Download - Somany Ceramics - Corporate presentation
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SOMANY CERAMICS: THE ITALIAN QUALITY TILE
Year 1971: Incorporated as SOMANY PILKINGTON’S LIMITED in collaboration with PILKINGTON’s TILE HOLDINGS, UK
-India’s Top Company with a clear leadership position in tile Industry-
Dynamic leader, making benchmarks in Style and Quality
-Production Capacity of 18.9 Million SQMT.
Ranked as India’s MOST POWERED Brand by Indian Consumers.
Ariel view of Works
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Somany Business Areas : Sophisticated concepts to cover the entire spectrum for the architectural use
A group with11 Business Verticals
Vitrified Tiles
Tile Master and Adhesives
Wall Tiles
Sanitary Wares
Bath Fitting and Accessories
porcelain tiles
VC Patented
Dura stone
E2E solution provider
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Somany is ranked at par with European counterparts in terms of Quality
First Company in Tile Industry for achieving Government recognition for its R&D Department in 1996.
ISO 9002 and ISO 14001 Certified.
Got patent for VC technology-a first ever in Indian Ceramics industry: Most durable floor tiles. Again Proving our LEADERSHIP.
Stringent Norms: EN, ISO and IS.
Tile Master training from SPAIN KITS
RAW Material imported from Italy and Spain
Produced in Fully Automated plant to get mirror finish and absolute quality for global customers.
SOMANY CERAMICS: THE ITALIAN QUALITY TILE
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Kassar
Kadi
PlantsMarketing OfficeSales
Chandigarh
GhaziabadJaipur
Pune
HubliBangalore
Chennai
CoimbatureCalicut
Madurai
Delhi
Bombay
AhmedabadKolkata
Secundrabad
BhopalIndore
Lucknow Guwahati
Kochi
Cuttack
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IN WORLD MARKETS* AUSTRALIA
* NEWZEALAND
* U.S.A
* U.K
* IRELAND
* GERMANY
* BELGIUM
* NIGERIA
* RUSSIA
• KENYA
• TANZANIA
• SOUTH AFRICA
* MAURITIUS
* OMAN
* DUBAI
* DOHA
* KUWAIT
* BAHRAIN
* INDIAN SUB-CONTINENT
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Tiles
Wall Tiles200x200mm, 200x300mm
250x350mm,300x450mm, 300x600mm,
Floor Tiles300x300mm406x406mm496x496mm605x605mm610x610mm
Porcelain Tiles300x300mm (Heavy Duty)
600x600mm (Polished)610x610mm(VC & Non VC)
Broad Classification
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Finishes
Stone Finish
Textured Finish
Wood Finish
Matt Finish
Rustic Finish
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"Modular systems" of colours and formats for wall and floorInnovative water inflow and pool edge systems as well as slip-resistant solutions for
swimming poolsRobust ceramics for industry and trade with different slip resistances and diverse profilesSpecial tile systems for the elegant design of stairs, skirting's, edges etc.Attractive design elements for public areas as well as representative large formatsSpecial solutions such as e.g. guiding tiles for the blind, VC Shield, and World Most Durable
Tiles .
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Tiles – Fashion statement ?
Tiles are no longer just flooring, it’s a fashion statement.
Bold and new colours from SOMANY will put you on the fashion ramp.
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Changing Patterns
While laying tiles, activate your creative hormones, horizontal or vertical – no limitations.
Usage of borders Vertically
Usage of highlighters
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Changing Applications and Usage:
Tiles for everywhere: With Higher DURABILITY than STONES!!!!
Wall claddings adorn your living rooms…
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Emerging Trends
Waterjet cut borders Pre-cut Tiles
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• Automatic sizing control for plus and Minus Deviations.
• Italian Sorting SYSTEM Machines for checking: Convex, Concave, sizing etc.
• Visual Inspection: Face Hole, Pin Hole, Chipping, Color Variation and Dirt.
• Porosity: Putting Tiles on Water test from behind: 30 Minutes.
• MOR
• Shade Variation in 300 Lux Light as per EN Norms.
• Each Box is marked with Sorter No., Date of Manufacturing and Shift for right control.
SOMANY CERAMICS: Final Quality Control:
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Conformity of Somany POLISHED VITRIFIED Tiles to European Standards EN-177 B-I a / E< 0.08
ISO-13006 and Indian Standard IS : 15622:2006
Characteristics CEN standards, ISO standards & Indian standards
Our Value Method of Testing
Deviation in Length +/- 0.1% +/- 0.1% EN-98 / ISO-10545-
2/ IS : 13630 (Part-1)
Deviation in Thickness +/- 4% +/- 3%
EN-98 / ISO-10545.2/ IS : 13630 (Part-1)
Wedging Warpage +/- 0.2% +/- 0.2%
EN-98 / ISO-10545.2/ IS : 13630 (Part-1)
Rectangularity +/- 0.1% +/- 0.1%
EN-98 / ISO-10545.2/ IS : 13630 (Part-1)
Water Absorption E<=0.08% E<=0.05%
EN-99 / ISO-10545.3/ IS : 13630 (Part-3)
Scratch Resistance (moh`s Scale) Min. 6 Min. 6 EN-101/IS:13630
(Part-13)
Abrasion Resistance Max 100 Max 100
EN-154 / ISO-10545.7/ IS : 13630 (Part-II)
Crazing Resistance Applicable for glazed tiles only
Min 4 Cycles Min 6 Cycles EN-105 / ISO-10545.11/ IS : 13630 (Part-9)
Coefficient of linear thermal expansion
Max 6 x 10 -6 K -1 Max 6 x 10 -6 K -1 EN-103 / ISO-10545.13/ IS : 13630 (Part-8)
Modulus of Rupture(N/mm2) Avg. > 47 1500N Avg. 50,
2830N
EN-100 / ISO-10545.9/ IS : 13630 (Part-6)
Thermal Shock 10 cycles 10 cycles
EN-104 / ISO-10545.9/ IS : 13630 (Part-5)
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World’s Most Durable Tile.• PATENTED ANTI –AGEING VC SHIELD
• REVOLUTIONARY VEILCRAFT TECHNOLOGY
• PROTECTION AGAINST ABRASION, SCRATCHES AND STAIN
• Outperformed PEI, U.S.A. Grade V tiles, which itself is a worldwide benchmark for high abrasion. PEI stands for Porcelain Enamel Institute test for abrasion resistance. The PEI Rating of I (lowest) - V (highest) defines the wear and durability of a tile’s glazed surface.
• Wherever it is a matter of cleanliness and hygiene, the innovative VC Shield coating technology from Somany sets totally new standards. :: “Brilliant cleanliness and perfect hygiene with a minimum of cleaning effort”.
• Permanently burnt in and thus practically indestructible, VC is the first tile coating with a long-term guarantee.
• BEST FOR USE IN SUPERMARKETS, METROS, SCHOOLS, HOSPITALS, COMMERCIAL BUILDINGS, AIRPORTS, RESTAURANTS ETC.
• SIZES- 496x496, 605x605, 610x610 MM
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Usage of Floor Tile
Subject to heavy use ,in rooms which in contact with to abrasive and cutting agents such as sand and grit or have direct access to the exteriors . Ideal for public places such as restaurants, hotels, offices ,schools etc.( Desert Stone series )
12000 Revolutions
PEI-V
Subject to medium /heavy use ,in rooms which in contact with to abrasive and cutting agents such as sand and grit or have direct access to the outdoor. Ideal for terraces and spaces with a medium level of use. (Normal Matt products)
1500 Revolutions
PEI-IV
Subject to medium use in rooms free from abrasives and cutting agents such as sand and grit. Ideal for any part of the house including kitchen ( GLOSSY PRODUCTS)
600 Revolutions
PEI-III
Subject to medium/light use in rooms free from abrasive and cutting agents such as sand & grit . Ideal for any part of the house except for the kitchen
300 Revolutions
PEI-II
Subject to light use in rooms free from abrasive and cutting agents such as sand or grit . Can be used in bedrooms/bathrooms of private dwellings
150 Revolutions
PEI-I
This can be used in VERY heavy traffic area. 50000 Revolutions
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VITRIFIED / MARBLES / CERAMIC TILES / SCL'S VEILCRAFT
Properties Natural Marble
Floor Tiles
SCL VeilCraft
Polished Vitrified
TilesBenefit of Veilcraft
Stain Resistance Easily stains
Stain Proof
Stain Proof
Easily Stains
Glazed surface with protective layer on
printing ensurecompletely stain
proof
AbrasionResistance
(Revolutions)3000 Dependin
g on PEI >25000 5000
Due to high resistance , can be used in any sort of
traffic
Strength ( N/mm2) 20-30 27 30 35 High strength due to
compactness
Scratch Resistance No Scratch Proof
Partial Scratch Proof
(Depending on
Surface)
Scratch Resistant
No Scratch Proof
After prolonged usage print quality
remains same
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Cross Section of VC/Vitrified/Ceramic Floor Tiles
VC
POLISHED
Ceramic FT
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Outdoor & Industrial Solutions
• Heavy Duty
• Acid & Alkali Resistant
• Anti Skid
• Stain Resistant
• Weather Proof
• Abrasion Resistant
• Anti fungus
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EN122/ IS13630 part 8
Durastone iscompletely stainresistance, but, Kotastone has no stainresistance at all
Class 3 (stainNotRemove)
Class 1 (stainremoved)
Min. Class 2Resistance to staining(Methylene blue solution, (10g/l)
EN122/ IS13630 part 7
Durastone is totallyunaffected by anychemicals (excepthydrofluoric acid andits compounds)
No resistanceDamage
Fullresistance
RequiredResistance to householdchemicals and swimming poolwater cleansers.
IS:13630 part 12Durastone is very hardand Kota Stone is verysoft in respect toabrasion
Min 480Max. 150 Max 205 Resistance to Deep Abrasion (mm3)
EN101/ IS13630 part 13
Durastone is morescratch proof over Kotastone
Max. 6Min 8Min 6Scratch hardness of surface (Mohs scale).
Test According toEN and IS norms
RemarkKOTAStone
DurastoneTiles
RequirementEN / BIS*
Characteristics
ADVANTAGES OF DURASTONE OVER STONE
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Conformity of Somany CERAMIC Tiles to European Standards EN-177 B-II a / 3<E<=6
ISO-13006 and Indian Standard IS : 15622:2006
Characteristics CEN standards, ISO standards & Indian standards
Our Value Method of Testing
Deviation in Length +/- 0.4%
+/- 0.4% Incase of Edge Cut (+/-0.1%)
EN-98 / ISO-10545-2/ IS : 13630 (Part-1)
Deviation in Thickness Max. +/- 5% +/- 4%
EN-98 / ISO-10545.2/ IS : 13630 (Part-1)
Wedging Warpage Max. +/- 0.5% Max. +/- 0.5%
EN-98 / ISO-10545.2/ IS : 13630 (Part-1)
Surface Quality
Min 95% free from visible defects
> 96% free from Visible defects.
EN-98 / ISO-10545.2/ IS : 13630 (Part-1)
Water Absorption 3-6% 3-6%
EN-99 / ISO-10545.3/ IS : 13630 (Part-3)
Scratch Resistance (moh`s Scale)
Min. 5
Commercial 7 Min, Residential 5 Min.
EN-101/IS:13630 (Part-13)
Abrasion Resistance Min. II Based on PEI
EN-154 / ISO-10545.7/ IS : 13630 (Part-II)
Crazing Resistance
Min 4 Cycle @7.5 Bar Min 4 Cycles
EN-105 / ISO-10545.11/ IS : 13630 (Part-9)
Chemical Resistance
Class-1, Min.(Staining) and Class AA, Min.(Household)
Class-1, Min.(Staining) and Class AA, Min.(Household)
EN-122 / ISO-10545.13/ IS : 13630 (Part-8)
Modulus of Rupture(N/mm2) Avg. 30
Avg. 30, Individual Min 28
EN-100 / ISO-10545.9/ IS : 13630 (Part-6)
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Conformity of Somany WALL Tiles to European Standards EN-177 B-III / ISO-13006 and Indian Standard IS : 15622:2006
Characteristics CEN standards, ISO standards & Indian standards
Our Value Method of Testing
Deviation in Length +/- 0.3% +/- 0.3%
EN-98 / ISO-10545-2/ IS : 13630 (Part-1)
Deviation in Thickness Max. +/- 4% +/- 3-4%
EN-98 / ISO-10545.2/ IS : 13630 (Part-1)
Wedging Warpage Max. +/- 0.22 Max. +/- 0.22
EN-98 / ISO-10545.2/ IS : 13630 (Part-1)
Surface Quality
Min >95% free from visible defects
> 96% free from Visible defects.
EN-98 / ISO-10545.2/ IS : 13630 (Part-1)
Water Absorption (by wt.)
10-20% E>10% EN-99 / ISO-10545.3/ IS : 13630 (Part-3)
Scratch Resistance (moh`s Scale)
Min. 3 Min. 3 EN-101/IS:13630 (Part-13)
Crazing Resistance
Min 4 Cycle @7.5 Bar Min 4 Cycles
EN-105 / ISO-10545.11/ IS : 13630 (Part-9)
Chemical Resistance
Class-1, Min.(Staining) and Class AA, Min.(Household)
Class-1, Min.(Staining) and Class AA, Min.(Household)
EN-122 / ISO-10545.13/ IS : 13630 (Part-8)
Modulus of Rupture(N/mm2) Avg. 12
Avg. 12 for <7.5mm Avg. 15 for >7.5mm
EN-100 / ISO-10545.9/ IS : 13630 (Part-6)
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• Highlighters• Borders• Motifs• Murals• Water jets cuts
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I Rin I Rio I Sello I kamp I Solv I Soie I
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Railway Stations/Spa Centres
Project Reference:
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Adidas INDIA Approved Brand for all Showrooms
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Thank you For
your kind attention
Looking forward To build together with a Touch of creativity