foot-over bridges
Workshops
Commercial Buildings
Committed to serve all needs.
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Thank You