SCREEN-PRO™
STAND-OFF MOUNTING METHOD
INSTALLATION INSTRUCTIONS
All Season Roll-Up Doors
Spring Loaded
Carefully examine the crate(s) for damage before opening. If the carton is damaged, immediately notify shippingcompany. Open the carton(s) and remove all protective packaging. Retain the shipping carton(s) until the unit(s) isinstalled and properly operating. TMI, LLC is not responsible for delayed or late claims.
READ THIS FIRST
Group of Companies
Serial No: ________________ Model #: _______________ Date Purchased: ___________
Read and Save These Instructions
To Reduce the Risk of Injury, Observe the Following:Warning
• Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer.
• Installation work must be done by a qualified person(s) in accordance with all applicable codes and standards.
• When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Please read the “READ THIS FIRST” note on the front cover of this manual before proceeding.
TYPES OF DOORS
2
There are a variety of doors used at both industrialand commercial facilities. Each has its specificopening/closing mechanism. This Screen-Pro unithas been shipped with hardware to accommodate aStand-Off Mounting Method. It should be mounted infront of any rails or guide tracks and centered on thedoorway opening. Also, the Screen-Pro guide tracksshould be on the outside of any rails or tracks usedwith the security (regular) door.
PLAINDOORWAYOPENING
OVERHEADDOOR ROLL-UP
DOOR
4
Screen Material withModular Panels
(Attached to Roller Drum)
PullStraps
LockStrap
SideScreens
Flat Bars
GuideTracks
Top SpreaderAngle
Brush SealBrush Seal
Bar
Screen Roller Drum
Top SpreaderMounting Bracket
BracketAnchor Plate
FlangedNuts
FloorAnchorBracket
ProjectionBrackets
DrumBracket(Spring)
DrumBracket(Bearing)
Rollover Straps
SCREEN-PRO COMPONENTS
It is recommended that two peopleinstall the door together.
The following tools will be neededfor installation:
• Carpenter’s Level (Min. 4’ Length)
• Carpenter’s Square
• Hammer Drill
• Masonry Drill Bit
(For 3/ 8” Diameter Anchors)
• 3/ 8” Diameter and Various Wall Anchors
• Assorted Shim Stock
• Socket and Wrench Set
• Hand Tools
• Four Bar Clamps (36” Long)
• Two Ladders
• Forklift (Supplied byDealer or Customer)
REQUIRED TOOLS
STEP 1
STEP 2
Lay the basic components in front of the doorway opening.
BrushSeal
Brush SealBar
Slide the Brush Seal intothe edge groove of theBrush Seal Bar.
Left GuideTrack
GuideFlare
GuideFlare
Right GuideTrack
STEP 3
Using work horses will make the assembly process easieralthough it is not essential. Place the Guide Tracks on thehorses with the Guide Flare Plate facing up.
NOTE: There is a left and a right Guide Track.
IMPORTANTThe Guide Track Flare Plate ships flat and must bebent out 11/2” before any assembling takes place.
3
SideScreens
STEP 4
Slide each Side Screen into the groovethat is at the bottom outside edge of theTrack Guides.
Note: If unit is being mounted directly tothe wall (not standoff) Side Screens arenot necessary and you can skip Step 2.
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STEP 5Slide the Bracket Anchor Plates into the guide channel that is onthe outside edge of the Track Guides. There are 10 Anchor Plates,5 for each side on a 10' high door.
Bracket Anchor Plates(5 to a side)
STEP 6
STEP 7
Place a Projection Bracket on eachBracket Anchor Plate. The top and bot-tom braces have 2 slots. All 5 slotsmust be used. IMPORTANT: The WallMounting Lip should be facing outward.The top edge of the Top ProjectionBracket should be mounted 8'' from thetop of the Guide Track.The bottomedge of the Bottom Bracket should beeven with the bottom of the track andthe single slotted brace should be cen-tered on the Guide Track
Place a Flange Nut on each BracketAnchor Plate to secure the BracKetand hand tighten. Use a square tomake sure that each Projection Bracketis perpendicular to the Guide Track.Then tighten with a wrench.
TOP BOTTOM
Square
LEFT SIDE
TOP
8''
BracketAnchor Plates
BracketAnchor Plate
Square Bracketsto Guide Track Bracket
Anchor Plate
TopProjection
Bracket
CenterProjection
Bracket
WallMounting Lip
BottomProjection
Bracket
FlangeNuts Flange
Nut Flange Nut
NOTE: Do not placeFlange Nut on bottomAnchor Plate until theFloor Anchor Angle isin place, Step 5.
Next, attach a Floor Anchor Bracket to thebottom of each Guide Track using theBracket Anchor Plate. Place the oval holeover the bolt and tighten with a flange nut.The Floor Anchor Bracket should be at rightangles with the Track Brace and flush withthe bottom of the Guide Track.
FloorAnchorBracket
Aligned andflush withbottom of
Track Guide
5
STEP 8Attach the Top Spreader Bracket to the top ofthe Guide Track using the Spreader MountingBracket. Make sure the back of the SpreaderAngle is facing down and toward the wall. Placethe 2'' Brush Seal Bar on top of the SpreaderBracket with the brush facing in. NOTE: If youare using an optional 3'' Brush Seal Bar, itshould be placed on top of the 2'' Brush Barfacing out. Use 2 bolts and flange nuts on eachside to secure al the components..
With the brush bristles facing down, center the 2''Brush Seal Bar on top of the Spreader Bracket andmark the pre-drilled holes on the Spreader Bracket.NOTE: If you are using an optional 3'' Brush SealBar, it should be placed on top of the 2'' Brush Barfacing out.
Use the supplied Self-Tapping Sheet MetalScrews to attach the Brush Bars to the SpreaderBracket.
Guide Track
Top SpreaderBracket
Anglefacingdown
SpreaderMountingBracket
STEP 9
Attach the Drum Brackets to the topof each Track Guide using 5/16'' x 1-1/4'' bolts with flange nuts. Thesquare cradle (spring side) goes onthe left and the round cradle (bearingside) is on the right.
IMPORTANT: Use the top hole ofeach set of holes.
Botom Hole(Set 1)
Bottom Hole(Set 2)
Drum Bracket(Spring Side)
Drum Bracket(Bearing Side)
ProjectionBracket
MountingHoles
Wal
l2'' BrushSeal Bar
Brush Bristlesshould face down
Optional3'' Brush Seal
Bar
Self-TappingSheet Metal
Screws
Using a helper, swing theassembly into place andcenter on the doorwayopening. The bottom ofGuide Tracks should be onthe floor and the wallmounting holes on eachProjection Bracket shouldbe flush against the wall.
STEP 10
STEP 11
Once the assembly is centered,make sure that each GuideTrack is plumb. Then mark theProjection Bracket mountingholes.
Remove assembly and drill all10 holes. If you are mounting toa concrete wall or concrete block,wall, anchors will be necessary(not supplied).
Replace the assembly and align all the mountingholes. Fasten the unit to the wall using appropriatefasteners for the mounting surface.
MarkHoles
MakePlumb
IMPORTANT: DONOT mark or drill theFloor Anchor Bracketmounting holes. Thatis Step 13, Page 7.
6
STEP 12Handle Must Clear
Top of the AssemblyCutSide Screen
to fit
Bracket AnchorPlate Nuts
Guide Track
Sec
uri
ty D
oo
r
Security Door Rail
The assembly might need to be moved toward the wall. The distant isdetermined by the space needed for any door handle(s) that areattached to the security door. First, slightly loosen all Bracket AnchorPlate Nuts. Then run the security door up the rail to make sure thehandle(s) clear the top of Screen-Pro assembly. Once the adjustmentis made, make sure the track is plumb and tighten all Bracket AnchorPlate Nuts.
At this point the Side Screens might need to be trimmed usingscissors or a utility knife. The Screen should be 3” wider than thedistance from the Guide Track to the wall. Carefully place theexcess material against the wall, fold it toward the doorway open-ing and secure it with the supplied aluminum bar.
TIP: It is much easier to do this procedurewhen the security door is open.
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With the Spring Locking Clip to the left and theBushing/Bearing to the right and the Bottom Edge of theScreen facing down, place the square shaft into theCradles.
Bushing/Bearing
CotterPin
Bolt/Nutin Top Hole
Bottom Edgeof Screen
facing down
Screen onRoller Drum
SpringLocking Clip
DrumBrackets
Roll Ties
Once the shaft is inboth cradles, place aCotter Pin through theshaft and cradle tosecure it (left side).
On the right side, placea bolt with a nut throughthe Top Mounting PlateHole to secure it to theCradle.
Cradle
Cradle
WARNING The spring tension for the Roller Tube is pre-set at the factory and is shippedwith the Lock Plate in place. DO NOT remove the plate until the assemblyprocess is completed. Also DO NOT remove the Roll Ties until the Roll Tube issecured to both End Plates.
STEP 13
STEP 14
Then carefully cut the Roll Tieswithout cutting the screen. Slip thebottom edge of the screen into theGuide Tracks. Place the leadingedge in front of the Rubber Gasketto create a seal.
With the Screen Roller Drum in place,remove the Spring Locking Clip.
Bottom Edgeof Screen
RubberGasket
Roll Ties
Spring LockingClip
8
STEP 15
At this point the Screen Roller Drum must be lev-eled. The Drum Bracket Mounting Bolts on one orboth sides can be loosened and the drumcan beaccurately leveled.
STEP 16Next, the Screen-Pro should be fastened to the floor using the FloorAnchor Angles which were attachedto the Bottom Track Braces (left &right) in Step 6. First, mark the holes.Second, drill the holes. Finally, placethe screw anchors and secure with alag screws.
MarkHole
DrillHole Place Anchor
& Lag Screwthen tighten
Test the unit for free movement andspring tensioning.
STEP 17The final steps are attaching the Rollover Straps and LockDown Straps.
Lock Straps
Rollover Straps
FootmanLoops
FootmanLoop
FootmanLoops
FootmanLoops
Pull Straps
Slides
Slide
“D” Rings
Guide Tracks
STRAP PLACEMENT
NOTE: The “D” Rings, Pull Straps and Slide Handles areattached at the factory. Also, one end of the Rollover Straps isattached to the bottom of the screen.
Pull the screen down torelease the 2 Rollover Straps.A Slide is attached to eachstrap. Make sure the strapsare laying flat and not twisted.
Feed the strap through the Footman Loopthat has been pre-attached to the GuideTrack. Then take the strap back throughthe slide as shown in the illustration to theright. Adjust the strap so it is taut when thedoor is in the open position.
First, wind up the screen so itis completely on the RollerDrum. Using a strap or cord,secure the screen so it isunable to unwind. Place theLock Plate into the Drum Hub.
Next, remove the Cotter Pin onthe left side and the Lock Bolt/Nuton the right side. Lift the ScreenRoller Drum out of the DrumBracket cradles.
ADDING TENSION TO THE SPRING
NOTES
RollerDrum
StabilizeRoller Drum
SpringLocking Clip
DrumHob
LockPlate
Strapor Cord
If after testing the door movement,the spring needs more tension, thefollowing procedure should betaken.
CotterPin
LockBolt/Nut Finally, with the Roller
Drum totally stabilized,lock a Vise Grip onto theshaft. Keeping everythingin tension, remove theLock Plate. Turn the shaftclockwise one completeturn and replace theSpring Locking Clip.
800-888-9750TMI, LLC • 5350 Campbells Run Road • Pittsburgh, PA 15205-9738 • 412.787.9750
Fax: 412.787.3665 • Web Site: www.tmi-pvc.com • E-Mail: [email protected] © 2011 TMI, LLC Catalog No. II-TMI-SP-RUD 01-11
The purpose for Lock Straps is to hold thescreen in the down position. so the bottombar is touching the floor.
Once the Rollover Straps are set, pull the screen to the down position. Take the short Lock Straps with the SnapHooks on one end and snap the hook into the “D” Ring. Take the other end of the strap and pull it at a diagonalso the Strap Grommet is centered on the front of the Guide Track. Mark the hole. IMPORTANT: Place thescreen in the open position. Drill the Pilot Hole for the Tab Weld Nut (supplied). Next, place the screen in thedown position. Finally, with the Weld Nut on the inside of the Guide Track, secure the strap with the Bolt throughthe Strap Rivet.
LockStrap
SnapHook
“D”Ring
Bolt TabWeldNut
Pilot Hole
(Continued)
StrapGrommet
STEP 17