ShadowNanosphe
reLithograp
hyPeter J. ShinDepartment of Bioengineering
UC BerkeleyThe BioPOETS
Introduction
• Interested in Batch Fabrication technique for making biosensors (i.e. SERS substrate)
• Wanted features include - low cost manufacturing - regular patterns in large area (6” Si wafer) - very high uniformity
• A. Kosiorek, et al., Shadow Nanosphere Lithography: Simulation and Experiment, Nano Lett., 2004
UC BerkeleyThe BioPOETS
Nanosphere Lithography (NSL)
Metal (Au, Ag) Deposition
Array of Polystyrene Beads as Mask
Si Substrate
• Metal deposit with electron beam evaporation (EBE) system
• Control over shape & size of patterns by varying bead radius
UC BerkeleyThe BioPOETS
Nanosphere Lithography (NSL)
Top View Side View
1. Bead Coating(self-assembled monolayers)
2. Deposit Metal
3. Bead Removal(toluene, tape)
UC BerkeleyThe BioPOETS
Nanosphere Lithography (NSL)
Targeted Pattern
scanning electron microscopy (SEM)image resulting from fabrication process(image from Van Duyne’s group)
UC BerkeleyThe BioPOETS
Shadow Nanosphere Lithography
* Modified EBE System– Sample– Metal source5. e-beam source
Θ : angle between sample & metal source
α : angle of sample rotation
UC BerkeleyThe BioPOETS
Shadow Nanosphere Lithography
Metal (Au, Ag) Deposition Θ
αVarying α resulting in nanowire
SampleRotation
Varying Θ resulting in complex morphology
UC BerkeleyThe BioPOETS
Shadow Nanosphere Lithography
Θ = 0° & α = 0° leads to conventional NSL
150nm Cr with Θ = 25°+
15nm Ni with Θ = 0°
Conventional NSL Shadow NSLvs
UC BerkeleyThe BioPOETS
Thank you!
Questions?