Download - simatic_pcs7
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
WelcomeWelcometo theto the
presentationpresentationofof
WelcomeWelcometo theto the
presentationpresentationofof
SIMATIC PCS 7SIMATIC PCS 7 SIMATIC PCS 7SIMATIC PCS 7
© SIEMENS AG 2000 All Rights Reserved
09.07.200109.07.200109.07.200109.07.2001
Logo
des
Kunden
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved© SIEMENS AG 2000 All Rights Reserved
• Siemens - the company
• PCS 7 - ProcessContolSystem
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
Control and instrumentation
The human controlled the process
the human takes responsibility for the process
the human is operator and observer at the plant
process control engineering
process engineering
I&C
continuous process
The human stands at the center of I&C processes
batch process
production engineering
logistics
Building service control
Power system management
traffic engineering
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
Combined systemfrom variousmanufacturers
Production
Assembly
On the fast side
More open-loop control
Many binary values
Little / rarely
Low
Low
Local
Stand-alone
Local / bottom- up
Process dynamics
Process values
Operator action
Availability requirements
HMI requirements
Diagnosis/fault rectification
Plant sections
Application areaProcess type
Automation type
Engineering
SIMATIC PCS 7process control system
Slower
Many analog values
Much / frequent
High
High
Central
Networked
Process engineering
Conversion
More closed-loop control
Central / top-down
Overview: Application characteristics
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
Component engineering
Data storage for each component Multiple data entries Individual programming tools Individual communication modes
Systems engineering
Central database Data are only entered once Uniform configuring tool Uniform communication
Centralengineering
system
Centralengineering
system
AS I/O
NetOS
Batch
Field devices
BLEPCS 7
I/O
Net
PLC
BatchSCADA
....
Field dev.
Cross-configuring
System approach reduces engineering costs
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
Uniformity not ensured
Additional effort on part of the user
High integration effort
Uniform functions System performance
without additional effort
Alarms/ messagesDiagnosisRedundancyDocumentationAccess rightsCustomer Support
Alarms/ messages
Diagnosis Redundancy
DocumentationAccess rightsCustomer Support
Combined system from various manufacturers
SIMATIC PCS 7 process control system
Low integration effort:Fewer errors, increased operational reliability
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
High degree of operational reliability and availability Client-Server architecture High Performance Zentrales, Top-Down Engineering Structured engineering with system hierarchy Central, structured operation und monitoring Recipe procedure with inegrated batch package Open structure and linking to the plant management level Integration of intellegent field devices
Process Engineering Requirements
!
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
Modular System based on standard components
Open thanks to the use of standard technologies
Horizontal integration with Totally Integrated Automation
Control system specific functionality and components for all requirements
High degree of flexibility and scalability
PCS 7
SIMATIC PCS 7 Highlights
!
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
Distribution in the immediate vicinity of the process with PROFIBUS-DP and PA components
Open interfaces and coupling to standard packages of the plant management level and to PC-world, use of standard software
Simple to integrate into company-wide networked information and planning systems
Import- export interfaces to CAE-tools from the system planning
PROCES S FIELD BUS
PCS 7
@aGlance
@PCS 7
Smooth exchange of data with Fast-/ Industrial Ethernet for highest requirements
SIMATIC PCS 7 - Highlights Open Thanks to the use of standard technologies
!
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
SIMATIC PCS 7 - The scalable control system
PCS 7 as powerful as you need it
...to the distributed control system with client / server architecture
OS OS OS OS
OSES
Scalable from the
PCS 7-Starter Pack ... OS
ES
OSESOS
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
STEP 7STEP 7
Lib
rari
es
Lib
rari
es CFCCFCSFCSFC SCLSCLWinCCWinCC
Y2
V5
V4
V3
0000.0MBARP4
0000.0MBARP5
0000.0MBARP6
0000.0MBARP1INERTGAS
ABLUFT1
ABLUFT2
ABLUFT3V6
V1Y1
V2
MBARPC
%A10000.0
Reaktor 01
0000.0
%000.0
%000.0
0000.0
produkt
M1
R1
0000
0000
F1
PDMPDM
DatabaseDatabase
SIMATIC ManagerSIMATIC Manager
Techno-logicalfunctionblocks
OS configurationwith operator-interface/faceplates
User spec.functionblocks
SIMATIC PCS 7 - Engineering SystemCentral Engineering-System
Application Engineering
System configuration
Nework/ communicationconfiguration
Configuration offield devices andcomponents with Process DeviceManager
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
SIMATIC PCS 7 - Engineering System Functionally hierarchical structured systems
Systems
Sub-systems
Techn.equip.
TAG etc.
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
SIMATIC PCS 7 - Engineering SystemGraphic Tools for the technologist
CFC: Continuous
Function
Chart
CFC: Continuous
Function
Chart
SFC: Sequential
Function
Chart
SFC: Sequential
Function
Chart
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
SIMATIC PCS 7 - Engineering System“Chart-in-Chart” - Technique
Insert plan asa function blockand connect
Detailed view withinternal structure
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
SIMATIC PCS 7 - Engineering SystemAutomatic software generator for station plans
Example chart+imported TAG list with parameter values
Example chart+imported TAG list with parameter values
Automatically generatedstation plans
+TH assign. Plan name PV_LR PV_LR KP TN TVB17/Reac1 LIC1710 0 100 1.7 2.5 1.3B17/Reac2 TIC2711 0 500 1.25 3.5 1.0B17/Reac2 PIC2712 0 10 2.0 1.0 1.0B17/Reac3 FIC3210 0 250 1.5 10 2.0
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
Import-Export-Assistent
Hierarchie Planname OG UG Messswert Stellgröße Meldung ...V100/RA1/P1 P1 100 mbar20 mbar Kesseldruck Ventil 1 zu hochV100/RA1/P2 P2 2 bar 1 bar Kompressor Motor 1 gestört...
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
Standard Interfaces
MIS, ERP,Asset Management
4-20 mA / HARTI/O module
4-20 mA / HARTfield devices
Controller S7-400
Industrial Ethernet
SIMATIC PCS 7 Engineering
DP/PA-LinkDP/PA coupler
PROFIBUS-PA field devices
SIPART PSSITRANS FSITRANS P
PROFIBUS DPPROFIBUS-DP field devices
SIMATIC PDM:- PROFIBUS-DP - PROFIBUS-PA- HART
DistributedI/OET 200M
SIPOS 3, 5SIPART DRSIMOVERTSIMOCODEetc
SIMATIC PCS 7 - Process linkFlexible and simple integration of field devices
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
SIMATIC PCS 7 - Automation systemsFailsafe system AS 414F / AS 417F
Standard programStandard programStandard programStandard program
FailsafeFailsafeprogramprogramFailsafeFailsafeprogramprogram
Standard programStandard programStandard programStandard program
FailsafeFailsafeprogramprogramFailsafeFailsafeprogramprogram
Standard programStandard programStandard programStandard program
Standard - I/OStandard - I/OET200MET200M
F - I/OF - I/OET200MET200M
F-capable CPUF-capable CPUS7 414H / S7 417HS7 414H / S7 417H(in non-redundant configuration)(in non-redundant configuration)
ApplicationApplication
PR
OF
IBU
S D
PP
RO
FIB
US
DP
(ProfiSafe)StandardStandard PROFIBUS DP PROFIBUS DPCommunication together withCommunication together withFail-Safe communication (ProfiSafe)Fail-Safe communication (ProfiSafe)
Standard - I/OStandard - I/OET200MET200M
AK1 to AK6 (DIN)AK1 to AK6 (DIN)
SIL1 to SIL3 (IEC)SIL1 to SIL3 (IEC)
Scalability even in failsafe controller
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
RM(OSM) 100 Mbit/s100 Mbit/s
SIMATIC PCS 7 - Network components Hierarchical network configurations
RM(OSM)
100 Mbit/s100 Mbit/s
RM(OSM)
100 Mbit/s100 Mbit/s 100 Mbit/s
OSM
OSM100 Mbit/s100 Mbit/s
OSM
OSM100 Mbit/s100 Mbit/s
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
Working Working area with area with movable movable windowswindows
Working Working area with area with movable movable windowswindows
OverviewOverviewOverviewOverview
System function keys
System function keys
Operation and monitoring Operator enviroment
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
SIMATIC PCS 7 - Operator StationMultiClient / Server structure for large systems
Simultaneous operationof several system areas
Enhanced availabilityby distributed data storage
Flexible adaptation of the OS level to the systemstructure
Distributed data storage: MultiClient = Server inter-operation 16 MultiClients on up to 6 Servers / red. Servers up to 3,000 TAG / Server up to 18,000 TAG in total
Terminal bus
Redundant server
System bus
MultiClients
Automationsystems
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved
InfoPlus.21Matlab
PI
SAP R/3PP-PI
Ethernet
@PCS 7Warehouse
Operator terminals(1...16)
terminal bus Ethernet
EngineeringStation ES
OS singleuser systemOS-Server (1...6)
system bus Industr. Ethernet / Fast Ethernet
SIMATIC PCS 7 -Structure of the process control system
ET 200M
AS 414 FHAS 417 FH
PR
OF
IBU
S-D
P
ET 200MFail-Safe
Y-Link *)
*) LE Q2/2001 DP/PA-Link
AS 414 FAS 417 F
ET 200M
ET 200M
SIWAREX
AS 416AS 414
ET 200MEx-I/OHART
PR
OF
IBU
S-D
PAS-Interface
DP/PA-Link
PROFIBUS-PA
PROFIBUS-DP
ET 200MFail-Safe
OS
Intrinsicallysafe op. unit
Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved© SIEMENS AG 2000 All Rights Reserved
Automationmade easy!
TotallyTotallyIntegratedIntegrated
AutomationAutomation
TotallyTotallyIntegratedIntegrated
AutomationAutomation
SIMATIC PCS 7SIMATIC PCS 7SIMATIC PCS 7SIMATIC PCS 7withwithwithwith
A&
D A
S P
AS
MK
- R
W
PC
S7_
new
_V5x
_E20
0101
N°
*